The Construction Scheme: Pakistan Jannah Hydropower Project

Pakistan Jannah Hydropower Project
The construction scheme

Jinnah Hydropower Project The Construction Scheme
Contract No：DEC-PJHP-0008
Approval： Mr. Xie Ying
Audit： Mr. Zhong Zhaokun; Mr. Cai Shurong
Write： Mr. Luo Chunhua ; Mr. Sam Tsang
Guangdong Yuantian Engineering Co. (GYT)
Feb. 2006
Table of Contents
Section I
1 The Project.......................................................................................................3
1.1 general situation of power station............................................................3
1
1.2 instalation Work scope............................................................................3

2 Construction Organization structure................................................................4
2.1 Organization chart..................................................................................4
2.2 Manpower Planning................................................................................5
3. Arrangement of Work Yard, water and electricity supply, Temporary Building 6
3.1 Temporary Building .................................................................................6
3.2 Electricity and water supply...................................................................7
4. Construction equipments and facilites planing ...............................................7
4.1 Main construction equipments.................................................................7
4.2 Main test instruments & facilities...........................................................10
5. main equipments Installation technique.........................................................12
5.1Standard and regulations.......................................................................12
5.2Construction progress planing................................................................15
5.3 Loading/unloading &storing...................................................................15
5.4 Power House Overhead Bridge Crane Installation Procedure..............16
5.5 Turbine Generator Unit Installation........................................................17
5.6 Electrical Equipment Installation............................................................20
5.7 oulet and inlet Gates, Trash rack Installation........................................25
5.8 Gantry Crane Installation.......................................................................26
5.9 Transmission line installation.................................................................27
6．Turbine generator Unit test run....................................................................28
7．completion....................................................................................................29
Section Ⅱ
1. The project
2
1.1 general situation of the power station
The Jannah irrigation sluice lies in the Indian River downstream 5km of the Mianwali
Kalabagh, Mianwali, and Punjab, Pakistan. It is the first key project with the function of rising
water level for irrigation system of Thai founded in 1945.
The Jannah power station is a diversion type hydropower station located on the right bank of
the irrigation sluice with the river fall formed by irrigation sluice and ancillary works such as
channel and power house, in which 8 silo case turbine generator units will be installed, power
per unit is 12MW and the total capacity is 96MW. Annual output of the power house is
6.88billion Kw  h , with max flux 2800m3/s, water head 4.7m, hydro turbine speed 72.6rpm
and generator speed 750rpm connected with the speed up gear box. The electricity will be
delivered at 132v primary voltage to the local electrical fence then transferred to Mari Daud
Khel grid station with 2 loops circuit and distance 4km.
1.2 installation Works scope
1 ） The turbine and the accessorial speed governor 8units
2 ） Speed up gear box 8units
3 ） The turbine generator and the accessorial excitation appliance 8units
4 ） The house bridge crane 2units
5 ） fuel 、 air 、 water, hydraulic measurement system and pipeline 1 item
6 ） The generator voltage distribution device 1 item
7 ） 0.4KV electrical system equipment for station service 1 item
8 ） Cable works 1 item
9 ） The control ， protection and measurement system 1 item
10 ） The earth system 1 item
11 ） 132KV voltage boosting transformer 1 item
12 ） 132KV switching station equipment 1 item
13 ） The primary electrical lining 1 item
14 ） 132KV transmission line 1 item

3
15 ） Communication system 1 item
16 ） Illumination system 1 item
17 ） Ventilating air conditioning system 1 item
18 ） Fire fighting and fire alarm system 1 item
19) Supply and drainage system in the power house 1 item
20 ） The elevator 1 item
21 ） The steel structure( including: gantry crane, inlet gauge ,tail water and the trash rack etc.)
1 item
22 ） generator unit test run 8units
23 ） all Equipment inspection 、 unloading 、 storing and the 2nd handling in site 1 item
24 ） Electrified reconstruction of the 14- water sluice gate headstock gear 1 item
25 ） The repair workshop equipment whole set
26）all permanent basic Embedded parts and pipes installation and part of built-in part manufacture
1 item
27）part of installing Material procurement 1 item
2 Construction organization structure
2.1 Organization chart
According to the features of Jannah project, with the aim of carrying out further construction,
improving the work efficiency and quality, our company will set the Pakistan Jinnah
hydropower project installation works of the E/M equipment & steel structure project office
with a system of project manager responsible for whole construction; consisting of 1 project
manager; 2 deputy project managers; 1 chief project engineer; under the conduct of project
Project manager
office there are 4 managerial divisions in charge of the construction in site and arrangement
of daily life; 8 construction groups are responsible for specific construction works.
The organization chart as showing
Chief below： Deputy project
engineer manager
Planning Engineering Safety 、environment Logistics

