KNI 582 Installation Manual PDF

MAINTENANCE
MANUAL
KNI 582
RADIO MAGNETIC
INDICATOR
Manual Number 006-05193-0002

Revision 2, Mar/2007
Honeywell - Confidential
THIS DOCUMENT AND ALL INFORMATION AND EXPRESSION CONTAINED HEREIN ARE THE
PROPERTY OF HONEYWELL INTERNATIONAL INC., ARE PROVIDED IN CONFIDENCE, AND MAY BE
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ANY PURPOSE WITHOUT THE PRIOR WRITTEN PERMISSION OF HONEYWELL INTERNATIONAL
INC.
KNI 582
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Rev 2, Mar/2007©Honeywell International Inc. Do not print without express permission of Honeywell. MLA-1
KNI 582
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Copyright Notice
Copyright 1988, 2007 Honeywell International Inc. All rights reserved.
Rev 2, Mar/2007©Honeywell International Inc. Do not print without express permission of Honeywell. MLA-2
KNI 582
REVISION HIGHLIGHTS
Part Number Rev Date Description
006-05193-0001 1 May/1988 Replace MM Title Page.

Add MM Revision History immediately
behind Title Page.
Replace Installation Manual with Revision 2.
Replace MM Section IV.
Replace MM Section V.
Replace MM Section VI.
006-05193-0002 2 Mar/2007 Replace all pages of the manual. This is a
complete reprint.
Removed NVG versions from the manual.
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. RH-1
KNI 582
REVISION HIGHLIGHTS
Part Number Rev Date Description
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. RH-2
KNI 582
TABLE OF CONTENTS
SECTION 4
THEORY OF OPERATION
4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 DETAILED CIRCUIT THEORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.1 POWER SUPPLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.2 DIGITAL WORD RECEIVER (CH1/CH2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.3 COMPOSITE SIGNAL PROCESSING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.4 OBI SIN/COS (ADF) AND COMPASS DATA PROCESSING . . . . . . . . . . . . 4-2
4.2.5 COMPASS SERVO LOOP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.6 DIGITAL TO ANALOG AND ANALOG TO DIGITAL . . . . . . . . . . . . . . . . . . . 4-3
4.2.7 NAV FLAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.8 FRONT PANEL SWITCH (CH1/CH2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
SECTION 5
MAINTENANCE
5.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 TEST AND ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.2 TEST EQUIPMENT REQUIRED:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.3 ALIGNMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.3.1 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.3.2 MAIN BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.3.3 ANALOG BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.3.4 DIGITAL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.3.5 Mechanical Head Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.3.6 Alignment Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.3 OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.3.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.3.2 VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.3.3 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.3.4 DISASSEMBLY/ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.3.4.1 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.3.4.2 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
SECTION 6
ILLUSTRATED PARTS LIST
6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 BILL OF MATERIAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
APPENDIX S
SOFTWARE APPENDIX
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. TOC-1
KNI 582
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. TOC-2
KNI 582
LIST OF FIGURES
Figure 4-1 KNI 582 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-2 Power Supply Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 5-1 Typical Test Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Figure 5-2 Test Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Figure 5-3 General Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Figure 5-4 Compass Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Figure 5-5 Power Supply Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Figure 5-6 Needles and Needle Drive Troubleshooting . . . . . . . . . . . . . . . . . . . 5-16
Figure 5-7 DC SIN/COS ADF Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Figure 5-8 OBI SIN/COS (VOR) X,Y,Z (ADF) Troubleshooting . . . . . . . . . . . . . 5-17
Figure 5-9 Digital Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-10 Digital VOR Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 5-11 Composite Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-12 Composite VOR Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Figure 6-1 Typical Bill of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Figure 6-2 Radio Magnetic Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Figure 6-5 Mechanical Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Figure 6-9 Front Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
Figure 6-13 Electronic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Figure 6-14 Electronic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
Figure 6-15 Bobbin Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61
Figure 6-16 Bobbin Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
Figure 6-17 HDG Flag Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
Figure 6-18 HDG Flag Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Figure 6-19 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
Figure 6-20 Power Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
Figure 6-21 Power Supply Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
Figure 6-22 Analog Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Figure 6-23 Analog Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-93
Figure 6-24 Analog Board Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95
Figure 6-25 Main Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-105
Figure 6-26 Main Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-107
Figure 6-27 Main Board Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-109
Figure 6-28 Digital Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-117
Figure 6-29 Digital Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119
Figure 6-30 Digital Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-121
Figure 6-31 Digital Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-123
Figure 6-32 Connector Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-129
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. LOF-1
KNI 582
LIST OF FIGURES
Figure 6-33 Connector Board Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-131
Figure 6-34 Connector Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-133
Figure 6-35 Lamp Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-139
Figure 6-36 Lamp Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-141
Figure 6-37 Lamp Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-143
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. LOF-2
KNI 582
SECTION 4
THEORY OF OPERATION
4.1 GENERAL INFORMATION
The KNI 582 Radio Magnetic Indicator provides bearing information to either ADF or VOR
stations by means of two pointers, each of which is read against the compass card. The
type of information displayed by each needle (assuming applicable inputs are present) is
determined by the corresponding front panel switch.
A servo drive compass card with a fixed lubber line displays aircraft heading information.
A flag falls into view in the upper left corner of the display when the aircraft heading
information is invalid.
The needles are capable of displaying information from any of the following input types:
10VRMS, 400Hz, Sine/Cosine (VOR)
King Digital Word (VOR)
VOR Video (0.5VRMS 0° Phasing) (VOR)
3VDC Sine/Cosine (ADF)
11.8VRMS 400Hz, X, Y, Z (ADF)
4.2 DETAILED CIRCUIT THEORY
Refer to the KNI 582 RMI block diagrams (Figure 4-1 KNI 582 Block Diagram and Figure
4-2 Power Supply Block Diagram) for a general overall conception of the unit.
4.2.1 POWER SUPPLY
DC current flowing through the primary windings of the power transformer, T301, is
alternately switched on and off by Q303. When the primary current is on, energy is stored
in the transformer's magnetic field. When the primary current is off, the energy is
dissipated by current flowing in the secondary winding. Four taps on the secondary
windings are then rectified and filtered to produce the various DC voltages required by the
KNI 582 RMI.
Voltage regulation is achieved by varying the duty cycle of the switching signal that drives
Q303. The +5.0V output of the power supply is divided down by R301, R302 and R303,
and compared to the +5.0V reference output of I302. The DC output of the comparator,
I301C, is then used to control the duty cycle of I301D, a comparator which compares the
DC level to a triangle wave produced by I301A, R113 through R117 and C110. The output
of I301D is a square wave which is coupled through emitter followers. Q301 and Q302
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. Page 4-1
KNI 582
and then used to drive Q303. The voltage regulation compensates for changes in input
voltage or power supply load. R302 is adjusted to obtain +5.0V AT TP306, the switching
frequency is a constant 20khz with variable duty cycle.
The +10v output is monitored for an over voltage condition. If the +10v line exceeds
+12.2v, the power supply duty cycle is limited by increasing the +5v feedback at I301C
Pin 8. I301B is used as a current limiter for primary current and as a soft start device.
4.2.2 DIGITAL WORD RECEIVER (CH1/CH2)
Because of the open collector interface, resistors r201-203/210-212 are used as pull-up
resistors for the OBI clock, OBI sync, and OBI data lines, these lines are then buffered
from 10vdc to 5vdc through I201 and I202 and inverted. The data is shipped into the shift
register (I206/208) where it receives a clock signal from I205. The sync signal is divided
by two in I207/209 so that data is not acquired during a shipment. When the second sync
occurs the flip-flops (I207/209) disable I204 from passing clock signals. I207/209, at this
time, tells the microprocessor it can now ship in clocks on the micro clock line and read
the data from I206/208.
4.2.3 COMPOSITE SIGNAL PROCESSING
The VOR/LOC composite signal enters the unit through C203 and C204 which remove
any DC offset. I212-B buffers and amplifies the signal. The signal is then split into a
reference and variable. The reference is detected by the use of a phase-lock loop (I210).
It is then filtered (I211-A), squared (I211-B), and inverted (I203-D). After the buffer-amp
(I212-B), the variable signal is filtered (I212-D), squared (I212-C), and inverted (I203-C).
After the inverters, the reference and the variable go to flip-flops I213 and I214. The
microprocessor controls these flip-flops on the microprocessor Ref and microprocessor
Var lines. It receives its microprocessor composite data from I204-C and I205-C and B.
By enabling I213, the microprocessor measures the reference duration between rising
edges. Enabling I214 allows the microprocessor to measure the time from a falling
reference edge to a falling variable edge.
4.2.4 OBI SIN/COS (ADF) AND COMPASS DATA PROCESSING
This section of the circuitry contains two identical circuits and only one will be discussed.
The OBI SIN/COS (VOR)/X,Y,Z (ADF) and Compass Data inputs both have a separate
26VAC 400Hz line going onto the analog board from the 400Hz source that generates
each signal. On the analog board, the 26V OBI 400Hz from each source (VOR/ADF and
Compass) is squared in order to drive a chopping rectifier (I505) and (I501). The OBI SIN/
COS/X & Y and Compass X & Y inputs are rectified and filtered by I505/I506 and I501/
I502 respectively. The resultant DC voltages are connected to the analog multiplexer
I503.
KNI 582
4.2.5 COMPASS SERVO LOOP
The compass data is fed into the control transformer in the mechanical head. The output
of the control transformer is rectified in I501. I502 uses this rectified wave to drive the
compass motor. The compass motor, through gears, turns the compass card and the rotor
of the control transformer, thus correcting the heading until there is no output from the
control transformer.
4.2.6 DIGITAL TO ANALOG AND ANALOG TO DIGITAL
The microprocessor selects the signal it wants to convert from analog to digital through
I503 and I504/507. It then uses the D to A (I103 and I115) to generate a voltage to
compare with the desired signal from I503. The voltages are compared by I114 and the
result of this comparison is read by the microprocessor. Needle drive voltages are
generated by the D to A converter and are fed to the sample and holds I107-I110. (ADF
DC SIN/COS signals are fed into a differential stage. From I111/106 they go to the
selecting output switch I112/113. Depending on what the operator wants to see on the
needle, the output is put into I111/106 which drives the output transistors for the needle.
I104 is a microprocessor timer. I104 monitors the strobe from the microprocessor, I102
Pin 37 and I101 Pin 27. I104 is a dual one shot. The one-shots each contain a different
time-constant. Should the voltage drop out of the microprocessor and cause the strobe
not to appear on time, then the 1st one-shot will time out and trigger the second one-shot.
This second one-shot will then apply a negative going pulse to the reset of the
microprocessor.
4.2.7 NAV FLAG
The NAV flag is comprised of two identical circuits, I215A, I215C and I215B, I215D. Since
they are both identical in operation, only one will be described.
I215 is an open collector device. When a flagged condition occurs, I215D outputs a high
to the microprocessor. R254 and R255 is a voltage divider to provide a reference voltage
of approximately 2.5 volts to Pins 11 and 6. Pin 10 of I215D is normally low. When the
input exceeds the 2.5 volt reference, the output is low.
When the ILS input line to I215B is grounded, the output Pin 1 will be a low presented to
Pin 10 of I215D. This low will then present a high at the output of I215D.
4.2.8 FRONT PANEL SWITCH (CH1/CH2)
When the front panel switch (S101/S102) is in the IN position, it is grounding a control line
to the microprocessor. This tells the microprocessor to display the ADF that has been
selected onto the corresponding needle. When the switch is OUT, this line is high, thus
the microprocessor displays the selected VOR input onto the corresponding needle.
KNI 582
This Page Intentionally Left Blank
KNI 582
Figure 4-1 KNI 582 Block Diagram

(Dwg. No. 696-2125-00, R-0)
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. 4-5
KNI 582
KNI 582
Figure 4-2 Power Supply Block Diagram

