JOB SAFETY ANALYSIS

(RISK ASSESSMENT)

Area to be Access and/or Equipment Tag No. (KKS No.) : POH 2 (see attached drawings)

Work to be Done : INSTALLATION STRAUSS FOUNDATION FOR POMI COMUNITY ACADEMY BUILDING #PR148256

LOW HIGH Underwater Work Confined Space Excavation Hot Work

Risk Category Job :
Refer to Paiton Instruction : PI-05-03-01 Complex Lifting Work Working at High On Line Low & High Voltage
Work Order No. : Priority No. PAS Application No.
Work Period Date & Time Start Date & Time Finish
Operation
Applicant Health & Safety Work Parties Engineer
Supervisor

Signature :

Date : Time :

Ref. PI-05-03-01-F01 Page 1

Ref. PI-05-03-01-F01 Page 2
 Work sequence
A. Prepartion
Mobilization tools,
equipment and materials
to the work place
Electrical tools/equipment
B. Access & Ground
Setting up plant / piling rig
C. Unloading & Deliveries
Offloading HIAB and
arranging storage area
Ref. PI-05-03-01-F01
Hazards Risk
Manual handling Musculoskeletal injuries
Improper electrical
Electrical Shock
tools/equipment
 Toppling of plant causing injury
or death to persons in the
working area
 Unstable platform
 Damage to nearby
 Poor work area
structures/buildings
 Ramps
 Falling due to trip hazards from
uneven mat causing injuries
 Damage to nearby trees
 Auger or piling rig coming into
 Buried services contact with buried or overhead
 Overhead services cables relating in serious injury
or death
 Being struck / crushed by
moving plant possibly causing
 Plant movements fatalities
 Lifting  Danger of slung equipment
 Storage become uncontrolled and
 Manual handling injuring personnel
 Lifting without mechanical help
possibly causing serious injury
Control Measures
 Good manual handling practices to be used (min. 2 person
lift); Use hand gloves
 Use mechanical aids where required
 Ensure all electrical equipment in good condition
 Ensure all electrical equipment has been checked before use
and has valid tagging
 Proper installation and maintenance of the piling plant,
installed as per the piling platform design
 Piling platform to be designed by a competent person
 Plant to be visually inspected before work daily. Inspection to
be recorded
 Avoid unnecessary tracking alongside existing structures
and trees
 Refer to method statement for all must be made available
throughout the works
 Live services survey to be carried out before
 piling commences
 All live services to be clearly marked and diverted if
necessary
 All person not involved in lifting/ unloading duties to be clear
of lifting area
 Qualified and competent slinger only to attached and detach
loads
 Lifting equipment to be certified and visual inspection carried
out prior to use
 All plant movements on site to be supervised by slinger
signaller
 Any load that is deemed too heavy to lift shall be lifted using
attendant excavator/HIAB
Page 3
 Work sequence Hazards Risk
 General public and site
personnel being struck / crushed
Bringing deliveries /
by moving plant possibly causing
Concrete Wagons into and  Plant movements
fatalities
out of site
 Vehicles being struck by moving
plant
D. Riging up / de-rigging
 Failure of the piling rig or its
components resulting in serious
Erecting the Piling Rig Machinery injuries or death
 Getting trapped in moving parts
causing serious injury
When erecting the rig, the piling
operative could fall from height and
Working at height Falling from height
cause serious injury and endanger
others around them
Working from MEWP  Working from height  Risk of falling from height
(mobile elevating working  Falling objects causing death or serious injury
platform)  Toppling of plant  Dropping objects onto people
 Failure of MEWP below MEWP causing serious
If necessary
injury
 MEWP toppling causing serious
injury/Death and damage to
plant and nearby structures
Ref. PI-05-03-01-F01
Control Measures
 Lifting to be carried out in conjunction with the Lift Plan
 If lift cannot be carried out in conjunction with the Lift Plan
the AP is to be contacted
 All deliveries/concrete to be bought onto and out of site to be
accompanied by slinger signaller at all times
 Deliveries to enter site in accordance with the traffic
management plan
 Contractor to have in place traffic management plan and
gate persons if necessary
 The piling rig must be erected as stated in the manufacturers
manual by competent persons
 An experienced and qualified piling rig operative will be the
only person permitted to operate the piling rig
 12 monthly thorough inspection certificates must be checked
to ensure the test is in date
 The rig pre-start checklist and daily/weekly checklist must be
filled out and up to date
 Any previous defects in the rig to be amended before
commencement of work
 Banksman must be present at all times
 Safety harnesses must be used when working at height and
attached to a sturdy place
 A restraint lanyard must be used to restrict the piling
operative coming to close to the edge of the rig
 Harnesses must be thoroughly inspected and checked prior
to use
 Harnesses must be of correct fit
 MEWP must be tested every 6 months
 Before use, test certificates and checks shall be carried out
recorded daily inspection/prior to use inspection
 All handrails shall be locked into place.
 If any damage to MEWP do not use and contact supplier
 MEWP only to be used on firm level ground (piling mat area)
 Harness to be used with fall restrain lanyard -Harness to be
used at all times and attached to the dedicated harness point
Page 4
 Work sequence Hazards Risk Control Measures
 If MEWP fails when a person is stuck at height emergency
services should be called for rescue
 Failure of MEWP causing
 Competent person only to operate MEWP
toppling of plant,
 In case of MEWP failing whist carrying personnel. Somebody
 potentially crushing or trapping
must be deemed competed to lower MEWP from the controls
personnel
at ground level. If unable to do so CoreTeam must be called
to ask for fire and rescue

