Ni

550RH-750H
CUMMINS ENGINE
 PREFACE

1. The Parts Manual provides the information for purchase of the spare parts of
550RH, 600XH 600RHand 750H portable rotary screw air compressor designed
and manufactured by Shenzhen Sullair Asia Industrial Co., Ltd. and Suzhou
Sullair Air Equipment Co., Ltd (hereinafter “Sullair”) and driven by Dongfeng
CUMMINS diesel engine. The Parts Manual also describes the parts construction
and fitting. Please refer to the Operating and Maintenance Manual (Sullair P/N is
88291004-643) for the operation, maintenance and service of the compressor.

2. Please keep this manual properly for ordering parts from Sullair. It is important to
note that we commit to research and improve the products continuously. Maybe
this parts manual is different from the one you owned. Please contact the Sullair
After-sales Department before ordering any parts.

3. Sullair reserves the right of research and improvement of its products, and has no
obligations to modify and improve previous products.

License No.:
Compressor Model:
Compressor Series No.:
Engine Model:
Engine Series No.:

I
 TABLE OF CONTENTS
PREFACE .......................................................................................................................I
1. Procedure for Ordering Parts ........................................................................................................1

2. Recommended Spare Parts List ....................................................................................................3

3. Illustrations and Parts List.............................................................................................................4

3.1Compressor Unit & Diesel Engine Assembly ..............................................................................4

3.2 Inlet System...............................................................................................................................12

3.3 Compressor Discharge System..................................................................................................14

3.4 Min Pressure Valve (88290019-514, 88290019-515) .............................................................18

3.5 Engine Discharge System .........................................................................................................19

3.6 Fuel System...............................................................................................................................20

3.7 Cooling & Lubricating System .................................................................................................22

3.8 Control System..........................................................................................................................28

3.9 Electric Control System ............................................................................................................32

3.10 Instrument Panel Assembly.....................................................................................................38

3.11 Acoustic Enclosure Assembly .................................................................................................40

3.12 Frame-Moving System(DPQ550RH-750H) ...........................................................................42

3.13 Frame System(DLQ550RH-750H) .........................................................................................42

3.14 Decal System(DPQ550RH-750H) ..........................................................................................44

3.15 Decal System(DLQ550RH-750H) ..........................................................................................44

3.16 Diesel Engine Heating System (optional) ...............................................................................50

III
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

1. Procedure for Ordering Parts

Spare parts should be ordered from the nearest Sullair office or the dealer from whom the
compressor was purchased. If for any reason parts cannot be obtained in this manner, contact
Sullair After-sales Department directly at the address, fax or phone numbers below.
Please always indicate the Model and Series Number of the compressor when ordering parts. This
will facilitate ordering since Sullair keeps improving the products. The information can be
obtained from the nameplate located on the compressor or from the delivery note of the
compressor.

SULLAIR ASIA: Website: http://www.sullair-asia.com Hotline: 800-830-3977

Sullair Singapore: 74 Joo Koon Circle, Jurong Singapore 629093
Telephone:65-68611211 Fax:65-68612967
Sullair Taipei: No. 1, 3rd Floor, 248 Zhongshan Road, Linkou Village, Taipei County
Tel: 02-26013500 Fax: 02-26013032
Shenzhen Factory: Zuo Paotai Road, Chiwan, Shekou, Shenzhen, P. R. China
518068
Tel: 0755-26851686 Fax: 0755-26835157
Suzhou Factory: 266 Changyang Street, Singapore Industrial Park, Suzhou, 215000
Tel: 0512-87162388 Fax: 0512-87162389,87162387
Shanghai Branch: Room 2903, Raffles City Plaza, 266 Xizang Road Central,
Shanghai City 200001
Tel: 021-53852036,53852038 Fax: 021-53852035
Beijing Branch: Room 601, Yulin Building, No.5 Xiangjia2 Xiangjunnanli,
Zhaoyang District , Beijing City 100027
Tel: 010-64629770,64629768 Fax: 010-64629773
Chengdu Branch: Room 1102,T2 Raffles city Plaza, No.3 the Fourth ,People south
Road, Wuhou, Chengdou City, 610041, PRC
Tel: 028-86527506, 86527507 Fax: 028-86527505
Shenyang Branch: Room 906 Tower II, City Plaza Shenyang NO.206 Nanjing North
Street Heping District, Shenyang, PRC
Tel: 024-22818450, 22818550 Fax: 024-23342452
Xi’an Branch: Room I, Floor 13, New time Plaza, 55 Lianhu North Street, Xi’an
City 710001
Tel: 029-87206201, 87206202 Fax: 029-87206204
Wuhan Branch: Room 1805,Wanda Center, No.96, Linjiang avenue, Wuchang
District Wuhan City, 430060, PRC
Tel: 027-87322745 Fax: 027-88167769
Xinjiang Branch: Unit J, 9th Floor, National Development Bank Tower, 339
Zhongshan Road, Urumqi, 830002
Tel: 0991-2308451, 2308452 Fax: 0991-2308450