Procurement Technique &4 quality department department
Welding group
Engine Group
Wiring group
Piping group
Lifting group
Steel group
Elect Group
Test group
Wel
M
2.2 Manpower plan
1．Managerial staffs 18
No. DE. QU（P） No. DE QU（P）

Project manager
1 4 6 Accountant 1
department
2 Electrical engineer 2 7 Cashier 1
3 Mech. engineer 2 8 Planning control 1
4 Test engineer 2 9 Mater. & equip. 1
5 Q/C engineer 2 10 Logistics department 2
Total 18 persons
2． Annual manpower plan ( working group )
Number of staff
2006 2007 2008 2009 2010
category 1st 1st

1st 2nd 2nd 2nd
2nd semi- semi- semi- 1st semi-
semi- Semi- semi- semi-
annual annual annual annual.
annual annual. annual annual
. .
Engine
12 12 25 25 25 20 6
group
Electric.
3 4 8 20 25 25 20 6
group
5
Piping
3 4 6 15 15 15 15 4
group
Steel
12 12
group
wiring
20 20 20
group
Welding
2 6 8 14 14 10 8 2
group
Lifting
2 4 8 10 10 10 10 4
group
Test group 2 4 4 4 4 2
Total
10 30 64 120 125 89 77 24
group
Remarks ： The manpower is planning figure that will be adjusted according to the
requirement of the works. This figure is only for schedule.
3. Arrangement of Water, Electricity and Temporary Building
3.1 Temporary building
3.1 ． 1 employer should provide construction site , Lodging house and office refer to the
requirements below:
a. The office: building area is 181m 2, decoration and design standard is the same
as the contractor’s: The project manager office is 26m 2；division offices 6 sets，the
standard is 3.5*5 m 2 and the total area is 105 m 2；total area of conference room and
anteroom is 44m 2；duty room is 6m 2.
b. Lodging house: building area is 577.5m 2, decoration and design standard ( with
one bedroom and one bathroom for two person ) is the same as the contractor’s, total
number is 33sets，17.5m2/set.
c. Canteen: building area is 80m 2, decoration and design standard is the same as
the contractor’s.
d. The local staffs and workers lodging house: 20 sets and 24m 2/set.
The specific arrangement of the camp will be determined together with the general
project camp layout
3.1 ． 2 in nine month after starting the works, employer should supply temporary storing
yard and temporary warehouse(including temporary fence). The appliances including:
－ Storing yard: Flatted with the pebble or crush, including drainage trench and fence ,the
Total area is 5000 m 2.
6
－ Warehouse, total area is 538.5m 2, including:
a. Equipment & material store house: total area is 319m2;in which heat room takes up
60 m2;
b. Perishable material warehouse: 62m 2;
c. Chemical goods warehouse: 10 m 2
d. Workshop for working group: 5 set, 17 .5 m 2 per set, total area 87.5 m 2;
e. Opening working yard: 500m2, at least require rammed mortar or concreting surface.
f. A car shed for 4 cars, 4×15 m 2.just cover needed
The construction area is 1857 m 2; opening working yard area is 500. The temporary
construction yard should be flat, compacted, water and electricity supplied and
automobile accessed.
3.2 Electricity and water supply
Employer is responsible for the supply work and sufficient supply of electricity and water
in site. And according to the local water and electricity authority price requirement and
relevant administrative specifications, Contractor should pay employer the fee.
Employer is responsible for providing electricity and water supplying facilities, which
including two LV (0.4kv) adoption points at powerhouse and the gate dam.
4. Construction equipments and facilities plan
4.1 The main construction equipment
No. Name Quantity. Model Remark
1 Mobile crane 1 30t
Truck 1 15t
Truck 1 5t
Lorry 2 1.5t
Jeep
Fork lifter 1 3t
Radial drilling machine 1 25mm
Winch 2 5t
7
Hand operated fork lifter 1 1t
Chain hoist 2 10t
Chain hoist 4 5t
Chain hoist 5 3t
Chain hoist 3 1t
Rack jack 4 10t
Hydraulic jack 2 50t
Screw jack 4 50t
Screw jack 6 30t
Screw jack 4 10t
Screw jack 4 5t
AC welding machine 7 BX1-315，300A
DC welding machine 3 630A
Argon tungsten-art welding machine 3 200A
Electrode pre-heating oven 1 YHX-20
Portable insulated box 6
gas cutting tool 6
Electric angle grinder 4 150mm
Electric angle grinder 8 100mm，125mm
Abrasive wheel cutting machine 2 400mm
Portable electric air compressor 1 0.9/8
electric pipe threading machine 2 QT3-A2
Electric Hand drill 6 6-19mm
Impact drill 6 12-22mm
Magnetic drill 1 J1C2-32mm
Pneumatic spanner 2 M42
Torque spanner 2 400，750kg-m
Motor test pump 1 DSY-250
Hand operating test pump 1 400-1
Hydraulic pipe bender 2 F-18 3"
8
Cable clamp 1
Theologize 1 J2 （T2）ANGLE
Level meter 2 S3
Ultrasonic detector 1 CTS-22
Magnetic detector 1
44 Pressure oil filter 1 100L
45 bench drill 2 13-19mm
46 coincidence level meter 1 0.01mm/m
47 Frame level 2 0.02mm/m
48 Inside micrometer 2 50-175mm
49 Inside micrometer 1 100-1400mm
50 Outside micrometer 2 0-25mm
53 Outside micrometer 1 200mm
54 Slide caliper 2 150mm
55 Slide caliper 1 300mm
56 Knife edge leveling ruler 2 250mm
57 Angle pneumatic drill 2 50mm
58 Desktop grinder 2 200 mm
Remark:
1．If giant Flat truck or large-tonnage loop wheel machine needed, it can be rented in local
place.
2．The others will be purchased from China.
4.2 Main test instrument and facility
No Name Quantity Model Remark