(Dwg. No. 696-2193-00, R-1)
KNI 582
KNI 582
SECTION 5
MAINTENANCE
5.1 GENERAL INFORMATION
Maintenance for the KNI 582 Radio Magnetic Indicator includes a complete performance
test to insure proper operation of the equipment. It may be performed before installation
to limit failures during post-installation test of associated equipment and interconnects.
5.2 TEST AND ALIGNMENT
5.2.1 GENERAL INFORMATION
The purpose of this section is to test and align the KNI 582 RMI.
5.2.2 TEST EQUIPMENT REQUIRED:
A. Dual Trace Oscilloscope
B. Digital Volt Meter
C. Power Supply 11-33VDC 2 Amp
D. Power Supply 26V 400Hz 10VA
E. KNI 582 RMI Test Harness
F. VOR-Composite Audio Generator
KNI 582
Figure 5-1 Typical Test Setup
KNI 582
Figure 5-2 Test Harness

(Dwg. No. 696-2127-00, R-0)
KNI 582
KNI 582
5.2.3 ALIGNMENT PROCEDURE
Connect unit to the KNI 582 RMI test harness and apply the following inputs. Use the
following table as an aid. For accurate voltage measurements, replace two (2) screws that
hold on equipment cover, after equipment cover is removed.
5.2.3.1 POWER SUPPLY
A. Remove power supply adjustment R302 access screw through notch in the
analog board.
B. Apply any input which will drive one needle to 90° and the other needle to 270°.
Set the compass card at 0°.
C. Attach a DVM to TP105 and ground.
D. Adjust R302 for 5V ±50mV.
E. Replace access screw.
5.2.3.2 MAIN BOARD
A. With power off, ground TP101, then apply power. Grounding TP101 causes the
microprocessor to output 0V on the D to A, TP102 and TP107. (No specific
inputs.)
B. Connect DVM to TP102 and TP107 (DCV millivolts range).
C. Adjust R125 for 0VDC ±.5mV at TP102.
D. Remove ground from TP101, and power down and up again to reset the
microprocessor.
5.2.3.3 ANALOG BOARD
A. Compass Balance:
1. Connect a DVM to TP501 and TP502 (DCV millivolt range).
2. Apply ARINC "X" at 210° ±5° to both X and Y inputs.
3. Adjust R519 until there is 0VDC ±.5mV between the two test points.
B. Sine/Cosine ADF X & Y Balance
KNI 582
1. Apply OBI Sine 10VRMS at 90° ±5° to both the sine and cosine Channel 1
inputs. (Be sure Channel 1 indicator switch is in the VOR mode.)
2. Connect a DVM to TP503 and TP504. (DCV millivolt range.)
3. Adjust R533 for 0VDC ±.5mV between the test points.
4. With the DVM still connected to TP503 and TP504, apply ARINC "X" at 210°
±5° to both the X and Y inputs for Channel 1.
5. Change the Channel 1 indicator switch to the ADF mode and ground the ADF
line for Channel 1 at the rear connector.
6. Adjust R537 for 0VDC ±.5mV between the test points.
7. Repeat Steps 1-6 for Channel 2. Use TP505 and TP506. Make the sine/
cosine adjustment with R565. Make the ADF X and Y adjustment with R568.
5.2.3.4 DIGITAL BOARD
A. Apply composite .5VRMS "TO" information at 0° to the composite input.
B. Connect an oscilloscope to TP201. Adjust R224 for a +5.0VDC offset of the sine
wave.
C. Connect an oscilloscope to TP202 and TP203.
D. Adjust R232 to obtain a ±.1° phase differential between trailing edges of the
square waves.
5.2.3.5 MECHANICAL HEAD ALIGNMENT
A. COMPASS:
1. With the head separated from, but still wired to the unit, apply a 10° heading
and 0° DC SIN/COS ADF input to both channels. (Apply Power).
2. Loosen screws on hold down for heading control transformer.
3. Turn control transformer until 10° is read on compass card.
4. Tighten screws on hold down for control transformer.
KNI 582
B. NEEDLES:
1. Use the same inputs as in the preceding paragraph.
2. Loosen three (3) screws on DC repeater hold downs.
3. Turn DC repeaters until double needle is at 10° indicated. (Aligned with the
lubber line).
4. Tighten screws.
5. Loosen two (2) screws on tube case.
6. Turn rear DC repeater until single needle is at 10° indicated. (Aligned with
lubber line).
7. Tighten screws.
C. BOOTSTRAP HEADING:
1. Apply 26VAC 400Hz to Bootstrap H input and 400Hz gnd to Bootstrap C

input. Set compass card to 0°.
2. Connect external trigger of scope to 26VAC 400Hz.
3. Connect channels of scope to Bootstrap X and Bootstrap Y outputs with

Bootstrap Z at 400Hz gnd. Add the two signals and invert one channel.
4. Loosen clamps on Bootstrap servo and rotate it until the scope signal is
nulled. Attach an OBI voltmeter to X and Y outputs and rotate Bootstrap
synchro to obtain the lowest voltage possible (approximately 75mV or less).
Then tighten clamps.
5. With the scope probes on X and Y outputs of the Bootstrap synchro, verify
correct phase relationship between X and Y as the heading input signal is
rotated clockwise in 30° increments. (Reference ARINC 407.)
KNI 582
5.2.3.6 ALIGNMENT TEST
This test is to determine the accuracy of the alignment and of the unit.
The test is to be performed using a test panel and connecting harness. Test results are to
be recorded on the test data sheet.
A. COMPASS:
1. Check the compass card at 30° increments. Note that the error is ±0.8°.
B. ADF (DC SIN/COS) (X,Y,Z):
1. Position compass card at 10°.
2. Check the needle at 30° intervals. Note that the error is ±1.5° for DC SIN/COS
and ±2° for X, Y, Z.
C. VOR:
1. Position compass card at 10°.
2. Check needle at 30° intervals for OBI SIN/COS input.
3. Check needle at 90° intervals for COMPOSITE input.
4. Check needle at 90° intervals for DIGITAL input.
5. Maximum error for any VOR input type is ±2°.
KNI 582
TEST DATA SHEET
COMPASS ±0.8° MAXIMUM
ANGLE READING ERROR ANGLE READING ERROR
10° 190°
40° 220°
70° 250°
100° 280°
130° 310°
160° 340°
ADF - DC SIN/COS ±1.5° MAXIMUM
10° 190°
40° 220°
70° 250°
100° 280°
130° 310°
160° 340°
ADF - X,Y,Z ±2° MAXIMUM
10° 190°
40° 220°
70° 250°
100° 280°
130° 310°
160° 340°
KNI 582
TEST DATA SHEET
VOR - OBI SIN/COS ±2° MAXIMUM
10° 190°
40° 220°
70° 250°
100° 280°
130° 310°
160° 340°
VOR - COMPOSITE ±2° MAXIMUM VOR - DIGITAL ±2° MAXIMUM
10° 10°
100° 100°
190° 190°
280° 280°
FLAGS
Compass:
Compass Flag in view when-
Compass valid line open

Compass card error of > ±5°
KNI 582
VOR:
Needle parked 90 ±5° to right of lubber line when-
1. OBI SIN/COS input: NAV Flag input voltage drops below +10VDC.
ILS input grounded.
2. OBI Digital input: Flag on ILS bit of digital word set.
3. Composite input: 30Hz Reference and/or
30Hz Variable removed.
ILS input grounded.
ADF: None
Lighting
Lighting uniform with 5VDC/5VAC 400Hz or 27.5VDC/26VAC 400Hz (depending on unit

dash number.)
5.3 OVERHAUL
5.3.1 GENERAL INFORMATION
Instructions for visual inspection, cleaning, disassembly/assembly are contained in this

section.
5.3.2 VISUAL INSPECTION
The following visual inspection procedures should be performed during the course of
maintenance operations.
A. Inspect all wiring for frayed, loose, or burned wires.
B. Check cable connections, making sure the plugs are free from corrosion and are
properly secured.
C. Check all components for evidence of overheating, breakage, vibration,

corrosion, or loose connections.
D. Check all capacitors and transformers for leaks, bulges, or loose connections.
KNI 582
5.3.3 CLEANING
CAUTION: USE OF CHLORINATED HYDROCARBONS WILL CAUSE FAILURE OF

CRITICAL PLASTIC (POLYCARBONATE) PARTS.
A. Using a clean lint-free cloth lightly moistened with an approved cleaning solvent
remove the foreign matter from the equipment case and unit front panels. Wipe
dry using a clean, dry, lint-free cloth.
B. Using a hand controlled dry air jet (not more than 15psi), blow the dust from
inaccessible areas. Care should be taken to prevent damage by the air blast.
C. Clean electrical contacts with a burnishing tool or cloth lightly moistened with an
approved contact cleaner.
D. Clean the receptacles and plugs with a hand controlled dry air jet (not more than
25psi) and a clean lint-free cloth lightly moistened with an approved cleaning
solvent. Wipe dry with a clean, dry, lint-free cloth.
5.3.4 DISASSEMBLY/ASSEMBLY
5.3.4.1 DISASSEMBLY
The KNI 582 RMI can be disassembled following the steps below while referring to the
appropriate mechanical drawing located in SECTION 6 of this manual.
A. COVER: Remove two (2) screws on rear of unit that hold on cover. Slide cover
off unit. (Note: For accurate voltage measurements, replace two (2) screws that
hold on equipment cover after cover is removed.)
B. MECHANICAL HEAD: To separate the mechanical head from the unit, insert
screwdriver through hole in front of bottom plate and remove Main Board-to-Head
screw. Remove two screws on front of top plate and four front screws in bottom
plate. Head will now pull forward. Be careful not to damage wire assembly or rear
of head. Head connector can now be unplugged if needed.
C. BOTTOM PLATE: Remove all screws and lift off plate.
D. REAR PLATE: Remove two (2) screws and nuts holding rear plate to rear
connector. Remove two (2) screws from top plate (rear). Remove two (2)
remaining screws on rear and gently pull plate from unit.
E. CONNECTOR BOARD: Unplug two 16-pin DIP connectors from Digital and
Analog boards. Unplug 34-pin connector from main board. Gently pull board out
and unplug power supply from rear of connector board.
KNI 582
F. ANALOG & DIGITAL BOARDS: Unplug 16-pin DIP connectors from the analog
and digital boards. Remove four (4) screws from each board.
G. MAIN BOARD: Remove four (4) screws and gently lift board and unplug head
connector if not already unplugged.
H. POWER SUPPLY & TOP PLATE: Remove four (4) remaining screws from top
plate and remove plate. Gently lift power supply base from case and slide wire
bundle from case. To remove power supply from base, unbolt heat sink tab on
base from power supply transistors, noting the positions of insulators.
5.3.4.2 ASSEMBLY
To assemble the unit reverse procedure for disassembly while referring to appropriate
mechanical assembly drawing.
KNI 582
Figure 5-3 General Troubleshooting
Figure 5-4 Compass Troubleshooting

KNI 582
Figure 5-5 Power Supply Troubleshooting
KNI 582
Figure 5-6 Needles and Needle Drive Troubleshooting
Figure 5-7 DC SIN/COS ADF Troubleshooting
KNI 582
Figure 5-8 OBI SIN/COS (VOR) X,Y,Z (ADF) Troubleshooting
KNI 582
KNI 582
Figure 5-9 Digital Timing

(Dwg. No. 696-2128-00, R-0)
KNI 582
KNI 582
Figure 5-10 Digital VOR Troubleshooting

(Dwg. No. 696-2129-00, R-0)
KNI 582
KNI 582
Figure 5-11 Composite Timing
KNI 582
KNI 582
Figure 5-12 Composite VOR Troubleshooting