1
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

2. Recommended Spare Parts List

2.1 Cummins 6C Engine Maintenance Spare Parts List
No. Description Kit Number Qty.
1 Antirust 88290002-597 2L
2 Coolant 88290002-598 10L
3 Blue Premium Fluid (5gal/drum) 88290003-329 2
4 Fuel Filter 88290005-191 1
5 Fuel/water separator 88290005-192 1
6 Engine oil filter 88291001-891 1
7 Coolant filter 88291001-907 1
8 Alternator 88291001-897 1
9 Starter 88291001-898 1
10 Belt 88291001-899 1
11 Coolant temperature sensor (with switch) 88291001-288 1
12 Engine oil pressure sensor 88290018-703 1
13 Fuel prefilter element 88290006-659 1

2.2 Compressor and Other Maintenance Spare Parts List

No. Description Kit Number Qty.
1 Air Filter Primary Element 88290020-337 1
2 Air Filter Safety Element 88290020-338 1
3 Fluid/air separator Element 88290019-362 1
4 Fluid Filter 02250153-933 1
5 Air Inlet Valve Maintenance Kit 02250169-607 1
6 Inlet valve replacement kit (with valve body) 02250169-608 1
7 Blow-off Valve (02250100-042) Maintenance Kit 02250127-403 1
Thermal valve element (RH model) 88290019-737 1
8
Thermal valve element (H and XH model) 049542 1
Circulation blow-off valve (02250069-820) 02250077-469
9 1
Maintenance Kit
Pressure Regulating Valve (88291002-741) 88291002-802
10 1
Maintenance Kit
11 Air End Shaft Seal Maintenance Kit 02250169-605 1
12 AWF Fluid (5gal/drum) 250030-757
As Required
13 AWF Fluid (55gal/drum) 250030-758

3
3. Illustrations and Parts List
3.1Compressor Unit & Diesel Engine Assembly(550 and 600 model)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Compressor Unit & Diesel Engine Assembly Parts List

No. Part Number Description Qty. Remark
88250180-810 Air end 1 For 600XH,600RH model
1 88250185-050 Air end 1 For 550RH model
2 040136 Ball socket joint 1
3 042004 Ball bar 1
4 250008-266 Check valve 1
5 825305-283 Nut 2
6 828405-125 Bolt 2
7 828408-125 Bolt 1
8 837605-093 Spring washer 2
9 837808-125 Spring washer 1
10 842115-062 Rubber hose 1
11 88290003-775 Speed regulation 1
cylinder
12 88290003-888 Nut 1
13 88290004-066 Connecting seat 1
14 88290004-067 Adjusting lever 1
15 88290004-728 Hose clamp 1
16 88290013-165 Shock absorber 4
17 88290017-930 Connecting bar 1
18 88290017-931 Joint 1
88290018-769 Diesel engine 1 For600RH model
19
88291001-516 Diesel engine 1 For 550RH ,600XHmodel
20 88290019-503 Coupling 1 For 550RH ,600XHmodel
21 88290019-504 Linker 1
22 88291009-008 Diesel engine support 1
23 88291009-007 Diesel engine support 1
88290019-507 1 For 550RH, 600XH、600RH
24 Fan
model
25 88290019-508 Fan connection ring 1

5
3.1 Compressor Unit & Diesel Engine Assembly (550 and 600 model)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Compressor /Engine Assembly Parts List (Continued)

No. Part Number Description Qty. Remark
26 88291001-100 Speed regulation rod 1
27 88291001-101 Cylinder bracket 1
28 88291002-039 Joint 1
29 88291002-597 Coupling stop washer 1
30 88811112-050 Bolt 2
31 88812110-020 Full thread bolt 10
32 88812110-025 Full thread bolt 8
33 88812110-035 Full thread bolt 2
34 88812112-030 Full thread bolt 1

35 88812112-035 Full thread bolt 2

36 88812116-040 Full thread bolt 4

37 88821112-108 Nut 2

38 88821116-148 Nut 2

39 88831116-020 Flat washer 2

40 88291004-515 Flat washer 2

41 88831116-030 Flat washer 2

42 88832110-026 Spring washer 20

43 88832112-031 Spring washer 6

44 88832116-041 Spring washer 4

45 88831112-025 Flat washer 30

46 88812116-050 Full thread bolt 4

47 88290004-630 muffle 1

7
3.1 Compressor Unit & Diesel Engine Assembly (750H model)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Compressor Unit & Diesel Engine Assembly Parts List

No. Part Number Description Qty. Remark
1 040136 Ball socket joint 1
2 042004 Ball bar 1
3 250008-266 Check valve 1
4 825305-283 Nut 2
5 828405-125 Bolt 2
6 828408-125 Bolt 1
7 837605-093 Spring washer 2
8 842115-062 Rubber hose 1
9 88250185-056 Air end 1
88250208-181 Air end 1 With Spiral Valve
10 88290003-775 Speed regulation 1
cylinder
11 88290003-888 Nut 1
12 88290004-066 Connecting seat 1
13 88290004-067 Adjusting lever 1
14 88290004-630 muffle 1
15 88290004-728 Hose clamp 1
16 88290013-165 Shock absorber 4
17 88290017-930 Connecting bar 1
18 88290017-931 Joint 1
19 88290018-769 Diesel engine 1
20 88290019-508 Fan adapter 1
21 88291001-100 Speed regulation rod 1
22 88291001-101 Cylinder bracket 1
23 88291001-823 Fan 1
24 88291002-039 Joint 1
25 88291003-285 Bolt 1
26 88291004-515 Washer 1

9
3.1 Compressor Unit & Diesel Engine Assembly (750H model)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Compressor /Engine Assembly Parts List (Continued)

