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ELECTRICAL-ELECTRONICS ENGINEERING
Summer Practice Report
Medium Voltage Switchgears and Low Voltage Distribution
3.Medium-Voltage Transformers…………………………………………………………………………………….. 11
5.Transfer Switch………………………………………………………………………………………………………………. 19
6.3. The main problems caused by capacitive-reactive energy in energy systems are….. 22
9.5. Choosing the right equipment from Soft Starter and VFD for needed system…… 30
15.References…………………………………………………………………………………………………………………. 44
1.Technical Principles of Electric Power Distribution
Concrete substations
Concrete substations are used for receiving, transforming and distributing of medium and
low voltage electric power to consumers.
Usage areas:
• Transformer Substations
• Solar Power Plants
• Organized Industrial Zones
• Medium Voltage Distribution Systems
• Industrial Plants
Transformer substation is an electric substation that steps up or steps down the voltage
of an AC power system, and also distributes electric power.
Step up substations, which are usually built at electric power plants, transform the voltage
produced by the generators into a higher voltage that is necessary for the transmission of
electric power over power lines. Step-down substations transform the primary voltage of
electric power systems to a lower secondary voltage. Step-down substations may be of the
regional, principal, or local (plant) type, depending on their purpose and the values of the
primary and secondary voltages. Regional substations take electric power directly from the
high-voltage power lines and transmit it to the main step-down substations, from which—
after reduction to 6, 10, or 35 kilovolts (kV)—it is fed to local and shop substations, where
the last stage of transformation is accomplished (with step-downs to 690, 400, or 230 V) and
the electric power is distributed to consumers.
A transformer substation usually has one or two power transformers, distribution
equipment, control and protective devices, and auxiliary equipment.
In this part, I will explain the principles of medium-voltage systems. To understand overall
concept in electric distribution panels, knowledge of medium voltage also has important
role.
1
2. Medium Voltage Switching and Protection Systems
The series MV metal enclosed cells are
designed with the purpose of use medium
voltage switchgear(control) in secondary
distribution systems up to 36 kV, compact
kiosk type substations and industrial
buildings.
Modular cells consists of 4 main sections. Metal is divided into compartments from each
other, with the body;
Epoxy resin separator or separator in the body are separated from busbar section and
cable connection section with sheet metal partition. Single core cables up to 240 mm can be
easily connected to this section.
2
The elements in this section according to the cell functional feature:
• Circuit Breaker
• Earthing Switch
• Instrument Transformer
• Instrument tools
• Protection relays
• Counters
• Operating instruction
3
MV Equipments- Switching Devices
Opening Closing I
s
o
Functions l
a
No load Under short No-load Under short
operation load circuit operation load circuit t
i
o
n
It is designed
Breaker for safe
+ - - + - + +
isolation of
the circuit.
Provides
Earthing grounding of
+ - + + + + -
Switch de-energized
phase
conductors
It is a circuit
element for
controlization
of opening
Load and closing of + + - + + + +
Breaker the system
even working
conditions
including
overcurrents
It is used to
transport,
opening and
closing the
Circuit rated
Breaker currents in
the
+ + + + + + -
distribution
system and
to cut off the
overcurrent-
short circuit
currents.
4
SF6 GAS CIRCUIT BREAKER
Earthing Switch
It is possible to observe the presence or absence of medium voltage entering the cell
whether there is an imbalance between the phases, and current and frequency that drawn
by the system. Briefly, the measuring cell is the cell from which the operating system
information is received.
2.2.1.1. Load breaker current voltage measurement cells are used for
• For obtaining voltage-current information with respect to measurement and
protection,
• Measurement of sealed counter for invoicing,
5
In addition to these materials, earthing switch should be used.
• Digital Single- and Three-Phase E-Counters for Active and Reactive Energy
The E-counters (power meters) are used to record the amount of electrical energy
exported or imported.
• Auxiliary Relay
Auxiliary relays and contacts are the elements to be used for connecting the
materials and the spare contacts connected to it in order to get information about
the operation and failure conditions of the materials in the cell.
In case of short circuit or sudden overcurrent, MV fuses are used to safely stop the
malfunction. In the modular cubicle and transformer protection, the MV fuses and
the load breaker move together. According to the characteristics of the fuses used,
the fuse and the load breaker can cut together at lower currents.
