DATA SHEET FOR COMMON ELECTROSTATIC COALESCER PACKAGE (15-

PKG-01)

KU-TWK-10-ME-DTS-0304

License TWK DATA SHEET FOR COMMON ELECTROSTATIC

Project Title Tawke Facility Upgrade Project COALESCER PACKAGE (15-PKG-01)

Contractor Project No. - Contractor Doc. No. - -

COMPANY Project No. KU-TWK-025 COMPANY Doc. No. KU-TWK-10-ME-DTS-0304
P.O. No. TBA DNO Rev. 2 Page 1 of 7
Tawke Facility Upgrade Project
DATA SHEET FOR COMMON ELECTROSTATIC COALESCER PACKAGE (15-PKG-01)

REVISION RECORD
DNO Rev. Originated Approved
Date Description Checked by
No. by by
A 20.06.17 Issued to Company for Comments NSP DAM DAM
0 12.07.17 Issued as Final NSP DAM DAM
1 27.07.17 Re-Issued as Final NSP DAM DAM
2 22.05/19 Issued for Enquiry SY EF EF

Proprietary Information

This document is the property of DNO. It must NOT be reproduced or transmitted to others without
authorization from the COMPANY.

KU-TWK-10-ME-DTS-0304 Rev.2 Page 2 of 7

Tawke Facility Upgrade Project
DATA SHEET FOR COMMON ELECTROSTATIC COALESCER PACKAGE (15-PKG-01)

1 Purchaser: DNO Iraq AS Service ELECTROSTATIC COALESCER

KU-TWK-10-PR-PID-0302
2 Address - P&ID No:
3 Owner/Operator DNO Iraq AS Location Outdoor
4 For Tawke Facility Upgrade Project Tag No. 15-PKG-01
5 Site Tawke Field Orientation VTA
6 No. Reqd. 1 x 100% Model N/A Size VTA
7 Manufacturer TBA (Diameter x Length between Tangent lines)
8 Measurement Units SI
9 DESIGN DATA

10 Design Code ASME Sec. VIII Div.1 Latest Edition + NACE MR-0175 / ISO 15156
11 U-Stamp Required
12 National Board Registration Not Required
13 Fluid Crude Oil + Water + HC Gas
14 Vapor Flow / HC Liquid Flow / Liquid Flow kg/hr REFER PROCESS DATA TABLE ON PAGE NO. 5 o
3
15 Vapor Density / Liquid Density kg/m REFER PROCESS DATA TABLE ON PAGE NO. 5 o
16 Operating Pressure (Internal / External) Barg 4 - 5.3 (Note 53) / - / 2
17 Design Pressure (Internal / External) Barg 12.6 (Note 27) / FV /
o
18 Operating Temperature (Internal / External) C 30 - 90 / / 2
o
19 Design Temperature (Internal / External) C 120 / 120
o
20 Minimum Design Metal Temperature C -10
21 Maximum Allowable Working Pressure Barg VTA @ -10 oC
22 Corrosion Allowance mm 3 (If material is Carbon Steel)
23 Turndown % 25
24 Allowable Pressure Drop Bar NIL
25 Separation Efficiency (Note 45) 2
26 Internals:
27 Array of Electrodes - VTA
28 Internals (Type / Detail) - VTA
29 No. of Electrode Grids - VTA
30 Others Internals - VTA
31 Transformer Details (Rating, Power Supply, Qty., Make, etc.) - VTA
32 Control Panel Details (Rating, Power & Control Supply, Make, etc.) - VTA
33 Wind Design Design Code : ASCE 7-05 / Max. Velocity = 30 m/sec.
Design Code : IBC-2006 / ASCE 7-05 (I = 1.0, Ss= 1.24, S 1 = 0.56,
Seismic Design
34 Soil Site Class = D)
35 Post Weld Heat Treatment As per Code (Note 15)
36 Joint Efficiency Shell / Heads 1.0 / 1.0
37 Insulation Yes, Heat Conservation (Note 48)
38 Fire Proofing N/A

39 MATERIALS (Note 30)

40 Shell / Head VTA Fixed Internals (welded) VTA

Type of Support (Lugs / Legs / Skirt) VTA Pipe / Structural Support Cleats VTA
41

Nozzle Pipe VTA Name Plate SS 304

42
43 Nozzle / Manway Neck Plate/R.F. Pad VTA Name Plate Bracket VTA (same as Shell Material)
44 Elbow VTA Earthing Lugs SS 316L