Ref. PI-05-03-01-F01 Page 5

 Work sequence Hazards
Replacing Teeth and
inserting Pins into Auger Splinters of metal coming off
Heads augers and teeth
E. Boring of Piles
 Improper operation of piling
Operation of Rig rig
 Moving rig unsupervised
 Deep excavations
Open Bores
 Open bores
 Uncontrolled personnel
Piling/Boring  Working near pathways
 Public access
F. Concreting and
Reinforcing piles
Lifting reinforcement cage  Lifting of cages
 Proximity of nearby buildings
 Uncontrolled personnel
 Slinging of the load
Ref. PI-05-03-01-F01
Risk
Tungsten may fracture when struck
and seriously injury personnel
Improper operation of the piling rig
could cause serious damage to
equipment and serious injury or
death to personnel
 Falling down an open or recently
concreted pile could cause
serious injury or death
 Machinery toppling over after
driving over an open bore
 Injury to the public
 Serious damage to nearby
equipment/structures
 Other tradesmen
 Piling operatives and/or
uncontrolled personnel under
slung loads
 Failure of lifting gear causing
serious injury or death
 Failure of piling rig causing
Control Measures
 All changes to auger teeth/pins to be carried out using the
following equipment; High impact eye protection, copper
hammers
 All PPE must be worn correctly
 Ensure all personnel operating the piling rig are qualified and
deemed competent
 Banksman to be clearly visible to rig operative at all times
 Piling rig to be operated in conjunction with the operator
manual
 Banksman to be the only person to signal the movement of
the rig
 All recently bored and concreted piles are to be covered with
grates
 Personnel not involved with piling should be segregated from
the piling mat area
 Machine drivers shall back fill the open bore with hard-core
to make them safe at the end of every day
 The site will have hoarding extending the full length of the
affected area or, other methods of segregating plant from the
public
 Have splash guards in place if there is a significant risk of
falling debris to nearby buildings/pathways
 Safe systems of work to be identified in the method
statement if working next to busy roads
 Operatives must refer to the lift plan before any lifts take
place
 If the lift cannot be carried out in accordance with the lift plan
the AP must be contacted
 Piling rig only to lift reinforcement cages
 All other lifts to be carried out by attendant
Page 6
 Work sequence Hazards Risk Control Measures
serious injury or death  excavator and HIAB
 Improper use of lifting gear
causing loads to fall
 Damage to nearby equipment
and structures