As a result of the blowing of one of the fuses, there are three phase opening devices
in many modular cubicles to prevent unbalanced and two-phase operation of the
transformer. In this way, if one of the fuses blows, the load breaker trips all three
phases.
6
• MV Voltage Transformer
According to the project phase phase or phase earth voltage transformers are used.
Voltage transformers are protected by suitable fuses. Body should be epoxy resin
type tests.
The transformers that supply devices connected to the secondary terminals with
this voltage by reducing the primary voltage in the circuit to which they are
connected and isolating the devices from high voltage are called voltage
transformers.
• Voltmeter
This is the part where the system voltage is measured.
• Voltmeter Commutator
It is the connection element which is connected with voltmeter and provides
monitoring of voltages between phase and phase neutral in voltmeter. The operator
can monitor the desired interphase voltage by placing the voltmeter commutator in
the appropriate position.
• Ampermeter
This is the part where the system current is measured.
• Heater Resistance
Since the metal housing modular cells are made of metal, both the inside and the
outside should be protected against corrosion. Changes in temperature during the
day and night lead to changes in the cell. In order to prevent damage to the cell
interior and its materials due to the heat exchange, a heater is installed to keep the
intracellular heat constant.
• Thermostat
It transmits the heat information received from the resistance inside the cell and
enables the operator to learn the intracellular temperature and make the necessary
intervention accordingly.
7
2.2.2. Breaker Input Cell
They are input cells that entering from side or bottom energy input to the distribution
busbars with rated current up to 1250A and short circuit resistance up to 25kA, which must
be switched even under short circuit and secondary protection
They are metal enclosed, air insulated (busbar) modular cells designed to be used in MV
secondary distribution systems and MV / LV substations, indoor spaces.
It is used to contralization of system and control the secondary voltage output from the
transformer. Modular cells are used up to 36kV in MV section of city networks MV / LV
distribution centers and MV consumer or distribution centers. The modular cells meet the
plant and operating characteristics as well as the standards for life safety. If we list the
places where modular cells are used;
8
2.2.3.1. Output cells with switch are mainly used;
This device has capacitive voltage display panel in front of the modular cubicle and
capacitive voltage indicator indicating whether there is energy at the cable
connection point in the cell
9
• Busbar system
All busbars are at the same level horizontally and allow for additional panel
placement. The busbars are made of electrolytic copper and are made in the cross
section in accordance with the cell nominal values at the top of the cell and to be
made for connection to the top to the breaker or load breaker
They are small powerful transformers that provide the current passing through the
system within reliable limits for the measurement, recording, protection and control
elements to be connected to the secondary via the primary windings. The short
circuit withstand current and rated voltage of the current transformers are selected
in accordance with the voltage and short circuit characteristics of the network to be
used. Body is made from epoxy resin
Overcurrent protection relays are relays with one current setting and two delay
settings (start and standby) designed to protect systems against short-circuit and
earth leakage. It was developed to prevent faulty tripping due to start delay. The
relays measure the current of the protected system and are used to deactivate the
protected system if the measured current value is below or above the set current.
• Auxiliary relay
Auxiliary relays and contacts are spare contacts for connecting materials to be used
to obtain information about the operation and failure conditions of the materials
inside the cell.
There is a mechanical lock between the breaker and earthing switch. When the
breaker is off the earthing switch cannot be closed, and the breaker cannot be closed
when the earthing switch is closed.
10
In addition to these materials, earthing switch should be used.
Most of the information for Medium-Voltage Switchgear procedure is given in previous section of
report. According to the transmission schematic, next topic is gonna be Power Transformers. To
better understand the distribution of electricity, I have to go on one by one.
Generally power transformer is used in stepping up the voltage of the supply in order to
decrease the transmission losses and then stepping down is done for the distribution
purpose at the load centres.
The common type of power transformer is liquid immersed and the life span of these
transformers is around 30 years. The skeleton of the transformer is absorbed in a fire
retardant protecting oil inside a tank. The conservatory on top of the oil tank lets for the
increasing oil to fall into it.
11
The applications of the power transformer include the transmission and distribution of
electrical power. These transformers are widely used by power plants, industrial plants and
traditional electric utility companies.
Transformers generate a lot of heat that must be dissipated to keep them running safely.
There are two types of transformers with respect to cooling type being used in the industry
currently:
1.Dry Type Transformer
2.Oil Type Transformer
12
3.2. Oil Type Transformer
In this method, heat is transferred to the oil surrounding the core and windings and it is
conducted to the walls of the transformer tank. Finally, the heat is transferred to the
surrounding air by radiation and convection.