1 Power frequency 1set XZSB－150/35 For stator winding
resonant testing 150KVA 35KV testing

9
device
CQSB
2 AC/DC test transformer 1set
6KVA/50KV
PC ray medium loss DK－9001 tgδ0~30%
3 1set
testing device Cx≤60000PF
4 HV DC generator 1set ZGS 200KV 2mA
Zinc oxide arrester KDY9300
5 characteristic test 1set For testing the whole
device current and active part

Transformer DC BRT－1 10MΩ～2000Ω
6 1set
resistance test device 5A、0.2grade
Transformer ratio ZBY － Ⅲ K ＝ 1 ～ 1000
7 1set
automatic test device 0.2grade
DDG－15/5000
8 strong current generator 1set
0～20KΩ 0.5grade
Earthing resistance test
9 1set Japanese MODEL4105
device
Chargeable HV insulate DMH2550 2500V
10 1set
gauge 0～105MΩ
ZC11D－3
11 500VMΩ meter 1
0～2000MΩ
ZC11D－4
12 1000VMΩ meter 1
0～5000MΩ
ZC11D－5
13 2500VMΩ meter 1
0～10000MΩ
Switch characteristic GKC－98H6 999.9ms Check & record
14 1set
test device 25m/s switch Charac.
Standard voltage HJ47、HJ53、
15 Set/each
transformer HJ110 0.2 grade
Standard current HL36
16 1set core
transformer 100/5--2000/5
LF－ID
17 SF6 leak detector 1set
0.01PPM—10000PPM
SF6 moisture analysis
18 1set DWS－Ⅱ 0--2000PPM
meter
19 Relay protection 1set JBY－1 0--100A 0--5A
10
checking meter 0—99999.9mS
SXY－101 0--3600
20 Digital phase meter 1
0～400V 10A
21 PC signal-generator 1set MPFC－1 1.5--99.999HZ
PC precision frequency
WP－903 0--120V
22 conversion power 1set
45—55HZ 0--0.25A
supply
23 Portable PC 1set PⅢ－450
T72－AV 0--600V
24 AC volt-ampere 4sets
0—30A 0.5grade
Japan C1102 0—1000V
25 DC volt-ampere meter 3set
0—30A 0.5grade
26 Millivoltmeter 2set C21－m V 0～100mV
27 Microampere meter 1set ZS－1 0～2000μA
28 Double bridge 1set QJ44 10-4--11Ω
29 Standard resistance box 1set ZX21 0.1--9KΩ
Photoelectric
30 1set DT－2236 0.5--9999RPM
conversion device
Digital clamp current
31 1set MODEL 2002P 2000A
meter
CFMFP03E1 Swiss
32 Standard power meter 1set
3×380V/10A 0.2grade
33 Pressure test device 1set YJY－600A 60Mpa
YB－150 YB－600
34 Pressure gauge Set/each 1Mpa、4Mpa、25MPa
0.4grade
35 Clamp phase meter 1set MG64 0～360O
POS－9020
36 Oscillograph 1set
Two trace20MHZ
37 Digital multiemeter 3sets DT840D
1000A/75mV
38 Current divider Set/each
2000A/75mV
39 Three-phase booster 1set TDGC 10KVA
40 HV insulating protection 1set HV electricity pen、
equipment insulated shoes、
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glove、platform & earthing
protection、
Remark:
1. The test instrument will be newly purchased in China. In addition to those we rent at site.
2. The model and quantity of test instrument can be changed to meet the practical need.
5. Installation method & technique of main equipment
Considering complete the work on schedule and Due to the Jannah power station’s feature:
the number of generator sets needed to install is large, the time for installment is compacting
and the intercrossing work is heavy, we will carry out the construction with 2 sets of bridge
crane, 2 assembly yards (1 assembly room and 1 steel structure platform) and 2 working
faces operate in the same time. In the aim of completing the works on time we will carefully
organize and construct.
5．1 Standard & regulations
1. Acceptance regulations of the hydraulic power station capital works SDJ275-88
1. The unit work quality grade estimation standard & codes of the hydraulic power
station capital works
Turbine generator set installation works SDJ249.3-88
2. The acceptance regulations of the turbine generator unit test run
DL507-93
3. Technique specification for installation of hydraulic turbine generator unit