(Dwg. No. 696-2130-00, R-0)
KNI 582
KNI 582
SECTION 6
ILLUSTRATED PARTS LIST
6.1 INTRODUCTION
This Illustrated Parts List (IPL) provides for the proper identification of replacement parts.
Individual Bills of Material (BOM) within this IPL are arranged in numerical order by BOM
number. Each BOM is followed by the Assembly Drawing and Schematic Diagram for that
assembly.
Parts identified in this IPL by Honeywell Part Number meet design specifications for this
equipment and are the recommended replacement parts. Warranty information
concerning Honeywell replacement parts are contained in Service Memo #1, P/N
600-8001-XX.
6.2 BILL OF MATERIAL DESCRIPTION
This section describes the various items that appear on the Bills of Material. A sample
BOM is included in this section as Figure 6-1 Typical Bill of Material.
NOTE: To facilitate a common Part Number System between ATAD and GAAD, the
existing 9-digit numbering system is being expanded to 12 digits by the addition
of 3 zeros. Add one zero to the center set and two zeros to the dash number
(XXX-0XXX-00XX). Parts or documents represented either by the existing 9-digit
or expanded 12-digit part number are identical and interchangeable.
A. BOM Number
The Bill of Material Number appears at the top of the BOM as a 9-digit number
which is also the Honeywell Part Number for the assembly. The BOM Number is
followed by the assembly description and the revision level of the BOM.
B. Symbol Column
This column contains the Reference Designators of the electrical components of

the assembly. Mechanical parts are not assigned Reference Designators. The
Reference Designator consists of a letter abbreviation which indicates the type of
component followed by the number assigned to that part (C101, Q101, etc).
Common Reference Designator abbreviations are listed below.
KNI 582
C Capacitor P Plug
CJ Circuit Jumper R Resistor
CR Diode S Switch
DS Lamp T Transformer
F Fuse TP Test Point
FL Filter U Resistor/Capacitor Network
I Integrated Circuit V Photocell/Vacuum Tube
J Jack WG Waveguide
L Inductor Y Crystal
Q Transistor
C. Part Number Column
This column contains the King Part Number for each part. Special purpose
999-9999-XX series part numbers may appear in the BOM and are described
below.
1. CR401 999-9999-96 RESERVED
The Reference Designator CR 401 has been reserved for future use; the
assembly does not currently include a CR401.
2. CR401 999-9999-97 SEE NEXT ASSEMBLY
CR401 is a part of the electrical circuit but due to assembly or testing

requirements is actually part of a different assembly.
3. CR401 999-9999-98 NOT USED
The Reference Designator CR401 is available for future assignment. The

assembly does not currently include a CR401.
4. CR401 999-9999-99 DO NOT USE
The Reference Designator CR401 has been previously used for this
assembly and later deleted. It may not be reassigned on this assembly.
KNI 582
D. Description Column
This column contains the description of each part in the assembly. Common
abbreviations which may appear in this column are listed below.
AL Aluminum PC Polycarbonate
BIFLR Bifilar PF Precision Film
BOM Bill of Material PP Paper
CC Carbon Composite PS Polystrene
CF Carbon Film QW Quarter Watt
CH Choke RES Resistor
Cap Capacitor S Silicon
CR Ceramic SCR Screw
DC Disc Ceramic SM Silver Mica
DIO Diode STDF Standoff
EL Electrolytic SW Switch
FC Fixed Composition TERM Terminal
FERR Ferrite TN Tantalum
FLTR Filter TST PT Test Point
FT Feedthru TW Tenth Watt
HV High Voltage VA Variable
HW Half Watt WW Wire Wound
IC Integrated Circuit XFMR Transformer
MC Monolithic Ceramic XSTR Transistor
MY Mylar XTAL Crystal
E. Assembly (A) Column
An "A" in this column indicates that the part indicated is an assembly. If the
P/N and description reads "200-XXXX-99 COMMON BOM" the parts for that
assembly are included in the same BOM. The parts breakdown for an assembly
with any other P/N will be found in the BOM with the same number.
KNI 582
F. Unit of Measure (UM) Column
This column indicates the Unit of Measure for each part. Common abbreviations
found in this column are listed below.
EA Each
FT Foot
AR As Required
G. Quantity and Version Columns
Individual versions of an assembly are identified by the last two digits of the
P/N. Part quantities for each version will be indicated under headings numbered
00 through 99 as required. The parts indicated in the 99 Column are common to
all other versions of the assembly and are considered the Common Bill of
Material for the assembly.
KNI 582
Figure 6-1 Typical Bill of Material
KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
066-3060-00 RADIO MAGNETIC IND 9
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
SYMBOL PART NUMBER FIND NO DESCRIPTION UM -00 -01
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02666-0000 RMI FINAL ASSY KNI 582 RF .00 .00
057-01764-0000 WRN TAG 5V LGT EA . 1.00
057-01764-0002 WRN TAG 28V LGT EA 1.00 .
057-02203-1000 S/N TAG FLVR BLK EA 1.00 .
057-02203-1001 S/N TAG FLVR BLK EA . 1.00
066-3060-99 COMMON BOM EA 1.00 1.00
088-00901-0001 SW BTN W/-00 ARROW EA 1.00 1.00
088-00901-0002 SW BTN W/-01 ARROW EA 1.00 1.00
200-02667-0000 MECHANICAL HEAD EA 1.00 .
200-02667-0001 MECHANICAL HEAD EA . 1.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
057-01764-0000 WRN TAG 5V LGT EA . 1.00
057-01764-0002 WRN TAG 28V LGT EA 1.00 .
057-02203-1002 S/N TAG FLVR BLK EA 1.00 .
057-02203-1003 S/N TAG FLVR BLK EA . 1.00
066-3060-99 COMMON BOM EA 1.00 1.00
088-00901-0001 SW BTN W/-00 ARROW EA 1.00 1.00
088-00901-0002 SW BTN W/-01 ARROW EA 1.00 1.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
066-3060-04 KNI 582 TACAN RMI 5
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
SYMBOL PART NUMBER FIND NO DESCRIPTION UM -04
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02666-0001 FINAL ASSY RF .00
057-01764-0000 WRN TAG 5V LGT EA 1.00
057-02203-1004 S/N TAG FLVR BLK EA 1.00
066-3060-99 COMMON BOM EA 1.00
200-02667-0004 MECHANICAL HEAD EA 1.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
057-01764-0000 WRN TAG 5V LGT EA . 1.00
057-01764-0002 WRN TAG 28V LGT EA 1.00 .
057-02203-1010 S/N TAG FLVR BLK EA 1.00 .
057-02203-1011 S/N TAG FLVR BLK EA . 1.00
066-3060-99 COMMON BOM EA 1.00 1.00
088-00901-0001 SW BTN W/-00 ARROW EA 1.00 1.00
088-00901-0002 SW BTN W/-01 ARROW EA 1.00 1.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
057-01764-0000 WRN TAG 5V LGT EA . 1.00
057-01764-0002 WRN TAG 28V LGT EA 1.00 .
057-02203-1012 S/N TAG FLVR BLK EA 1.00 .
057-02203-1013 S/N TAG FLVR BLK EA . 1.00
066-3060-99 COMMON BOM EA 1.00 1.00
088-00901-0001 SW BTN W/-00 ARROW EA 1.00 1.00
088-00901-0002 SW BTN W/-01 ARROW EA 1.00 1.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
066-3060-99 COMMON BOM AA
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
012-01127-0000 TAG COVER EA 1.00
047-05315-0001 COVER INSTRMNT W/F EA 1.00
057-02248-0001 S/N TAG, KNI 582 EA 1.00
089-05878-0006 SCR PHP 4-40 X 3/8 EA 2.00
089-05903-0004 SCR PHP 4-40X1/4 EA 1.00
089-06008-0004 SCR FHP 4-40X1/4 EA 6.00
200-02669-0000 ELECTRONIC ASSY EA 1.00
KNI 582
THE FOLLOWING IS THE PARTS LIST FROM THE PREVIOUS REVISION AND IS
PROVIDED FOR REFERENCE ONLY.
KNI 582
KNI 582
Figure 6-2 Radio Magnetic Indicator