Oil coolant has two distinct advantages over the air coolants.
• It provides better conduction than the air
• High coefficient of conduction which results in the natural circulation of the oil
13
4. MAIN DISTRIBUTION BOARD
MDB is a panel or enclosure that houses the fuses, circuit breakers and ground leakage
protection units where the electrical energy, which is used to distribute electrical power to
numerous individual circuits or consumer points, is taken in from the transformer or an
upstream panel. MDB typically has a single or multiple incoming power sources and
includes main circuit breakers and residual current or earth leakage protection devices. A
MDB is comprised of a free standing enclosure, a bus bar system, MCCB’s (molded case
circuit breaker), metering and support equipments and required current transformers.
Panels are assembled in a systematic manner such as incomer section and outgoing section.
Main distribution boards are used to distribute and control the power supply in large
buildings such as shopping malls, hospitals, universities, and hotels. The main distribution
boards are generally installed after the main power source (eg. Transformers or generators)
and the main idea of MDB is to divide the power supply into secondary outgoing feeders.
14
4.1.1.Moulded Case Circuit Breakers
The circuit breaker is a mechanical opening closing device, which is used for closing,
breaking, separating circuit and carrying current under ordinary conditions and for
automatically breaking the circuit under extraordinary conditions like short circuit and over
current
Releases:
• Over current releases (over current opening unit)
• Under voltage releases (low voltage opening unit)
• Shunt Trip releases (remote release unit)
Type of Circuit Breakers: LV circuit breakers are manufactured in two different types
depending on the release type. These are thermal-magnetic circuit and electronic circuit
breakers.
15
4.1.1.2.Circuit Breakers with Electronic Over Current Release
The feature discriminating electronic circuit breakers
from thermal-magnetic breakers is to control the over
current releases with electronic circuit. Electronic control
is performed via microprocessor. During design of the
electronic circuit, worst possibilities to encounter in
operation have been taken into consideration. In high
circuit currents, direct opening has been ensured without
operating electronic circuit. In this way, possibility of
failure in the electronic circuit has been eliminated.
16
4.1.3. Air Type Circuit Breakers (ACB)
Air type circuit breakers are used for
protection of generators with large powers,
motor, capacitor groups and transformers, as
well as general protection of factories,
shopping malls, business centers.
Drawout Type Circuit Breaker:
Circuit breakers are automatically turned on
during pull and push of the drawer via lever.
When drawer-type switcher fail, they can be
quickly replaced with the spare one
17
4.1.4. Power Logic
Power Logic (energy analyzer) is the name
given to monitoring devices that provide
continuous monitoring of electrical energy with
current technologies, keeping measurement
data continuously recorded and transmitting
the records by communicating with remote
devices and software when necessary. While
the importance of power quality and energy has
been increasing day by day, it has become a
priority to provide uninterrupted electricity to
consumers with high quality and efficiency. The
efficiency of electrical energy depends on the
amount of visible energy that can be used as energy; The quality is ensured by eliminating
the harmonic components it contains to a large extent. Single phase and three phase voltage
and current rms values, active and reactive (capacitive or inductive) power values, active
and reactive energy values, power factor, network frequency, average and maximum
powers, demand and harmonic distortions can be measured by energy analyzer. The
measured values can be stored in the memory of the energy analyzer, can be displayed on
the screen, can be transferred and stored to computer environment by means of
communication protocols or can be monitored remotely by means of communication
protocols.
18
5.Transfer Switch
These are the systems that direct the mains or generator energy to the load output and
enable switching. Switches control the grid and generator energy of the control panels and
perform the transfer in the appropriate case. The transfer system is realized by contactors
or motorized switches according to the power consumed. The power of the transfer panels
should be at least generator power according to the power to be supplied by the generator.
In the distribution panel, the loads to be supplied by the generator are divided into
emergency and non-emergency loads. In some cases, emergency and non-emergency loads
are not separated in the distribution panels. In such cases, the contactor or motorized switch
used in the transfer panel should be selected in accordance with the mains power since the
mains power is higher than the generator power.
19
5.2. Automatic Transfer Switch
Such boards, known in short as ATS, are
generally installed at the location of a
backup generator so that the generator
can provide temporary electrical energy in
case the backup power supply fails. This
panel continuously monitors the power of
the electricity grid. Fluctuations before a
blackout or serious energy quality
problems trigger the generator start
command.
