0 ISSUE FOR DESIGN 18-08-2009 MHX ISU PNN

B ISSUE FOR BID 08-06-2009 MHX ISU PNN

A ISSUE FOR BID 27-05-2009 MHX ISU PNN
REV. DESCRIPTION DATE BY CHK. APPD.

TECHINT N°: 3411–P–SP–100005

PROJECT: PERÚ CAMISEA SECOND EXPANSION (PCSE)

TITLE:

PIPING CLASS “A1”

ASME 150#
P&P FACILITIES DEPARTMENT TECHNICAL SPECIFICATION
All the information contained in SCALE DOCUMENT N°: Revision
this document is confidential and
property of Pluspetrol, and the
totally or partial copy or -
PCSE–100–ET–C–005 0
reproduction of it is prohibited
without previous authorization. REPLACE: Page 0 of 8
DOCUMENTUM
 Puma5 - Tearg Tools PIPING CLASS PROJ: 3411 REV: 0 8/18/2009
8/18/2009 2:52:20 PM DOC: PCSE-100-ET-C-005
PERU Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: °F Pres: PSI Corr: In

Standard of design Branch Table A1

Piping class A1 ASME B31.3
Corrosion Allow 0.125
Client Reference PLUSPETROL
Welding Spec.
Service Hydrocarbons, Produced Water, Drains Temp. Press. Mod
-20.0 285.00
100.0 285.00

Base Material Carbon Steel 200.0 260.00

Applicable through
300.0 230.00 Min Max
Rating 150 LB
400.0 200.00 Temperature -20.0 400.0
Finish RF
Pressure 200.0 285.0
Heat Treatment
Control level Chgd Mod PIPE THICKNESS
Size Thk Mod
Note
1) Dimensional standards shall be in accordance with ASME B16.5 (Flanges), ASME B16.9 (Buttweld fittings), ASME B16.11 (Forged steel 1/2 S-160
fittings), and ASME B16.10 (Valves) 3/4 S-XS
2) Reducing fitting thickness shall match heavier pipewall thickness 1 S-XS
3) Socket weld ball valves must be in the open position when welded into piping to prevent damage to seating
1_1/2 S-XS
4) Valves are limited for seat and seal materials
5) Flanges larger than 24" shall be in accordance with ASME B16.47 TYPE B 2 S-XS
6) Threaded fittings must be used only for instrument connections (pressure and temperature) in non vibrating service and must be seal welded. 3 S-XS
Instruments connections shall be screwed beyond the first block valve off of process piping 4 S-XS
7) Refer to standard specification PCSE-100-ET-C-001 for design and fabrication requirements and PCSE-100-ET-C-026 TO 029 for general
6 S-STD
requirements for piping materials supply
8) Pipe shall be SAW (straight seam) with 100% of X-ray 8 S-STD
9) Stud bolts threaded entire lenght with two hexagonal semi-finished heavy nuts 10 S-STD
10) Pipe used for underground service shall be factory externally coated with at least 16 mils fusion bonded epoxy. 12 S-STD
11) All flanges and flanged ends shall have 125 to 250 AARH max. 14 S-STD
12) All gaskets, seals, seats and packing materials shall not contains any asbestos related materials
16 S-STD
13) Minimum design temperature for soft seat -20°F
14) Use gate valves above 250°F design temperature 18 S-STD
15) Socket weld piping is required in this service below 2". Threaded piping is only permitted where socket weld devices are not available. Where 20 S-STD
threaded piping is required (limited to 11/2" NPT maximum), the following shall apply 24 S-STD
a) Pipe wall thickness shall be XXS WT. for 1/2" pipe and schedule 160 for 3/4" to 11/2" 26 S-STD
b) Fitting ratings shall match those specified for socket weld fittings
16) ASME B16.5 pipe flanges and flange fittings, shall be used to derate maximum allowable working pressure for temperatures from 100°F to 30 S-XS
400°F 36 S-XS
17) Used for vents and drains only.
18) Size 4" used only actuated valves
19) Welded branch conection at 45 deg is permited only for open drains.