(Dwg. No. 300-02666-0000, R-AA)
KNI 582
KNI 582

(Dwg. No. 300-2666-00, R-5) (For Reference Only)
KNI 582
KNI 582

(Dwg. No. 300-2666-01, R-0)
KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-02667-0000 MECHANICAL HEAD AA
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02667-0000 MECHANICAL HEAD KNI 582 RF .00 .00
012-01456-0002 REFLECTIVE TAPE AR 1.00 1.00
012-05025-0001 LIGHT WEDGE EA 1.00 1.00
047-05043-0001 FLAG SW W/ARROW EA 1.00 1.00
047-05043-0002 FLAG W/ARROW EA 1.00 1.00
047-05314-0002 MASK W/F LH EA 1.00 1.00
047-05314-0004 MASK W/F RH EA 1.00 1.00
047-05316-0001 RTNR LGT WDG W/F EA 2.00 2.00
047-05331-0001 IND NEEDLE EA 1.00 1.00
047-05332-0001 IND NEEDLE W/PNT EA 1.00 1.00
047-05440-0001 INDEX POINTER W/F EA 1.00 1.00
073-00416-0002 BEZEL EA 1.00 1.00
089-05895-0002 SCR PHP 0-80 X 1/8 EA 4.00 4.00
089-05895-0003 SCR PHP 0-80X3/16 EA 2.00 2.00
089-06414-0004 SCR PHP 2-28X1/4 EA 4.00 4.00
187-01223-0000 GASKET FIBER EA 1.00 1.00
200-02667-0099 COMMON BOM EA 1.00 1.00
200-02668-0010 FRONT PLATE ASSY EA 1.00 1.00
200-02755-0002 BOBBIN ASSY EA 1.00 1.00
200-02756-0003 HDG FLAG ASSY EA 1.00 1.00
200-06348-0000 LAMP BOARD EA . 1.00
200-06348-0001 LAMP BOARD EA 1.00 .
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
012-05025-0001 LIGHT WEDGE EA 1.00 1.00
047-05043-0001 FLAG SW W/ARROW EA 1.00 1.00
047-05043-0002 FLAG W/ARROW EA 1.00 1.00
047-05314-0002 MASK W/F LH EA 1.00 1.00
047-05314-0004 MASK W/F RH EA 1.00 1.00
047-05316-0001 RTNR LGT WDG W/F EA 2.00 2.00
047-05331-0001 IND NEEDLE EA 1.00 1.00
047-05332-0001 IND NEEDLE W/PNT EA 1.00 1.00
073-00416-0003 BEZEL EA 1.00 1.00
089-05895-0002 SCR PHP 0-80 X 1/8 EA 4.00 4.00
089-05895-0003 SCR PHP 0-80X3/16 EA 2.00 2.00
089-06414-0004 SCR PHP 2-28X1/4 EA 4.00 4.00
187-01223-0000 GASKET FIBER EA 1.00 1.00
200-02667-0099 COMMON BOM EA 1.00 1.00
200-02755-0002 BOBBIN ASSY EA 1.00 1.00
200-02756-0003 HDG FLAG ASSY EA 1.00 1.00
200-06348-0000 LAMP BOARD EA . 1.00
200-06348-0001 LAMP BOARD EA 1.00 .
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02667-0001 MECHANICAL HEAD ASSY RF .00
KNI 582
012-01456-0002 REFLECTIVE TAPE AR 1.00
012-05025-0001 LIGHT WEDGE EA 1.00
016-01015-0000 IND ADH 3M 4475 AR 1.00
047-05314-0002 MASK W/F LH EA 1.00
047-05314-0004 MASK W/F RH EA 1.00
047-05316-0001 RTNR LGT WDG W/F EA 2.00
047-05331-0001 IND NEEDLE EA 1.00
047-05332-0001 IND NEEDLE W/PNT EA 1.00
047-05440-0001 INDEX POINTER W/F EA 1.00
073-00416-0002 BEZEL EA 1.00
088-02158-0001 PLUG BEZEL EA 2.00
089-05895-0002 SCR PHP 0-80 X 1/8 EA 4.00
089-05895-0003 SCR PHP 0-80X3/16 EA 2.00
187-01223-0000 GASKET FIBER EA 1.00
200-02667-0099 COMMON BOM EA 1.00
200-02668-0011 FRONT PLATE ASSY EA 1.00
200-02755-0002 BOBBIN ASSY EA 1.00
200-02756-0003 HDG FLAG ASSY EA 1.00
200-06348-0000 LAMP BOARD EA 1.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02667-0000 MECHANICAL HEAD KNI 582 RF .00
012-01456-0002 REFLECTIVE TAPE AR 1.00
012-05025-0001 LIGHT WEDGE EA 1.00
047-05043-0003 FLAG, WHITE, DBL ARR EA 1.00
047-05043-0004 FLAG WHITE, SING ARR EA 1.00
047-05314-0002 MASK W/F LH EA 1.00
047-05314-0004 MASK W/F RH EA 1.00
047-05316-0001 RTNR LGT WDG W/F EA 2.00
047-05331-0003 INDICATOR WHITE EA 1.00
047-05332-0003 INDICATOR WHITE EA 1.00
047-05440-0001 INDEX POINTER W/F EA 1.00
073-00416-0002 BEZEL EA 1.00
089-05895-0002 SCR PHP 0-80 X 1/8 EA 4.00
089-05895-0003 SCR PHP 0-80X3/16 EA 2.00
089-06414-0004 SCR PHP 2-28X1/4 EA 4.00
187-01223-0000 GASKET FIBER EA 1.00
200-02667-0099 COMMON BOM EA 1.00
200-02668-0020 FRONT PLATE ASSY EA 1.00
200-02755-0002 BOBBIN ASSY EA 1.00
200-02756-0003 HDG FLAG ASSY EA 1.00
200-06348-0001 LAMP BOARD EA 1.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
012-05025-0001 LIGHT WEDGE EA 1.00 1.00
047-05043-0003 FLAG, WHITE, DBL ARR EA 1.00 1.00
047-05043-0004 FLAG WHITE, SING ARR EA 1.00 1.00
047-05314-0002 MASK W/F LH EA 1.00 1.00
047-05314-0004 MASK W/F RH EA 1.00 1.00
047-05316-0001 RTNR LGT WDG W/F EA 2.00 2.00
047-05331-0003 INDICATOR WHITE EA 1.00 1.00
047-05332-0003 INDICATOR WHITE EA 1.00 1.00
073-00416-0002 BEZEL EA 1.00 .
073-00416-0003 BEZEL EA . 1.00
089-05895-0002 SCR PHP 0-80 X 1/8 EA 4.00 4.00
089-05895-0003 SCR PHP 0-80X3/16 EA 2.00 2.00
089-06414-0004 SCR PHP 2-28X1/4 EA 4.00 4.00
187-01223-0000 GASKET FIBER EA 1.00 1.00
200-02667-0099 COMMON BOM EA 1.00 1.00
200-02755-0002 BOBBIN ASSY EA 1.00 1.00
200-02756-0003 HDG FLAG ASSY EA 1.00 1.00
200-06348-0000 LAMP BOARD EA 1.00 .
200-06348-0001 LAMP BOARD EA . 1.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-02667-0099 COMMON BOM AB
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02667-0000 MECHANICAL HEAD KNI 582 RF .00 .
012-01456-0002 REFLECTIVE TAPE AR 1.00 .
012-05025-0001 LIGHT WEDGE EA 1.00 .
016-01007-0010 LOCTITE 609 AR . 1.00
016-01016-0000 MOLYKOTE G-N PASTE AR . .00
016-01082-0000 DC RTV 3145 AR . .00
016-01139-0000 SUPERBONDER 414 AR . .00
025-00018-0000 WIRE 26 BLK IN . 7.20
025-00018-0022 WIRE 26 RED IN . 7.20
025-00018-0033 WIRE 26 ORG IN . 7.20
025-00018-0099 WIRE 26 WHT IN . 7.20
029-00409-0000 GEAR 90T EA . 2.00
029-00411-0000 GEAR 60T EA . 1.00
029-00419-0001 IDLER GEAR (12-60), EA . 1.00
BRASS, KNI582
029-00420-0000 GEAR 14T/30T EA . 1.00
029-00421-0000 GEAR 14T/40T EA . 1.00
029-00422-0000 GEAR 14T/60T EA . 1.00
029-00437-0000 GEAR EA . 1.00
030-01058-0000 CONN, PLUG, KEYING EA . 2.00
030-02248-0001 TERMINALS EA . 24.00
030-02285-0012 CONNECTOR HSG 13P EA . 2.00
035-01361-0006 PROTECTIVE CVR EA . 1.00
047-05043-0003 FLAG, WHITE, DBL ARR EA 1.00 .
047-05043-0004 FLAG WHITE, SING ARR EA 1.00 .
047-05138-0011 SHIELD W/FINISH EA . 1.00
047-05314-0002 MASK W/F LH EA 1.00 .
047-05314-0004 MASK W/F RH EA 1.00 .
047-05316-0001 RTNR LGT WDG W/F EA 2.00 .
047-05331-0003 INDICATOR WHITE EA 1.00 .
047-05332-0003 INDICATOR WHITE EA 1.00 .
047-05440-0001 INDEX POINTER W/F EA 1.00 .
057-02337-0000 PRTCTV CVR DECAL EA . 1.00
057-02346-0000 WARNING DECAL EA . 1.00
073-00034-0000 MOUNTING LUG EA . 4.00
073-00034-0001 MOUNTING LUG EA . 3.00
073-00416-0003 BEZEL EA 1.00 .
076-01126-0001 SHAFT GEAR W/F EA . 2.00
076-01126-0003 SHAFT GEAR W/FIN EA . 2.00
076-01127-0003 SHAFT GEAR W/FIN EA . 1.00
076-01128-0001 EXTENSION SHFT W/F EA . 1.00
088-00892-0000 MTR MNT SL EA . 2.00
088-00893-0000 SHAFT COUPLER EA . 1.00
088-00898-0003 PLATE, COMPLETE EA . 1.00
089-05853-0006 SCR SET 2-56X3/16 EA . 4.00
089-05878-0005 SCR PHP 4-40 X 5/16 EA . 4.00
089-05878-0006 SCR PHP 4-40 X 3/8 EA . 7.00
089-05895-0002 SCR PHP 0-80 X 1/8 EA 4.00 .
089-05895-0003 SCR PHP 0-80X3/16 EA 2.00 .
089-06231-0002 SCR SHC 0-80X1/8 EA . 1.00
089-06414-0004 SCR PHP 2-28X1/4 EA 4.00 2.00
089-06415-0004 SCR PHP 4-20X1/4 EA . 4.00
089-06415-0007 SCR PHP 4-20X7/16 EA . 2.00
089-08159-0000 WSHR THR .130 EA . 7.00
091-00015-0004 RUBBER GRMT 1/8 EA . 1.00
091-00109-0000 CABLE TIE AR . .00
148-00034-0000 BRUSHLESS RPTR EA . 1.00
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
148-00035-0000 BRUSHLESS RPTR EA . 1.00
148-00036-0000 CONTROL X-FORM EA . 1.00
148-00037-0000 TORQUE XMTR EA . 1.00
148-05097-0000 DC DRIVE MOTOR, MM EA . 1.00
150-00018-0010 TUBING SHRINK WHT IN . 2.60
187-01223-0000 GASKET FIBER EA 1.00 .
200-02667-0099 COMMON BOM EA 1.00 .
200-02668-0020 FRONT PLATE ASSY EA 1.00 .
200-02755-0002 BOBBIN ASSY EA 1.00 .
200-02756-0003 HDG FLAG ASSY EA 1.00 .
200-06348-0000 LAMP BOARD EA 1.00 .
KNI 582
KNI 582
KNI 582
KNI 582
Figure 6-5 Mechanical Head Assembly

(Dwg. No. 300-02667-0000, R-AB)
KNI 582
KNI 582

KNI 582
KNI 582

(Dwg. No. 300-02667-0001, R-AA)
KNI 582
KNI 582

KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-02668-0010 FRONT PLATE ASSY AB
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02668-0003 FRNT PLATE ASSEMBLY RF .00 .00
KNI 582
016-01007-0005 LOCTITE 222 AR 1.00 1.00
029-00772-0001 GEAR 100T W/PLT EA 1.00 1.00
088-00890-0001 FRONT PLATE EA 1.00 .
088-00890-0003 FRONT PLATE EA . 1.00
088-00891-0052 COMPASS CARD W/HS EA 1.00 1.00
089-05853-0002 SCR SET 2-56X1/16 EA 2.00 2.00
089-08199-0003 SHIM WASHER W/NOTC EA 1.00 1.00
089-08295-0001 WASHER W/FINISH EA 2.00 2.00
089-08295-0003 WASHER W/FINISH EA 3.00 3.00
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02668-0003 FRNT PLATE ASSEMBLY RF .00
KNI 582
016-01007-0005 LOCTITE 222 AR 1.00
029-00772-0001 GEAR 100T W/PLT EA 1.00
088-00890-0010 FRONT PLATE WHITE EA 1.00
088-00891-0052 COMPASS CARD W/HS EA 1.00
089-05853-0002 SCR SET 2-56X1/16 EA 2.00
089-08199-0003 SHIM WASHER W/NOTC EA 1.00
089-08295-0001 WASHER W/FINISH EA 2.00
089-08295-0003 WASHER W/FINISH EA 3.00
KNI 582
KNI 582
KNI 582
Figure 6-9 Front Plate Assembly

KNI 582
KNI 582

KNI 582
KNI 582

KNI 582
KNI 582

(Dwg. No. 300-02668-0003, R-AB)
KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-02669-0000 ELECTRONIC ASSY AE
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF1 300-02669-0000 ELECTRONIC ASSY, KNI 582 RF .00
012-01005-0005 TAPE MYLAR 1 W IN 3.05
012-01113-0001 PLSTC FLM TPE 7/8 IN. IN 1.50
012-01179-0000 INSULATOR EA 1.00
030-02352-0004 LOCK TAB, V4 EA 2.00
047-05064-0001 ENCLOSURE BASE W/F EA 1.00
047-05065-0001 ENCLOSURE CASE EA 1.00
047-05130-0001 BOTTOM PLATE W/F EA 1.00
047-05131-0001 TOP PLATE W/F EA 1.00
047-05132-0002 PLT REAR EA 1.00
047-05133-0003 PC BD BKT COMPLETE EA 2.00
076-00165-0003 SPACER BRS EA 2.00
076-00343-0003 SPACER .625 EA 4.00
089-02005-0037 NUT, STD, HEX, 2-56, SS EA 2.00
089-02076-0030 NUT FLAT 4-40 EA 2.00
089-05874-0004 SCR PHP 2-56X1/4 EA 12.00
089-05878-0006 SCR PHP 4-40 X 3/8 EA 2.00
089-05899-0004 SCR PHP 2-56X1/4 EA 2.00
089-05903-0005 SCR PHP 4-40X5/16 EA 2.00
089-05908-0002 SCR PHP 8-36X1/8 EA 1.00
089-06008-0004 SCR FHP 4-40X1/4 EA 6.00
089-06008-0006 SCR FHP 4-40X3/8 EA 4.00
089-08006-0034 WSHR SPLT LK #8 EA 1.00
089-08090-0030 WSHR FLT STD .094 EA 2.00
089-08107-0034 WSHR SPLT LK #2 EA 2.00
089-08109-0034 WSHR SPLT LK #4 EA 2.00
089-08261-0030 WASHER FLAT EA 2.00
091-00187-0000 SHOULDER WASHER EA 2.00
091-00286-0000 INSUL XSTR .437 EA 1.00
091-00286-0002 INSUL XSTR .687 EA 1.00
091-00331-0011 GRMT SLD SPGS-2 IN 3.40
187-01191-0001 I C CUSHION EA 2.00
187-01251-0000 CUSHION EA 1.00
200-06248-0000 POWER SUPPLY BD EA 1.00
200-06296-0000 ANALOG BOARD ASSY EA 1.00
200-06335-0010 MAIN BOARD EA 1.00
200-06336-0000 DIGITAL BOARD ASSY EA 1.00
200-06337-0010 CONNECTOR BOARD EA 1.00
KNI 582
KNI 582
KNI 582
KNI 582
Figure 6-13 Electronic Assembly

(Dwg. No. 300-02669-0000, R-AC)
KNI 582
KNI 582
Figure 6-14 Electronic Assembly

KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-02755-0002 BOBBIN ASSY A
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF 300-02755-0000 BOBBIN ASSY KNI 582 RF .00
008-00082-0001 TERMINAL SLDR EA 2.00
016-01139-0000 SUPERBONDER 414 AR 1.00
019-02185-0001 COIL FLG MCH 1430T EA 1.00
047-02847-0002 POLE .400 W/F EA 1.00
047-02847-0003 POLE .493 W/F EA 1.00
047-02848-0001 SPACER POLE W/F EA 2.00
076-01171-0005 SHAFT, FLAG PIVOT W/FIN EA 1.00
088-00904-0000 HSG BOBBIN EA 1.00
KNI 582
KNI 582
Figure 6-15 Bobbin Assembly