No. Part Number Description Qty. Remark
27 88291009-007 Compressor support 1

28 88291009-008 Engine support 1

29 88291010-117 Coupling 1

30 88291010-146 Adapter 1

31 88291010-149 Shaft cap 2

32 88291010-403 Coupling housing 10

33 88811112-065 Full thread bolt 8

34 88812108-020 Full thread bolt 2

35 88812110-025 Full thread bolt 1

36 88812110-035 Full thread bolt 2

37 88812112-030 Full thread bolt 4

38 88812116-040 full thread bolt 2

39 88812116-050 Full thread bolt 2

40 88818210-045 Bolt 2

41 88821112-108 Nut 2

42 88821116-148 Nut 2

43 88831110-020 Flat washer 20

44 88831112-025 Flat washer 6

45 88831116-030 Flat washer 4

46 88832110-026 Spring t washer 30

47 88832112-031 Spring t washer 4

48 88832116-041 Spring t washer 1

11
To the top plate of canopy
3.2 Inlet System
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Compressor Inlet System Parts List

No. Part Number Description Qty. Remark
1 02250053-499 Adaptor 1
2 042325 Adaptor 1
3 88290003-367 Clamp support 4
4 88290004-712 T-type anchor hoop 2
5 88290004-717 T-type anchor hoop 1
6 88290004-721 T-type anchor hoop 3
7 88290005-932 Clog alarm 2
8 88290016-501 Stainless steel pipe 1
9 88290019-509 Air filer 2
10 88290019-510 Compressor intake pipe 1
11 88290019-511 Engine intake pipe 1
12 88291000-883 Engine air filter support 2
13 88291000-916 Air filter support 1
14 88811108-060 Bolt 4
15 88812110-030 Full thread bolt 8
16 88812112-030 Full thread bolt 4
17 88813108-016 Flange bolt 4
18 88821108-068 Nut 4
19 88821110-084 Nut 8
20 88831108-016 Flat washer 4
21 88831110-020 Flat washer 16
22 88831112-025 Flat washer 4
23 88832108-021 Spring washer 4
24 88832110-026 Spring washer 8
25 88832112-031 Spring washer 4

13
3.3 Compressor Discharge System
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Compressor Discharge System Parts List

No. Part Number Description Qty. Remark

1 860108-050 Joint 1
2 860208-050 Elbow 1
3 868508-050 Joint 1
4 88290001-031 Oil filling plug 1
5 88290002-435 Ball valve 1
6 88290002-436 Ball valve 1
7 88291001-706 Ball valve 1
8 88290002-688 Half flange 3
9 88290002-836 Oil drain plug 1
10 88290007-162 Sight glass 2
Fluid/air separator
11 88290019-362 element 1
88290019-513 Fluid/air separator 1 GB 150
12
88291008-674 Fluid/air separator 1 ASME
88290019-514 Min pressure valve 1 550RH，600RHmodel
13
88290019-515 Min pressure valve 1 600XH， 750H model
88291008-712 1
14 88291010-424 Air end discharge pipe 1 750H model
15 88291013-646 Discharge pipe 1
88290019-742 Relief valve 1 550RH，600RH model
16 88290001-652 Relief valve 1 750H model
88290019-740 Relief valve 1 600XH model
550RH,600XH,600RH
17 88290019-743 Joint 1 model
88290006-814 Adjustable Joint 1 750H model
18 88290019-794 Air supply hose support 1
Discharge pipe of relief 550RH,
88290019-820 valve 1 600XH,600RHmodel
19
Discharge pipe of relief
88291001-684 valve 1 750H model
20 88290019-825 Shock absorber 4
21 88291003-050 Bearing rubber hose 1
22 88811112-045 Bolt 12
23 88812116-035 Bolt 4
24 88812106-016 Full thread bolt 8

15
3.3 Compressor Discharge System (Continued)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Compressor Discharge System Parts List (Continued)

No. Part Number Description Qty. Remark

25 88812108-025 Full thread bolt 8

26 88812110-025 Full thread bolt 12
27 88812112-060 Full thread bolt 4
28 88818216-050 Socket head cap screw 4
29 88821112-108 Nut 4
30 88832112-031 Spring washer 12
30 88831106-016 Flat washer 8
31 88831108-016 Flat washer 4
32 88832106-016 Spring washer 8
33 88832108-021 Spring washer 8
34 88832110-026 Spring washer 12
36 88832116-041 Spring washer 8
37 88833108-022 Large Flat washer 4
38 88834242-029 Combined gasket 1 For 750H model
39 88842035-038 O Ring 1
40 88842035-047 O Ring 1
41 88842035-063 O Ring 2
42 88842035-065 O Ring 1
43 88842035-069 O Ring 2
44 88842035-075 O Ring 1
45 88842035-085 O Ring 1
550RH,600XH,600RH
46 88861016-038 Elbow 1 model
88861024-050 Elbow 1 750H model
550RH,600XH,600RH
47 88871016-053 Nipple 1 model
88871024-059 Nipple 1 750H model

17
3.4 Min Pressure Valve (88290019-514, 88290019-515)

