Академический Документы
Профессиональный Документы
Культура Документы
AVECS Smart-UPS
1000 VA/230 V
1500 VA/230 V
Service
Customer Support Center
Phone: + 49 (0) 18 03 00 85 53
Fax: + 49 (0) 18 03 00 85 54
E-mail: shipservice@sam-electronics.de
t_au_eti.fm / 07.07.05
AVECS Smart-UPS
Technical Manual List of Contents
List of Contents
List of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Software Releases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Hardware Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 General Recommendations for Installation, Maintenance and Repair Work . . . . . . . . . . . 8
1.4 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Smart UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Compatibility to SAM Electronic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Secondary Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 General Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.1 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.2 Electronics Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Specific Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Installation by means of the Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Junction Boxes GE3030G008, GE3030G005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.1 Terminals of Junction Box GE3030G008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.2 Bypass Switch of Junction Box GE3030G008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2.3 Terminals of Junction Box GE3030G005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Cable Connections between UPS/Junction Box and Junction Box/Load . . . . . . . . . . . . . 21
4.3.1 Junction Box GE3030G008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3.2 Junction Box GE3030G005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3.3 Data Cable between UPS and Junction Box (GE3030G005 and GE3030G008) . . . . . . . . . . . 23
4.4 Connection of further Loads to one UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 Setting-to-Work/Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Load Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Connection and First Setting-to-Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5 Adjustment of the Voltage Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.6 Input Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.7 Alarm Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.8 Bypass Switch of Junction Box GE3030G008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ED3046G242 / 02 (2005-07) 3
t_au_eiv.fm / 07.07.05
AVECS Smart-UPS
List of Contents Technical Manual
5.9 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.10 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6 Repair/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2 System Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3 Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.4 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.5 Exchange of Parts and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.7 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.7.1 Spare Part Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.7.2 Spare Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.1 Conformity to Standards, Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.2 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.3 Compass Safe Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.4 Certificates/Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4 ED3046G242 / 02 (2005-07)
t_au_eiv.fm / 07.07.05
AVECS Smart-UPS
Technical Manual List of Figures
List of Figures
ED3046G242 / 02 (2005-07) 5
t_au_eav.fm / 07.07.05
AVECS Smart-UPS
List of Figures Technical Manual
6 ED3046G242 / 02 (2005-07)
t_au_eav.fm / 07.07.05
AVECS Smart-UPS 1 General
Technical Manual 1.1 Software Releases
1 General
This Technical Manual is the technical reference manual for the UPS
- AVECS Smart-UPS SUA 1000 VA/230 V AC, GE3030G006; order No. 390000470
- AVECS Smart-UPS SUA 1500 VA/230 V AC, GE3030G007; order No. 390000471
Some pcb’s and units are labelled with a sticker which shows the Revision (Rev.) and the print version
(for pcbs only). Modifications on a pcb or a unit cause a new revision which is marked by a figure (-, 01,
02, 03...). The numbering of the Rev. is continuous, even when a new print is used for a pcb. If no revi-
sion is marked, the first revision number on the label is valid.
The print version of a pcb is marked by means of characters. The original version is marked with "-"; the
following versions are marked with A, B, C, ... . Sometimes it is possible to update pcbs with an older
print version to a higher revision, and so the print version is not a reliable characteristic for the revision
of a pcb.
The pcb’s are marked with their print version. The revision status is not recognizable.
ztr1_179.jpg
If an item has to be exchanged, the same revision or a newer one must be used.
ED3046G242 / 02 (2005-07) 7
t_au_e01.fm / 07.07.05
1 General AVECS Smart-UPS
1.3 General Recommendations for Installation, Maintenance and Repair Work Technical Manual
SAM Electronics gives advice and recommendations for the arrangement of SAM Electronics equipment
and the installation sites. A prerequisite is that the necessary drawings of the ship should be made avail-
able in good time.
This advice and these recommendations are given on the basis of our up-to-date practical experience
and to the best of our knowledge. However, they are given without any commitment. As far as is permis-
sible, any liability on the part of SAM Electronics for resulting damage is expressly ruled out, regardless
of whether the damage is of a direct or indirect nature.
Unusual shipbuilding shapes, additions or superstructures as well as environmental influences can impair
the functioning of the equipment. We are, of course, willing to help the customer with optimizing solutions
subject to suitable commercial arrangements.
