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fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TPEL.2015.2411754, IEEE Transactions on Power Electronics
spectrum of industrial, domestic, and medical applications. In order to ensure the proper
are required. This paper proposes an effective monitoring technique based on the
measurement of the resonant capacitor voltage. The proposed monitoring system provides
essential information regarding the output power, soft-switching conditions, and input
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I. INTRODUCTION
Resonant power converters [1] are essential in many applications due to their high
efficiency and the inherent high power density achieved [2]. As a result of this, these
[4], domestic [5], and medical [6] areas. Nowadays, aerospace, lighting, and contactless
One common design challenge is the need of using a robust measurement and control
architecture in order to ensure the optimum operating conditions of the converter, usually
transfer [7] or advanced induction heating systems [2, 8-11]. This paper proposes and
In order to measure the operating conditions and the output power of the power
converters, several techniques have been presented in the literature. Firstly, the most
converter [12, 13] (Fig. 1(a)). This requires low-frequency techniques and gives an
accurate measurement of the input power, but provides nearly no information about the
converter operation, its efficiency, and the power distribution in the case of multi-phase
or multi-coil systems.
the output of the power converter [14] (Fig. 1(b)). This entails using high-sampling-rate
high-precision ADCs, as proposed in [15] and [16]. In [15] two high-precision digital
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voltmeters are used and in [16] an oscilloscope is used. The main disadvantage of these
systems is the high cost of the measurement system. In [17, 18], the output voltage is
estimated from the bus voltage and the gating signals of the switching devices. The bus
voltage is considered constant in [17] and measured through a low-cost ΣΔ ADC in [18].
Nevertheless, the delay of the switching devices commutation has to be estimated, which
proposed. This method approximates the output power as the power supplied by the 1st-
harmonic component. However, the approximation taken into account increases the
analog circuit. The main disadvantage of this method is the sensitivity of the measurement
(a) (b)
Fig. 1. Power measurement alternative schemes: low-frequency input (a) and high-
frequency output (b).
In order to provide an accurate measurement of the output power, bus voltage and
capacitor charge analysis. Unlike previous proposals [21, 22], the proposed technique
only requires measuring the resonant capacitor voltage with reduced sampling rate,
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The remainder of this paper is organized as follows. Section II details the proposed
power measurement technique and its fundamentals. Section III details the resonant
power converter under study and the FPGA-based monitoring technique implementation.
Section IV summarizes the main experimental results, including accuracy for the dc-link
voltage and output power estimation, as well as the soft-switching conditions. Finally, the
In order to analyze the proposed technique, the resonant converter under study is
presented and deeply analyzed, and the main expressions required are derived.
The resonant inverter under study is shown in Fig. 2 (a). It is composed of two
bidirectional and unipolar switches, SH and SL, which are implemented typically using
IGBTs with antiparallel diodes. The equivalent induction heating load is composed of a
series resistance, RL, and inductance, Lr [23], and the resonant capacitor, Cr. Usually,
operation above the resonant frequency is preferred in order to ensure a ZVS soft-
switching behavior [24]. Additionally, lossless snubber capacitors, Cs, are placed in
parallel with the switching devices in order to reduce the switching losses during the turn-
off transition. The main steady-state waveforms, including the load current, io, and the
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+
SH
Cs
IH-load
VS io
+ RL Lr + Rd
SL vo vc
Cs Cr
- - - Rm ADC
(a)
Tsw
DTsw
Vg_H
Vg_L
Vc,D
Vc,C
Vc,A Vc,A
vc Vc,B Vc,B
vo
io
I II III IV I
ts,H ts,L
dtH dtL
(b)
Fig. 2. Schematic of the half-bridge series resonant converter (a) and main waveforms
(b).
equivalent resonant circuit (Fig. 2(b) and Fig. 3). During State I, i.e.0≤t<ts,H, the snubber
capacitors are charged by the load current, leading to a reduced dv/dt transition in the
1
2Cs t
vo,I (t ) io ( )d , (1)
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io/2 io
+ +
SH SH
Cs Cs
IH-load IH-load
VS io VS io
+ RL Lr + + RL Lr +
SL vo vc SL vo vc
Cs Cr Cs Cr
- - - - - -
I II
io/2
+
+ SH
SH Cs
Cs
IH-load
IH-load VS io
VS io + +
RL Lr
+ RL Lr + SL vo vc
SL vo vc Cs Cr
Cs Cr - - -
- - -
III IV
Fig. 3. Electrical states of the series resonant converter.