When the backup voltage and frequency
are fixed, the transfer panel brings the
generator online. When the mains power
is restored, the switch returns to its
normal position without a surge for a predetermined time. After the cooling interval is
complete, the generator automatically shuts down.
All these actions take place without human intervention. Since the automatic transfer
panel (ATS) is connected to both primary and backup power supplies, it acts as an
intermediary between the equipment and the power supplies acting as an electrical relay.
Later this week, we made an introduction to one of the biggest issues the company was
working on, compensation systems. When using electrical energy, it is necessary to use it
efficiently. When using electrical energy, it is necessary to use it efficiently. This is achieved
by compensation in industrial enterprises.
20
Effect of high phase shift:
• Heating of transformers.
• Reduced operating life of enterprises.
• Full load of transformers and generators, new loads can not be added.
• The voltage drop.
• Heating of cables
• Reactive punishment
21
increases in the system as a result of excessive use of capacitor-like electronic devices such
as UPS or similar.
6.3. The main problems caused by capacitive-reactive energy in energy systems are
* Reactive energy will result in the payment of penalty,
* It decreases the efficiency and life of the energy system and the equipments and
machines connected to the system,
* Causes less active energy power flow to the system
* Unwanted maintenance and repair costs in the energy system
22
6.4.2. NH Knife-Blade Fuses
NH fuse-switch breaker is a protection element used for
general protection of electrical elements such as motor,
transformer, driver and soft starter from overcurrent and
short circuit currents occurring in electrical lines in industrial
facilities. NH blade load breaker has high short circuit tripping
power and is more durable and short circuit breaking currents
(kA) than other protection elements. It is also more
economical.
NH break the circuit with the melting of the copper wire used according to the current
carrying capacity. The outer surfaces are made of porcelain material and are capable of
cutting short circuit currents up to 120kA. There are 2 kinds of horizontal and vertical fused
load breaker.
NH fuses are one-time fuses, which must be replaced with a new fuse of the same
specification after it has exploded. This type of fuse has an indication that the element has
exploded.
6.4.5. Capacitor
Capacitor is a circuit element which can store electrical energy by placing insulating
material between two conducting plates. The purpose of the compensation is to bring the
inductive effect closer to zero.
23
This means less power and current from the grid. It also means profit from the electricity
charge.
6.4.6. Reactive Power Control Relay
The reactive power control relay is an electronic
device that activates and activates the capacitors
to reach the automatically set power factor. It has
3 sections: Display, comparison unit and output
relay circuit stages. It detects the phase difference
of the current drawn by the voltage in the system
and controls the capacitors through the output
relay group. When the power factor is reduced, it
activates the capacitors sequentially. It also
performs cyclic control by measuring the varying power coefficient. Keeps the capacitor
active enough to provide the set power factor.
After compensation boards, my topics are Sub-Main Distribution Board and Final
Distribution Board.These kind of boards are coming right after from Main Distribution
Board. I will follow the distribution chain so firstly I am going to explain Sub-Main Board.
24
7. Sub-Main Distribution Board
Power Distribution is a system, consisting of a Main Distribution Board (MDB), Sub Main
Distribution Boards (SMDBs) and Final Distribution Boards, by which the electrical energy is
transmitted via branches to reach the exact end user.
Electrical Sub-Main Distribution Boards (SMDB) are the integral part of Electrical LV Power
distribution network in the end user
premises of a medium and large scale
projects. SMDB acts as a mediator
between Main Distribution Board (MDB)
and Final Distribution Boards (FDBs) that
serves approximately 100A to 400A load
range. The MDB feeds SMDBs, which is
installed generally at the point where a
large distribution cable terminates and
several smaller sub-circuits start. The
SMDB feeds the Final Distribution Board,
which then feeds electrical energy to the
end user.
A sub-feed neutral assembly with a
removable link for isolation shall be available as an integral part of the distribution board.
Earthing bar assembly shall also be available to facilitate the correction of earth continuity
conductors.
Type of SMBD: General purpose type or industrial suitable for relevant ambient conditions.
Flush self standing and/or surface mounted as required, comprising box, trim, or trim and
door to approved manufacturer's standards and sizes. Enclosure shall be certified for 1000-
hour salt spread test.