The customer is responsible for ensuring that SAM Electronics equipment is installed properly according
to our instructions and in compliance with the regulations issued by the relevant classification society and
national authorities.
WARNING
This unit contains electrostatic sensitive devices.
Observe precautions for handling.
The discharge of electrostatic energy into a semiconductor can destroy the semiconductor or change its
properties. Before a unit’s housing is opened to remove or touch a board, the service equipment, Order
No. 586-5011, must be used.
1. The mat must be positioned at the workplace.
2. The potential equalization cable must be connected to the snap fastener and the clamp to a suitable
protective earth contact. The cable contains a 1 MΩ resistor which must not be removed.
3. The wrist band must be put on. When the spiral cable is connected to the snap fastener, the
discharge line is established.
4. Thoroughly grounded soldering, measurement and test tools must be used. If these tools are
supplied with power from the 230 VAC mains, this supply must be protected by a fault current plug,
stock No. 593-8099.
Boards and units that contain ESD-endangered semiconductors are marked with the symbol shown
above.
All assisting persons who might come into contact with the endangered boards must also use the ESD
equipment.
8 ED3046G242 / 02 (2005-07)
t_au_e01.fm / 07.07.05
AVECS Smart-UPS 1 General
Technical Manual 1.4 Safety Warnings
DANGER
It is not permissible to connect the ship’s mains to the
system before setting-to-work by a qualified technician.
The mains must be switched off (e.g. by means of a
common isolating switch or a circuit breaker) in the ship’s
supply or the mains cable must be disconnected until
setting-to-work takes place.
WARNING
Pay attention to the regulations for the prevention of accidents.
DANGER
Even when the system is switched off, there might be a
dangerous voltage present on exposed contacts. Therefore,
before a unit is opened, it must be ensured that the elec-
trical supply to all units is, and remains, disconnected from
the ship’s mains.
Deenergizing Safety
If the UPS has an internal power source (battery), the
output may be energized when the unit is not connected to
an AC power outlet.
To deenergize the UPS, press the OFF button for more than
one second to switch the equipment OFF. Disconnect the
UPS from the mains supply. Unplug the battery connector
and push the Test button to deenergize the capacitors.
Battery Safety
- This equipment contains potentially hazardous voltage. Do not attempt to disassemble the unit. The
only exception is for equipment containing batteries. Battery replacement using the procedures in
Section 6 is permissible. Except for the battery, the unit contains no user parts which requires
service. Repairs are to be performed only by factory trained service personnel.
- Do not dispose of batteries in a fire. The batteries may explode.
- Do not open or mutilate batteries. They contain an electrolyte that is toxic and harmful to the skin
and eyes.
- Do not connect the terminals of a battery or battery pack with a wire or other electrically conductive
objects.
- To avoid personal injury due to energy hazard, remove wristwatches and jewellery such as rings
when replacing the batteries. Use tools with insulated handles.
- Replace batteries only with the same number and type of batteries or battery packs as originally
installed in the equipment.
- The UPS is shipped with the battery connector unplugged. The connector is connected during the
installation procedure.
ED3046G242 / 02 (2005-07) 9
t_au_e01.fm / 07.07.05
1 General AVECS Smart-UPS
1.4 Safety Warnings Technical Manual
10 ED3046G242 / 02 (2005-07)
t_au_e01.fm / 07.07.05
AVECS Smart-UPS 2 Overview
Technical Manual 2.1 Smart UPS
2 Overview
The Uninterruptible Power Supply (UPS) is designed to prevent blackouts, brownouts, sags, and surges
from reaching your computer and other valuable electronic equipment. The UPS filters out small utility
line fluctuations and isolates your equipment from large disturbances by internally disconnecting from the
mains supply. The UPS provides continuous power from its internal battery until the mains supply returns
to safe levels.
The UPS has a serial interface which is connected to the SAM Electronics system. By means of this serial
connection it is possible to trigger off the power down process of the SAM Electronics system to prevent
a system crash when the internal battery of the UPS is exhausted.
The UPS itself is available in a version with a capacity of 1000 VA and in a version with a capacity of
1500 VA.
The mains supply must be 230 V, 50/60 Hz. The UPS is delivered with all necessary cables and acces-
sories (mounting kit)
To connect ship’s cables and SAM equipment to the UPS it is necessary to use a junction box
GE3030G005 or GE3030G008. The junction box is designed to interface the mains supply, the load, the
alarm and the serial interface cables.
