Вы находитесь на странице: 1из 18

Specification

Product Name WL48-100FT16-BMS

Document Name LM-M01A-WL104

Revision V1.0

PCB version LM-M01A V1.5

日 期 2018-09-04

The image is for reference only


WOLONG

1. 应用范围 GENERAL
本产品适用于 15 串锂电池通信后备电源,可对磷酸铁锂电池组提供过充、过放、过流、过温、欠温
及短路保护功能,还可提供充电过程中的电压均衡功能,提供充电过流限流功能,可以存储充放电电
压、电流等信息,可以通过 RS485 或 RS232 与主机进行数据通信,可以通过上位机软件进行参数配置
和数据监控。
This product is the BMS for 15S lithium battery communication backup power, it can provide over
charge, over discharge, over current, over temperature, under temperature and short circuit protection for
LiFeO4 battery. The BMS can balance the cell voltage and limit the overcharging current during charging, and
the CHG/DISC voltage, current will be storaged. The BMS can be monitored and operated by utility via
RS485 and RS232 communication.

2. 功能特性 FUNCTIONAL DESCRIPTION


2.1 电压检测与保护功能 Voltage detection and protection
具有单体电压、总体电压检测,过压、欠压告警及保护功能。常温下静态电压采样精度可达 +/-
15mV。
The BMS can detect the cell voltage, pack voltage and provide OV/UV alarm and protection. The voltage
accuracy at room temperature is ±15mv.
可以通过上位机对告警、保护参数进行设置。
The alarm and protection parameters can be set by utility.

2.2 电流检测与保护功能 Current detection and protection


具有充、放电电流检测、告警、保护功能,充电电流显示为正电流,放电电流显示为负电流。常温下
电流采样精度可达+/-5%。
The BMS can detect the CHG/DISC current and provide current alarm and protection. The charging
current is presented as positive current, while the discharging current is presented as negative current. The
current accuracy at room temperature is ±5%.
可以通过上位机对告警、保护参数进行设置。
The alarm and protection parameters can be set by utility.

2.3 温度检测与保护功能 Temperature detection and protection


具有电芯、环境、PCB 温度检测功能,并能在高低温充放电时告警及保护。常温下温度采样精度可
达+/-3℃。
The BMS can detect the temperature of cell, environment and PCB, and then provide temperature alarm
and protection. The temperature accuracy at room temperature is ±3℃.
可以通过上位机对告警、保护参数进行设置。
The alarm and protection parameters can be set by utility.

2.4 短路保护功能 Short circuit protection


具有对输出短路的检测及保护功能。
The BMS can detect the short circuit current and provide short circuit protection.
可以通过上位机对短路延时时间进行设置。
The short circuit delay can be set by utility.

第 2 页 共 18 页 2
WOLONG

2.5 电池组容量计算功能 Battery capacity calculation


可以通过对电流、时间积分的方式精准地进行电池组的 SOC 计算。
The BMS can calculate battery capacity by integration of current and time.
电池组满容量、当前容量可以通过上位机进行设置,在进行完整充放电循环后容量可自动更新。
Battery capacity can be set by utility. The capacity will update automatically after a whole CHG/DISC
circuit.

2.6 电芯充电均衡功能 Cell balance during charging


可以在充电时对不均衡的电芯进行均衡:电池组充电时,当最高节电压达到开始均衡电压时,并
且最大压差大于均衡压差,满足条件的单体电芯开启均衡功能。
The BMS has passive cell balance circuit for every cell. If both the maximum cell voltage and the cell
voltage difference exceed the setting values during charging, the cell balance circuit will start to work.
可以通过上位机进行均衡开启电压和均衡压差进行设置。
The cell voltage start point and the cell voltage difference can be set by utility.

2.7 LED 指示功能 LED display


具有 6 个 LED 指示灯,其中 4 个绿灯为电量指示灯用于指示当前电池组 SOC,1 个红灯为故障指
示灯用于告警、保护时的故障指示,1 个绿色运行灯用于指示电池组的待机、充电、放电状态。
The BMS has 6 LEDs. Four of the green lights are for capacity display, the other green one is for
RUN/CHARGE/DISCHARGE display, and the only red light is for alarm and default display.