25
8. Final Distribution Board
A Final Distribution Board (FDB) is an assembly of
protective devices, including two or more fuses or
circuit breakers, arranged for the distribution of
electrical energy to the final circuits. It consists of a
suitable enclosure containing suitable facilities for
mounting fuses and/or circuit breakers and other
protective devices (such as residual current circuit
breakers/devices which may, or may not, provide
integral overcurrent protection) and other switching
and control devices. An FDB will also contain
‘busbars’ for interconnecting the circuit breakers or
fuses along with neutral and earth bars for
connecting the incoming and outgoing neutral
conductors and protective conductors. This
enclosure may be either all insulated type or metal clad construction.
Distribution of electrical energy is at the heart of any building services. The dynamics of
distribution of electrical energy for residential, industrial, commercial and infrastructure
installations have changed dramatically in the last few years. Characteristically, there is a
demand for more outgoing ways, more Residual Current Device (RCD) protection, and more
metering and control devices. Modern FDBs must enable designs that meet the demands of
the 17th Edition of IEE Wiring Regulations as well as the relevant IEC Regulations, the
requirements for energy efficient solutions through control devices or building management
systems, and the requisite for more metering. The Elensol FDBs meet these growing needs
and make it easier for you to design and install electrical distribution systems that meet the
needs of today and the future. We offer single phase and three phase FDBs to suit various
highly demanding residential, industrial, commercial and infrastructure applications. These
FDBs have been designed using the latest available technology and comply with the relevant
industry standards.
26
9.Induction Motor Starting Methods
9.1. Direct on Line Starter
The Direct On-Line (DOL) starter is the
simplest and the most inexpensive of all
starting methods and is usually used for
squirrel cage induction motors. It directly
connects the contacts of the motor to the full
supply voltage. The starting current is very
large, normally 6 to 8 times the rated current.
The starting torque is likely to be 0.75 to 2
times the full load torque. In order to avoid
excessive voltage drops in the supply line due
to high starting currents, the DOL starter is
used only for motors with a rating of less than
5KW. There are safety mechanisms inside the
DOL starter which provides protection to the
motor as well as the operator of the motor.
27
9.3. Soft starters
A soft starter is a solid-state device that
protects AC electric motors from damage
caused by sudden influxes of power by limiting
the large initial inrush of current associated
with motor startup. They provide a gentle ramp
up to full speed and are used only at startup
(and stop, if equipped). Ramping up the initial
voltage to the motor produces this gradual
start. Soft starters are also known as reduced
voltage soft starters (RVSS).
9.3.1. Applications
Soft starters are used in applications where
• Speed and torque control are required only during startup (and stop if equipped with
soft stop)
• Reducing large startup inrush currents associated with a large motor is required
• The mechanical system requires a gentle start to relieve torque spikes and tension
associated with normal startup (for example, conveyors, belt-driven systems, gears,
and so on)
• Pumps are used to eliminate pressure surges caused in piping systems when fluid
changes direction rapidly
9.3.2. How does a soft starter work
Electrical soft starters temporarily reduce voltage or current input by reducing torque.
Some soft starters may use solid-state devices to help control the flow of the current. They
can control one to three phases, with three-phase control usually producing better results.
9.3.3.Benefits of choosing a soft starter
Soft starters are often the more economical choice for applications that require speed
and torque control only during motor startup. Additionally, they are often the ideal solution
for applications where space is a concern, as they usually take up less space than variable
frequency drives.
28
9.4. Variable frequency drives
A variable frequency drive (VFD) is a motor control device that protects and controls the
speed of an AC induction motor. A VFD can control the speed of the motor during the start
and stop cycle, as well as throughout the run cycle. VFDs are also referred to as adjustable
frequency drives (AFDs)
9.4.1. Applications
VFDs are used in applications where:
29
9.4.3. Benefits of using a VFD
• Energy savings
• Reduces peak energy demand
• Reduces power when not required
• Fully adjustable speed (pumps, conveyors, and fans)
• Controlled starting, stopping, and acceleration
• Dynamic torque control
• Provides smooth motion for applications such as elevators and escalators
• Maintains speed of equipment, making drives ideal for manufacturing equipment and
industrial equipment such as mixers, grinders, and crushers
• Advanced overload protection
• PLC-like functionality and software programming
9.5. Choosing the right equipment from Soft Starter and VFD for needed system
Choosing a soft starter or a variable frequency drive often depends on your application.