The UPS replaces the former used Riello UPS without restrictions. The serial link of the UPS works with
all devices which support this functionality, so as the CHARTPILOT. In case of an exchange, the serial
cable between junction box and UPS must be replaced, too.
The driver for the AVECS Smart-UPS is included in newer versions of the application software of the
CHARTPILOT or MULTIPILOT 910x. See the technical manuals of the CHARTPILOT/MULTIPILOT for
further information.
With a software version 5.22 on the CHARTPILOT it is possible to supply another two CHARTPILOTs or
MULTIPILOTs 910x by means of one UPS. All loads are shut down automatically five minutes after mains
supply fails.
ED3046G242 / 02 (2005-07) 11
t_au_e02.fm / 07.07.05
2 Overview AVECS Smart-UPS
2.4 Secondary Loads Technical Manual
12 ED3046G242 / 02 (2005-07)
t_au_e02.fm / 07.07.05
AVECS Smart-UPS 3 Installation Recommendations
Technical Manual 3.1 General Recommendations
3 Installation Recommendations
3.1.1 Cables
Cable types, cable data, maximum cable length, special instructions for cable laying and connection
details are defined in the Cabling Documents of the corresponding equipment (consisting of schematic
diagram, remarks, cable list and connection diagram).
Interface connections should be discussed and agreed with SAM Electronics
In order to ensure proper functioning of the equipment, the cable types should be selected according to
the cable lists.
The designations for the cables are based on the German Standards "DIN".
In general, the following points must be taken into account:
- The cables must be marked by the electrician at both ends with the cable numbers corresponding
to the SAM Electronics Cabling Documents.
- Where necessary, particular cable glands - marked with letters and/or numbers - are assigned to
the cables.
The identification letters and numbers are stated in the connection diagrams; they are either fixed to
the unit or can be seen from the outline drawings (...BZ or ...MB).
- All cables should be kept as short as possible, especially coaxial cables to minimize attenuation of
signal.
- Coaxial cables should be installed in separate signal cable channels/tubes and at least 10 cm away
from power supply cables. Crossing of cables should be done at right angles (90°). Coaxial cables
should not be exposed to sharp bends, which may lead to change the characteristic impedance of
the cable. The minimum bend radius should be 5 times the cable’s outside diameter.
- It must be ensured that all cables - including their screens - are passed into the units in contin-
uous lengths and are not terminated before reaching the destination equipment. This is not valid
for the use of cable glands with grounding inserts.
- In the case of a unit whose cable inlet consists of a hole with brackets attached on the inside
and outside, the cable must be dressed as shown in Figure 3-1.
- With multicore cables, it is useful to strip down and lace the single wires according to the terminal
sequence.
- Receptacle-type cable terminals included in the delivery must be crimped to the connecting leads
by means of a suitable pair of AMP pliers. If a terminal board of a unit has no tabs for the above-
mentioned receptacles, other suitable cable terminals must be used.
- Existing cable grippers in the units must be used.
- All cable connections must be carefully checked after completion of the cable work and all cable
screens must be grounded via the shortest possible connections - if not stated otherwise in the
Cabling Documents/Connection Diagram.
- All cables must be secured by means of suitable clamps (pull-relief) before entering the units.
ED3046G242 / 02 (2005-07) 13
t_au_e03.fm / 07.07.05
3 Installation Recommendations AVECS Smart-UPS
3.1 General Recommendations Technical Manual
- When soldering stripped coaxial cables to connectors, it must be ensured that the central
conductor and the screening do not produce a short circuit. A short-circuit check after installation is
advisable.
- It must be ensured that cables do not block any moving parts within a unit.
- Stuffing tubes exposed to the open air must, without fail, be sealed with compound.
- Power leads must be protected by "slow-blow" fuses according to their cross section.
Brackets
Dimensions, weights, spaces required for service and maintenance and special installation instructions
are stated in the outline drawings and installation drawings of the corresponding unit. In general, the
following points also apply:
- The useful life of the components of all Electronics Units (Display Units, Pulse Generators, Trans-
ceivers, UPS etc.) generally decreases with increasing ambient temperature; it is therefore advis-
able to install such units in air-conditioned rooms. If there are no such facilities - e.g. deckhouse or
space near or below the water line - these rooms must at least be dry, adequately ventilated and
kept at a suitable temperature in order to prevent the formation of condensation inside these units.