Ref. PI-05-03-01-F01 Page 7

 Work sequence Hazards Risk
 If concrete comes into contact
with skin it can cause serious
injuries
Pouring and pumping  Concrete burns  If a concrete pipe were to
concrete  Failure of pump/hoses burst it would cause serious
damage to property, and
could cause serious injury to
personnel
G. General
 Potential run-off of harmful
chemicals used in refueling and
maintenance of the piling rig and
equipment affecting the
surrounding ground
 Chemicals running into
Refuelling /Greasing
watercourses resulting in water
/Storage of harmful Gas/Oil/Fuel
course pollution
materials
 Leaking fuel bowsers / COSHH
stores resulting in harmful
pollution
Welding / cutting  Welding equipment  Welding equipment is extremely
 Hot works hot and can cause serious burns
 Abrasive wheels  Areas of rig being worked on can
also become very hot and cause
serious burns
 Due to the nature of the work a
fire could be caused resulting in
serious injury or death
Ref. PI-05-03-01-F01
Control Measures
 Consult method statement and COSHH (control of
substances hazardous to health) assessments for working
with concrete to get correct PPE
 Concrete pump shall be checked for the inspection records
and test certificates
 Concrete hoses and fittings should be visually inspected
daily to check for any slices or damage to the outside
 Concrete hoses to be double bagged when elevated.
 The concrete pump shall be segregated from any persons
not dealing with the concreting works
 Vehicles shall not drive over concrete hoses where possible
 Ensure the use of drip trays under all plant and materials that
could develop a drip/leaks of harmful materials e.g. fuel
bowser, agitator, pump etc.
 Make sure field bowsers are visually inspected DAILY to
identify any leaks or damage that could cause a leak
 Ensure all materials are kept as far away from standing
water/ flood water/ rivers as possible to reduce risk of
contamination
 Spill kits must be in near vicinity to equipment that has the
potential to cause a hazardous spill
 COSHH assessments must be consulted and the crew
briefed before the task is undertaken
 COSHH assessments will outline the PPE required for the
task
 Certificate welder only
 Correct PPE must be Worn (Fireproof overalls/welding
mask) along with mandatory
 PPE requirements outlined in method statement
 When carrying out cutting or welding works are must be
segregated and screened off
 Correct fire extinguisher to be kept in the near vicinity at all
times
 Gas and oxygen to be stored separately
Page 8
 Work sequence Hazards Risk
 Mounting of abrasive wheels by
untrained persons causing wheel
to detach
 Wheel guards being damaged or
removed causing serious injury
Ref. PI-05-03-01-F01
Control Measures
 Trained operatives only to use abrasive wheels
 Ensure equipment is properly maintained
 and fit for purpose
Page 9
 Work sequence
Enviroment
Steel fixing
Setting out
H. Foot plate foundation
and pedestal
Excavate as deep as 1,0
meter (dimension 1,9 x 1,9
meter)
Type of soil benching :
types of ground collapse
risk control depending on
how deep can be
Ref. PI-05-03-01-F01
Hazards Risk Control Measures
 Noise  Noise of machinery can cause  Hearing protection must be worn when in the specified
 Working hours serious damage to hearing vicinity of the rigs (specified by noise assessments)
 Noise in a sensitive community  Working hours to be agreed with site management
can cause disruption among
local neighbours
Security of equipment and plant  Unauthorized use of piling  Tools must be stored away properly when not in use and
equipment while on breaks
 Tools left unattended could be
picked up and used by
unauthorized personnel
 Untidy work area  An untidy area can cause slips  The work area should be cleared of obstructions and trip
 Manual handling trips and falls resulting in serious hazards
 Sharp edges injury  Collect excessive tying wire
 Lifting heavy loads can cause  Steel fixing tressels should be laid on firm level ground
injuries  Stack reinforcement in agreed lay down areas
 Cuts and lacerations can be  Use barriers to segregate from other works
obtained from shard or  Use mechanical aids to lift steel bundles and heavy cages
protruding steel
 Plant movement  Plant movement in the vicinity  Ensure yourself and your personnel are in clear view and out
 Untidy work areas could seriously injure or cause a of the route of moving plant
 Spray markers fatality  Make plant operators aware that you are working in the area
 Slips trips and falls could occur if  Keep work area tidy at all times
area is untidy  -Refer to COSHH for working with spray paint
 Fumes released from spray paint
could cause headaches and
sickness
 Ensure working tools in good condition and knowing how to
Beaten by working tools Personal injury
use properly
 Provide adequate barriers, signs and warning lights to
Unauthorised access Personal injury
prevent unauthorized person entering the site
 Identify confined space and deal with them inaccordance
Confined space Trapped inside the excavation
with the confined space procedur erfer to PP-05-03
Spoil Storage Overturning  Make sure spoil storage areas must be clearly identified
(minimum 2 meter away from the excavation)
Page 10
 Work sequence Hazards Risk Control Measures
excavate. If the deep is
more than ankle used
benching and shoring Access/Egress Fall inside the excavation  Access to excavation must be by suitably safe method
(multiplex 20mm and
struts)
Sharp edge. Cut from reinforcement bar end or  Rebar end and tie wire must turned down into reinforcement
Bar bending and tie wire cage
arragement rebar  Sufficient rest periode between jobs and avoid repetitious
Bending rebar Stains and sprains twisting
 Provide adequate shoring to hold wet concrete when pouring
Install formwork for Collapse formwork cause by
Struck down, wedge  Design formwork must be based on calculation from
pedestal (400 x 400 mm) improper shoring /stager
engineering
 Wearing rubber safety shoes; avoid walking backwards and
Wet concrete cover
Slip, fall, trip or twist ankle or knee make sure steel reinforcement not sags/give way because
reinforcement bar
Placing concrete not enough ties
 Worm eye protection and prepare water source near work
Wet concrete splashes in eyes Eyes injury
area to flush concrete from eye/s

Additional Note :
1. Electrical isolation.
2.
3.
4.
5.

Ref. PI-05-03-01-F01 Page 11

The following test are required to assess the atmospheric conditions in the nominated space :
TEST REQUIRED
TEST FOR Permissible Exposure Limit (PEL)
YES NO
Ammonia Less than 25 ppm √
Carbon Dioxide Less than 5000 ppm   √
Carbon Monoxide Less than 25 ppm   √
Chlorine Less than 0.5 ppm   √
Hydrogen Sulfide Less than 10 ppm   √
Oxygen Greater than 19.5% & Less than 23.5%   √
Ozone Less than 0.1 ppm   √
Sulphur Dioxide Less than 2 ppm   √
Hydrogen LEL = 4% & UEL = 75.6%   √
LEL Less than/ ≤ 4% √
Note :
1. Reference (OSHA PEL – 2013)
2. For clarification on the test required to be carried out refer PI-05-03-02 (Testing of Confined Space)

Ref. PI-05-03-01-F01 Page 12