No. Part Number Description Qty. Remark

1 88290019-831 Valve body 1
2 88818206-016 Socket head cap screw 1
3 88832106-016 Spring washer 1
4 88290019-832 Large washer 1
5 88290019-833 Gasket 1
6 88290019-834 Valve disc 1
7 88290019-835 Valve stem 1
8 88290019-837 O ring 1
9 88290019-838 Plunger 1
10 88290019-839 Small spring 1
11 88290019-840 Plunger sleeve 1

12 88290019-841 1 For 88290019-515

Spring washer
88290019-919 1 For 88290019-514
13 88831116-030 Flat washer 1

14 88290019-920 1 For 88290019-514

Valve cover
88290019-842 1 For 88290019-515
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

3.5 Engine Discharge System

Engine Discharge System Parts List

No. Part Number Description Qty. Remark
1 88290011-122 Fiberglass 10kg
2 88290015-954 Strap 15
3 88290019-714 Silencer cover 1
4 88290019-715 Silencer 1
5 88290019-716 Engine Exhaust Tube 1
6 88291001-072 Silencer cover 1
7 88291001-105 Fleece mat 2
Heat insulation sleeve for Surface of turbine
8 88291001-818 1
diesel engine booster
Heat insulation sleeve for
9 88291001-819 1 Manifold pipe surface
diesel engine
Heat insulation sleeve for
10 88291001-820 1
fume exhaust tubing
11 88811108-065 Bolt 4
12 88813108-016 Flanged bolt 4
13 88832108-021 Spring washer 4
14 88833108-022 Large flat washer 4

19
 3.6 Fuel System

To the engine oil inlet

Mounted on hanger

To the engine return oil port

550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Fuel System Parts List

No. Part Number Description Qty. Remark

1 040408 Check valve 1
2 250008-266 Check valve 1
3 807800-010 Plug 1
4 860208-050 Elbow 1
5 868508-038 Joint 1
6 88290003-696 Diesel engine rubber 2
hose
7 88290003-797 Buckle type rubber joint 1
8 88290003-800 Elbow 1
9 88290004-061 Oil inlet pipe joint 1
10 88291002-871 Hose clamp 3
11 88290005-685 Fuel filter 1
12 88290006-658 Fuel prefilter 1
13 88290006-661 Elbow joint 2
14 88290016-188 Bearing rubber hose 1
15 040346 Fuel pipe 1
16 88290019-527 Support 1
17 88290019-718 Fuel tank 1
18 88290019-930 Fuel tank clamp 2
19 88291000-995 Fuel suction filter 1
20 88291001-076 Fuel Level Sensor 1
21 88812106-016 Full thread bolt 4
22 88812108-020 Full thread bolt 4
23 88812108-025 Full thread bolt 6
24 88813108-020 Flanged bolt 6
25 88818005-012 Cross screw 5
26 88821108-068 Nut 2
27 88831108-016 Flat washer 2
28 88832105-013 Spring washer 5
29 88832106-016 Spring washer 4
30 88832108-021 Spring washer 10
31 88834222-027 Combination seal 1
washer

21
3.7 Cooling & Lubricating System
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Cooling & Lubricating System Parts List

No. Part Number Description Qty. Remark
1 020169 Joint 1
2 02250083-466 Reservoir tank 1
3 02250101-372 Seal ring 1
4 02250101-490 Joint 1
5 02250112-477 Thermal valve chamber 1
6 02250117-782 Filter 1
7 02250125-776 Orifice 1
8 02250126-129 Fluid sight glass 1
9 049905 Check valve 1
10 250042-647 O ring 3
11 811505-025 Joint 1
12 826502-144 O ring 1
13 841215-004 Stainless steel pipe 1
14 860104-025 Joint 1
15 860108-050 Joint 2
16 860204-025 Elbow 1
17 860208-050 Elbow 2
18 868504-025 Joint 1
19 868508-050 Joint 2
20 88290002-435 Ball valve 2
21 88290002-836 Oil drain plug 2
22 88290004-144 Connecting plate 1
23 88290004-700 Hose clamp 4
24 88290004-852 Adjustable rectangle 2
joint
25 88290007-142 Half flange 6
26 88290008-417 Bearing rubber hose 1
27 88290017-331 Bearing rubber hose 2
28 88290019-518 Cooler assembly 1 550RH,600XH,600RH
model
88291001-524 Cooler assembly 1 750H model
29 88291002-006 Shroud 1
30 88291001-640 Oil inlet tube 1
88290019-676 1 With spiral valve model

23
3.7Cooling & Lubricating System (Continued)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Cooling & Lubricating System Parts List(Continued)

No. Part Number Description Qty. Remark
31 88290019-677 Cooler oil outlet pipe 1
32 88290019-678 Cooler oil outlet pipe 1
33 88290019-679 Cooler oil outlet pipe 1
34 88290019-680 Oil-cooled oil inlet pipe 1
35 88290019-681 Oil-cooled oil inlet pipe 1
36 88290019-688 Adjustable Joint 1
37 88290019-683 Straight joint 1 With spiral valve model
88290019-689 Joint 2
38 88290019-690 Fluid filter assembly 1
39 88290019-696 Oil-cooled oil inlet pipe 1
40 88290019-737 Thermal valve element 1 550RH,600RH model
049542 Thermal valve element 1 600XH, 750H model
41 88290019-927 Fan guard 1
42 88290019-928 Fan guard 1
43 88291000-810 Water supply pipe 1
44 88291000-811 Water drain pipe 1
45 88291000-816 Fluid tube support 2
46 88291000-819 Pulley guard 1
47 88291000-820 Pulley guard 1
48 88291000-868 Fluid tube support 1
49 88291000-907 Right seal plate of cooler 1
50 88291000-910 Left seal plate of cooler 1
51 88291000-911 Cooler cover 2
52 88291000-912 Maintenance cover plate 1
53 88291000-915 Maintenance cover plate 1
54 88811112-040 Bolt 8
55 88811112-045 Bolt 16
56 88812108-020 Full thread bolt 6
57 88812112-030 Full thread bolt 4
58 88813106-012 Flanged bolt 6
59 88813108-016 Flanged bolt 29
60 88813108-020 Flanged bolt 42