During State II (ts,H ≤t<DTsw), the dc-link voltage, Vs, is applied to the load, i.e.
vo,II=Vs, and thus the load current, io, flows through SH. Considering the operation above
the resonant frequency, a negative load current is expected at the beginning of this state
flowing through the antiparallel diodes. Consequently, ZVS turn-on transition is achieved
charge/discharge of the snubber capacitors, Cs, through the load current, io, forcing a
reduced dv/dt in the transistors, and thus, reducing switching losses during the turn-off
transition of SH. The applied output voltage, can be obtained by integrating the load
proper dead time, dtL≥ts,L, a ZVS turn-on transition is achieved. During this state, the
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By using the proposed measurement technique, the dc-link voltage, Vs, can be
monitored by means of the resonant capacitor voltage, vc. Considering the series RLC
vo t RLio t vl t vc t . (2)
In steady-state, both the average resonant capacitor current, Io, and the equivalent
inductance average voltage, Vl, are zero, yielding to Vo=Vc. Finally, the average output
voltage results, Vo=DVs, where D is the duty cycle, and therefore, the dc-link voltage can
Vc DVs . (3)
which is commonly applied in most WPT and IH systems, the average resonant capacitor
Vc , D 0.5
V c,A V c ,C
, (4)
2
where Vc,A and Vc,C are the values of the resonant capacitor voltage when the switching
devices are turned off, as shown in Fig. 2(b). This leads to the simplified equation (5) that
requires only measuring two points per switching period for monitoring the dc-link
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Tsw Tsw
Vg_H Vg_H
Vg_L Vg_L
Vc,C
vc vc Vc,A Vc,A
(a) (b)
Fig. 4. Classical measurement method for an arbitrary duty cycle (a) and proposed
method for D=0.5 (b).
converter output power will be analyzed. The average output power delivered to the load,
1
Tsw Tsw
Po voiodt, (6)
where Tsw=1/fsw is the switching period. As it has been aforementioned the applied output
voltage is
1
2C io ( )d , 0 t t s ,H
s t
VS , t t DTsw
vo t
s ,H
. (7)
1 io ( )d , DT t DTsw ts ,L
2Cs t sw
0, DT sw ts ,L t Tsw
In order to compute the average output power, it is important to consider that the
average output power delivered during the snubber intervals (States I, III) is zero,
VS DTsw VS DTsw ts , L
Po
Tsw
ts , H
io (t )dt
Tsw 0
io ( t )dt , (8)
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measurement methods are based on equations (6) and (8), therefore, two magnitudes are
required to be continuously sampled, i.e. the load current, io, and the inverter output
voltage, vo, or the dc-link voltage, VS, respectively. However, the proposed technique will
rely on measuring only the resonant capacitor voltage (Fig. 2(a)). The instantaneous
resonant capacitor voltage, vc, can be obtained as a function of the load current,
1
Cr t
vc (t ) Vc,0 io ( )d , (9)
where Vc,0 is the resonant capacitor voltage at the beginning of the integration period.
Therefore, by replacing (9) in (8), the average output power is simplified as follows
DTsw DTsw ts , L
VS
io (t )dt io (t )dt .
Tsw 0
Po (10)
DTsw
C
r vc DTsws vc 0 Qs
VS
Po Cr Vc ,C Vc , A 2VS Cs . (11)
Tsw
As a conclusion of (10), the average output power can be obtained as function of the
dc-link voltage, VS, and a two instantaneous values of the resonant capacitor voltage (Vc,A,
Vc,C). Additionally, in the case of D=0.5, the measurement of the instantaneous value of
the resonant capacitor voltage at the switching points (4) enables computing the output
voltage as follows.
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Po , D 0.5
V c,A V c ,C
C r Vc ,C Vc , A 2 Vc , A Vc ,C C s . (12)
Tsw
Following the proposed methodology, it is also possible to ensure the proper ZVS
As it has been aforementioned, the snubber capacitors are charged/discharged by the load
current, requiring a charge, Qs=2CsVS. The available charge during each transition, Qo,H,
Qo , H i (t )dt C V
dt H
o r c,A Vc , B , (13)
Qo , L i (t )dt C V
dt L
o r c ,D Vc ,C . (14)
Qo,L≥Qs, which means that the snubber capacitors are completely charged, and the current
has not changed sign. As it is shown in Fig. 5 for the SH turn-off transition, four different
scenarios are possible: if Qo,L<Qs (Fig. 5(a)), the snubber capacitors are not completely
Cs vo2
are expected, where vo denotes the remainder snubber capacitor voltage when
2
SL is turned on.
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MOSFET devices. Finally, if the dead-time applied is too high (Fig. 5(d)), a load current
At this point it is important to note that monitoring the output power and bus vultage
measuring at 4 points. The final implementation must be carefully analyzed for each
converter considering both cost and performance considerations. However, due to the
long-term reliability, and the current availability of inexpensive ADC in the resonant
recommended.
Vg_H Vg_H
Vg_L Vg_L
vo vo
Vc,D
Vc,C Vc,D Vc,C
vc vc
∆vo
io io
t t
(a) (b)
Vg_H Vg_H
Vg_L Vg_L
vo vo
Vc,D
Vc,D
Vc,C Vc,C
vc vc
io io
t t
(c) (d)
Fig. 5. Turn-off transition for different dead-times: dtL<ts,L (a),
dtL=ts,L (b), dtL>ts,L (c), and dtL>>ts,L (d).
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In order to prove the feasibility of the proposed monitoring technique and asses its
of a 3.3-kW half-bridge series resonant inverter for induction heating applications (Fig.