Nozzle Flange / Blind Flange VTA (150#) Lifting Lugs / Tailing Lug VTA (pad plate) / SA 36
45
Bolts / Nuts VTA Ladder & Platform Cleats or clips VTA (pad plate) / SA 36
46

Gaskets (Internal / External) VTA Ladder & Platform SA 36

47
48 Electrostatic Grids VTA Removable Internals VTA
49 Grid Entry Bushing VTA Insulators VTA
50 Inlet / Outlet Distributors VTA Inter phase collector VTA
51 INSPECTION DATA
52 Inspection Authority Manufacturer / Third Party
53 Radiography / Ultrasonics Yes (RT 1)
54 Dye Penetrant / Magnetic Particle Test Yes
55 Mill Test Certificate EN 10204 Type 3.1 for Pressure Parts and Type 2.2 for Others
56 Impact Test As per Code
57 Hydrostatic Test UG-99 (b) (Notes 16, 17, 18)
58 Pneumatic Test N/A
59 Positive Material Ideintification VTA (If High Alloy Material is used i.e Stainless Steel/DSS, then PMI is require
60 HIC Test VTA (If vessel material is Carbon steel, HIC is required) (Note 50 & 51)
61 WEIGHTS, LOADS & THICKNESSES
Wind Shear at Base
Fabricated
kg VTA (during Empty, Operating kg VTA Thickness of Shell (Note 39) mm VTA
(Including Skid)
62 & Hydrotest condition)
Seismic Shear at Base
Thickness of 2:1 Ellipsoidal Dished Head
Erection kg VTA (during Empty, Operating kg VTA mm VTA
(Min. / Nom.) (Note 39)
63 & Hydrotest condition)
Wind Moment at Base
Operating kg VTA (during Empty, Operating kg-m VTA Thickness of Cone (Note 39) mm VTA
64 & Hydrotest condition)
Seismic Moment at Base
Hydrostatic Test kg VTA (during Empty, Operating kg-m VTA
65 & Hydrotest condition)
66 SURFACE PREPARATION AND PAINTING / COATING
67 Surface Preparation and External Painting As per Doc. No. KU-PR-INSP-014
68 Internal Coating : VTA
69
70 External Coating : System P10 (If Vessel material is Carbon Steel) Primer: Epoxy - 120 µm
71 Intermediate Coat: Epoxy - 120 µm
72 Total DFT: 240 µm

KU-TWK-10-ME-DTS-0304 Rev.2 Page 3 of 7

Tawke Facility Upgrade Project
DATA SHEET FOR COMMON ELECTROSTATIC COALESCER PACKAGE (15-PKG-01)

1 NOZZLE SCHEDULE - VTA

2 Size FL. FL. FL. Nozzle Nozzle Location (mm for length) RF Pad (mm)
Mark Qty. Service Stand From RAD Orient Pad Pad Remarks
NPS Class Type Face Sch.
3 Out Ref. TL (R) (A) OD Thk