25
3.7 Cooling & Lubricating System Parts List(Continued)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Cooling & Lubricating System Parts List (Continued)

No. Part Number Description Qty. Remark
61 88818210-040 Socket head cap screw 4
62 88822108-076 Flanged nut 23
63 88831108-016 Flat washer 16
64 88831112-025 Flat washer 4
65 88832108-021 Spring washer 12
66 88832110-026 Spring washer 4
67 88832112-031 Spring washer 28
68 88833108-022 Large flat washer 15
69 88842026-023 O ring 4
70 88842035-038 O ring 3
71 88842035-045 O ring 6
72 88851034-065 Single pipe clamp 4
73 88812108-060 Full thread bolt 4
74 88291001-934 Fluid tube support 1
75 88832106-016 Spring washer 2
76 88812106-030 Full thread bolt 2
77 88831106-016 Flat washer 2
78 88833106-018 Large flat washer 2
79 88851076-110 Single pipe clamp 2
80 88291001-959 Water pipe support 1
81 88812108-065 Full thread bolt
82 88290004-055 Diesel rubber tubing 2
83 88290004-726 Hose clamp 1
84 88291001-980 Cooling fluid assembly 2
85 88291002-015 Water pipe support 1
86 88821108-068 Nut 2
87 88290004-332 connector 1

27
3.8 Control System
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Control System Parts List

No. Part Number Description Qty. Remark

1 02250058-442 Control pipe filter 1

Unloading solenoid
2 02250069-820 valve 1
3 02250100-042 Blow-off valve 1
4 02250145-912 Orifice 3
Pressure difference
5 042148 indicator 1
6 88291013-113 Check valve 2
7 801515-020 Elbow 1
806630-020 2 750H model
550RH、
8 806630-020 Tee joint 1 600 model
9 807600-005 Reducer 1
10 807601-010 Reducing Joint 1
11 807602-010 Reducing Joint 3
12 811504-025 Joint 1
13 823202-000 Joint 2
14 860104-012 Joint 1
15 860104-025 Joint 7
16 860204-012 Elbow 1
17 860204-025 Elbow 8
18 860304-025 Elbow 1
19 860504-025 Elbow 1
20 861704-025 Tee 1
21 861804-025 Tee 6
22 867830-010 Cross 1
23 868430-010 Tee 1
24 868504-025 Joint 4
868508-050 5 550RH、600 model
25 868508-050 Joint 7 750H model
26 88290004-055 Diesel rubber tubing 1
27 88290004-335 Adaptor 1
28 88290004-726 Hose clamp 1

29
3.8 Control System (Continued)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Control System Parts List (Continued)

No. Part Number Description Qty. Remark

29 88290008-411 Hose 4
30 88290008-412 Hose 1
31 88290008-413 Hose 1
32 88290008-414 Hose 7
33 88290008-415 Hose 1
34 88290008-417 Hose 1
35 88290008-423 Hose 1
36 88290018-302 Joint 1
Mounting plate of control
37 88291000-835 component 1
38 88291001-385 Plate 1
Blow down tank pressure
39 88291001-435 setting assembly 1
40 88291002-741 Pressure regulate valve 1
41 88291008-524 Electronic drain valve 1
42 88291009-204 Solenoid 1
43 88812108-025 Full thread bolt 9
44 88831108-016 Flat washer 9
45 88832108-021 Spring washer 9

31
3.8 Control System (with spiral valve model)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Control System Parts List (with spiral valve model)

No. Part Number Description Qty. Remark

1 02250058-442 Control pipe filter 1

Unloading solenoid
2 02250069-820 valve 1
3 02250100-042 Blow-off valve 1
4 02250145-912 Orifice 3
5 040691 Pressure gauge
Pressure difference
6 042148 indicator 1
7 048354 Reducing valve
8 88291013-113 Check valve 2
9 232874 Orifice
10 801515-020 Elbow 1
11 804415-010 Tee 2
12 806630-020 Tee joint 2
13 807600-005 Reducer 1
14 807601-010 Bushing 1
15 807602-010 Bushing 3
16 811504-025 Joint 1
17 823202-000 Joint 2
18 841500-004 Joint
19 860104-012 Joint 1
20 860104-025 Joint 7
21 860204-012 Elbow 1
22 860204-025 Elbow 11
23 860304-025 Elbow 1
24 860504-025 Elbow 1
25 860704-025 Elbow 1
26 861704-025 Tee 1
27 861804-025 Tee 6
28 867830-010 Cross 1
29 868430-010 Tee 1

33
3.8 Control System (with spiral valve model)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Control System Parts List (with spiral valve model)