GB8564—88
4. Standard for acceptance test of hydraulic turbine governor and oil pressure system
GBFF9652.2—97
5. Standard for construction and acceptance of the electrical equipment installation

engineering GBJl47—90
6. Standard for handing over test of electric equipment installation engineering

12
GB50150—91
7. Standard for construction and acceptance of overhead power line
GBJ233—81
8. Standard for construction and acceptance of equipment in site and pipe welding
engineering GBJ236—82
9. Standard for construction and acceptance of lifting equipment installation

engineering GB50278—98
10. Code for antisepsis of hydraulic steel structure SL105－95
11. Code for manufacture, installation and acceptance of hydraulic steel structure
DL/T5018－94
12. Code for construction and acceptance of power transformer, oil compression reactor
and transformer electric equipment installation engineering
GBl48—90
13. Code for construction and acceptance of 110—500kV overhead power line GBJ233-
90
14. Code for construction technique of overhead power line SDJ266—87
15. Code for test run of hydraulic turbine generator unit DL507-93
16. Guideline for construction technique of bulb tubular turbine generator unit
DL/T5038-94
17. The primary technique of the generator GB755
18. The primary technique of the turbine generator GB7894
19. Installation and debug workmanship of the turbine thrust bearing and the guide
bearing SD288
20. The static excitation system technical requirement of the large and medium turbine
generator units SD299
21. The stator insulation test regulations of the large HV AC generator
13
JB3372
22. The installation and acceptance of the electrical equipment and facility
GB232
23. The basic automation facility system technical requirement of the hydraulic turbine
generator unit GB/T11805
24. the insulating pressure test regulation of large HV AC stator GB50150-91
25. electrical device installation engineering &test standard of handling electrical

equipment GB50150-91
26. The acceptance technical regulations of the electrical works( pipe line )
DL5031-94
27. The acceptance technical regulations of the electrical works( welding )
SDJ151-82
28. The acceptance technical regulations of the piping line works ( Steel pipe )
GBJ235-82
29. The acceptance technical regulations of the electrical installation works
GBJ303-88
30. The safety regulations of the construction electricity supply
GB50194-93
31. The acceptance regulations of the installation of the compressor 、 fan and pump
GB50275
32. The grade estimation standard of the installation of the hydraulic mechanical
equipment SDJ249.4
33. The steel pressure vessel GB150
34. The insulation and the HV test technique of the HV transmission facility
GB311
14
35. The power transformer GB1094
36. The dry type power transformer GB6405
37. The AC/HV switchgear GB1984
38. The technical requirement of the AC/HV switchgear SD132
39. The technical requirement of the AC/HV insulation switch SD201
40. The voltage transformer GB1207
41. The current transformer GB1208
42. The communication technical regulations of the hydro-power works
DL/T5080-1997
43. The electrical carrier communication operation and management regulations
DL/T546-94
44. The communication power facility installation regulation YD5040-97
45. The communication power facility installation works acceptance regulations
YD5079-99
46. The electricity dispatching communication equipment technical requirement
DL/T534-93
47. The power oil and the sulfur hexafluoride inspection means
SD304~313JGJ46-88
48. The regulation of hydro-power works safety & industrial hygiene DL5061-1996
49. Safety marks GB2894-88
50. IEC standards & codes
15
5．2．1 Works Schedule
No. Item/description Completion Time
1 Switch Yard and transmission line delivery of current 18th Sept. 2008
2 Unit 1 synchronizing 18th Nov. 2008
3 Unit 2 synchronizing 11th Jan. 2009
4 Unit 3 synchronizing 06th Mar. 2009
5 Unit 4 synchronizing 30th Apr. 2009
6 Unit 5 synchronizing 24th Jun. 2009
7 Unit 6 synchronizing 18th Agu. 2009
8 Unit 7 synchronizing 18th Oct.2009
9 Unit 8 synchronizing 18th Dec. 2009
5．2．2 Construction Plan
The construction schedule plan is based on the time for arrival of equipment specified as the
contract and equipment installation according to the construction schedule of civil
engineering to meet the requirement of general schedule under the contract.