4
5
6
7

9
10
11
12
13
14
15

16

17
18
19
20
21

22
23
VENDOR to provide tie in details indicating nozzle sizes, quantity, type of flange rating etc along with Bid.
24
25 Notes
26 1 All dimensions are in mm unless otherwise specified
27 2 Nozzle Standout are from shell / head external surface to the nozzle flange face.
28 3 Bore of the flanges shall correspond with the inside diameter of the nozzle.
29 4 Bolt Holes in flanges located on dished heads shall straddle the principal centre lines of the vessel or lines parallel thereto. Bolt holes in flanges of nozzles
30 and manways located on shell shall straddle the vertical centre line of the vessel.
31 5 All blind nozzles shall be supplied with bolts, nuts and gaskets. Gasket shall be spiral wound graphite filled with SS316L inner ring and CS outer ring.
32 6 Gasket contact surface finish shall be smooth finish with 3.2 - 6.3 , in accordance to ASME B46.1. All other details shall be as per ASME B16.5 for flange
33 sizes less than or equal to 24 in.
34 7 Manways to be complete with cover, bolting, gasket, davit, handles, nuts and bolts.
35 8 Inside edges of nozzles shall be flushed with internal surface of the vessel shell / head and rounded off with minimum 3 mm radius.
36 9 Maximum allowable nozzle loads provided in Doc. No. KU-TWK-10-ME-STD-0203 shall be analyzed as per WRC 537 / 297 for the Electrostatic Coalescer Vessel.
37 10 Nozzles without blind flanges shall be provided with steel covers, temporary neoprene gaskets and bolts for transportation.
38 11 All attachment pads shall be provided with 1 number of 10 tell tale hole.
39 12 All attachment pad edges shall be radiused to a minimum of 25 mm.
40 13 All pressure retaining welds shall be of full penetration type.
41 14 Vessel tolerance shall be as per ASME Code Sec. VIII Div.1
42 15 Cold formed Dished Heads with fiber elongation greater than 5% shall be normalized.
43 16 Test medium for hydrostatic testing shall be potable water. The pH value of water shall be kept between 6 to 8 and chloride content shall not be exceed 100 ppm.
44 17 Hydrostatic test shall be carried out for min. 1 hour. Immediately after hydrostatic testing, the vessel shall be thoroughly cleaned and dried.
45 18 Gasket used for hydrostatic testing shall be of the same type and material as the service gasket.
46 19 All lifting lug welds with the plate shall be ultrasonically tested over an area extending 100mm beyond the edges of the attachment welds and shall be subject
47 to 100% MT/PT and visual testing.
48 20 Vendor to furnish all required loading data for design of the vessel/skid foundation.
49 21 Vendor to provide design of anchor bolts, Supply by others
50 22 Shell and dished head shall be 100% radiographically tested and nozzle attachment welds shall be 100% radiographically tested if RT is not possible UT shall be use.
51 23 Vessel/Skid shall be provided with suitable number of lifting lugs, designed to support the erection weight of vessel with impact factor of 2.
52 24 All welding shall be carried out in accordance with approved WPS / PQR only. Only qualified welders and welding operators shall be used for welding on vessel
53 25 NDT Technicians shall be qualified to ASNT SNT TC-1A Level II or equivalent
54 26 The Centre of gravity of the package/equipment shall be indicated on G.A drawing by vendor.
55 27 Static head shall be added to design pressure.
56 28 All attachment welded to the vessel shall be of the same material & quality as the component to which it is attached including impact test requirement, if any.
57 29 All attachments shall be continuously welded. All non-pressure part (external attachment) directly welded to pressure part shall be of same material as that of pressure part.
58 30 Material chemical composition and hardness requirements shall comply with NACE MR 0175/ ISO 15156.
59 31 For Hardness, no parts of weld, Heat affected zone (HAZ) or base metal shall not exceed as per table A.1 of NACE MR0175 / ISO 15156 Part-2 for carbon steel material.
60 32 Vessel design shall consider sufficient access for inspection, cleaning and maintenance.
61 33 This data sheet shall be completed by Vendor during bid stage.
62 34 The design life for the equipment shall be 20 years.
63 35 "VTA" Vendor to Advise
64 36 Vendor to ensure that Skid supporting structure are sufficient enough to take the loads resulting from the Hydrotest pressure.
65 37 All internals shall pass through top cover/manhole ID.
66 38 Vendor to advise the requirement of AGAR probes or equivalent, to control water/emulsion interface and water concentration in the emulsion near grids. If required.
67 39 Vendor is to select wall thickness of shell and heads to withstand design pressure (internal and/or external) plus all additional loadings such as nozzle loads,
68 environmental loadings and fatigue (When Specified), wind loads, seismic loads and other loads.
69 40 Electrostatic Coalescer vessel to be designed for field hydrotest in the erected position at corroded condition and shop hydrotest in horizontal position at New & Cold condition.
70 41 Nozzle reinforcing pads shall be tested pneumatically to 1.0 barg, with soap solution on the attachment weld. This test is to be performed prior to any post weld heat
71 treatment and to the hydrostatic test.
72 42 The CEC to be installed upstream of the FWKO/Degasser in phase 1 (Design Case 1A and 1B) , in future phase 2 the CEC to be relocated and installed down stream of
73 FWKO/Degasser (design cases G1 , D2, G1+ FWKO/Degasser and G2). 2
74 43 Max H2S concentration in inlet crude is 1000 ppmw. Maximum H2S concentration in gas is 2.0 mole%.
75 44 Refer attached sheet (Page no. 5) for produced water analysis.
76 45 Vendor to design internals to meet < 10% BS&W at outlet of FWKO/degasser (Case 1A) and <15% BS&W at outlet of FWKO/Degasser (Case 1B). Refer to datasheets 2
77 KU-TWK-10-ME-DTS-0302 and KU-TWK-10-ME-DTS-0300 respectively. Stable emulsion present with 50 micron water droplets at inlet to FWKO/Degasser from upstream ESP's.
78 46 Single point power supply will be provided at the incoming terminals of control panel. Further complete distribution (including control panel & coalescer electrical equipment,
79 electrodes, transformers, cabling, etc.) covered under vendors SOWs.
80 47 Two point earthing will be provided for the package from plant main earth mat. Further complete package / each equipment with-in package earthing covered under Vendor's SOWs.
81 48 Insulation support clips for insulation attached to the equipment to be provided.
82 49 Common Electrostatic Coalescer to be designed to allow bypass of the upstream FWKO/Degasser.
83 50 All Carbon steel wetted plate material shall be HIC tested as per NACE TM0284.
84 51 Minimum acceptance criteria for HIC for sour services vessel shall apply.
85 % Maximum
Crack Length Crack Thickness Crack Sensitivity
86 Ratio (CLR) Ratio (CTR) Ratio (CSR)
87 Average per specimen 15 5 2
88 52 Vendor to confirm/specify the type of internals.
89 53 The CEC to be designed with gas balance line to utilize the FWKO/Degasser pressure control for phase 1 and pressure control of the future three phase separator during phase-2.