- With most Electronic Units, cooling takes place via the surface of the casing.
The cooling must not be impaired by partial covering of the unit as a result of insulation (if any) of
the room (the wall on which the casing is mounted), or by installation of the unit in a confined
cabinet.
Furthermore, the distance from the ceiling and the floor or from a unit situated underneath must be
at least 500 mm.
14 ED3046G242 / 02 (2005-07)
t_au_e03.fm / 07.07.05
AVECS Smart-UPS 3 Installation Recommendations
Technical Manual 3.2 Specific Recommendations
- For service purposes, a power socket (AC 220/230 V) and adequate lighting are necessary in the
vicinity of each electronics unit.
- In the area of the wheel house, the distance of each electronics unit from the magnetic standard
compass or the magnetic steering compass must not be less than the permitted magnetic protec-
tion distance.
This distance is measured from the centre of the magnetic system of the compass to the nearest
point on the corresponding unit concerned.
- Units which are to be used on the bridge wing must be installed inside the "wing control console" -
protected against the weather - if they do not at least correspond to the enclosure type IP 56. In
order to avoid misting of the viewing screen, 25 ... 50 W console-heating (power depending on the
volume) is recommended.
- When selecting the site of a unit, the maximum cable lengths have to be considered according to
the notes in the cabling documents (remarks, cable list).
- The accessibility for maintenance and service (stated in the outline drawings or installation draw-
ings) must be considered.
- When a unit is being installed, the base, floor or bulkhead must be checked to ensure that it is
flat in order to avoid twisting of the unit when the fixing screws are tightened, because such twisting
would impair mechanical functions. Any unevenness should be compensated for by means of
spacing-washers.
- The grounding screws of the units must be connected to the body of the ship (ground); the wire
used should have a cross sectional area of at least 6 mm.
Aboard fibreglass (GRP) vessels, a "grounding network" with a high conductance - taking into
consideration the working frequencies of the other equipment - must be provided in order to achieve
satisfactory EMC (electromagnetic compatibility).
- In the interests of safety during maintaining or servicing, the shipyard should provide a common
isolating switch or circuit breaker (in conjunction with a contactor, if necessary) for all intercon-
nected equipment.
- Transportation damage, even if apparently insignificant at first glance, must immediately be exam-
ined and be reported to the freight carrier. The moment of setting-to-work of the equipment is too
late, not only for reporting the damage but also for the supply of replacements.
- The equipment should never be switched on by the electricians who did the installation work
- not even just for a moment - never!
This is a job for the authorised SAM Electronics service engineer.
- After hand-over of the equipment in good operating condition to the customer, the Installation
Report (Annex of the Warranty Certificate) should be filled in completely and then forwarded to SAM
Electronics, Hamburg, as proof of such fulfilment. It is important that these requirements be fulfilled
in order to avoid the risk of losing the warranty.
- In the order to maintain compliance with the EMC directive, output cords attached to the UPS should
not exceed 10 m in length.
- To reduce the risk of fire, connect only to a circuit provided with a 15 A maximum branch circuit over-
current protection or in accordance with country specific electrical code.
- Pluggable equipment includes a protective earth conductor that carries the leakage current from the
load device. Total leakage current must not exceed 3.5 mA
ED3046G242 / 02 (2005-07) 15
t_au_e03.fm / 07.07.05
3 Installation Recommendations AVECS Smart-UPS
3.3 Installation by means of the Mounting Kit Technical Manual
16 ED3046G242 / 02 (2005-07)
t_au_e03.fm / 07.07.05
AVECS Smart-UPS 4 Functional Description
Technical Manual 4.1 UPS
4 Functional Description
4.1 UPS
The UPS is described in Section 5 from page 25 on. The connection between the Junction Box and the
UPS is described in the following sections.
The loads as CHARTPILOT or MULTIPILOT are connected to the UPS via the Junction Box. All cable
connections for mains and data transfer must be performed via a Junction Box.
z_au_016.jpg
z_au_023.jpg
GE3030G005 GE3030G008
WARNING
Mains voltage, supplied by the UPS is present at the terminals of the Junction Box,
even when the mains supply of the ship‘s mains has been disconnected. Power
down the UPS and switch it off before opening the Junction Box.