Attachment: The construction plan of The Pakistan Jinnah Hydropower Project
Implementation on EPC/Turnkey Basis installation works of the E/M equipment & steel
structure.
5.3 Loading/Unloading & Storing
5.3.1 Loading and Unloading
a. Use of lifting point and hoisting tool will be subject to the marking and weight on the
packing case of equipment.

b. Download the equipment within 30t in weight with the 30t mobile crane, and the equipment
with over 30t could be handled by one or two heavy duty crane rented temporarily at site.
c. Except the equipment suitable for downloading directly in the installation place, the rest
16
shall be disposed to the storing area and warehouse.

c. All parties concerned shall have visual check and acceptance for the packaging before
downloading the equipment. Continue further inspection and keep a written record for file if
any damage occurs.
5.3.2 Storing
a. Temporarily enclosing wall and drainage channel will be built around the storing area.
There will have secures on duty 24 hrs a day.

b. Measures shall be taken against raining and sunshine for the equipment in the open
storing place. Put crossties underneath the equipment and cover them with the waterproof
cloth and cover with asbestos tile before reinforcement. Important equipments such as the
shaft, generator and runner shall be covered with waterproof cloth before erecting the
temporary housing with asbestos tiles and relative equipment signs.

c. Adequate fire fighting apparatus shall be available in the storing place and prevention
measures shall be taken against fire.

d. Small parts and electrical equipment shall be stored in the warehouse, and precision
instruments and equipment with special requirement should be protected in the thermostatic
chamber.
e. The equipment, which stored in the warehouse must be registered and recorded. Every
case must have mark on them.
5.4 Power House Overhead Bridge Crane Installation Procedure
5.4.1 Installation Procedure
Preliminary Work
Rail erection & Stage II Concrete
Grouting
Main Girder and End Carriage

Cleaning & Checking Travel Bogie Installation
17
Main Girder and End Carriage Installation

Crab Erection &check
Bridge Frame Assembly
Electrical Hoist Crab Installation Travel mechanism

Installation Installation &Adjustment
Guard Rail Installation Hoisting Mechanism Adjustment
Electrical wiring
Electrical Drive-Part Wiring
Power Supply Part Winding Drum, Pulley and Wire Rope Connection
Installation
Accessories Installation
No-load Operation
Crane Load test
5.4.2 Installation Instructions
a. Use the civil construction company’s crane to lift and install most parts of the bridge crane
before powerhouse roof is covered,

b. It can be disassembly into two or more section for lifting and installation if the weight of
bridge crane is more than the lifting capacity of the crane.

c. After finishing the installation work, perform the no-load, rated load, 1.25 times rated load
static and 1.1 times rated load dynamic tests.

d. The steel bars for civil engineering can be used by Party A as test load for the bridge crane
load test.
18
5.5 Turbine Generator Unit Installation
5.5.1 Turbine Generator Installation Procedure
Preparatory Work
Draft Tube Installation &

Draft Tube Assembly Adjustment Draft Tube Stage II
Concrete Pouring
Stay Ring Pre-assembly and Column Welding
Stay Ring Installation& Adjustment
Stage II Concrete Pouring for