1
 Puma5 - Tearg Tools PIPING CLASS PROJ: 3411 REV: 0 8/18/2009
8/18/2009 2:52:21 PM DOC: PCSE-100-ET-C-005
PERU Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: °F Pres: PSI Corr: In

20) Coating of piping material (including, pipe, fittings, valves & stud bolts and nuts) shall be in accordance with the requirements of Standart
Specification No. PCSE-100-ET-X-002; Selection and Application of Protective Coatings.

2
 Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 3411 REV: 0 8/18/2009
8/18/2009 2:52:31 PM DOC: PCSE-100-ET-C-005
PERU Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: °F Pres: PSI Corr: In

Piping Class A1

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Pipe 1/2 1_1/2 ASME B36.10 PE Seamless ASTM A 106 Gr. B PIPING
Pipe 1 1_1/2 ASME B36.10 PE Seamless ASTM A 106 Gr. B Coated at See note 10 PIPING
least 16 mils
FBE
Pipe 2 12 ASME B36.10 BE Seamless API Spec 5L Gr. B Coated at See note 10 PIPING
least 16 mils
FBE
Pipe 2 12 ASME B36.10 BE Seamless API Spec 5L Gr. B PIPING
Pipe 14 36 ASME B36.10 BE Sumerged Arc API Spec 5L Gr. B SAW Straight seam See note 8 &10 PIPING
Welding 100% X-ray
& Coated at
least 16 mils
FBE
Pipe 14 36 ASME B36.10 BE Sumerged Arc API Spec 5L Gr. B SAW Straight seam See note 8 PIPING
Welding 100% X-ray
Pipe Nipple L=75mm 1/2 1/2 ASME B36.10M THDD-M npt > PE Seamless ASTM A 106 Gr. B See note 15. SCH. XXS 6Q3C89
Pipe Nipple L=100mm 1/2 1_1/2 ASME B36.10 PE Seamless ASTM A 106 Gr. B 6Q3C89
Pipe Nipple L=100mm 1/2 1/2 ASME B36.10 PE x THDD-M npt Seamless ASTM A 106 Gr. B SCH. XXS 6Q3C89
Pipe Nipple L=100mm 1/2 1/2 ASME B36.10 PE Seamless ASTM A 106 Gr. B SCH. XXS 6Q3C89
Pipe Nipple L=100mm 3/4 1_1/2 ASME B36.10 PE Seamless ASTM A 106 Gr. B SCH. 160 6Q3C89
Pipe Nipple L=100mm 3/4 1_1/2 ASME B36.10 THDD-M npt x PE Seamless ASTM A 106 Gr. B SCH. 160 6Q3C89
Swage Concentric Nipple 3/4 1_1/2 MSS SP-95 PE Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C35
1/2 1
Swage Concentric Nipple 2 3 MSS SP-95 BW x PE Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C35
1/2 1_1/2
Swage Eccentric Nipple 3/4 1_1/2 MSS SP-95 PE Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C36
1/2 1
Swage Eccentric Nipple 2 3 MSS SP-95 BW x PE Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C36
1/2 1_1/2
90° Elbow 1/2 1/2 ASME B16.11 SW-F 6000# Forged ASTM A 105 6Q2C77
90° Elbow 3/4 1_1/2 ASME B16.11 SW-F 3000# Forged ASTM A 105 6Q2C77
45° Elbow 1/2 1/2 ASME B16.11 SW-F 6000# Forged ASTM A 105 6Q2C57
45° Elbow 3/4 1_1/2 ASME B16.11 SW-F 3000# Forged ASTM A 105 6Q2C57
Coupling 1/2 1/2 ASME B16.11 SW-F 6000# Forged ASTM A 105 6Q2C25
Coupling 1/2 1/2 ASME B16.11 THDD-F npt x SW-F 6000# Forged ASTM A 105 See Note 17 6Q2C25
Coupling 3/4 1_1/2 ASME B16.11 SW-F 3000# Forged ASTM A 105 6Q2C25

3
 Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 3411 REV: 0 8/18/2009
8/18/2009 2:52:32 PM DOC: PCSE-100-ET-C-005
PERU Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: °F Pres: PSI Corr: In