Soft starters are smaller and less expensive when compared with VFDs in larger horsepower
applications. Larger VFDs take up more space and are usually more expensive than soft
starters. That being said, while a VFD is often more expensive up front, it can provide energy
savings of up to 50 percent, thereby producing more cost savings over the life of the
equipment. Speed control is another advantage of a VFD, because it offers consistent
acceleration time throughout the entire operating cycle of the motor, not just during
startup. VFDs can also provide more robust functionality than soft starters offer, including
digital diagnostic information. It is important to note that a VFD can initially cost two to
three times more than a soft starter. Therefore, if constant acceleration and torque control
is not necessary, and your application requires current limiting only during startup, a soft
starter may be a better solution from a cost standpoint.
30
10. Motor Control Center Panel
MCC panels are panel systems where engine main feeding units and control devices are
located.
Control devices such as PLC and DCS and other devices required for SCADA and
communications infrastructure are found in control section of the MCC panel. Panels are
important components of the system and are supplementary in projects we implement.
MCC panels have wide usage possibilities in all areas where motor usage is intense such
as shopping malls, factories,
smart buildings, treatment
plants, pumping stations,
transportation facilities.
• Contactor
• Motor Protection Switches
(depends on choice)
• Thermal Overload Relays
(depends on choice)
• Frequency Converter Starter (depends on choice)
• Soft Starter (depends on choice)
• Star-Delta Timer
• Miniature Circuit Breaker
• Thermal – Magnetic Circuit Breakers
• Residual Current Circuit Breakers
• Time Relay
• 24V AC Transformer(220/24V)
• Auxiliary Relays
31
10.1.1. Thermal Overload Relays
It protects the motor by deactivating the motor
via contactor in case of overload or one of the
phases is interrupted.
Thermal relays are compensated for ambient
temperature and sensitive to phase loss. (In case of
phase loss, motor draws excessive current and may
burn.)
Reset button: In position A, after the metals have
cooled down, the contactor is activated
(automatically).
Test button: Press to test whether the motor
contactor is deactivated or not.
Stop button: Used to deactivate the motor contactor in case of emergency
32
10.1.3. Motor Protection Switches
It is an electrical switchgear product that protects the motor
against phase loss, overload and short circuits in a thermal-
magnetic manner in cases where remote control of electric
motors is not required.
It has 0.1- 32A rated current and 50kA short circuit breaking
capacity.
In extreme cases, it cuts all phases at the same time and
protects the motor and system.
It closes the motor immediately in short circuit cases.
33
10.1.5. Residual Current Circuit Breakers
Every people from any profession and any
cultural level are in close contact with electrical
energy at any hour of the day and they may
encounter residual currents. Under normal
conditions, benefits electrical energy are countless.
However, damages arising from an insulation error
are also really huge. Every year, many individuals
become victim of electrical accidents and 40% of
fires arise from faulty use of electrical energy.
Therefore, use of residual current protection
devices has been rendered mandatory in many
countries and our country.
Residual Current Circuit Breakers are manufactured in two types as life protection and fire
protection:
10.1.5.1. Life Protection
According to IEC 60479-1, 30mA value of the residual currnet is the limit value in terms
of human life. Residual current circuit breaker breaks energy of the circuit 30mA (limit
value) and higher vaues to provide safe protection.
Fields of Application:
• Protection against direct contacts
• Protection against indirect contacts
• All areas open to risk (worksites, pools, yacht ports etc.)
34
11.Compensation Calculation
Practical Work
I am going to move on this topic with example. I will show the path that we should
follow.
Firstly we should specify the transformer power that we are using in the project.
Lets say our transformer has 1000kVA power.
We have to find demanding power in the project. The formula we need is :
Demanding Power= Transformer Power * pF
Power Factor (pF)= Generator sets are rated in kVA at 0.8 power factor lagging. This 0.8
power factor is not the load power factor. It is a nominal power factor used to calculate the
kW output of an engine to supply the power for a particular alternator kVA output.
Demanding Power= 1000kVA * 0.8 = 800kW
Lets do our compensation calculation at V=400V AC
Pcomp,400V = Demanding Power * k
=> k= 0.61 to adjust the value from cos(Ø) = 0.8 to cos (Ø) =0.99
Pcom,400V= 800kW * 0.61 =488 kVA
So we need 490kVA capacitor for total compensation system.