No. Part Number Description Qty. Remark

30 868504-025 Joint 4

31 868508-050 Joint 7 750H model

32 88290004-055 Diesel rubber hose 1

33 88290004-335 Adaptor 1

34 88290004-726 Clamp
35 88290008-411 Hose 4
36 88290008-412 Hose 1
37 88290008-413 Hose 1
38 88290008-414 Hose 7
39 88290008-415 Hose 1
40 88290008-417 Hose 1
41 88290008-419 Hose 1
42 88290008-423 Hose 1
43 88290018-302 Joint 1
Mounting plate of control
44 88291000-835 component 1
45 88291001-385 Plate 1
46 88291001-435 Energy-saving device 1
47 88291002-741 Pressure regulate valve 1
48 88291008-524 Electronic drain valve 1
49 88291009-204 Solenoid 1
50 88812108-025 Full thread bolt 9
51 88831108-016 Flat washer 9
52 88832108-021 Spring washer 9

35
3.9 Electric Control System

To motor water temperature detection port

Sump tank pressure

detection port
Engine oil pressure detection port

Engine oil pressure

detection port

Discharge pipe temperature detection port

Sump tank pressure detection port

550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Electric Control System Parts List

No. Part Number Description Qty. Remark

1 045641 Temperature switch 2
2 250032-761 Air supply pressure gauge 1
3 250041-638 Engine oil pressure switch 1
4 88290002-222 Terminal 6
5 88290002-310 Battery Support 2
6 88290002-311 Stud 4
7 88290003-043 Battery case cover 2
8 88290004-085 Battery 2
9 88290007-400 Discharge thermometer 1
10 88290008-451 Tank pressure switch 1
11 88290014-035 Power switch 1
12 88290015-538 Emergency stop button 1
13 88290016-728 Solenoid valve 1
14 88290018-298 Power cable (black) 4
15 88290018-703 Pressure sensor 1
16 88291004-558 Instrumental Panel Assembly 1
17 88290019-811 Cable assembly 1
18 88290019-812 Electric cabinet assembly 1
19 88291001-288 Temperature sensor with switch 1
20 88291001-362 Panel support 1
21 88291002-526 Electric cabinet support 1
22 88811108-025 Bolt 4
23 88811108-030 Bolt 16
24 88821108-068 Nut 12
25 88821110-084 Nut 12
26 88831108-016 Flat washer 26
27 88831110-020 Flat washer 8
28 88832108-021 Spring washer 20
29 88832110-026 Spring washer 12

37
 D
temischa
per rge
atur
e Di
Di ovescharg
prescharg rhe e
ssu e at
re
3.10 Instrument Panel Assembly

Hig
h
tankstartin
pres g sum
sure p
Pre
hea
t
Sta
rt
Test
No R un
n -p
re h
eat
Stop
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Instrument Panel Assembly Parts List

No. Part Number Description Qty. Remark
1 88818004-012 Cross screw 4
2 88818005-012 Cross screw 6
3 88832105-013 Spring washer 6
4 88831105-010 Flat washer 6
5 88290004-094 Indicator 1
6 88290018-793 Reload the connector base 1
7 88291004-560 Control panel 1
8 88291000-838 Key switch 1
9 88290019-701 Motor parameter display 1
10 88290019-181 Reload the connector jack plug 1
11 88290019-815 Control panel cover 1
12 88290019-704 Protocol conversion module 1
13 88821103-024 Nut 4

39
3.11 Acoustic Enclosure Assembly
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Acoustic Enclosure Assembly Parts List

No. Part Number Description Qty. Remark
1 040125 Seal ring 5
2 825505-166 Locknut 5
3 839105-112 Lifting lug 5
4 88290003-947 Plate 4
5 88290003-949 Air spring 4
6 88290006-077 Swing hinge 7
7 88290007-144 Lock 2
8 88290012-630 Hinge 2
9 88290015-366 Lock 2
10 88290019-783 Top board 1
11 88290019-784 Right corner panel of front enclosure 1
12 88290019-786 Inlet window shade 1
13 88290019-787 Side door 2
14 88290019-788 Hinge 2
15 88290019-789 Right corner panel of rear enclosure 1
16 88290019-790 Left corner panel of rear enclosure 1
17 88290019-791 Discharge window shade 1
18 88291000-836 Cover plate (lifting port) 1
19 88291000-953 Cover plate (oil tank maintenance) 1
20 88291000-958 Silencer cover 1
21 88291000-965 Water cap cover plate 1
22 88291001-016 Hinge 2
23 88291001-284 Right front Corner panel 1
24 88291001-513 Hinge 2
25 88291001-588 Instrument Panel door 1
26 88291001-589 Control system maintenance door 1
27 88291001-970 Door lock 2
28 88812108-016 Full thread bolt 50
29 88813108-016 Flanged bolt 52
30 88818004-010 Cross screw 8
31 88818005-012 Cross screw 31
32 88818305-020 Cross screw 21
33 88821104-032 Nut 8
34 88821108-068 Nut 4

41
3.12 Frame-Moving System(DPQ550RH-750H)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Frame-Moving System Parts List(DPQ550RH-750H)