Shaft Assembly Shaft Installation Stay Ring Shaft
Gap Adjustment between Gap

Adjustment between Facade
Distributor Assembly Distributor Installation Surface and End Surface
Governor Installation
Runner Chamber and Lower Part of
Expansion Joint Positioning Temporarily
Servomotor Installation
Main Shaft Assembly &
Main Shaft Installation
Oil Head Pre-installation
Stage II Concrete Pouring
Runner Assembly Axial Line Adjustment
Runner Installation Runner Cone Installation

Runner Rotation &
Pressure Test
Runner Chamber Installation
Adjustment of Gap between

Runner and Runner Chamber
Main Shaft Seal Installation
Expansion Joints Installation Handrails & Platform

Installation
19
Speed Increaser Check Speed Increaser Installation Lubrication Cooling

System Installation
Speed Increaser Shaft and Main

Shaft Connection
Various Tests for Generator Installation

Generator
Generator and Speed Increaser Shaft

Connection
Unit running out & Oil Head Installation

Oil，Gas and Water Measure
System Detecting System
Installation
Unit Dry Debug
Water Flushing Test
Unit Start-up & Trial Run
5.5.2 Turbine Generator Unit Installation Instructions
1. Assemble the tail tube into a whole in the powerhouse and lift down section by section to
the erection position.

2. Assemble the stay ring into a whole in the installation position; adjust the center, elevation,
verticality and plane, then fix it after checking; no change after rechecking and then pour
concrete.
3. Assemble the access shaft steel case section-by-section in the erection place or on the
steel platform, then lift down to the erection position for adjustment and centering and put
them together with stay ring before pouring concrete.

4. Assemble the wicket gate mechanism into a whole in the erection place, then lift it to the
installation place after turning over and connected with the ring seat and adjust it accordingly.
5. Assemble the main shaft and guide bearing in the installation place and lift to position and
adjust the axial line

6．After dissembling, cleaning、assembling, blade installing and pressure test the runner in
20
the erection place, turn it over and lift to position in connection with the main shaft with
special tools.
7．Install the runner chamber and adjust the gap between the runner and runner chamber.
8． Inspect the speed increaser gearbox in the powerhouse, clean it with the lubrication oil;
and then check its rotation flexibility. Lift it down to the assembly place for installation after
checking.
9． Check the bearing and insulation of electrical parts of generator in the powerhouse and
perform insulation pressure test. Lift it down to the assembly place for installation after
checking.
10 ． Before connecting the shaft of speed increaser gearbox and turbine shaft with
generator shaft and speed increaser gearbox, check and adjust the axis deviation to
qualification by jigger. Check rotating part with jigger after their connection.
11．Centering, adjust and fix the oil head according to its actual position.
5.6 Electrical Equipment Installation
The main electrical equipment consist of HV system, LV system, control system, lighting
system, communication system.
5.6.1 Electrical Installation Procedure
Preparatory Work
Working Place Check-up
Foundation & Embedded Parts Installation
Embedded Parts Acceptance
Equipment Base Assembly
Equipment Acceptance & Test Equipment Installation
21
Check and Test
Trial Run
Acceptance & Document Hand-over
a. Preparation
Be familiar with the design drawing, construction norms and the technical document and
prepare installation schedule before construction.

b. Working Face Check
Check whether the reserved hydraulic structure holes and equipment basis meet design
requirement and the equipment installation site complies with equipment installation
conditions according to the design drawing and equipment installation document.
c. Foundation and Embedded Part Installation
Based on the design drawing, equipment installation document, notice of design modification
and supervision, measurement can be made by the theodolite, level meter and tape to
release point positioning for foundation and embedded part installation and pursuant to the
requirement of regulations with records correspondingly.
d. Acceptance of Embedded Parts
After finishing the embedded part work and passing test by the unit, such shall be submitted
to the supervision engineer for acceptance, after which will be handed over to the civil
construction company for concreting.
e. Installation of Equipment Foundation
Installation of electrical equipment is the foundation installation for Stage 2 concrete grouting,
such as installation of main transformer foundation and basis steel of HV/LV switchgear
cabinet etc, the installation procedure of which is the same as that under Clause3.
f. Equipment Acceptance and Test
All equipments should be checked carefully in accordance with design requirement, order
inventory, package list, equipment instructions and norms after their arrival on site.
Equipment to be tested shall be exceeded according to standards and requirements for
product.
g. Installation
Carry out installation according to the requirement of design and relevant standard with on
time and quality assurance.
h. Check and Test
After equipment installation, carry out test according to design requirement and relevant
22
standard. Proceed with other tests and simulation tests according to relevant specifications
prior to passing the test.
i. Trial Operation
After the acceptance of installed equipment, trial operation with power should be preceded
with available start conditions in any other ways.
j., Document Hand-over for Completion
Hand over all relevant documents within one month after the trial operation to facilitate the
client for equipment operation management and maximum efficiency thereof.
5.6.2 Electrical equipment installation
1. Procedure for HV/LV electrical equipment installation of power house
Preparatory Work
Foundation & Embedded Parts Embed Equipment Acceptance & Storage