2.8 休眠功能 Sleep function


当最低节电压低于单体休眠电压值时,持续没有充放电、没有通信,系统进入休眠状态,功耗降
至最低。
If any cell voltage becomes lower than sleep detect voltage, the BMS will turn to sleep mode, and there
will be no communication and current.
可以通过上位机设置休眠电压点。
The sleep detect voltage can be set by utility.

2.9 并联通信功能 Communication in parallel


可以通过 RS485 接口实现并联通信功能。具有拨码开关,用于并联通信时设定地址。
The BMS can communicate in parallel via RS485. There is a 4-bit dial switch, using for setting
communication addresses.
并联后可以通过并联版上位机循环监控电池组数据。
The data of battery pack can be monitored via parallel utilities when the BMS communicates in a parallel
mode.

2.10历史记录存储功能 Storage for history record


具有历史记录存储功能,存储容量不小于 500 条记录。存储时间段、时间间隔可设,存储内容采取
先进先出原则,存储内容可通过上位机读取并存储为 excel 文档。
The BMS has storage function for history record. It can keep 500 pieces of record at least. The storage
time and the time interval can be set by utility. The storage record follows FIFO principle. The record can be
read by utility and saved as excel document.

第 3 页 共 18 页 3
WOLONG

2.11 充电限流功能 Charge current limit


组装限流模块并在上位机进行勾选该功能后,可以实现充电限流功能。工作模式为:充电电流小
于充电过流值时按照充电器输出电流正常充电,充电电流超过充电过流值时自动切换为限流模式,将
充电电流限制在 10A。
Assembling the current limit model with the function selected via utility enables the BMS to limit the
charging current. The charging mode will change to current limiting mode when the charging current exceeds
OC current, and the charging current will be limited to 10A.

2.12 RS232、RS485 通信功能 Communication via RS232 and RS485


可以通过 RS232、RS485 与电脑或主机进行隔离通信,将采集到的信息上传并保存。
The BMS can communicate with PC or severs host via RS232 and RS485, enabling it to upload and save
the collected data.

2.13 上位机控制功能 Utility setting


具有友好的上位机界面,可以通过上位机方便地进行对过压、欠压、过流、过温、欠温、短路等保护
参数,均衡、休眠、容量、存储等功能参数及各类告警参数进行设置。
The BMS has friendly utility, which can be used to monitor the status of BMS and set the values of
voltage, current, temperature, capacity, cell balancing and storage.

3. 参数设定 ELECTRICAL CHARACTERISTICS


3.1 使用条件 Operating conditions
项目 最小 常规 最大 单位
Item MIN TYP MAX UNIT
工作电压
36 48 60 V
Operating Voltage
充电电压
- 54 60 V
Charging Voltage
持续充电电流
Persistent CHG - 50 55 A
Current
持续放电电流
Persistent DISC - 100 105 A
Current
使用环境温度
Environment
-10 25 70 ℃
Temperature
(Operating)
储存环境温度
Environment
-25 25 85 ℃
Temperature
(Storage)
使用环境湿度 10% - 85%

第 4 页 共 18 页 4
WOLONG

Environment
Humidity
3.2 基本参数设置(环境温度:25℃)
Functional parameters (Environment temperature: 25℃)
是否可设
项目 详细内容 设定值
Can be
Item Sub Item Value
set or not
休眠电压 可设 休眠电压设置值
3.30±0.02V
Sleep Voltage Y Sleep voltage value
工作时电路内部消耗
不可设
消耗电流 Circuit internal consumption in ≤30mA
N
Current operating mode
Consumption 不可设 休眠时内部消耗
≤500uA
N Internal consumption in sleep mode
可设 恒压值
52.5±0.3V
满充设置 注1
Y Constant voltage value
Full Charge Note 1 可设 恒流值
1000±100mA
Y Constant current value
可设 均衡开启电压
3.5V
充电均衡 Y Balance start voltage
Charging Balance 可设 均衡开启压差
20mV
Y Balance start difference
过充后强制恢复充电开启电压
待机时间注 2 可设 5天
Recover charging voltage after over
Standby Time Note 2 Y 5 days
charge
欠压 OFF 时间注 3 欠压后放电 MOS 开启时间间隔
可设 2 小时
Under Voltage OFF Discharging MOS opening interval
Y 2 hours
Time Note 3 when under voltage
可设 满容量设置
100000mAh
容量设置 Y Full charge capacity
Capacity 可设 剩余容量设置
60000mAh
Y Remaining charge capacity
注:
1. 恒压充电 时,当总体电压大于恒压值并且电流小于恒流值, BMS 会认为电池容量已经充饱,充电
MOSFET 会被切断。
2. 为保证电池容量,电池过压保护后,隔固定时间,会对电池强制恢复充电;当时间配置为 0 时,该项功能
不起作用。
3. 为兼容传统的铅酸充电器的充电方式,BMS 在欠压保护之后,会周期性的闭合放电 MOSFET 2.5 秒左右,
以便充电器检测到电池电压,开启充电。闭合放电 MOSFET 的间隔周期可设,当配置为 0 时,该项功能不
起作用。
Note:
1. When constant-voltage charging, if the pack voltage is greater than constant voltage value and the current is lower
than constant current value, the BMS will consider the battery is full charged, and the charging MOSFET will be
turned off.