Piping Class A1

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Coupling 3/4 3/4 ASME B16.11 THDD-F npt x SW-F 3000# Forged ASTM A 105 See Note 17 6Q2C25
Union 1/2 1/2 MSS SP-83 SW-F 6000# Forged ASTM A 105 6Q2C39
Union 3/4 1_1/2 MSS SP-83 SW-F 3000# Forged ASTM A 105 6Q2C39
Plug Hexagonal Head 1/2 2 ASME B16.11 THDD-M npt Forged ASTM A 105 See note 17 6Q2C19
Reducing Insert 3/4 1_1/2 MSS SP-79 SW-F 6000# Forged ASTM A 105 INS
1/2 1/2
Reducing Insert 1 1_1/2 MSS SP-79 SW-F 3000# Forged ASTM A 105 INS
3/4 1
90° Elbow Long Radius 2 36 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C80
45° Elbow Long Radius 2 36 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C59
Tee 1/2 1/2 ASME B16.11 SW-F 6000# Forged ASTM A 105 6Q3C22
Tee 3/4 1_1/2 ASME B16.11 SW-F 3000# Forged ASTM A 105 6Q3C22
Tee 2 36 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS 6Q3C22
Tee Reducing 3/4 1_1/2 ASME B16.11 SW-F 6000# Forged ASTM A 105 6Q3C24
1/2 1/2
Tee Reducing 1 1_1/2 ASME B16.11 SW-F 3000# Forged ASTM A 105 6Q3C24
3/4 1
Tee Reducing 2 36 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS 6Q3C24
1_1/2 30
Cap 1/2 1/2 ASME B16.11 SW-F 6000# Forged ASTM A 105 6Q2C21
Cap 3/4 1_1/2 ASME B16.11 SW-F 3000# Forged ASTM A 105 6Q2C21
Cap 2 36 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C21
Reducer Concentric 3 36 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C27
2 30
Reducer Eccentric 3 36 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C28
2 30
Sockolet 2 36 MSS SP-97 SW-F 6000# Forged ASTM A 105 6Q3C74
1/2 1/2
Sockolet 2 36 MSS SP-97 SW-F 3000# Forged ASTM A 105 6Q3C74
3/4 1_1/2
Thredolet 2 36 MSS SP-97 THDD-F npt 3000# Forged ASTM A 105 See note 17 6Q3C75
3/4 2

4
 Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 3411 REV: 0 8/18/2009
8/18/2009 2:52:33 PM DOC: PCSE-100-ET-C-005
PERU Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: °F Pres: PSI Corr: In

Piping Class A1

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Weldolet 6 26 MSS SP-97 BW Forged ASTM A 105 SCH. STD 6Q3C73