No. Part Number Description Qty. Remark
1 88290003-931 Lug 1
2 88290004-062 Support 1
3 88290004-538 Lug pin 2
4 88290004-540 Lifting chain assembly 1
5 88290006-451 Back support 1
6 88290012-630 Hinge 2
7 88290019-692 Hanger 1
8 88290019-693 Bracket 1
9 88290019-694 Wheel axle 1
10 88291009-005 Frame 1
11 88290019-708 Side board 1
12 88290019-709 Rear end plate 1
13 88290019-710 Front end plate 1
14 88290019-711 Mud guard 2
15 88291000-815 Side board 1
16 88291000-817 Door lock seat 2
17 88291001-530 Fluid sight glass cover 1
18 88291001-531 Door lock 1
19 88291002-583 Cover 1
20 88812112-040 Full thread bolt 8
21 88812116-045 Full thread bolt 26
22 88812120-100 Full thread bolt 1
23 88813105-012 Flanged bolt 4
24 88813108-016 Flanged bolt 8
25 88813108-020 Flanged bolt 34
26 88818305-020 Cross screw 4
27 88821112-108 Nut 4
28 88821116-148 Nut 2
29 88831112-025 Flat washer 8
30 88831116-030 Flat washer 28
31 88832112-031 Spring washer 8
32 88832116-041 Spring washer 28

43
3.13 Frame System (DLQ550RH-750H)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Frame System Parts List (DLQ550RH-750H)

No. Part Number Description Qty. Remark
1 88290012-630 Hinge 2
2 88290019-692 Hanger 1
3 88290019-708 Side board 1
4 88290019-709 Rear end plate 1
5 88290019-710 Front end plate 1
6 88291000-815 Side board 1
7 88291000-817 Door lock seat 2
8 88291001-530 Fluid sight glass cover 1
9 88291001-531 Door lock 1
10 88291002-583 Cover 1
11 88291002-651 Support leg 2
12 88291005-783 Frame 1
13 88811116-035 Hex bolt 16
14 88812116-045 Full thread bolt 8
15 88812120-100 Full thread bolt 1
16 88813105-012 Hex Flanged bolt 4
17 88813108-020 Hex Flanged bolt 34
18 88818305-020 Cross screw 4
19 88831116-030 Flat washer 24
20 88832116-041 Spring washer 24

45
3.14 Decal System (DPQ550RH-750H)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Decal System Parts List (DPQ550RH-750H)

No. Part Number Description Qty. Remark
1 88290003-725 Red/White Reflector 8
2 88290004-163 Sullair trade mark decal 2
3 88290004-774 Leg Operation Decal 1
4 88290013-683 Nameplate 1
5 88290013-723 Rivet 4
6 88290016-615 Door Locked Caution Decal 2
7 88290016-617 Fuel Filling Warning Decal 1
8 88290016-625 No climbing Decal 1
9 88290016-630 Protection chain connection decal 1
10 88290016-631 No servicing under pressure decal 1
11 88290017-251 Open Coolant Cap Warning Decal 1
High-temperature surface warning
12 88290017-253 decal 2
13 88290017-254 Moving Part Warning Decal 2
14 88290017-255 No Fan Guard Warning Decal 2
15 88290017-256 Towing Warning Decal 1
16 88290017-257 filling warning 1
17 88290017-259 AWF Decal 1
18 88290017-261 Breathing Warning Decal 1
19 88290017-262 Food Warning Decal 1
88290018-896 Maintenance decal 1 For 600XH,750H
20
88291004-592 Maintenance decal 1 For 550RH,600RH
21 88290018-897 Air filter maintenance decal 2
22 88290018-916 Oil drain decal 2
23 88290018-917 Maintenance decal 2
24 88290018-920 Radiator Drain Decal 1
25 88290018-924 Oil Cooler Drain Decal 1
26 88290018-936 Revolution Direction Decal 1
88291001-251 550RH model decal 2
88291008-685 600RH model decal 2
27
88291001-972 750H model decal 2
88291001-979 600XH model decal 2
28 88291002-736 Primary Element Decal 2
29 88291002-737 Safety Element Decal 2
88291013-204 Speed Decal 2 For 550RH,600XH
30
88291003-056 Speed Decal 2 For 750H, 600RH
31 88291004-591 Wiring Diagram Decal 1

47
3.13 Decal System (DLQ550RH-750H)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Recommended Spare Parts List

Decal System Parts List (DLQ550RH-750H)

No. Part Number Description Qty. Remark
1 88290003-725 Red/White Reflector 8
2 88290004-163 Sullair trade mark decal 2
3 88290013-683 Nameplate 1
4 88290013-723 Rivet 4
5 88290016-615 Door Locked Caution Decal 2
6 88290016-617 Fuel Filling Warning Decal 1
7 88290016-625 No climbing Decal 1
8 88290016-631 No servicing under pressure decal 1
9 88290017-251 Open Coolant Cap Warning Decal 1
High-temperature surface warning
10 88290017-253 decal
2
11 88290017-254 Moving Part Warning Decal 2
12 88290017-255 No Fan Guard Warning Decal 2
13 88290017-257 filling warning 1
14 88290017-259 AWF Decal 1
15 88290017-261 Breathing Warning Decal 1
16 88290017-262 Food Warning Decal 1
88290018-896 Maintenance decal 1 For 600XH,750H
17
88291004-592 Maintenance decal 1 For 550RH,600RH
18 88290018-897 Air filter maintenance decal 2
19 88290018-916 Oil drain decal 2
20 88290018-920 Radiator Drain Decal 1
21 88290018-924 Oil Cooler Drain Decal 1
22 88290018-936 Revolution Direction Decal 1
88291001-251 550RH model decal 2
88291008-685 600RH model decal 2
23 88291001-972 750H model decal 2
88291001-979 600XH model decal 2
24 88291002-736 Primary Element Decal 2
25 88291002-737 Safety Element Decal 2
88291013-204 Speed Decal 2 For 550RH,600XH
26
88291003-056 Speed Decal 2 For 750H, 600RH
27 88291004-591 Wiring Diagram Decal 1