第 5 页 共 18 页 5
WOLONG

2. To ensure the battery capacity, the BMS will charge the battery periodically when over charge. When time
configuration is set to ‘0’, this function will not work.
3. The BMS will turn off the discharging MOSFET periodically to test the battery voltage when under charge. The
ON/ OFF interval period of MOSFET is settable, when it is set to ‘0’, this function will not work.

3.3 保护参数设置
Protection Parameters
是否可设
项目 默认状态 详细内容 设定值
Can be
Item Default Sub Item Value
set or not
开启 可设 单体过充电检测电压
3.85±0.02V
Open Y Cell over charge detect voltage
单体过充保护
开启 可设 单体过充电检测延迟时间
Cell OC 1.0-2.5s
Open Y Cell over charge detect delay
Protection
开启 可设 单体过充电恢复电压
3.40±0.02V
Open Y Cell over charge recover voltage
开启 可设 单体过放电检测电压
2.50±0.02V
Open Y Cell over discharge detect voltage
单体过放保护
开启 可设 单体过放电检测延迟时间
Cell OD 1.0-2.5s
Open Y Cell over discharge detect delay
Protection
开启 可设 单体过放电恢复 充电恢复
Open Y Cell over discharge recover voltage Recover when charging
开启 可设 总体过充电检测电压
56.0±0.3V
Open Y Pack over charge detect voltage
总体过充保护
开启 可设 总体过充电检测延迟时间
Pack OC 1.0-2.5s
Open Y Pack over charge detect delay
Protection
开启 可设 总体过充电恢复电压
50.2±0.3V
Open Y Pack over charge recover voltage
开启 可设 总体过放电检测电压
39.0±0.3V
Open Y Pack over discharge detect voltage
总体过放保护
开启 可设 总体过放电检测延迟时间
Pack OD 1.0-2.5s
Open Y Pack over discharge detect delay
Protection
开启 可设 总体过放电恢复 充电恢复
Open Y Pack over discharge recover voltage Recover when charging
可设 限流值
充电限流 10±1A
开启 Y Limit current
Charge
Open 可设 限流方式 充电过流开启限流
Current Limit
Y Limited-current mode Enable when OCCHG
过电流保护 开启 可设 充电过电流保护电流 52±3A
Over Current Open Y Over charge current

第 6 页 共 18 页 6
WOLONG

开启 可设 充电过电流检测延迟时间
1.0-2.5s
Open Y Over charge current detect delay
开启 可设 放电过电流保护电流 1
105±5A
Open Y Over discharge current 1
放电过电流检测延迟时间 1
开启 可设
Over discharge current detect delay 1.0-2.5s
Protection Open Y
1
开启 可设 放电过电流保护电流 2
120±6A
Open Y Over discharge current 2
放电过电流检测延迟时间 2
开启 可设
Over discharge current detect delay 100±50ms
Open Y
2
开启 不可设 短路检测电流
210±10A
Open N Short circuit current
开启 保护条件 负载短路
-
Open Protect condition Load short-circuit
短路保护
开启 可设 短路保护延迟时间
Short Circuit ≤500us
Open Y Short circuit delay
Protection
断开负载后复位或充电恢复
开启 保护恢复条件 Reset when load disconnect
-
Open Recover conditions or
recover when charging
温度保护 开启 可设 充电高温保护
55±3℃
Temperature Open Y Over temperature during charging
Protection 充电高温恢复
开启 可设
Over temperature recover during 50±3℃
Open Y
charging
放电高温保护
开启 可设
Over temperature during 65±3℃
Open Y
discharging
放电高温恢复
开启 可设
Over temperature recover during 60±3℃
Open Y
discharging
开启 可设 充电低温保护
0±3℃
Open Y Under temperature during charging
充电低温恢复
开启 可设
Under temperature recover during 5±3℃
Open Y
charging
放电低温保护
开启 可设
Under temperature during -20±3℃
Open Y
discharging
开启 可设 放电低温恢复 -10±3℃
Open Y Under temperature recover during