(Dwg. No. 300-02755-0000, R-AC)
KNI 582
KNI 582
Figure 6-16 Bobbin Assembly

KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-02756-0003 HDG FLAG ASSY -
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
REF 300-02756-0000 HDG FLAG ASSY KNI 582 RF .00
013-00017-0000 MAGNET EA 1.00
016-01122-0000 EPOXY DEVCON 14250 AR .00
076-01672-5001 FLAG SLEEVE EA 1.00
088-00900-0015 FLAG W/SILKSCREEN EA 1.00
KNI 582
KNI 582
KNI 582
KNI 582
Figure 6-17 HDG Flag Assembly

(Dwg. No. 300-02756-0000, R-AB)
KNI 582
KNI 582
Figure 6-18 HDG Flag Assembly

KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-06248-0000 POWER SUPPLY BD AG
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
C301 097-00078-0027 CAP AL 100UF 50V EA 1.00
C302 097-00078-0027 CAP AL 100UF 50V EA 1.00
C303 096-01082-0002 CAP TN 1UF 35V EA 1.00
C304 111-00001-0022 CAP CR .1UF 100V EA 1.00
C305 111-00001-0000 CAP CR .01UF 50V EA 1.00
C306 096-01082-0047 CAP TN 1UF 20V EA 1.00
C307 113-05102-0000 CAP DC .001UF 500V EA 1.00
C308 114-05222-0001 CAP DC 2200PF 500V EA 1.00
C309 113-05102-0000 CAP DC .001UF 500V EA 1.00
C310 097-00078-0016 CAP AL 220UF 25V EA 1.00
C311 097-00078-0010 CAP AL 330UF 16V EA 1.00
C312 096-01082-0024 CAP TN 68UF 10V EA 1.00
C313 097-00078-0010 CAP AL 330UF 16V EA 1.00
C314 097-00078-0016 CAP AL 220UF 25V EA 1.00
C315 111-00001-0063 CAP CR .022UF 200V EA 1.00
C316 111-00001-0063 CAP CR .022UF 200V EA 1.00
CJ301 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00
CR301 007-06016-0000 DIO S 1N4154 EA 1.00
CR302 007-06111-0000 DIO S IN4157 EA 1.00
CR303 007-06016-0000 DIO S 1N4154 EA 1.00
CR304 007-06105-0000 DIO HV FDH444 EA 1.00
CR305 007-06091-0001 DIO MR810 EA 1.00
CR306 007-06091-0001 DIO MR810 EA 1.00
CR307 007-06091-0001 DIO MR810 EA 1.00
CR308 007-06091-0001 DIO MR810 EA 1.00
CR309 007-05011-0016 DIO Z 9.1V 1W 5% EA 1.00
CR310 007-05011-0024 DIO Z 33V 1W 5% EA 1.00
I301 120-03048-0001 IC LM239J EA 1.00
I302 120-03094-0032 IC LM340LAZ-5.0 EA 1.00
L301 019-02102-0004 CHOKE 90UH EA 1.00
L302 019-02102-0002 CHOKE 50UH EA 1.00
P401 155-02114-0000 CA ASSY EA 1.00
Q301 007-00078-0001 XSTR S NPN 2N3417 EA 1.00
Q302 007-00244-0006 XSTR, SI, NPN EA 1.00
Q303 007-00230-0025 XSTR S NPN D44H8 EA 1.00
R301 131-00622-0013 RES CF 6.2K EW 5% EA 1.00
R302 133-00113-0015 RES VA 2K 20% B EA 1.00
R303 131-00562-0013 RES CF 5.6K EW 5% EA 1.00
R304 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R305 131-00471-0033 RES CF 470 HW 5% EA 1.00
R306 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R307 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R308 131-00363-0013 RES CF 36K EW 5% EA 1.00
R309 131-00222-0013 RES CF 2.2K EW 5% EA 1.00
R310 131-00202-0013 RES CF 2K EW 5% EA 1.00
R311 131-00393-0013 RES CF 39K EW 5% EA 1.00
R312 131-00302-0013 RES CF 3K EW 5% EA 1.00
R313 131-00391-0023 RES CF 390 QW 5% EA 1.00
R314 131-00471-0023 RES CF 470 QW 5% EA 1.00
R315 131-00015-0033 RES CF 1.5 HW 5% EA 1.00
R316 131-00301-0023 RES CF 300 QW 5% EA 1.00
R317 131-00390-0023 RES CF 39 QW 5% EA 1.00
R318 132-05046-0000 RES WW .05 2W 5% EA 1.00
R319 131-00623-0013 RES CF 62K EW 5% EA 1.00
R320 131-00154-0013 RES CF 150K EW 5% EA 1.00
R321 131-00332-0013 RES CF 3.3K EW 5% EA 1.00
R322 131-00103-0013 RES CF 10K EW 5% EA 1.00
R323 131-00104-0013 RES CF 100K EW 5% EA 1.00
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
R324 131-00104-0013 RES CF 100K EW 5% EA 1.00
R325 131-00562-0013 RES CF 5.6K EW 5% EA 1.00
R326 131-00333-0013 RES CF 33K EW 5% EA 1.00
R327 131-00104-0013 RES CF 100K EW 5% EA 1.00
T301 019-07093-0000 XFMR PWR EA 1.00
TP301 008-00096-0001 TERMINAL TEST PNT EA 1.00
002-06248-0000 SCH POWER SUPPLY RF .00
KI 229/KNI 582
009-06248-0000 POWER SUPPLY BOARD EA 1.00
016-01040-0000 COATING TYPE AR AR .00
016-01144-0000 TAK PAK ADV 122-92 AR 1.00
016-01144-0001 ACCELERATOR 11525 AR 1.00
091-00015-0000 RUBBER GRMT 3/16 EA 1.00
091-00188-0000 CLIP COMPONENT EA 2.00
192-06248-0000 KI 229 POWER SUPPLY RF .00
BD ASSY
300-06248-0000 POWER SUPPLY KI 229 RF .00
KNI 582
KNI 582
KNI 582
KNI 582
Figure 6-19 Power Supply

(Dwg. No. 300-06248-0000, R-AF)
KNI 582
KNI 582
Figure 6-20 Power Supply Assembly

KNI 582
KNI 582
Figure 6-21 Power Supply Schematic Diagram

(Dwg. No. 002-6248-00, R-3)
KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-06296-0000 ANALOG BOARD ASSY AA
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
C501 111-00001-0001 CAP CR .1UF 50V EA 1.00
C502 096-01082-0005 CAP TN 10UF 20V EA 1.00
C503 096-01082-0005 CAP TN 10UF 20V EA 1.00
C504 111-00001-0026 CAP CR .33UF 50V EA 1.00
C505 111-00001-0009 CAP CR .15UF 100V EA 1.00
C506 111-00001-0026 CAP CR .33UF 50V EA 1.00
C507 111-00001-0009 CAP CR .15UF 100V EA 1.00
C508 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C509 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C510 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C511 111-00001-0000 CAP CR .01UF 50V EA 1.00
C512 111-00001-0026 CAP CR .33UF 50V EA 1.00
C513 111-00001-0009 CAP CR .15UF 100V EA 1.00
C514 096-01082-0005 CAP TN 10UF 20V EA 1.00
C515 096-01082-0005 CAP TN 10UF 20V EA 1.00
C516 111-00001-0026 CAP CR .33UF 50V EA 1.00
C517 111-00001-0009 CAP CR .15UF 100V EA 1.00
C522 111-00001-0026 CAP CR .33UF 50V EA 1.00
C523 111-00001-0009 CAP CR .15UF 100V EA 1.00
C524 111-00001-0026 CAP CR .33UF 50V EA 1.00
C525 111-00001-0009 CAP CR .15UF 100V EA 1.00
CR501 007-06085-0000 DIO HC 1N5711 EA 1.00
CR502 007-06085-0000 DIO HC 1N5711 EA 1.00
CR503 007-06016-0000 DIO S 1N4154 EA 1.00
CR504 007-06016-0000 DIO S 1N4154 EA 1.00
CR505 007-06016-0000 DIO S 1N4154 EA 1.00
CR506 007-06016-0000 DIO S 1N4154 EA 1.00
CR507 007-06016-0000 DIO S 1N4154 EA 1.00
CR508 007-06016-0000 DIO S 1N4154 EA 1.00
CR509 007-06016-0000 DIO S 1N4154 EA 1.00
CR510 007-06016-0000 DIO S 1N4154 EA 1.00
CR511 007-06016-0000 DIO S 1N4154 EA 1.00
CR512 007-06016-0000 DIO S 1N4154 EA 1.00
CR513 007-06016-0000 DIO S 1N4154 EA 1.00
CR514 007-06016-0000 DIO S 1N4154 EA 1.00
CR515 007-06016-0000 DIO S 1N4154 EA 1.00
CR516 007-06016-0000 DIO S 1N4154 EA 1.00
CR517 007-06016-0000 DIO S 1N4154 EA 1.00
CR518 007-06016-0000 DIO S 1N4154 EA 1.00
CR520 007-06016-0000 DIO S 1N4154 EA 1.00
CR521 007-06016-0000 DIO S 1N4154 EA 1.00
CR522 007-06016-0000 DIO S 1N4154 EA 1.00
CR523 007-06016-0000 DIO S 1N4154 EA 1.00
CR524 007-06016-0000 DIO S 1N4154 EA 1.00
CR525 007-06016-0000 DIO S 1N4154 EA 1.00
CR526 007-06016-0000 DIO S 1N4154 EA 1.00
CR527 007-06016-0000 DIO S 1N4154 EA 1.00
I501 120-06012-0001 IC SCL4016ABC+ EA 1.00
I502 120-03113-0007 MC35004BL EA 1.00
I503 120-06072-0001 IC MC14051BAL EA 1.00
I504 120-06074-0001 IC CD4053BMJ EA 1.00
I505 120-06012-0001 IC SCL4016ABC+ EA 1.00
I506 120-03113-0007 MC35004BL EA 1.00
I507 120-06074-0001 IC CD4053BMJ EA 1.00
J501 033-00057-0016 SCKT INDV PLG 16P EA 1.00
Q501 007-00383-0001 XSTR S NPN 2N2222A EA 1.00
(TO-18 PACKAGE)
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Q502 007-00261-0000 XSTR S PNP 2N2907A EA 1.00
Q503 007-00383-0001 XSTR S NPN 2N2222A EA 1.00
(TO-18 PACKAGE)
Q504 007-00261-0000 XSTR S PNP 2N2907A EA 1.00
Q506 007-00383-0001 XSTR S NPN 2N2222A EA 1.00
(TO-18 PACKAGE)
Q507 007-00261-0000 XSTR S PNP 2N2907A EA 1.00
R501 131-00103-0013 RES CF 10K EW 5% EA 1.00
R502 131-00392-0013 RES CF 3.9K EW 5% EA 1.00
R503 131-00473-0013 RES CF 47K EW 5% EA 1.00
R504 131-00473-0013 RES CF 47K EW 5% EA 1.00
R505 131-00102-0013 RES CF 1K EW 5% EA 1.00
R506 131-00100-0013 RES CF 10 EW 5% EA 1.00
R507 131-00100-0013 RES CF 10 EW 5% EA 1.00
R508 131-00823-0013 RES CF 82K EW 5% EA 1.00
R509 131-00102-0013 RES CF 1K EW 5% EA 1.00
R510 131-00047-0023 RES CF 4.7 QW 5% EA 1.00
R511 136-02102-0082 RES PF 21K EW 1% EA 1.00
R512 136-07151-0082 RES 7.15K EW 1% EA 1.00
R513 136-04422-0072 RES PF 44.2K QW 1% EA 1.00
R514 131-00184-0013 RES CF 180K EW 5% EA 1.00
R515 131-00184-0013 RES CF 180K EW 5% EA 1.00
R516 131-00394-0013 RES CF 390K EW 5% EA 1.00
R517 136-02102-0082 RES PF 21K EW 1% EA 1.00
R518 136-05901-0082 RES PF 5.90K EW 1% EA 1.00
R519 133-00138-0007 RES VA 2K MIL EA 1.00
R520 136-04422-0072 RES PF 44.2K QW 1% EA 1.00
R521 131-00184-0013 RES CF 180K EW 5% EA 1.00
R522 131-00184-0013 RES CF 180K EW 5% EA 1.00
R523 131-00394-0013 RES CF 390K EW 5% EA 1.00
R524 131-00104-0013 RES CF 100K EW 5% EA 1.00
R525 131-00103-0013 RES CF 10K EW 5% EA 1.00
R526 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R527 131-00103-0013 RES CF 10K EW 5% EA 1.00
R528 136-02102-0082 RES PF 21K EW 1% EA 1.00
R529 136-08871-0082 RES PF 8.87K EW 1% EA 1.00
R530 136-02102-0082 RES PF 21K EW 1% EA 1.00
R531 136-07151-0082 RES 7.15K EW 1% EA 1.00
R532 136-02102-0082 RES PF 21K EW 1% EA 1.00
R533 136-07681-0082 RES PF 7.68K EW 1% EA 1.00
R534 133-00138-0007 RES VA 2K MIL EA 1.00
R535 136-02102-0082 RES PF 21K EW 1% EA 1.00
R536 136-05901-0082 RES PF 5.90K EW 1% EA 1.00
R537 133-00138-0007 RES VA 2K MIL EA 1.00
R538 136-04422-0072 RES PF 44.2K QW 1% EA 1.00
R539 131-00184-0013 RES CF 180K EW 5% EA 1.00
R540 131-00184-0013 RES CF 180K EW 5% EA 1.00
R541 131-00100-0013 RES CF 10 EW 5% EA 1.00
R542 131-00100-0013 RES CF 10 EW 5% EA 1.00
R543 131-00394-0013 RES CF 390K EW 5% EA 1.00
R544 136-04422-0072 RES PF 44.2K QW 1% EA 1.00
R545 131-00184-0013 RES CF 180K EW 5% EA 1.00
R546 131-00184-0013 RES CF 180K EW 5% EA 1.00
R547 131-00394-0013 RES CF 390K EW 5% EA 1.00
R548 131-00104-0013 RES CF 100K EW 5% EA 1.00
R549 131-00103-0013 RES CF 10K EW 5% EA 1.00
R550 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R551 131-00103-0013 RES CF 10K EW 5% EA 1.00
R559 136-02102-0082 RES PF 21K EW 1% EA 1.00
R560 136-08871-0082 RES PF 8.87K EW 1% EA 1.00
R561 136-02102-0082 RES PF 21K EW 1% EA 1.00
R562 136-07151-0082 RES 7.15K EW 1% EA 1.00
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
R563 136-02102-0082 RES PF 21K EW 1% EA 1.00
R564 136-07681-0082 RES PF 7.68K EW 1% EA 1.00
R565 133-00138-0007 RES VA 2K MIL EA 1.00
R566 136-02102-0082 RES PF 21K EW 1% EA 1.00
R567 136-05901-0082 RES PF 5.90K EW 1% EA 1.00
R568 133-00138-0007 RES VA 2K MIL EA 1.00
R569 136-04422-0072 RES PF 44.2K QW 1% EA 1.00
R570 131-00184-0013 RES CF 180K EW 5% EA 1.00
R571 131-00184-0013 RES CF 180K EW 5% EA 1.00
R572 131-00394-0013 RES CF 390K EW 5% EA 1.00
R573 136-04422-0072 RES PF 44.2K QW 1% EA 1.00
R574 131-00184-0013 RES CF 180K EW 5% EA 1.00
R575 131-00184-0013 RES CF 180K EW 5% EA 1.00
R576 131-00394-0013 RES CF 390K EW 5% EA 1.00
REF1 300-06296-0000 ANALOG BD KNI 582 RF .00
002-06296-0000 SCH ANALOG BD KNI 582 RF .00
009-06296-0000 PC BD ANLG EA 1.00
091-00182-0001 CAP SEMICN TO-18 EA 6.00
192-06296-0000 KNI 582 ANALOG BD ASSY RF .00
KNI 582
KNI 582
KNI 582
KNI 582
KNI 582
KNI 582
Figure 6-22 Analog Board