Due to transformer, we have to define constant capacitor because of transformer
windings. This selection should be made at the rate of 3- 5% of the transformer power. For
1000kVA transformer, 30kVAR -50kVAR constant capacitor should be preferred. Therefore
total need will be 460 kVA.
35
H.F. p=%7
36
The connection of a lighting circuit at a distance of 1000-1500 meters from the electricity
source is as shown. When the system is energized, current passes through the lamp
filaments. When the voltages are measured, it is seen that the voltage V2 is lower than the
source value.
After this application, if the source is kept constant and the receiver that draws more
current is connected to the circuit, it is seen that the voltage drop increases. Because the
loss of energy is seen as heat and is proportional to the square of the current (I2R).
Energy losses are undesirable in energy transmission. Therefore, it is desirable to keep
the lowest value.
37
Voltage Drop Limits
The voltage drop is related to the cross-section of the electric cable we use and the length
of the line. For lighting circuits, the voltage drop for 220volt is 1.5%. The voltage drop for
380 volt supply is 3%. If a value is found above these calculations, the electrical cable cross-
sections should be increased.
38
13.Iraq Shaqlawa Tunnel Electromechanical Work Project
13.1.Main Distribution Board Section of Project
This images from autocad
drawings are parts of main
distribution panel. Cables
from breaker are feeding
some parts due to customer
needs in their building. Also
we can see the energy
analyzer, Nh blade fuse and
other supportive contacts
and buttons.
39
This material list only conclude
important materials. So other
materials we use to support
(buttons, copper busbar, base
of fuses etc.) are not showing
on this report. Numbers of
materials are symbolic. Because
there is not only one type of
material. For this reason I wrote
total number of materials. The
MDB is feeding compensation
board and other smaller boards
I will explain the compensation
part of project.
This figure will merge with the figure on the other page
from this side of the figure
40
This part of compensation system is feeding by thermal
magnetic circuit breaker from main distribution board.
This figure will merge with the figure on previous section from this side
Materials in This Part (Main Distribution Board) of Project
41
14. Solar Project of İnegöl Municipality
In this figures, I wanted to
put all drawing with related
to MDB, transformer and MV
switchgear part. In figure
one, we are seeing types of
modular cell :Input Breaker
Cell , Measurment Cell, Load
Breaker Transformer
Protection Cell.
42
Materials that we used in Main Distribution Board
43
15. References
• Middle Voltage Catalogue, Astor,2017
• Transformers Catologues, Astor, http://www.astoras.com.tr/wp- content/uploads/
AstorKatalog%202017.pdf, 2017
• Online Catalogues, Federal, www.federal.com.tr/en/online-catalogues/
• Choosing between a soft starter and a variable frequency drive to fit your application, Eaton
Corporation,https://www.eaton.com/ecm/groups/public/@pub/@eaton/@corp/documents
/content/pct_1110244.pdf
• Reactive Power Compensation, Asea Brown Boveri (ABB) Ltd.,
https://www.new.abb.com/docs/librariesprovider78/chile-documentos/jornadas-tecnicas-
2013---presentaciones/4-josé-matias---reactive-power-compensation.pdf?sfvrsn=2
• Planning of Electric Power Distribution, Siemens LV Energy Management Medium Voltage &
Systems,2016
• Og Modüler Giriş Hücreleri, MEB (Milli Eğitim Bakanlığı)
http://www.megep.meb.gov.tr/mte_program_modul/moduller_pdf/Og%20Modüler%20Giri
ş%20Hücreleri.pdf
• Orta Gerilim Hücreleri, EMO,
http://www.emo.org.tr/ekler/f52d2fff9d869bc_ek.pdf?tipi=1&turu=X&sube=6
• Og Modüler Çıkış Hücreleri, MEB,
http://www.megep.meb.gov.tr/mte_program_modul/moduller_pdf/Og%20Modüler%20Çıkı
ş%20Hücreleri.pdf
• Og Modüler Ölçüm Hücreleri, MEB,
http://www.megep.meb.gov.tr/mte_program_modul/moduler_pdf/Og%20Modüler%20Ölçü
m%20Hücreleri.pdf
• Harmonik Filtre Reaktörleri, Entes, https://entes.com.tr/dosyalar/harmonik-785.pdf
• Main and Sub Distribution Boards, Elensol, https://www.elensol.com/product/main-sub-
distribution-boards-2/
• Fınal Distribution Boards, Elensol, https://www.elensol.com/product/final-distribution-
boards/
44