第 7 页 共 18 页 7
WOLONG

discharging
3.4 告警参数设置
Alarm Parameters
是否可设
项目 默认状态 详细内容 设定值
Can be
Item Default Sub Item Value
set or not
开启 可设 单体过充电检测电压
单体过充告警 3.70±0.02V
Open Y Cell over charge detect voltage
Cell OC
开启 可设 单体过充电恢复电压
Alarm 3.50±0.02V
Open Y Cell over charge recover voltage
开启 可设 单体过放电检测电压
单体过放告警 2.70±0.02V
Open Y Cell over discharge detect voltage
Cell OD
开启 可设 单体过放电恢复
Alarm 3.00±0.02V
Open Y Cell over discharge recover voltage
开启 可设 总体过充电检测电压
总体过充告警 55.0±0.3V
Open Y Pack over charge detect voltage
Pack OC
开启 可设 总体过充电恢复电压
Alarm 51.0±0.3V
Open Y Pack over charge recover voltage
开启 可设 总体过放电检测电压
总体过放告警 43.0±0.3V
Open Y Pack over discharge detect voltage
Pack OD
开启 可设 总体过放电恢复
Alarm 48.0±0.3V
Open Y Pack over discharge recover voltage
开启 可设 充电过电流告警值
50±3A
Open Y Over charge current alarm
开启 可设 充电过电流恢复值
过电流告警 40±2A
Open Y Over charge current recover
Over Current
开启 可设 放电过电流告警值
Alarm 100±5A
Open Y Over discharge current alarm
开启 可设 放电过电流恢复值
90±4A
Open Y Over discharge current recover
温度告警 开启 可设 电池高温告警
50±3℃
Temperature Open Y Battery over temperature alarm
Alarm 开启 可设 电池高温恢复
40±3℃
Open Y Battery over temperature recover
开启 可设 电池低温告警
5±3℃
Open Y Battery under temperature alarm
开启 可设 电池低温恢复
10±3℃
Open Y Battery under temperature recover
环境高温告警
开启 可设
Environment over temperature 50±3℃
Open Y
alarm
开启 可设 环境高温恢复 40±3℃
Open Y Environment over temperature

第 8 页 共 18 页 8
WOLONG

recover
环境低温告警
开启 可设
Environment under temperature 0±3℃
Open Y
alarm
环境低温恢复
开启 可设
Environment under temperature 10±3℃
Open Y
recover
开启 可设 PCB 高温告警
50±3℃
Open Y PCB over temperature alarm
开启 可设 PCB 高温恢复
40±3℃
Open Y PCB over temperature recover
开启 可设 容量过低告警
容量告警 5%
Open Y Low capacity alarm
Capacity
开启 可设 容量过低恢复
Alarm 20%
Open Y Low capacity recover
压差告警 开启 可设 压差过大告警
800±20mV
Voltage Open Y Over voltage difference alarm
Difference 开启 可设 压差过大恢复
500±20mV
Alarm Open Y Over voltage difference recover
4. 声光指示说明 Buzzer&LED DESCRIPTION
4.1 LED 指示说明 LED Description
LED 排列顺序:4 个白发绿容量指示灯,一个红发红告警指示灯,一个白发绿运行指示灯。
LED sequence: 4 green LEDs for capacity, 1 red LED for alarm and fault, 1 green LED for run status.