(Dwg. No. 300-06296-0000, R-AA)
KNI 582
KNI 582
Figure 6-23 Analog Board Assembly

KNI 582
KNI 582
Figure 6-24 Analog Board Schematic Diagram

(Dwg. No. 002-6296-00, R-1)
KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-06335-0010 MAIN BOARD AB
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
C101 111-02120-0010 CAP DC 12PF 50V 5% EA 1.00
C102 111-02120-0010 CAP DC 12PF 50V 5% EA 1.00
C103 111-02104-0042 CAP MC100KPF50V20% EA 1.00
C105 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C106 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C107 096-01082-0005 CAP TN 10UF 20V EA 1.00
C108 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C109 111-00001-0001 CAP CR .1UF 50V EA 1.00
C110 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C111 096-01082-0005 CAP TN 10UF 20V EA 1.00
C112 096-01082-0045 CAP TN 2.2UF 35V EA 1.00
C113 096-01082-0030 CAP TN 22UF 35V EA 1.00
C114 111-02104-0042 CAP MC100KPF50V20% EA 1.00
C115 111-02331-0042 CAP MC 330PF50V20% EA 1.00
C116 111-02331-0042 CAP MC 330PF50V20% EA 1.00
C117 111-02104-0042 CAP MC100KPF50V20% EA 1.00
C118 111-02681-0042 CAP MC 680PF50V20% EA 1.00
C119 096-01082-0005 CAP TN 10UF 20V EA 1.00
C120 096-01082-0005 CAP TN 10UF 20V EA 1.00
C121 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C122 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C123 108-05016-0050 CAP PC .022UF 50V EA 1.00
C124 111-00001-0028 CAP CR .47UF 50V EA 1.00
C125 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C126 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C127 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C128 111-00001-0028 CAP CR .47UF 50V EA 1.00
C129 108-05016-0050 CAP PC .022UF 50V EA 1.00
C130 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C131 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C132 111-00001-0028 CAP CR .47UF 50V EA 1.00
C133 108-05016-0050 CAP PC .022UF 50V EA 1.00
C134 111-00001-0028 CAP CR .47UF 50V EA 1.00
C135 111-02104-0042 CAP MC100KPF50V20% EA 1.00
C136 111-02104-0042 CAP MC100KPF50V20% EA 1.00
C137 113-05121-0001 CAP DC 120PF 1KV EA 1.00
C138 111-02104-0042 CAP MC100KPF50V20% EA 1.00
C139 096-01082-0045 CAP TN 2.2UF 35V EA 1.00
C140 111-02104-0042 CAP MC100KPF50V20% EA 1.00
C141 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C142 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C143 113-05121-0001 CAP DC 120PF 1KV EA 1.00
C144 113-05121-0001 CAP DC 120PF 1KV EA 1.00
C145 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C146 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C147 113-05121-0001 CAP DC 120PF 1KV EA 1.00
C148 111-00001-0060 CAP CR 15PF 100V EA 1.00
C149 108-05016-0050 CAP PC .022UF 50V EA 1.00
C150 096-01082-0005 CAP TN 10UF 20V EA 1.00
CR101 007-05044-0000 DIO Z 1N5518B EA 1.00
CR102 007-06114-0000 DIO MPD400 EA 1.00
CR103 007-06033-0000 DIO G 1N270 EA 1.00
CR104 007-06016-0000 DIO S 1N4154 EA 1.00
CR105 007-06041-0000 DIO S 1N645 EA 1.00
CR106 007-06085-0000 DIO HC 1N5711 EA 1.00
I101 200-10674-0000 I101 MASTER UP WITH ROM EA 1.00
I102 200-10675-0000 I102 SLAVE UP WITH ROM EA 1.00
I103 120-06065-0001 IC AD7533CD EA 1.00
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
I104 120-06063-0000 IC CD4098BFX EA 1.00
I105 120-03113-0007 MC35004BL EA 1.00
I106 120-03052-0002 IC LM224J EA 1.00
I107 120-03108-0000 IC LF398H EA 1.00
I108 120-03108-0000 IC LF398H EA 1.00
I109 120-03108-0000 IC LF398H EA 1.00
I110 120-03108-0000 IC LF398H EA 1.00
I111 120-03052-0002 IC LM224J EA 1.00
I112 120-06074-0001 IC CD4053BMJ EA 1.00
I113 120-06074-0001 IC CD4053BMJ EA 1.00
I114 120-03081-0001 IC LM211H EA 1.00
I115 120-03112-0008 IC MC35002BU EA 1.00
J101 030-02174-0000 PIN CONT EA 34.00
J102 030-02386-0013 HDR RT ANG 13P EA 1.00
J103 030-02386-0013 HDR RT ANG 13P EA 1.00
P202 155-02030-0022 JMPR CABLE 1.00 EA 1.00
P502 155-02030-0022 JMPR CABLE 1.00 EA 1.00
Q101 007-00402-0000 XSTR NPN 2N2369A EA 1.00
Q102 007-00402-0000 XSTR NPN 2N2369A EA 1.00
Q103 007-00383-0001 XSTR S NPN 2N2222A EA 1.00
(TO-18 PACKAGE)
Q104 007-00383-0001 XSTR S NPN 2N2222A EA 1.00
(TO-18 PACKAGE)
Q105 007-00261-0000 XSTR S PNP 2N2907A EA 1.00
Q106 007-00276-0000 XSTR MJE180 EA 1.00
Q107 007-00276-0001 XSTR MJE170 EA 1.00
Q108 007-00276-0000 XSTR MJE180 EA 1.00
Q109 007-00276-0001 XSTR MJE170 EA 1.00
Q110 007-00276-0000 XSTR MJE180 EA 1.00
Q111 007-00276-0001 XSTR MJE170 EA 1.00
Q112 007-00276-0000 XSTR MJE180 EA 1.00
Q113 007-00276-0001 XSTR MJE170 EA 1.00
Q114 007-00383-0001 XSTR S NPN 2N2222A EA 1.00
(TO-18 PACKAGE)
R101 131-00471-0013 RES CF 470 EW 5% EA 1.00
R102 136-02212-0072 RES PF 22.1K QW 1% EA 1.00
R103 136-02212-0072 RES PF 22.1K QW 1% EA 1.00
R104 131-00471-0013 RES CF 470 EW 5% EA 1.00
R105 131-00684-0013 RES CF 680K EW 5% EA 1.00
R106 131-00223-0013 RES CF 22K EW 5% EA 1.00
R107 131-00100-0013 RES CF 10 EW 5% EA 1.00
R108 131-00103-0013 RES CF 10K EW 5% EA 1.00
R109 131-00103-0013 RES CF 10K EW 5% EA 1.00
R110 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R111 131-00822-0013 RES CF 8.2K EW 5% EA 1.00
R112 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R113 131-00101-0013 RES CF 100 EW 5% EA 1.00
R114 131-00471-0013 RES CF 470 EW 5% EA 1.00
R115 131-00102-0013 RES CF 1K EW 5% EA 1.00
R116 131-00333-0013 RES CF 33K EW 5% EA 1.00
R117 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R118 131-00471-0013 RES CF 470 EW 5% EA 1.00
R119 131-00122-0013 RES CF 1.2K EW 5% EA 1.00
R120 131-00101-0013 RES CF 100 EW 5% EA 1.00
R121 131-00101-0013 RES CF 100 EW 5% EA 1.00
R122 136-04991-0085 RES PF 4.99K EW.1% EA 1.00
R123 136-04991-0085 RES PF 4.99K EW.1% EA 1.00
R124 131-00105-0013 RES CF 1M EW 5% EA 1.00
R125 133-00138-0009 RES VA 10K MIL EA 1.00
R126 131-00514-0013 RES CF 510K EW 5% EA 1.00
R127 136-01002-0081 RES PF 10K EW .5% EA 1.00
R128 136-01002-0081 RES PF 10K EW .5% EA 1.00
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
R129 136-01002-0081 RES PF 10K EW .5% EA 1.00
R130 136-01002-0081 RES PF 10K EW .5% EA 1.00
R131 131-00102-0013 RES CF 1K EW 5% EA 1.00
R132 131-00047-0023 RES CF 4.7 QW 5% EA 1.00
R133 131-00514-0013 RES CF 510K EW 5% EA 1.00
R134 136-01002-0081 RES PF 10K EW .5% EA 1.00
R135 136-01002-0081 RES PF 10K EW .5% EA 1.00
R136 136-01002-0081 RES PF 10K EW .5% EA 1.00
R137 136-01002-0081 RES PF 10K EW .5% EA 1.00
R138 131-00102-0013 RES CF 1K EW 5% EA 1.00
R139 131-00047-0023 RES CF 4.7 QW 5% EA 1.00
R140 131-00514-0013 RES CF 510K EW 5% EA 1.00
R141 136-01002-0081 RES PF 10K EW .5% EA 1.00
R142 136-01002-0081 RES PF 10K EW .5% EA 1.00
R143 136-01002-0081 RES PF 10K EW .5% EA 1.00
R144 136-01002-0081 RES PF 10K EW .5% EA 1.00
R145 131-00102-0013 RES CF 1K EW 5% EA 1.00
R146 131-00047-0023 RES CF 4.7 QW 5% EA 1.00
R147 131-00514-0013 RES CF 510K EW 5% EA 1.00
R148 136-01002-0081 RES PF 10K EW .5% EA 1.00
R149 136-01002-0081 RES PF 10K EW .5% EA 1.00
R150 136-01002-0081 RES PF 10K EW .5% EA 1.00
R151 136-01002-0081 RES PF 10K EW .5% EA 1.00
R152 131-00102-0013 RES CF 1K EW 5% EA 1.00
R153 131-00047-0023 RES CF 4.7 QW 5% EA 1.00
R154 131-00821-0013 RES CF 820 EW 5% EA 1.00
R155 131-00821-0013 RES CF 820 EW 5% EA 1.00
R156 131-00821-0013 RES CF 820 EW 5% EA 1.00
R157 131-00821-0013 RES CF 820 EW 5% EA 1.00
R158 131-00102-0013 RES CF 1K EW 5% EA 1.00
R159 131-00432-0013 RES CF 4.3K EW 5% EA 1.00
R160 131-00153-0013 RES CF 15K EW 5% EA 1.00
S101 031-00226-0012 SWITCH MOM DPDT EA 1.00
S102 031-00226-0012 SWITCH MOM DPDT EA 1.00
002-06335-0010 SCH KNI 582 MAIN BOARD RF .00
009-06335-0010 PC BD MAIN EA 1.00
076-01092-0001 HEAT SINK BAR W/F EA 1.00
089-05903-0004 SCR PHP 4-40X1/4 EA 8.00
089-08209-0001 WSHR PRPH LK .136 EA 8.00
091-00182-0001 CAP SEMICN TO-18 EA 2.00
091-00324-0000 INSULATOR EA 2.00
192-06335-0010 KNI 582 MAIN BD ASSY RF .00
300-06335-0010 MAIN BOARD ASSY KNI582 RF .00
KNI 582
KNI 582
KNI 582
KNI 582
KNI 582
KNI 582
Figure 6-25 Main Board Assembly