6). The power converter features state-of-the-art 600-V IGBTs and the resonant tank is
composed of the induction load, modeled as a RL, Lr, equivalent, and the resonant
capacitor Cr. Table I summarizes the values of the induction loads used in the
experimental measurements.
It is important to note that the proposed technique relies on the knowledge of the
resonant capacitor value. Since usually MKP technology is used, it does not suffer from
significant ageing effects, and tolerance value is the main design issue. This can be
component batches.
+
SH
Cs
IH-load
VS io
+ RL Lr + Rd
SL vo vc
Cs Cr Rm
- - -
ADC
(a)
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(b)
Fig. 6. Experimental test-bench schematic (a) and prototype (b).
control architecture. It has been implemented using an FPGA for a final ASIC
Fig. 6 (a) shows the digital control architecture block diagram [26, 27]. A Xilinx
Spartan 6 FPGA is used to generate the driving signals for the resonant power converter
digital converters have been selected to obtain accurate monitoring while obtaining a cost-
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Fig. 7 shows the measurement timing diagram for the proposed monitoring scheme.
It is important to note that the proposed technique requires only measuring the resonant
the sampling frequency of the ADC, f s , is required to be only twice the switching
frequency fs 2 fsw , obtaining a throughput of 1 data/cycle for the output power and bus
voltage estimation, and 0.5 data/cycle for the complete soft-switching conditions
estimation. The latency for all measurements is mainly determined by the sampling time,
being approximately 1 fs . Besides, the delay between the control signals and the
Vg_H
Vg_L
Vc,D
Vc,C
vc
Vc,A
Vc,B
φADC φADC φADC φADC
ADC
DATA Vc,A Vc,C Vc,B Vc,D
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assess the accuracy and validate the proposed monitoring technique for the dc-link
voltage and output power measurement, and the soft-switching conditions estimation.
As it has been previously explained, the proposed monitoring scheme enables the
estimation of the bus voltage. This is especially critical for domestic induction heating
systems located at remote locations with bad quality mains, or heavy industry systems.
Fig. 8 shows the bus voltage accuracy results for different induction heating loads and
different possible bus voltage values according to the current EU regulations for 230 V
mains. These results proves the accuracy in the bus voltage estimation, enabling a more
robust resonant converter operation taking into account possible changes in the input bus
voltage.
4
IH-LOAD #1
IH-LOAD #2
2 IH-LOAD #3
Error (%)
-2
-4
-10 -5 0 5 10
Dc-link voltage variation (%)
Fig. 8. Bus voltage measurement accuracy for different output powers. Yokogaya
PZ4000 power analyzer considered as reference.
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Fig. 9 shows the output power measured following the proposed technique for
different induction heating loads and operating conditions, compared with the Yokogawa
seen that the proposed approach achieves accurate measurements for the wide operation
range typical of induction heating systems. As it is detailed in Fig. 9 (b), the proposed
technique obtains errors lower than 1.5% in the complete range, enabling proper output
4000
IH-LOAD #1
3500 IH-LOAD #2
Measured power (W)
3000 IH-LOAD #3
2500
2000
1500
1000
500
0
20 30 40 50 60 70 80
Switching frequency (kHz)
(a)
1,32
1,24
1,25
1,24
1,18
0,98
0,94
0,91
0,90
0,60
0,69
0,69
0,61
0,68
0,60
0,45
0,38
0,39
0,35
0,31
0,28
Error (%)
-0,17
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C. SOFT-SWITCHING MONITORING
conditions of the proposed converter, detect the correct ZVS operation, and compensate
dead-times if required. Fig. 10 shows the main resonant converter waveforms for different
switching conditions, non-ZVS because of lower (a) and higher (b) dead-times than
required, ZVS condition (c), and optimum ZVS condition (d). The values used by the
Table II, proving a proper control operation. Consequently, the proposed technique enable
(a) (b)
(c) (d)
Fig. 10. Main resonant converter waveforms during the switching transition: (a) non-ZVS
low dead-time, (b) non-ZVS high dead-time, (c) ZVS, and (d) optimum ZVS. From top to bottom:
control signals (20 V/div), output voltage (40 V/div), and resonant capacitor voltage (50 V/div).
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V. CONCLUSIONS
Resonant power conversion is a key enabling technology for those systems requiring
high performance, efficiency and power density. In order to obtain reliable and efficiency
sampling of the resonant capacitor voltage. The proposed technique enables to measure
the output power and the input voltage, and evaluate the soft-switching conditions of the
converter.
The proposed approach has been tested by means of a 3.3 kW resonant inverter for
induction heating applications. Experimental results shows a good accuracy of both the
output power and bus voltage measurements, as well as the effectiveness of the ZVS soft-
for the resonant converter control, improving the converter reliability and performance,
ACKNOWLEDGMENT
This work was partly supported by the Spanish MINECO under Project TEC2013-
the University of Zaragoza under Project JIUZ-2014-TEC-08, and by the BSH Home
Appliances Group.
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