电池组状 保护/告警/正 RUN ALM 电量 LED


说明
态 常 ● ● ● ● ● ●
关机/休眠 —— 灭 灭 灭 灭 灭 灭 ——
正常 灭
待机 闪1 依据电量显示 ——
告警 闪3
正常 灭
充电 闪2 依据电量显示 注:过压告警 ALM 不闪
告警 闪3
正常 灭
放电 常亮 依据电量显示 注:欠压告警 ALM 不闪
告警 闪3
电量 LED 闪烁状态对照充放
充电/放电/ 依据当时充
保护 闪2 依据电量显示 电状态(注:过压、欠压保护
待机 放电状态
ALM 不闪)
故障指 BMS 电压采样器件、充
充电/放电/
故障 灭 常亮 灭 电 MOS 损坏,温度传感器断
待机
线等硬件故障

第 9 页 共 18 页 9
WOLONG

Battery RUN ALM SOC


Protect/Alarm
Pack Description
/Normal ● ● ● ● ● ●
Mode
Shutdown/ OF OF OF OF
—— OFF OFF ——
Sleep F F F F
Normal OFF
Standby Flash1 Capacity Display ——
Alarm Flash 3
Normal OFF Note: ALM OFF when over
Charge Flash 2 Capacity Display
Alarm Flash 3 voltage
Normal OFF Note: ALM OFF when under
Discharge ON Capacity Display
Alarm Flash 3 voltage
电量 LED 闪烁状态对照充放
Charge/ Depend on
电状态(注:过压、欠压保护
Discharge/ Protect CHG/DISC Flash 2 Capacity Display
ALM 不闪)
Standby status
Capacity LED
故障指 BMS 电压采样器件、充
Charge/ 电 MOS 损坏,温度传感器断
Discharge/ Fault OFF ON OFF 线等硬件故障
Standby

LED 闪烁状态说明
闪烁状态 亮 灭
闪1 0.25S 3.75S
闪2 0.5S 0.5S
闪3 0.5S 1.5S
LED flash decription
Flash Status ON OFF
Flash 1 0.25S 3.75S
Flash 2 0.5S 0.5S
Flash 3 0.5S 1.5S
SOC 灯显示和容量对应关系
电量指示 LED
容量状态
● ● ● ●
  LED1 LED2 LED3 LED4
0~25% 亮 灭 灭 灭
25~50% 亮 亮 灭 灭
50~75% 亮 亮 亮 灭
75~100% 亮 亮 亮 亮
灯亮条件:静置时如果有单体电压高于休眠电压时或充放
电时容量指示灯按容量比例常亮。
Correspondence between SOC display and capacity

第 10 页 共 18 页 10
WOLONG

LED display
Capacity
● ● ● ●
  LED 1 LED 2 LED 3 LED 4
0~25% ON OFF OFF OFF
25~50% ON ON OFF OFF
50~75% ON ON ON OFF
75~100% ON ON ON ON
LED ON conditions: CHG/DISC status or any cell voltage
higher than sleep voltage at static status.

4.2 蜂鸣器动作说明 Buzzer description


故障时每 1S 鸣叫 0.25S; Failure mode: beeps 0.25s per 1s;
保护时每 2S 鸣叫 0.25S; Protect mode: beeps 0.25s per 2s;
告警时每 3S 鸣叫 0.25S。 Alarm mode: beeps 0.25s per 3s.
4.3 PCBA 技术指标:PCBA QUALIFICATION
主板:260.0mm*100.0mm*2.0mm(长*宽*厚)
Main board: 260.0mm*100.0mm*2.0mm (length*width*thickness)
PCB 板尺寸(mm) 限流板:140.0mm*80.0mm*1.6mm (长*宽*厚)
PCB Size (mm) Current-limit board: 140.0mm*80.0mm*1.6mm (length*width*thickness)
显示板:110.0mm*70mm*1.6mm(长*宽*厚)
LCD screen: 110.0mm*70mm*1.6mm (length*width*thickness)
尺寸公差(mm) 长宽 ± 0.2mm,板厚 ± 0.1mm
Tolerance (mm) Length and width ± 0.2mm, thickness ± 0.1mm
板材 FR-4,高 TG 板材
PCB Material FR-4, high TG board material
丝印 白丝印,覆绿油
Silkscreen White silkscreen, green oil covered
铜箔厚度 主板:2OZ;限流板:1OZ;显示屏:1OZ
Cooper Thickness Main board: 20Z; Current-limit board: 10OZ;
板面处理 无铅喷锡
PCB Treatment Lead-Free HASL
过孔 阻焊,覆绿油塞孔
Via Solder resist, green oil covered
边缘 电脑铣边
Margin Computer controlled edge milling
主板:260.0mm*100.0mm*25.0mm(长*宽*高)
Main board: 260.0mm*100.0mm*25.0mm (length*width*thickness)
产品尺寸(mm) 限流板:140.0mm*80.0mm *25.0mm(长*宽*高)
Product Size (mm) Current-limit board: 140.0mm*80.0mm *25.0mm (length*width*thickness)
显示板:110.0mm*70mm*25.0mm(长*宽*厚)
LCD screen: 110.0mm*70mm*25.0mm (length*width*thickness)