KU-TWK-10-ME-DTS-0304 Rev.2 Page 4 of 7

Tawke Facility Upgrade Project
DATA SHEET FOR COMMON ELECTROSTATIC COALESCER PACKAGE (15-PKG-01)

1
2 FOLLOWING SIMULATION CASES ARE CONSIDERED FOR DESIGN OF ELECTROSTATIC COALESCER
3
4 1) Case 1A: Phase 1, 25% WC, Winter Case 2
5 2) Case 1B: Phase 1, 40% WC, Winter Case 2
6 3) Case G1: Phase 2, Minimum Water Flow, Summer Case, High H2S
7 4) Case D2: Phase 1, 50% Water Flow, Winter Case, Low H2S
8 5) Case G1 + FWKO/ Degasser Bypass: Maximum Gas Case
9 6) Case G2: Phase 2, Minimum Water Flow, Winter Case, High H2S
10

11 2 2
12
DESIGN CASE CASE-1A CASE-1B CASE-G1 0 0 0
13
14 Operating Pressure Barg 4.5 4.5 5.3 5.3 5.3 5.3
15 Operating Temperature °C 30 30 90 31 90 87
16 VAPOUR
17 Mass Flowrate kg/hr 510.0 105.0 1288 186 2596 1587
18 Volumetric Flowrate MMSCFD 0.50 0.10 0.95 0.18 1.93 1.22
19 Density (@ P & T) kg/m³ 4.7 4.7 5.8 5.1 5.7 5.61
20 Viscosity cP 0.012 0.012 0.014 0.012 0.014 0.01
21 Cp/Cv - 1.280 1.280 1.212 1.301 1.213 1.22
22 Molecular Weight - 21.00 21.00 27.1 20.3 27.0 26.1
23 LIQUID HYDROCARBON
24 Mass Flowrate kg/hr 445000 356000 774916 465477 774568 775045
25 Volumetric Flowrate Act_m³/hr 500.00 400.00 916.4 523.8 915.8 914.6
26 Density (@ P & T) kg/m³ 890.00 890.00 845.7 888.6 845.7 847.4
27 Viscosity cP 13.60 13.60 3.113 13.577 3.123 3.267
28 Surface Tension dyne/cm 26.00 26.00 21.7 26.0 21.7 21.9
29 LIQUID AQUEOUS
30 Mass Flowrate kg/hr 163652 271080 66789 524512 66707 66819.8
31 Volumetric Flowrate Act_m³/hr 163.00 270.00 69.8 523.1 69.7 67.0
32 Density (@ P & T) kg/m³ 1004.00 1004.00 956.5 1002.8 956.5 959.1
33 Viscosity cP 0.80 0.80 0.311 0.775 0.311 0.323
34 Surface Tension dyne/cm 71.00 71.00 60.5 71.0 60.5 61.1
35 Water Cut % 25 40 7 50 7 7 2
36
37 PRODUCED WATER ANALYSIS:
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86