WARNING
Because of the length of the cables which are delivered with the UPS, the distance
between the UPS and the Junction Box must not exceed 1 m.
Fuse
For the fuses in the Junction Boxes see Section 6.4 on page 32.
Alarm Outputs
See Figure 4-2 and Figure 4-3 for the description of the alarm outputs.
ED3046G242 / 02 (2005-07) 17
t_au_e04.fm / 07.07.05
4 Functional Description AVECS Smart-UPS
4.2 Junction Boxes GE3030G008, GE3030G005 Technical Manual
1 1 1
F1 1 2 2 2
DS3 2 3 3 3
Is lit, when mains
supply is present 3
F2 4
5
6
TB7 Bypass F3 7
1 center 8
2 break
3 make 9
6 1
TP4
1 2 3 1 2 3 45 6 1 2 3 4 5
TB6
Alarm Relays Outputs
1) BL center
2 BL break
3 BL make
4 no function
5 no function
6 no function
z_au_024.jpg
18 ED3046G242 / 02 (2005-07)
t_au_e04.fm / 07.07.05
AVECS Smart-UPS 4 Functional Description
Technical Manual 4.2 Junction Boxes GE3030G008, GE3030G005
The bypass switch at the side of the Junction box GE3030G008 has the
following function:
O = Mains supply to the load switched off 1)
z_au_022.jpg
1)
Newer versions of the Junction Box do not have a switch with the position O.
ED3046G242 / 02 (2005-07) 19
t_au_e04.fm / 07.07.05
4 Functional Description AVECS Smart-UPS
4.2 Junction Boxes GE3030G008, GE3030G005 Technical Manual
1
2 1 1 1
3 2 2 2
4 3 3 3
5
6
TB6 TP4 1
Alarm Relays Outputs K1 K2
1) BL center
2 BL break 1 2 34 5 6 1 2 34 5
3 BL make
4 no function 1
5 no function
6 no function
z_au_017.jpg
TB5 Interface to load
TP4 RS422 Termination RS232 RS422
To terminate the RS422 interface, set a jumper to TP4/3,4 1 TXD TXD+
To terminate with a defined potential (for long distances), set 2 - TXD-
a jumper to TP4/1,2 and TP4/5,6. 3 GND GND
4 RXD RXD+
5 - RXD-
TP1, 2, 3 Serial Interface 321 DS2 (rear) Power and Interface Status
Jumper on: TP3 DS2 red is lit:
TP1/1,2 and TP2/1,2 and TP3/1,2 = RS232 Interface to the load TP2 UPS delivers mains power.
TP1 DS2 green:
Jumper on: no function
TP1/2,3 and TP2/2,3 and TP3/2,3 = RS422 Interface to the load
20 ED3046G242 / 02 (2005-07)
t_au_e04.fm / 07.07.05
AVECS Smart-UPS 4 Functional Description
Technical Manual 4.3 Cable Connections between UPS/Junction Box and Junction Box/Load
For DNV W1 functionality the junction box GE3030G008 must be used. For other purposes, the junction
box GE3030G005 can be used (see Figure 4-5 on page 22).
Data
cable UPS
Rear of UPS Mains,
1ph, 230 V
Mains, Ship's mains, to load
1ph, 230 V 1ph, 230 V
1 2 3 1 2 3 1 2 3
TB2 TB1 TB3 J1
L1 N PE L1 N PE L1 N PE
Ship's Ship's UPS
mains out mains in mains in
II
Bypass
Switch Junction Box
I GE3030G008
GND GND
RXD+ RXD
TXD+ TXD
Alarm RS232 1)
relays
UPS mains
out to load
RXD-
TXD-
Bypass Battery no
z_au_018.eps
1)
RS422
Working Low function L1 N PE L1 N PE L1 N PE
TB7 TB6 TB4
1 2 3 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 1 2 3 4 5 TB5
1)
Select the interface by means of TP1...TP3.
Termination of RS422 interface by means of TP4.