第 11 页 共 18 页 11
WOLONG

5. 尺寸定位图 PCB OUTLINE DRAWING


5.1 主板尺寸图 Main board dimensions

5.2 限流板尺寸图 Current-limit board dimensions

第 12 页 共 18 页 12
WOLONG

5.3 显示板尺寸图 LCD screen dimensions

6. 管理系统连接 BMS CONNECTION

第 13 页 共 18 页 13
WOLONG

6.1 接线定义 Connection definition


如反面视图所示,从左到右 4 个连接器依次是:
There are four connectors on the bottom side, they are the defined as:
CON1:NTC1+,NTC1-,CELL1-,CELL1,CELL2,CELL3,CELL4,
CON2:NTC2+,NTC2-,CELL5,CELL6,CELL7,CELL8,
CON6:NTC3+,NTC3-,CELL8,CELL8,CELL9,CELL10,CELL11,
CON7:NTC4+,NTC4-,CELL12,CELL12,CELL13,CELL14, CELL15, NC
其中 CELL15 为 B+ 端电芯,CELL1-为 B- 端电芯。
CELL15 is the positive terminal of the battery; CELL1- is the negative terminal of the battery.

6.2 上下电顺序 Sequence of connection


上电须按照以下顺序:先连接主板 B-,再接 B+,依次接排线 CON1,CON2,CON6,CON7,最
后再连接 P-,P+到负载或充电器。
The sequence of connection should be: Connect B- first, then connect B+, then connect the connector
CON1, CON2, CON6, CON7 successively, and finally connect P- and P+.

下电顺序则完全相反:先断开充电器或负载,依次断开 CON7,CON6,CON2,CON1,再断开
B+,最后断开 B-。
The sequence of disconnection is opposite: disconnect P+ and P- first, then disconnect the connector
CON7,CON6,CON2,CON1 successively, and finally disconnect the B+, B- terminal.

注:带有显示屏模块的管理系统应先将显示屏与主板连接好再上电,下电时则需完全断电后再断
开显示屏与主板。
Note: A BMS with LCD screen requires connecting the screen to board before power on and
disconnecting the screen from board after power off.

6.3 管理系统激活 Wake up


管理系统激活有以下几种方法:
① 管理系统正确接线上电后,按下复位开关。
② 接上上位机通信。
③ 接入充电器。
④ 接入负载。
There are four ways to wake up the BMS from sleep mode:
① Press the reset button;
② Connect the BMS to upper computer and communicate;
③ Connect with the charger;
④ Connect with the load.

7. 通信说明 COMMUNICATION
7.1 单机通信 Stand-alone communication
可以通过 RS232 或 RS485 与上位机进行数据通信,通信方法如下:
The BMS can communicate with upper computer via RS232 and RS485. The communication methods
are shown as follow:

第 14 页 共 18 页 14
WOLONG

8.1.1 RS232 通信接线 Communication of RS232


RS232 接口,采用 6P6C 直式 PCB 焊接电话插座(圆针),引脚定义如下表:
The RS232 connector is a 6P6C RJ11 connector. The pins are defined as below.

(俯视图 Vertical View)

RS232引脚定义 RS232 pins definition


RJ11 引脚 定义说明 DB9 针引脚 定义说明
RJ11 pins Definition DB9 pins Definition
3 TX 3 RX
4 RX 2 TX
5 GND 5 GND
BMS 上传数据时采用 RS232 串口通讯方式,通过 RS232 串口可以对电池系统进行后台集中监控,
将电池系统工作状态和告警信息等信息传到远端监控中心,实现远程监控。
By using RS232, one can monitor the BMS in background and update the BMS status and alarm
information to remote monitoring center.