49
50
Hanger

To diesel engine coolant backwater hole

To diesel engine coolant heating hole

Diesel engine

Diesel engine startup

motor positive lead
(red), grounded lead
(black) connected with
the unit ground cable

Mounted on water
filter support

To be assembled after the unit

test having been complete
Front baffler
3.16 Diesel Engine Heating System (optional)
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual

Outlet of heater

Inlet of heater
Illustrations and Parts List
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Illustrations and Parts List

Diesel Engine Heating System Parts List (optional)

No. Part Number Description Qty. Remark
1 88290002-436 Ball valve 2
2 88291001-657 Pin 2
3 88291002-579 Support 1
4 88291002-580 Fuel tank of heater 1
5 88291002-582 Shaft pin 2
6 88291002-589 Support 1
7 88291002-590 Cover plate of heater 1
8 88291002-591 Cover plate of fuel tank 1
9 88291002-592 Mounting plate of controller 1
10 88291002-595 Heater joint 2
11 88291002-574 Liquid fuel heater 1
12 88291002-606 Rubber hose 1
13 88291002-607 Wire harness 1
14 88291002-610 Pipe joint 2
15 88291002-611 900 Rubber elbow 1
16 88291002-612 90° rubber crossover 1
17 88291002-613 Hose clamp 11
18 88291002-614 Hose clamp 1
19 88291002-623 Control switch of heater 1
20 88291002-624 Cord guard ring 3
21 88291002-625 Fuel suction tube 1
22 88291002-629 Adaptor 2
23 88812108-016 Full thread bolt 4
24 88812108-020 Full thread bolt 4
25 88812108-025 Full thread bolt 4
26 88813108-016 Flanged bolt 5
27 88818004-012 Cross screw 3
28 88818005-012 Cross screw 2
29 88821116-148 Nut 2
30 88831104-008 Flat washer 3
31 88831105-010 Flat washer 2
32 88831108-016 Flat washer 8
33 88831116-030 Flat washer 2
34 88832104-011 Spring washer 3
35 88832105-013 Spring washer 2
36 88832108-021 Spring washer 8
37 88832116-041 Spring washer 2
38 88290002-573 Thermoplastic pipe 2

51
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Illustrations and Parts List

52
550RH-750H Diesel Engine Driven Portable Rotary Screw Air Compressor Parts Manual Illustrations and Parts List

Global Sales & Service

SULLAIR CORPORATION
Subsidiary of Hamilton-Sundstrand Corporation
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
Telephone: 001-219-879-5451 or 1-800-Sullair (U.S.A. only)
Fax: 001-219-874-1273

SULLAIR ASIA: Website: http://www.sullair-asia.com Hotline: 800-830-3977

Sullair Singapore: 74 Joo Koon Circle, Jurong Singapore 629093
Telephone:65-68611211 Fax:65-68612967
Sullair Taipei: No. 1, 3rd Floor, 248 Zhongshan Road, Linkou Village, Taipei County
Tel: 02-26013500 Fax: 02-26013032
Shenzhen Factory: Zuo Paotai Road, Chiwan, Shekou, Shenzhen, P. R. China
518068
Tel: 0755-26851686 Fax: 0755-26835157
Suzhou Factory: 266 Changyang Street, Singapore Industrial Park, Suzhou, 215000
Tel: 0512-87162388 Fax: 0512-87162389,87162387
Shanghai Branch: Room 2903, Raffles City Plaza, 266 Xizang Road Central,
Shanghai City 200001
Tel: 021-53852036,53852038 Fax: 021-53852035
Beijing Branch: Room 601, Yulin Building, No.5 Xiangjia2 Xiangjunnanli,
Zhaoyang District , Beijing City 100027
Tel: 010-64629770,64629768 Fax: 010-64629773
Chengdu Branch: Room 1102,T2 Raffles city Plaza, No.3 the Fourth ,People south
Road, Wuhou, Chengdou City, 610041, PRC
Tel: 028-86527506, 86527507 Fax: 028-86527505
Shenyang Branch: Room 906 Tower II, City Plaza Shenyang NO.206 Nanjing North
Street Heping District, Shenyang, PRC
Tel: 024-22818450, 22818550 Fax: 024-23342452
Xi’an Branch: Room I, Floor 13, New time Plaza, 55 Lianhu North Street, Xi’an
City 710001
Tel: 029-87206201, 87206202 Fax: 029-87206204
Wuhan Branch: Room 1805,Wanda Center, No.96, Linjiang avenue, Wuchang
District Wuhan City, 430060, PRC
Tel: 027-87322745 Fax: 027-88167769
Xinjiang Branch: Unit J, 9th Floor, National Development Bank Tower, 339
Zhongshan Road, Urumqi, 830002
Tel: 0991-2308451, 2308452 Fax: 0991-2308450

53
(P/N): 88291004-642
(E/N): 09