ED3046G242 / 02 (2005-07) 21
t_au_e04.fm / 07.07.05
4 Functional Description AVECS Smart-UPS
4.3 Cable Connections between UPS/Junction Box and Junction Box/Load Technical Manual
Data
cable UPS
Rear of UPS Mains,
1ph, 230 V
Mains, to load
1ph, 230 V
Ship's mains,
1ph, 230 V
1 2 3 1 2 3
TB2 TB3 J1
L1 N PE L1 N PE
Ship's UPS
mains out mains in
TB1
1 L1
Ship's Junction Box
2 N mains in GE3030G005
3 PE
GND GND
RXD+ RXD
TXD+ TXD
Alarm RS232 1)
relays
UPS mains
out to load
RXD-
TXD-
Battery no RS422 1)
Low function L1 N PE L1 N PE
TB4
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 TB5
z_au_020.eps
1)
Select the interface by means of TP1...TP3. Termination of RS422 interface by means of TP4.
22 ED3046G242 / 02 (2005-07)
t_au_e04.fm / 07.07.05
AVECS Smart-UPS 4 Functional Description
Technical Manual 4.4 Connection of further Loads to one UPS
4.3.3 Data Cable between UPS and Junction Box (GE3030G005 and GE3030G008)
red 4
UPS 1 *) It must be ensured, that the bridge wire
(terminals) blue 9 is inserted. If this is not the case, it must be
2
soldered into the connector.
It is possible to connect up to three systems (CHARTPILOT, MULTIPILOT 910x) as a load to the UPS
(pay attention to the total power consumption of the systems and the capacity of the UPS) which are shut
down automatically five minute after a lack of mains supply.
It is not necessary to install additional data cables for this purpose. Only one of the systems is connected
to the UPS via a serial link. This system transmits the data via LAN to the other systems.
LAN
LAN
CHART/ CHART/
MULTIPILOT Mains Mains MULTIPILOT
Data
Mains
z_ua_021.eps
Data
CHARTPILOT
ED3046G242 / 02 (2005-07) 23
t_au_e04.fm / 07.07.05
4 Functional Description AVECS Smart-UPS
4.4 Connection of further Loads to one UPS Technical Manual
24 ED3046G242 / 02 (2005-07)
t_au_e04.fm / 07.07.05
AVECS Smart-UPS 5 Setting-to-Work/Configuration
Technical Manual 5.1 Load Settings
5 Setting-to-Work/Configuration
The communication software which is needed at the load equipment is contained in the application soft-
ware of these units. CHARTPILOTs 93x0/1100 and MULTIPILOT 910x must have a software version
5.22 or newer. See the documentation of the CHARTPILOT or MULTIPILOT for further information.
It is necessary to parameterize the correct type of UPS and, should the occasion arise, the number and
type of load systems which are connected additionally (maximum 2). It is not necessary to parameterize
the additional load systems.
ED3046G242 / 02 (2005-07) 25
t_au_e05.fm / 07.07.05
5 Setting-to-Work/Configuration AVECS Smart-UPS
5.2 Connection and First Setting-to-Work Technical Manual
The load can be connected to the plug sockets or to the terminal strips. Both are parallel.
Alarm contacts
N NCNO
1 2 3 (Connected by means
of separate wires in the
serial data cable)
26 ED3046G242 / 02 (2005-07)
t_au_e05.fm / 07.07.05
AVECS Smart-UPS 5 Setting-to-Work/Configuration
Technical Manual 5.3 Operation
5.3 Operation
Battery Charge
The charger maintains battery charge when the UPS is plugged in and utility voltage is present.
ED3046G242 / 02 (2005-07) 27
t_au_e05.fm / 07.07.05
5 Setting-to-Work/Configuration AVECS Smart-UPS
5.4 Self-test Technical Manual
5.4 Self-test
A self-test is performed automatically, when the UPS is switched on. An automatic self-test is performed
every two weeks (after permanent operation).
To start the self-test manually during normal operation, press the ON button for a few seconds.
During the self-test, the UPS briefly operates the connected load on-battery. If the UPS passes the self-
test, it returns to normal operation.
If the UPS fails the self-test, the LED is lit. The connected load is not affected by the failed test.
In case of a failed test, the battery must be charged for 24 hours and the self-test must be performed
again. If it fails, the battery must be changed.