&
Box
LV Switchgear Installation
HV Switchgear Installation
Communication System
Cable Holder & Bridge
Station Transformer
Frame Installation
Cabinet
Installation
Installation
Distribution
Installation
Control
Cable Laying, Cable Termination Production, Jointing and Wiring
Electrical Line Checking Test Trial Run
2. Procedure for equipment installation of switch-yard
Grounding Network Equipment Base

Embed Installation
Transformer Installation
HV Circuit Breaker
HV Isolation Switch
Lightning Arrester
Main Transformer
Switchinstallation
Current& Voltage
Installation
Installation
Installation
Installation
23
Electrical Equipment Test
One-time Wiring Installation

Switch StationAcceptance
3. Illumination installation procedure

Preparatory work
Cable & Wire Pipeline Embedded Lighting Foundation Embed
Distribution Cabinet Installation
Pipeline Wiring
Lamps Installation
Lighting Switch Debug
Hand-over & Acceptance
5.6.3 The main electrical equipment installation

5.6.3.1 HV/LV switchgear, control cubicle, distribution box and control box installation
Basic Steel Embedded
Cabinet Acceptance & Transport
Cabinet Installation
Line Checking & Instrument Testing

Line Checking & Instrument Testing
Cabinet Wiring
24
Check & Test
Acceptance
a. Production of the foundation steel should base on the design drawing. The relative
elevation between the foundation steel and ground after completion shall meet the
requirement of design.
b. The equipment should be transported in good weather. Apply manual-handled forklift for
load & unload and short-distance transport. During handling process, use firmly-tied ropes to
ensure stable against collision and damage the equipment.

c. During and after installation, measures should be taken for the screen counter and power
distribution control cabinet regarding anticorrosion, dustproof, damp-proof, and anti-
accidental damage and vandalism.
5.6.3.2 Main transformer installation
Preparatory work
Transformer Appearance Check
Insulation Oil
Filtering and Pressure Body Check
M.T. Body Check

Accessories Cleaning &Radiator
Pressure Test
Installation On-site
Accessories Installation
Oil Filling
Check & Test
Trail Run
25
a. For main transformer installation, gantry crane, bridge crane or truck-crane can be used
for unloading on site. And the transformer rail or the trailer could be used to transport the
equipment to the erection place.

b. For main transformer body check, use gantry crane or bridge crane lift the cover; check
the core, winding, voltage switch, lead line etc. Check all bolts tight and carry out the
electrical test. After the body check, apply qualified transformer oil for washing and then fill
qualified transformer oil before putting back the bell cover.

c. Line voltage shall be applied for the voltage impact test after the installation of main
transformer.
5.7 Hydraulic Gates & Trash Removal System Installation
1．Embedded Parts Installation
Gate Groove Check & Cleaning
Installation Control Point & Line Positioning
Embedded Parts Rechecking & Distortion Treatment before Installation
Embedded Parts Lifting, Adjustment and Reinforcement
Stage II Concrete Grouting
Cleaning & Remeasureing

2．Stop log slot installation
Preparatory Work
Gate Shape and Size Check
26
Gate Groove Cleaning & Check
Single Section Transport & Lifting
Assemble into Work Unit
Water Sealing Installation & Seal Checking
Dry test
5.8 Gantry Crane Installation Procedure
Preparatory Work
Rail Installation & Stage II Concrete Pouring
Gantry Cleaning, Check and Assembly

Traveling Mechanism Installation
安装
Set Wiring of Electrical

Trolley Assembly & Check Gate Frame & End Parts
Carriage Installation
Electric Hoist Installation Trolley Lifting Travel Mechanism Installation

& Adjustment
Handrails Installation Hoisting Mechanism Installation & Adjustment

扶梯等附件安装
Power Supply Part Installation Electrical-Driven Part Wiring
Auxiliary Equipment Installation

Pulley, Wire Rope and Drum Connection
Crane Test
1. Lifting and erection the main parts of the gantry with the civil engineering’s crane or mobile
27
crane.
2. If the load weight of trolley exceeds the lifting capacity of crane, some parts can be
dismantled and hoisted separately for lifting and erection.