8.1.2 RS485 通信接线 Communication of RS485


RS485接口,默认情况下,一般用于级联场景。系统级联时,数据传输采用RS485串口通讯方式。
级联后的Pack系统内部使用RS485通讯方式,上位机系统可通过RS232对各个电池模块数据的获取可以
通过主机实现。
RS485 is by default applied in a cascaded system, it will be used for data transmission. When a cascaded
system is applied, the inner Pack system will use the RS485 communication, and the upper computer will use
RS232 to obtain the data of battery pack.

也可采用RS485通信方式与主机通讯。
RS485 can also be used to communicate with the host.

第 15 页 共 18 页 15
WOLONG

(俯视图 Vertical View)

RS485接口定义 RS485 pins definition


引脚 定义说明
Pins Definition
1, 8 GND
2, 7 RS485-A
3, 6 RS485-B
4, 5 NC

7.2 并联通信 Communicate in parallel


BMS 可以通过 RS485 进行并联通信,接线时需将每个 RJ45 对应的 RS485A、RS485B 分别连接,
主机通过 RS232 与 PC 进行连接;并联通信的地址选择则通过管理系统上的拨码开关实现。
The BMS can communicate in parallel by applying RS485, RS458A and RS485B of every RJ45 should
connect to each other, and the host should connect to PC via RS232. The address can be set by dial switch.

8.2.1 拨码开关选择地址 Dial switch


拨码开关位置在 RS232 接口与 LED 指示灯之间,形状如下左图,地址选择方式见下右图:
The dial switch is located between RS232 and LED, the shape of it is shown below. The way to choose an
address is shown in the following form.

4位 3位 2位 1位 地址
4th bit 3rd bit 2nd bit 1st bit Address
0 0 0 0 0
0 0 0 1 1
0 0 1 0 2
0 0 1 1 3
0 1 0 0 4
0 1 0 1 5
0 1 1 0 6
0 1 1 1 7
1 0 0 0 8
1 0 0 1 9
1 0 1 0 10
1 0 1 1 11
1 1 0 0 12
1 1 0 1 13
1 1 1 0 14
1 1 1 1 15

拨码开关作用是用于选择管理系统的通信地址。拨码计数方式为二进制计数,上图中,1 表示最低
位,4 表示最高位。每位拨到 ON 位置表示 1,拨到反向位置(OFF)表示 0。四位二进制可以表示

第 16 页 共 18 页 16
WOLONG

0、1、2-----、14、15,一共 16 个地址。
The dial switch applying binary counting is used to choose a communication address for the management
system. As shown in the form, ‘1’ represents the LSB, and ‘4’ represents the MSB. It represents ‘1’ when the
dial is ON; it represents ‘0’ when the dial is OFF. The 4-bit binary can shows 16 addresses, from 0 to 15.

例如,上图所示 1-4 位都是 0,表示地址是 0000,即为 0 号;如果把 3 拨到 ON 侧,地址是


0100,即为 4 号;如果把 3 和 4 都拨到 ON 侧,地址是 1100,即为 12 号。
For example, when 1 to 4 bits are all 0, the address is 0000, i.e. 0. If we switch the 3 rd bit to 1, the address
becomes to 0100, i.e. 4. If we switch both the 3rd and 4th bits to 1, the address becomes to 1100, i.e. 12.

注:如果要把管理系统地址设置成 3 号,需要将 1 和 2 拨到 ON 位置(地址为 011),而不是将 3


拨到 ON 位置。
Note: If the management address is set to 3, one should switch both the 3 rd and 4th bits to ON (address
011), not only the 3rd bit to ON.

8.2.2 并联上位机使用说明 Parallel upper computer


并联通信时,须在上位机主页面的中间部分上面,选择电池组总组数并选择自动轮询方式。
When communicate in parallel, the pack number of battery and the auto polling mode should be selected
on the host page of upper computer.