(Dwg. No. 300-06335-0010, R-AD)
KNI 582
KNI 582
Figure 6-26 Main Board Schematic

KNI 582
KNI 582
oard Schematic Diagram

02-6335-10, R-0)
rint without express permission of Honeywell. 6-109

KNI 582
rint without express permission of Honeywell. 6-110

KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-06336-0000 DIGITAL BOARD ASSY AA
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
C201 096-01082-0016 CAP TN 2.2UF 20V EA 1.00
C202 111-00002-0008 CAP .0022UF 5% NPO EA 1.00
C203 096-01082-0023 CAP TN 39UF 10V EA 1.00
C204 096-01082-0023 CAP TN 39UF 10V EA 1.00
C205 108-06005-0010 CAP TRKG SET/4 IDC EA 1.00
C207 096-01082-0005 CAP TN 10UF 20V EA 1.00
C208 096-01082-0005 CAP TN 10UF 20V EA 1.00
C211 096-01082-0005 CAP TN 10UF 20V EA 1.00
C212 096-01082-0005 CAP TN 10UF 20V EA 1.00
C213 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C214 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C215 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C216 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C217 111-00001-0000 CAP CR .01UF 50V EA 1.00
C218 111-00001-0014 CAP CR .0027UF 50V EA 1.00
C219 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C220 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C221 111-02103-0042 CAP MC 10KPF50V20% EA 1.00
C222 111-00001-0001 CAP CR .1UF 50V EA 1.00
C223 111-00001-0001 CAP CR .1UF 50V EA 1.00
CR201 007-06016-0000 DIO S 1N4154 EA 1.00
CR202 007-06016-0000 DIO S 1N4154 EA 1.00
CR203 007-06016-0000 DIO S 1N4154 EA 1.00
CR204 007-06016-0000 DIO S 1N4154 EA 1.00
CR205 007-06016-0000 DIO S 1N4154 EA 1.00
CR206 007-06016-0000 DIO S 1N4154 EA 1.00
CR207 007-06016-0000 DIO S 1N4154 EA 1.00
CR208 007-06016-0000 DIO S 1N4154 EA 1.00
CR209 007-06016-0000 DIO S 1N4154 EA 1.00
CR210 007-06016-0000 DIO S 1N4154 EA 1.00
CR211 007-06016-0000 DIO S 1N4154 EA 1.00
CR212 007-06016-0000 DIO S 1N4154 EA 1.00
CR213 007-06016-0000 DIO S 1N4154 EA 1.00
CR214 007-06016-0000 DIO S 1N4154 EA 1.00
CR215 007-06016-0000 DIO S 1N4154 EA 1.00
I201 120-06026-0001 IC MC14050BALDS EA 1.00
I202 120-06025-0001 IC SCL4049ABC+ EA 1.00
I203 120-06025-0001 IC SCL4049ABC+ EA 1.00
I204 120-06047-0001 IC SCL4081BC EA 1.00
I205 120-06002-0001 IC SLC4001ABC+ EA 1.00
I206 120-06004-0001 IC SCL4006ABC EA 1.00
I207 120-06009-0001 IC MC14013BALDS EA 1.00
I208 120-06004-0001 IC SCL4006ABC EA 1.00
I209 120-06009-0001 IC MC14013BALDS EA 1.00
I210 120-06038-0001 IC MC14046BCP EA 1.00
I211 120-03053-0002 IC LM258H EA 1.00
I212 120-03052-0002 IC LM224J EA 1.00
I213 120-06009-0001 IC MC14013BALDS EA 1.00
I214 120-00098-0001 IC SN54LS73N EA 1.00
I215 120-03048-0001 IC LM239J EA 1.00
R201 131-00272-0013 RES CF 2.7K EW 5% EA 1.00
R202 131-00272-0013 RES CF 2.7K EW 5% EA 1.00
R203 131-00272-0013 RES CF 2.7K EW 5% EA 1.00
R204 131-00103-0013 RES CF 10K EW 5% EA 1.00
R205 131-00104-0013 RES CF 100K EW 5% EA 1.00
R206 131-00103-0013 RES CF 10K EW 5% EA 1.00
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
R207 131-00104-0013 RES CF 100K EW 5% EA 1.00
R208 131-00103-0013 RES CF 10K EW 5% EA 1.00
R209 131-00104-0013 RES CF 100K EW 5% EA 1.00
R210 131-00272-0013 RES CF 2.7K EW 5% EA 1.00
R211 131-00272-0013 RES CF 2.7K EW 5% EA 1.00
R212 131-00272-0013 RES CF 2.7K EW 5% EA 1.00
R213 131-00103-0013 RES CF 10K EW 5% EA 1.00
R214 131-00104-0013 RES CF 100K EW 5% EA 1.00
R215 131-00103-0013 RES CF 10K EW 5% EA 1.00
R216 131-00104-0013 RES CF 100K EW 5% EA 1.00
R217 131-00103-0013 RES CF 10K EW 5% EA 1.00
R218 131-00104-0013 RES CF 100K EW 5% EA 1.00
R219 131-00102-0013 RES CF 1K EW 5% EA 1.00
R220 136-04531-0062 RES PF 4.53K EW 1% EA 1.00
R221 136-04641-0062 RES PF 4.64K EW 1% EA .08
R221 136-04751-0062 RES PF 4.75K EW 1% EA .08
R221 136-04871-0062 RES PF 4.87K EW 1% EA .08
R221 136-04991-0062 RES PF 4.99K EW 1% EA .08
R221 136-05111-0062 RES PF 5.11K EW 1% EA .08
R221 136-05231-0062 RES PF 5.23K EW 1% EA .08
R221 136-05491-0062 RES PF 5.49K EW 1% EA .08
R221 136-05761-0062 RES PF 5.76K EW 1% EA .08
R221 136-06041-0062 RES PF 6.04K EW 1% EA .08
R221 136-06341-0062 RES PF 6.34K EW 1% EA .08
R221 136-06651-0062 RES PF 6.65K EW 1% EA .08
R221 136-06981-0062 RES PF 6.98K EW 1% EA .08
R222 136-01373-0072 RES PF 137K QW 1% EA 1.00
R223 136-05112-0072 RES PF 51.1K QW 1% EA 1.00
R224 133-00138-0013 RES VA 200K MIL EA 1.00
R225 131-00104-0013 RES CF 100K EW 5% EA 1.00
R226 131-00513-0013 RES CF 51K EW 5% EA 1.00
R227 131-00104-0013 RES CF 100K EW 5% EA 1.00
R228 131-00333-0013 RES CF 33K EW 5% EA 1.00
R229 131-00223-0013 RES CF 22K EW 5% EA 1.00
R230 136-08252-0092 RES PF 82.5K EW 1% EA 1.00
R231 136-04121-0092 RES PF 4.12K EW 1% EA 1.00
R232 133-00137-0004 RES VA 5K 10% EA 1.00
R233 136-05363-0092 RES PF 536K EW 1% EA 1.00
R234 131-00100-0013 RES CF 10 EW 5% EA 1.00
R235 131-00564-0013 RES CF 560K EW 5% EA 1.00
R236 131-00100-0013 RES CF 10 EW 5% EA 1.00
R237 131-00103-0013 RES CF 10K EW 5% EA 1.00
R238 131-00185-0013 RES CF 1.8M EW 5% EA 1.00
R239 131-00103-0013 RES CF 10K EW 5% EA 1.00
R240 131-00103-0013 RES CF 10K EW 5% EA 1.00
R241 131-00103-0013 RES CF 10K EW 5% EA 1.00
R242 136-08252-0092 RES PF 82.5K EW 1% EA 1.00
R243 136-05621-0092 RES PF 5.62K EW 1% EA 1.00
R244 136-05363-0092 RES PF 536K EW 1% EA 1.00
R245 131-00100-0013 RES CF 10 EW 5% EA 1.00
R246 131-00564-0013 RES CF 560K EW 5% EA 1.00
R247 131-00100-0013 RES CF 10 EW 5% EA 1.00
R248 131-00103-0013 RES CF 10K EW 5% EA 1.00
R249 131-00185-0013 RES CF 1.8M EW 5% EA 1.00
R250 131-00103-0013 RES CF 10K EW 5% EA 1.00
R251 131-00103-0013 RES CF 10K EW 5% EA 1.00
R252 131-00153-0013 RES CF 15K EW 5% EA 1.00
R253 131-00562-0013 RES CF 5.6K EW 5% EA 1.00
R254 131-00123-0013 RES CF 12K EW 5% EA 1.00
R255 131-00822-0013 RES CF 8.2K EW 5% EA 1.00
R256 131-00103-0013 RES CF 10K EW 5% EA 1.00
R257 131-00562-0013 RES CF 5.6K EW 5% EA 1.00
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
R258 131-00153-0013 RES CF 15K EW 5% EA 1.00
R259 131-00103-0013 RES CF 10K EW 5% EA 1.00
R260 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R261 131-00223-0013 RES CF 22K EW 5% EA 1.00
R262 131-00472-0013 RES CF 4.7K EW 5% EA 1.00
R263 131-00103-0013 RES CF 10K EW 5% EA 1.00
R264 131-00103-0013 RES CF 10K EW 5% EA 1.00
R265 131-00103-0013 RES CF 10K EW 5% EA 1.00
R266 136-04640-0062 RES PF 464 EW 1% EA 1.00
REF1 300-06336-0000 DIGITAL BD ASSY RF .00
002-06336-0000 SCH KNI 582 DIGITAL BD RF .00
009-06336-0000 PC BD DIGITAL EA 1.00
091-00182-0002 CAP SEMICN OP-AMP EA 1.00
192-06336-0000 KNI 582 MAIN BD ASSY RF .00
KNI 582
KNI 582
KNI 582
KNI 582
Figure 6-28 Digital Board Assembly