3. Give adequate consideration to the weather and the circumstance during lift and erection
outdoor.
3. After finishing the installation, perform trial run, rated load and 1.25 times load tests, the
load of which can be made by Party A with steel bars for civil engineering.
5.9 Transmission Line Installation
Preparatory Work
Over-head Wiring Work
Tower Pole Erection
Tower installation
Overhead Line Work
Earthing Work
Test
Acceptance
1．Check the dimension of the parts and clean the base before working.
2. A complete construction scheme shall be available for the tower unit and preventive
measures shall be taken to avoid part deformation & damage.

3．Line arrangement includes: letting off、connecting 、tight and accessory parts installation
etc.
4 ． Connection between the earthing line and tower should be contacted well to facilitate
opening the interface for measuring the grounding resistance.
28
6．Unit Commissioning
Dry test
Flushing Water Test
Manual Start-up
Bearing Run Test
Unit Over-speed Test
Governor Test
Generator Short-circuit Test

Automatic Start & Shutdown Test
Generator Pressure Build-up Test

Main Transformer Impact Test
Protection System Commissioning

Synchronizing Test
Load & Load-rejection Test
72-hour Continuous Operation
30-day Operation for Reliability
7．Acceptance of Works
The reliability of 30days for operation of 8 turbine generator units is over for the completion of
works as specified in the contract. The contractor shall hand over the units 、 spare
parts 、special installation tools and documentations to the client as the requirement of the
contract.
After the finishing the clean of working area and withdrawal of construction equipment and
staff, then the installation of mechanical and electrical and metal construction is fully
complete.
29
30

The Construction Scheme: Pakistan Jannah Hydropower Project

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The Construction Scheme: Pakistan Jannah Hydropower Project

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Pakistan Jannah Hydropower Project

The construction scheme

Approval： Mr. Xie Ying

Audit： Mr. Zhong Zhaokun; Mr. Cai Shurong

Write： Mr. Luo Chunhua ; Mr. Sam Tsang

Guangdong Yuantian Engineering Co. (GYT)

1.2 instalation Work scope............................................................................3

1.1 general situation of the power station

water level for irrigation system of Thai founded in 1945.

Khel grid station with 2 loops circuit and distance 4km.

1.2 installation Works scope

1 ） The turbine and the accessorial speed governor 8units

2 ） Speed up gear box 8units

3 ） The turbine generator and the accessorial excitation appliance 8units

4 ） The house bridge crane 2units

5 ） fuel 、 air 、 water, hydraulic measurement system and pipeline 1 item

6 ） The generator voltage distribution device 1 item

7 ） 0.4KV electrical system equipment for station service 1 item

8 ） Cable works 1 item

9 ） The control ， protection and measurement system 1 item

10 ） The earth system 1 item

11 ） 132KV voltage boosting transformer 1 item

12 ） 132KV switching station equipment 1 item

13 ） The primary electrical lining 1 item

14 ） 132KV transmission line 1 item

15 ） Communication system 1 item

16 ） Illumination system 1 item

17 ） Ventilating air conditioning system 1 item

18 ） Fire fighting and fire alarm system 1 item

19) Supply and drainage system in the power house 1 item

20 ） The elevator 1 item

22 ） generator unit test run 8units

25 ） The repair workshop equipment whole set

27）part of installing Material procurement 1 item

2 Construction organization structure

2.1 Organization chart

Planning Engineering Safety 、environment Logistics

2.2 Manpower plan

No. DE. QU（P） No. DE QU（P）

2． Annual manpower plan ( working group )

2006 2007 2008 2009 2010

category 1st 1st

3. Arrangement of Water, Electricity and Temporary Building

3.1 Temporary building

－ Warehouse, total area is 538.5m 2, including:

b. Perishable material warehouse: 62m 2;

c. Chemical goods warehouse: 10 m 2

f. A car shed for 4 cars, 4×15 m 2.just cover needed

3.2 Electricity and water supply

4. Construction equipments and facilities plan

4.1 The main construction equipment

No. Name Quantity. Model Remark

1 Mobile crane 1 30t

Radial drilling machine 1 25mm

Hand operated fork lifter 1 1t

Chain hoist 2 10t

Rack jack 4 10t

Hydraulic jack 2 50t

Screw jack 4 50t

Screw jack 6 30t

Screw jack 4 10t

AC welding machine 7 BX1-315，300A