如果选择四组电池,拨码地址必须依次为 0、1、2、3;如果选择八组电池,拨码地址必须依次为
0、1、2 、3、4、5、6、7。
If there are 4 batteries in parallel, the address should be 0, 1, 2 and 3. If there are 8 batteries in parallel,
the address should be 0, 1, 2, 3, 4, 5, 6, 7 and 8.

由于单机版的 485 通信上位机,默认地址管理系统地址是 0,所以如果拨码不归零,会因为管理


系统地址对不上而导致通信不成功。因此在单机通信时,请务必将拨码地址归零。
To make communication succeed, the address should be dialed to 0 when the stand-alone communication
is applied.

8. 可靠性试验 RELIABILITY TEST


8.1 可靠性试验项目 Items of Reliability test
项目 规格
Items Standard
在 85℃环境下放置 24 小时,然后在常温常湿下放置 16 小时
高温保存试验 后测试,BMS 应满足可靠性试验标准。
High-temperature The BMS should satisfy the reliability test standard after being
storage test quiescent 24 hours under 85℃ environment and 16 hours under
normal environment.
在-25℃环境下放置 24 小时,然后在常温常湿下放置 16 小时
低温保存试验 后测试,BMS 应满足可靠性试验标准。
Low-temperature The BMS should satisfy the reliability test standard after being
storage test quiescent 24 hours under -25℃ environment and 16 hours under
normal environment.

第 17 页 共 18 页 17
WOLONG

BMS 模块必须能够在+60℃环境下连续工作 24 小时,在此过


高温动作试验
程中,BMS 应满足可靠性试验标准。
High-temperature
The BMS should satisfy the reliability test standard during
motion test
working 24 hours under 60℃ environment.
BMS 模块必须能够在-10℃环境下连续工作 24 小时,在此过
低温动作试验
程中,BMS 应满足可靠性试验标准。
High-temperature
The BMS should satisfy the reliability test standard during
motion test
working 24 hours under -10℃ environment.
8.2 可靠性试验标准 Standard of Reliability test
BMS 可靠性试验动作性能应能满足 3.2 和 3.3 节所示的设置参数值。
The motion performance of reliability test of BMS should satisfy the values set in section 3.2 and 3.3.
9. 使用注意事项 WARNINGS
 焊接电池引线时,一定要严格按照操作顺序操作,不可有错接或反接。如果确实已接错,这块电
路板可能已损坏,需要重新测试合格后才可使用。
 装配时管理系统不要直接接触到电芯表面,以免损坏电芯。装配要牢固可靠。
 装配和使用中注意引线头、烙铁、焊锡等不要碰到电路板上的元器件,否则有可能损坏管理系统。
 使用过程要注意防静电、防潮、防水等。
 使用过程中请遵循设计参数及使用条件,不得超过本规格书中的值,否则有可能损坏管理系统。
 将电池组和管理系统组合好以后,初次上电如发现无电压输出或充不进电,请检查接线是否正
确。若仍有异常,请联系我们。
 在对装好管理系统的电池组进行充放电测试时请不要使用电池老化柜对电池组各节电池电压进
行测量,否则有可能损坏管理系统和电池。
 管理系统无0V电池充电功能,电池一旦出现0V的情况,电池性能将严重退化,甚至有可能损坏,
为了不损坏电池,用户在长期(储存超出3个月)不使用时需定期充电以补充电量;而在使用时
放完电后需在12小时内及时充电,防止电池因自耗电而放电至0V。
 管理系统无配备反充电保护功能,在使用时不可将充电输入反接,否则将可能损坏管理系统和
电池。 

 Inversed connection is forbidden. If inversed connection has occurred, the BMS may be damaged, a
retest is required.
 When fabricating, contact between the BMS and cell surface should be avoided, which may cause cell
damage.
 Do not touch the components in the PCB in order to prevent from destroying the board when use the
wire, soldering iron and tin wire.
 The BMS should keep against the moisture, ESD, water, etc.
 Please follow the design parameters and working conditions.
 Please re-check the connection if there is no output. Please contact us if the problem cannot be solved.
 Do not use the aging equipment to test the battery when charging and discharging.
 0V battery charge is forbidden. The performance of battery will be badly damaged if 0V battery charge
happened. The battery is recommended to be charged regularly; the battery is recommended to be
charged in 12 hours after discharging.
 Reversed battery connection is forbidden.

第 18 页 共 18 页 18

Вам также может понравиться