The UPS detects line distortions (spikes, notches, dips, swells). The UPS reacts to such distortions by
switching to on-battery operation to protect the connected load. It is possible to reduce the sensitivity of
the detection to conserve the battery capacity and its service life, if the load is able to work under such
conditions.
To reduce the sensitivity, press the Voltage Sensitivity button next to the serial interface at the rear of
the UPS with a pen or another pointed device. Press once to reduce to medium sensitivity (LED dimly
lit). Press twice to reduce to low sensitivity (LED off). Press a third time to set back to high sensitivity.
If the plunger on the circuit breaker (Overload Protector, rear) pops out, reduce the load on the UPS and
press the plunger in.
Circuit Breaker Ratings:
Smart-UPS 1500I = 12 A
Smart-UPS 1000I = 10 A
The alarm output signals a power input failure. The alarms are also transferred via the serial interface to
the load units.
28 ED3046G242 / 02 (2005-07)
t_au_e05.fm / 07.07.05
AVECS Smart-UPS 5 Setting-to-Work/Configuration
Technical Manual 5.8 Bypass Switch of Junction Box GE3030G008
The bypass switch at the side of the Junction box GE3030G008 has the
following function:
O should be used for service purposes only. The mains supply to the load is
z_au_022.jpg
completely switched off. Newer versions of the Junction Box do not have a
switch with the position O.
II is the normal operation status. The load is supplied with mains via the UPS.
I should be used only if the UPS is defective. The load is supplied with mains directly. The UPS must be
repaired as soon as possible and the UPS function must be activated afterwards by setting the switch to
position II.
The Bypass Switch is required for DNV ships, so that the Junction Box GE3030G008 must be used
instead of the Junction Box GE3030G005.
5.9 Transport
5.10 Storage
Store the UPS covered and positioned as for proper functioning in a cool and dry location, with its
batteries fully charged. Disconnect the battery connector to avoid unnecessary battery drainage. At -
15...+30°C charge the battery every six month, at +30...+45°C charge the battery every three month
ED3046G242 / 02 (2005-07) 29
t_au_e05.fm / 07.07.05
5 Setting-to-Work/Configuration AVECS Smart-UPS
5.10 Storage Technical Manual
30 ED3046G242 / 02 (2005-07)
t_au_e05.fm / 07.07.05
AVECS Smart-UPS 6 Repair/Maintenance
Technical Manual 6.1 Trouble Shooting
6 Repair/Maintenance
GENERAL:
- Very low or no utility voltage Check the AC power supply to the UPS by plugging in a table lamp.
If the light is very dim, have the utility voltage checked
- Battery not connected properly Check, that the battery connectors are connected properly.
UPS will not turn OFF
- Internal UPS fault Do not attempt to use the UPS. Unplug it and have it repaired.
UPS operates on battery although normal line voltage exists
Reduce the load connected to the UPS by unplugging load equipment
- UPS input circuit breaker tripped. and reset the circuit breaker by pressing the plunger in.
- Very high, low or distorted mains Test the input with the utility voltage display. If acceptable to the
voltage. connected load equipment, reduce the UPS sensitivity.
UPS does not provide the expected backup time
Charge the battery. Batteries require recharging after extended
The UPS battery is weak due to a recent outages. They wear faster when put into service often or when oper-
outage or is near the end of its service ated at high ambient temperatures. If the battery is near the end of its
life. service life it must be exchanged. Consider replacing the battery even
when the Replace Battery LED is not lit.
ED3046G242 / 02 (2005-07) 31
t_au_e07.fm / 07.07.05
6 Repair/Maintenance AVECS Smart-UPS
6.2 System Software Installation Technical Manual
The communication software which is needed at the load equipment is contained in the application soft-
ware of these units. CHARTPILOTs 93x0 and MULTIPILOT 910x must have a software version 5.22 or
newer. See the documentation of the CHARTPILOT or MULTIPILOT for further information.
6.4 Fuses
32 ED3046G242 / 02 (2005-07)
t_au_e07.fm / 07.07.05
AVECS Smart-UPS 6 Repair/Maintenance
Technical Manual 6.5 Exchange of Parts and Testing
3. The battery modules of the 1000 VA and the 1500 VA version are different:
1500 VA model:
Pull the battery carefully out of the housing by means of the translucent
plastic foil (4) and disconnect the connector (5).