(Dwg. No. 300-06336-0000, R-11)
KNI 582
KNI 582
Figure 6-29 Digital Board Assembly

KNI 582
KNI 582
Figure 6-30 Digital Board Schematic

(Dwg. No. 002-06336-0000, R-9)
KNI 582
KNI 582
Figure 6-31 Digital Board Schematic

KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-06337-0010 CONNECTOR BOARD AB
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
C401 111-00001-0033 CAP CR 330PF 200V EA 1.00
C402 111-00001-0033 CAP CR 330PF 200V EA 1.00
C403 111-00001-0033 CAP CR 330PF 200V EA 1.00
C404 111-00001-0033 CAP CR 330PF 200V EA 1.00
C405 111-00001-0033 CAP CR 330PF 200V EA 1.00
C406 111-00001-0033 CAP CR 330PF 200V EA 1.00
C407 111-00001-0033 CAP CR 330PF 200V EA 1.00
C408 111-00001-0033 CAP CR 330PF 200V EA 1.00
C409 111-00001-0033 CAP CR 330PF 200V EA 1.00
C410 111-00001-0033 CAP CR 330PF 200V EA 1.00
C411 111-00001-0033 CAP CR 330PF 200V EA 1.00
C412 097-00070-0003 CAP AL 100UF 50V EA 1.00
C413 111-00001-0033 CAP CR 330PF 200V EA 1.00
C414 111-00001-0033 CAP CR 330PF 200V EA 1.00
C415 111-00001-0033 CAP CR 330PF 200V EA 1.00
F401 036-00057-0008 FUSE 275 125V 3A EA 1.00
J402 030-02219-0001 HEADER STRT 7P EA 1.00
J5821 030-02350-0008 CONN SUB-D PC 50P EA 1.00
L401 019-02102-0004 CHOKE 90UH EA 1.00
L402 013-00006-0003 FERR BEAD EA 1.00
L403 013-00006-0003 FERR BEAD EA 1.00
L404 013-00006-0003 FERR BEAD EA 1.00
L405 013-00006-0003 FERR BEAD EA 1.00
L406 013-00006-0003 FERR BEAD EA 1.00
L407 013-00006-0003 FERR BEAD EA 1.00
L408 013-00006-0003 FERR BEAD EA 1.00
L409 013-00006-0003 FERR BEAD EA 1.00
L410 013-00006-0003 FERR BEAD EA 1.00
L411 013-00006-0003 FERR BEAD EA 1.00
L412 013-00006-0003 FERR BEAD EA 1.00
L413 013-00006-0003 FERR BEAD EA 1.00
L414 013-00006-0003 FERR BEAD EA 1.00
L415 013-00006-0003 FERR BEAD EA 1.00
L416 013-00006-0003 FERR BEAD EA 1.00
L417 013-00006-0003 FERR BEAD EA 1.00
L418 013-00006-0003 FERR BEAD EA 1.00
L419 013-00006-0003 FERR BEAD EA 1.00
L420 013-00006-0003 FERR BEAD EA 1.00
L421 013-00006-0003 FERR BEAD EA 1.00
L422 013-00006-0003 FERR BEAD EA 1.00
L423 013-00006-0003 FERR BEAD EA 1.00
L424 013-00006-0003 FERR BEAD EA 1.00
L425 013-00006-0003 FERR BEAD EA 1.00
L426 013-00006-0003 FERR BEAD EA 1.00
L427 013-00006-0003 FERR BEAD EA 1.00
L428 013-00006-0003 FERR BEAD EA 1.00
L429 013-00006-0003 FERR BEAD EA 1.00
L430 013-00006-0003 FERR BEAD EA 1.00
L431 013-00006-0003 FERR BEAD EA 1.00
L432 013-00006-0003 FERR BEAD EA 1.00
L433 013-00006-0003 FERR BEAD EA 1.00
L434 013-00006-0003 FERR BEAD EA 1.00
L435 013-00006-0003 FERR BEAD EA 1.00
L436 013-00006-0003 FERR BEAD EA 1.00
L437 013-00006-0003 FERR BEAD EA 1.00
L438 013-00006-0003 FERR BEAD EA 1.00
L439 013-00006-0003 FERR BEAD EA 1.00
L440 013-00006-0003 FERR BEAD EA 1.00
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell 6-125
KNI 582
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
L441 013-00006-0003 FERR BEAD EA 1.00
L442 013-00006-0003 FERR BEAD EA 1.00
L443 013-00006-0003 FERR BEAD EA 1.00
L444 013-00006-0003 FERR BEAD EA 1.00
L445 013-00006-0003 FERR BEAD EA 1.00
L446 013-00006-0003 FERR BEAD EA 1.00
L447 013-00006-0003 FERR BEAD EA 1.00
L448 013-00006-0003 FERR BEAD EA 1.00
L449 013-00006-0003 FERR BEAD EA 1.00
L450 013-00006-0003 FERR BEAD EA 1.00
L451 013-00006-0003 FERR BEAD EA 1.00
P101 155-02113-0001 CABLE ASSY 34C EA 1.00
P201 155-02030-0023 JMPR CABLE 1.45 EA 1.00
P501 155-02030-0023 JMPR CABLE 1.45 EA 1.00
U401 015-00049-0000 NTWK CAP 220PF 20% EA 1.00
U402 015-00049-0000 NTWK CAP 220PF 20% EA 1.00
002-06337-0010 SCH CONNECTOR BD RF .00
KNI 582
008-00038-0001 TERM BIFUR .084L EA 2.00
009-06337-0010 PC BD CONNECTOR EA 1.00
091-00188-0000 CLIP COMPONENT EA 1.00
192-06337-0010 KNI 582 CONNECTOR BD RF .00
ASSY
300-06337-0010 CONNECTOR BD, KNI 582 RF .00
KNI 582
KNI 582
KNI 582
Figure 6-32 Connector Board

(Dwg. No. 300-06337-0010, R-AB)
KNI 582
KNI 582
Figure 6-33 Connector Board Assembly

KNI 582
KNI 582
Figure 6-34 Connector Board Schematic

(Dwg. No. 002-6337-10, R-0)
KNI 582
KNI 582
PN DESCRIPTION REV
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200-06348-0000 LAMP BOARD AA
200-06348-0001 LAMP BOARD AA
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
DS601 037-00012-0001 LAMP MIN T-1 5V EA 1.00 .
DS601 037-00013-0001 LMP 6838 T1 28V EA . 1.00
DS602 037-00012-0001 LAMP MIN T-1 5V EA 1.00 .
DS602 037-00013-0001 LMP 6838 T1 28V EA . 1.00
DS603 037-00012-0001 LAMP MIN T-1 5V EA 1.00 .
DS603 037-00013-0001 LMP 6838 T1 28V EA . 1.00
DS604 037-00012-0001 LAMP MIN T-1 5V EA 1.00 .
DS604 037-00013-0001 LMP 6838 T1 28V EA . 1.00
009-06348-0000 PC BD LAMP EA 1.00 1.00
025-00018-0055 WIRE 26 GRN IN 12.50 12.50
025-00018-0099 WIRE 26 WHT IN 12.50 12.50
030-02248-0000 TERMINALS EA 2.00 2.00
088-00084-0008 FLTR LAMP LT BLU EA 4.00 4.00
092-05003-0002 EYE ROLL .089X.125 EA 2.00 2.00
150-00018-0010 TUBING SHRINK WHT IN 1.25 1.25
300-06348-0000 LAMP BOARD ASSY, KNI 582 RF .00 .00
KNI 582
KNI 582
KNI 582
KNI 582
Figure 6-35 Lamp Board Assembly

(Dwg. No. 300-06348-0000, R-AB)
KNI 582
KNI 582
Figure 6-36 Lamp Board Assembly

KNI 582
KNI 582
Figure 6-37 Lamp Board Schematic

(Dwg. No. 002-6348-00, R-0)
KNI 582
KNI 582
APPENDIX S
SOFTWARE APPENDIX
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. S-1
KNI 582
Rev 2, Mar/2007 ©Honeywell International Inc. Do not print without express permission of Honeywell. S-2
THE END
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MAINTENANCE

Manual Number 006-05193-0002

Honeywell Materials License Agreement

8. Limitation of Liability - IN NO EVENT WILL HONEYWELL BE LIABLE FOR ANY INCIDENTAL

Part Number Rev Date Description

006-05193-0001 1 May/1988 Replace MM Title Page.

Part Number Rev Date Description

4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

4.1 GENERAL INFORMATION

10VRMS, 400Hz, Sine/Cosine (VOR)

King Digital Word (VOR)

VOR Video (0.5VRMS 0° Phasing) (VOR)

3VDC Sine/Cosine (ADF)

11.8VRMS 400Hz, X, Y, Z (ADF)

4.2 DETAILED CIRCUIT THEORY

4.2.1 POWER SUPPLY

4.2.2 DIGITAL WORD RECEIVER (CH1/CH2)

4.2.3 COMPOSITE SIGNAL PROCESSING

4.2.4 OBI SIN/COS (ADF) AND COMPASS DATA PROCESSING

4.2.5 COMPASS SERVO LOOP

4.2.6 DIGITAL TO ANALOG AND ANALOG TO DIGITAL

4.2.7 NAV FLAG

4.2.8 FRONT PANEL SWITCH (CH1/CH2)

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Figure 4-1 KNI 582 Block Diagram

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Figure 4-2 Power Supply Block Diagram

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5.1 GENERAL INFORMATION

5.2 TEST AND ALIGNMENT

5.2.1 GENERAL INFORMATION

5.2.2 TEST EQUIPMENT REQUIRED:

A. Dual Trace Oscilloscope

B. Digital Volt Meter

C. Power Supply 11-33VDC 2 Amp

D. Power Supply 26V 400Hz 10VA

E. KNI 582 RMI Test Harness

F. VOR-Composite Audio Generator

Figure 5-1 Typical Test Setup

Figure 5-2 Test Harness

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5.2.3 ALIGNMENT PROCEDURE

5.2.3.1 POWER SUPPLY

C. Attach a DVM to TP105 and ground.

D. Adjust R302 for 5V ±50mV.

E. Replace access screw.

5.2.3.2 MAIN BOARD

B. Connect DVM to TP102 and TP107 (DCV millivolts range).

C. Adjust R125 for 0VDC ±.5mV at TP102.

5.2.3.3 ANALOG BOARD

1. Connect a DVM to TP501 and TP502 (DCV millivolt range).

2. Apply ARINC "X" at 210° ±5° to both X and Y inputs.

B. Sine/Cosine ADF X & Y Balance

2. Connect a DVM to TP503 and TP504. (DCV millivolt range.)

3. Adjust R533 for 0VDC ±.5mV between the test points.

6. Adjust R537 for 0VDC ±.5mV between the test points.

5.2.3.4 DIGITAL BOARD

A. Apply composite .5VRMS "TO" information at 0° to the composite input.

C. Connect an oscilloscope to TP202 and TP203.

5.2.3.5 MECHANICAL HEAD ALIGNMENT

2. Loosen screws on hold down for heading control transformer.