2 12
Weldolet 30 36 MSS SP-97 BW Forged ASTM A 105 SCH. XS 6Q3C73
2 14
Flange 1/2 1_1/2 ASME B16.5 SW-F 150 LB RF Forged ASTM A 105 6Q2C01
Flange 1/2 1_1/2 ASME B16.5 SW-F 300 LB RF Forged ASTM A 105 Optional/Alterna 6Q2C01
te flange
Flange 1 1_1/2 ASME B16.5 SW-F 150 LB RF Forged ASTM A 105 WITH JACK 6Q2C01
SCREW
Flange W.N. 2 24 ASME B16.5 150 LB RF Forged ASTM A 105 6Q2C01
Flange W.N. 2 24 ASME B16.5 150 LB RF Forged ASTM A 105 WITH JACK 6Q2C01
SCREW
Flange W.N. 2 24 ASME B16.5 300 LB RF Forged ASTM A 105 Optional/Alterna 6Q2C01
te flange
Flange W.N. 26 36 ASME B16.47-B 150 LB RF Forged ASTM A 105 WITH JACK 6Q2C01
SCREW
Flange W.N. 26 36 ASME B16.47-B 150 LB RF Forged ASTM A 105 6Q2C01
Flange W.N. 26 36 ASME B16.47-B 300 LB RF Forged ASTM A 105 Optional/Alterna 6Q2C01
te flange
Flange Blind 1/2 24 ASME B16.5 150 LB RF Forged ASTM A 105 6Q2C08
Flange Blind 26 36 ASME B16.47-B 150 LB RF Forged ASTM A 105 6Q2C08
Flange S.O. 16 24 ASME B16.5 150 LB RF Forged ASTM A 105 Optional/Alterna 6Q2C01
te flange
Flange S.O. 30 30 Manuf.s STD 150 LB RF Forged ASTM A 105 Dim. Acc. To 6Q2C01
PCSE-100-ET-
C-100 (TP-
361)
Spectacle Blinds 1 18 API 590 THRU BOLTED 150 LB RF From Plate ASTM A 285 Gr.C Thk. Acc. To 6Q2C10
PCSE-100-ET-
C-100
Spacers & Blinds 20 24 API 590 THRU BOLTED 150 LB RF From Plate ASTM A 285 Gr.C Thk. Acc. To 6Q2C13
PCSE-100-ET-
C-100
Spacers & Blinds 26 36 Ends as per ASME B16.47-B THRU BOLTED 150 LB RF From Plate ASTM A 285 Gr.C Thk. Acc. To 6Q2C13
PCSE-100-ET-
C-100
Valve Ball F.B. Floating 1/2 1_1/2 API 608 SW-F 1500 LB Forged ASTM A 105 Extended Pipes VBA1WC004 6Q1C06
WOG See note 14
Valve Ball F.B. Floating 2 4 API 6D FLG 150 LB RF Cast ASTM A 216 WCB See note 14 VBA01C022 6Q1C06

5
 Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 3411 REV: 0 8/18/2009
8/18/2009 2:52:34 PM DOC: PCSE-100-ET-C-005
PERU Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: °F Pres: PSI Corr: In

Piping Class A1

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Valve Ball R.B. Floating 1/2 1_1/2 API 608 SW-F 1500 LB Forged ASTM A 105 Extended Pipes VBA1WC001 6Q1C06
WOG See note 14
Valve Ball R.B. Floating 2 4 API 6D FLG 150 LB RF Cast ASTM A 216 WCB See note 14 VBA01C019 6Q1C06
Valve Ball R.B. Trunion 4 16 API 6D FLG 150 LB RF Cast ASTM A 216 WCB See note 14 and VBA01C021 6Q1C06
18
Valve Ball R.B. Trunion 18 24 API 6D FLG 150 LB RF Cast ASTM A 216 WCB See note 14 VBA01C020 6Q1C06
Valve Ball F.B. Trunion 6 24 API 6D FLG 150 LB RF Cast ASTM A 216 WCB See note 14 VBA01C018 6Q1C06
Valve Butterfly Wafer 3 24 API 609 150 LB RF Cast ASTM A 216 WCB See note 14 VBY01C004 6Q1C26
Valve Check Wafer 2 24 API 594 150 LB RF Cast ASTM A 216 WCB TRIM N°8 VCK01C007 6Q1C39
Valve Piston Check 1/2 1_1/2 API 602 SW-F 800 LB Forged ASTM A 105 TRIM N°8 VCP08C001 6Q1C38
Valve Gate Solid Wedge 1/2 1_1/2 API 602 SW-F 800 LB Forged ASTM A 105 TRIM N°8 VGA08C007 6Q1C01
Valve Gate Solid Wedge 2 24 API 600 FLG 150 LB RF Cast ASTM A 216 WCB TRIM N°8 VGA01C005 6Q1C01
Valve Gate Solid Wedge 26 36 ASME 16.10/ B16.47-B FLG 150 LB RF Cast ASTM A 216 WCB TRIM N°8 VGA01C005 6Q1C01
Valve Gate Knife 10 10 ASME B16.5 FLG 150 psi FF Cast ASTM A 126 Cl.B VGKC6I001 6Q1C01
CWP
Valve Globe Plug Disc 1/2 1_1/2 API 602 SW-F 800 LB Forged ASTM A 105 TRIM N°8 VGL08C004 6Q1C11
Valve Globe Plug Disc 2 10 BS 1873 FLG 150 LB RF Cast ASTM A 216 WCB TRIM N°8 VGL01C006 6Q1C11
Needle Valve 1/2 1_1/2 Manuf.s STD THDD-M npt x THDD- 3000 psi @ Forged ASTM A 105 VNE31C001 6Q1C22
F npt 150°F
Dielectric Joint (Thk = 0.125") 1/2 24 ASME B16.21 150 LB RF 125-250 Ra Gasket GLASS REINFORCED EPOXI With bolt 6Q3C95
NEMA G-10 / TEFLON® insulation
sleeving &
double
insulation and
steel washers
Gasket Flat (Thk = 2mm) 10 10 ASME B16.21 150 psi FF Gasket Asbestos Free Fiber Compound 6Q3C95
CWP
Gasket Spiral Wound 1/2 24 ASME B16.20 150 LB Gasket 304 SS / Graphite w/ ext. Ring CS 6Q3C95
zinc
Gasket Spiral Wound 1/2 24 ASME B16.20 300 LB Gasket 304 SS / Graphite w/ ext. Ring CS Optional/Alterna 6Q3C95
zinc te flange
Gasket Spiral Wound 26 36 ASME B16.20 / ASME 150 LB Gasket 304 SS / Graphite w/ ext. Ring CS 6Q3C95
B16.47-B zinc
Gasket Spiral Wound 26 36 ASME B16.20 / ASME 300 LB Gasket 304 SS / Graphite w/ ext. Ring CS Optional/Alterna 6Q3C95
B16.47-B zinc te flange
Joint for Slip-on (special) 30 30 Manuf.s STD FLG 150 LB RF JOINT
Drip Ring 1/2 12 Ends as per ASME B16.5 THRU BOLTED 150 LB RF From Plate ASTM A 285 Gr.C Dim. acc. to 6Q3C36
PCSE-100-ET-
C-100