1000 VA mode:
Before removing the battery module from the UPS, disconnect the battery
cables (6). Pull the battery carefully out of the housing by means of the
translucent plastic foil (4).
1000 VA model:
Slide the battery module in the compartment.
Connect the red cable to the positive (+) terminal and the black cable to the
negative (-) terminal.
ED3046G242 / 02 (2005-07) 33
t_au_e07.fm / 07.07.05
6 Repair/Maintenance AVECS Smart-UPS
6.6 Maintenance Technical Manual
6.6 Maintenance
Except of the batteries, no spare parts are available. In case of a defect, the UPS must be exchanged
34 ED3046G242 / 02 (2005-07)
t_au_e07.fm / 07.07.05
AVECS Smart-UPS 7 Technical Data
Technical Manual 7.1 Conformity to Standards, Environmental Conditions
7 Technical Data
The AVECS Smart-UPS 1000 VA/230 V AC and the AVECS Smart-UPS 1500 VA/230 V AC comply with
DIN EN 60945 (Maritime navigation and radiocommunication equipment and systems - General require-
ments - Methods of testing and required test results). Precondition for the compliance is the use of the
mounting kit.
Both UPS belong to the category "protected from the wheather".
For dimensions and weights, see the technical drawings. The drawings are shown in Section 8.
ED3046G242 / 02 (2005-07) 35
t_au_e08.fm / 07.07.05
7 Technical Data AVECS Smart-UPS
7.4 Certificates/Approvals Technical Manual
7.4 Certificates/Approvals
Declaration of Conformity
Konformitätserklärung
Gemäß / according to: ISO /IEC Guide 22
Nr. KE001.ISO_IEC
Hiermit wird bestätigt, dass das Gerät mit der Bezeichnung und der Typbezeichnung Phone:
+49 (3838) 211 91 00
des Herstellers, dem baumustergeprüften Produkt entspricht und standardgemäß Fax:
erfolgreich getestet wurde. +49 (3838) 211 91 05
e-mail:
development
Unterbrechungsfreie Stromversorgung (USV) zum Einsatz auf Seeschiffen @avecs-bergen.de
This is to certify that the product identified below has been manufactured in accordance Side office:
with type approved units and has been successfully tested according to the quality
AVECS Bergen GmbH
standard. Ahornstrasse 10
14547 Fichtenwalde
Uninterruptible power supply (UPS) for use on seagoing vessels Germany
Phone:
Diese Erklärung wird verantwortlich für den Hersteller abgegeben durch/ +49 (33206) 208 - 0
This declaration has been made in the name of the manufacturer by: Fax.:
+49 (33206) 208 - 20
e-mail:
Bergen, den 01.07.2002 info@avecs-bergen.de
Gerald Rynkowski
Managing Director
AVECS Bergen GmbH
36 ED3046G242 / 02 (2005-07)
t_au_e08.fm / 07.07.05
AVECS Smart-UPS 7 Technical Data
Technical Manual 7.4 Certificates/Approvals
ED3046G242 / 02 (2005-07) 37
t_au_e08.fm / 07.07.05
7 Technical Data AVECS Smart-UPS
7.4 Certificates/Approvals Technical Manual
38 ED3046G242 / 02 (2005-07)
t_au_e08.fm / 07.07.05
AVECS Smart-UPS 8 Outline Drawings
Technical Manual
8 Outline Drawings
Title Page
S m a r t - U P S 1 0 0 0 VA / 2 3 0 V A C 40
S m a r t - U P S 1 5 0 0 VA / 2 3 0 V A C 41
Ju nc tio n B ox GE3 030 G00 8 42
Junction box GE3030G005 43
ED3046G242 / 02 (2005-07) 39
t_au_e12.fm / 07.07.05
8 Outline Drawings AVECS Smart-UPS
Technical Manual
GE 3030 G 005
Junction Box
60
22
36
160
140
124
165
195
13,5
z_GE3030G005.eps
44 ED3046G242 / 02 (2005-07)
t_au_e12.fm / 07.07.05
AVECS Smart-UPS Notes
Technical Manual
Notes
ED3046G242 / 02 (2005-07) 45
t_au_eno.fm / 07.07.05
Notes AVECS Smart-UPS
Technical Manual
46 ED3046G242 / 02 (2005-07)
t_au_eno.fm / 07.07.05