KU-TWK-10-ME-DTS-0304 Rev.2 Page 5 of 7

Tawke Facility Upgrade Project
DATA SHEET FOR COMMON ELECTROSTATIC COALESCER PACKAGE (15-PKG-01)

1 SKETCH

2 Vendor to provide preliminary Package G.A drawing along with the bid.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
KU-TWK-10-ME-DTS-0304 Rev.2 Page 6 of 7
Tawke Facility Upgrade Project
DATA SHEET FOR COMMON ELECTROSTATIC COALESCER PACKAGE (15-PKG-01)

1 VENDOR DOCUMENT REQUIREMENTS LIST

2 Sl. No. Description With Offer After PO Final Doc

3 1.0 Engineering Documents

Yes
1.01 Supplier Document List Yes Yes
4 (Prelim)
5 1.02 Engineering, Procurement and Fabrication Schedule with monthly progress report Yes monthly -
Mechanical Design Calculation for the Vessel Shell, Head, Nozzles (Including Local Load Analysis),
1.03 - 4 w.a.o. Yes
6 Support and lifting lugs, Skid structure calculation etc.
Yes
1.04 P & ID 2 w.a.o. Yes
7 (Prelim)
Yes
1.05 Package G.A drawing with Tie-in detail with allowable nozzle loads at tie-in's 2 w.a.o. Yes
8 (Prelim)
Vessel General Arrangement Drawing including Design Data, Nozzle Schedule, Allowable nozzle loads &
1.06 4 w.a.o. Yes
9 Bill of Material

10 1.07 Detail Drawings of Shell, Heads, Internals drawings, Nozzles, Supports, Platform & ladder, Skid etc. - 6 w.a.o. Yes
Yes
1.08 Equipment Datasheet 2 w.a.o. Yes
11 (Prelim)
12 1.09 Instrument Datasheet 4 w.a.o. Yes

13 1.10 Cause and Effect 4 w.a.o. Yes

14 1.11 Control Philosophy 4 w.a.o. Yes

15 1.12 Precautions for handling prior to erection - 3 w.b.d. Yes
16 1.13 Packing and Preservation Procedure - 3 w.b.d. Yes
Yes
1.14 Utility Requirements 2 w.a.o. Yes
17 (Prelim)
Yes
1.15 Electrical Load list 2 w.a.o. Yes
18 (Prelim)
19 1.16 Electrical Data Sheet (control panel, transformer, electrodes, etc.) - 2 w.a.o. Yes
Yes
1.17 Control Panel, GA, Schematic, Control & Operational Philosophy 2 w.a.o. Yes
20 (Prelim)
21 1.18 Package Cable Routing, Junction Box & Earthing Layouts - 4 w.a.o. Yes
22 1.19 Control Panel Civil Foundation Layout - 4 w.a.o. Yes
23 2.0 QA/QC Documents
Inspection and Test Plan (i.e. ITP for Package shall refer the sub-components ITP and all ITP shall be Yes
2.01 2 w.a.o. Yes
24 submitted for review and approval) (Prelim)
25 2.02 Material Test Reports - 3 w.b.d. Yes
26 2.03 WPS / PQR / Weld Map - 2 w.b.m. Yes
27 2.04 List of Welders and Welder Certification - 2 w.b.m. Yes
28 2.05 NDE Procedures (RT/UT/MT/PT etc.) - 2 w.b.m. Yes
29 2.06 NDE Reports - 1 w.b.d Yes
30 2.07 Dimensional Report - 1 w.b.d Yes
31 2.08 Hydrostatic Test Procedure - 2 w.a.o. Yes
32 2.09 Hydrostatic Test Report - 1 w.b.d. Yes
33 2.10 Painting and Coating Procedure & Reports - 2 w.a.o. Yes
34 2.11 Manufacturer Data Book / Index - 3 w.a.o. Yes
35 2.12 Shipping Documents, Transport Authorization - 1 w.b.d. Yes
36 2.13 Certificates of Origin - 3 w.b.d. Yes
37 2.14 Concession / Deviation List Yes 3 w.b.d. Yes
38 2.15 Non Conformity Records - 3 w.b.d. Yes
39 2.16 Installation, Operation & Maintenance Manual 1 w.b.d. Yes
40 2.17 Factory Acceptance Test report
41
42
43
44 w.a.o means weeks after order
45 w.b.d means week before delivery
46 w.b.m means weeks before manufacturing
47
48
49
50
KU-TWK-10-ME-DTS-0304 Rev.2 Page 7