6
 Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 3411 REV: 0 8/18/2009
8/18/2009 2:52:34 PM DOC: PCSE-100-ET-C-005
PERU Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: °F Pres: PSI Corr: In

Piping Class A1

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Object Standard of design Material Constructive characteristic Tag Default Mod

Stud Bolt + 2 Heavy Hex Nuts ASME B18.2.1/B18.2.2/B1.1 UNC<=1"& ASTM A 193 Gr.B7 - A 194 Gr.2H Both XYLAN 1311 coated (black x
8UN>1" Cl.2A/2B color)
Stud Bolt + 2 Heavy Hex Nuts (Dielectric ASME B18.2.1/B18.2.2/B1.1 UNC<=1"& ASTM A 193 Gr.B7 - A 194 Gr.2H Both XYLAN 1311 coated (black
Joints) 8UN>1" Cl.2A/2B color)

7
 Puma5 - Tearg Tools PIPING CLASS BRANCH PROJ: 3411 REV: 0 8/18/2009
8/18/2009 2:52:53 PM DOC: PCSE-100-ET-C-005
PERU Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: °F Pres: PSI Corr: In

Chgd x
Piping Class A1 Branch Table A1

36 TS Branch
B 30 TR TS S Sockolet
r 26 TR TR TS
TR Tee Reducing
a 24 TR TR TR TS
TS Tee
n 20 TR TR TR TR TS
c 18 TR TR TR TR TR TS
W Weldolet
h 16 TR TR TR TR TR TR TS
14 W TR TR TR TR TR TR TS
S 12 W W W TR TR TR TR TR TS
i 10 W W W TR TR TR TR TR TR TS
z 8 W W W W TR TR TR TR TR TR TS
e 6 W W W W W W TR TR TR TR TR TS
4 W W W W W W W W W TR TR TR TS
3 W W W W W W W W W W W TR TR TS
2 W W W W W W W W W W W W TR TR TS
1½ S S S S S S S S S S S S S S TR TS
1 S S S S S S S S S S S S S S S TR TS
¾ S S S S S S S S S S S S S S S TR TR TS
½ S S S S S S S S S S S S S S S TR TR TR TS
36 30 26 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

Run Size