A) Parameters of concrete:

Grade of Concrete :- M 60 HPC

Characteristic Strength :- 60.0 Mpa
Maximum size of aggregate :- 20 mm
Maximum Water cement ratio :- 0.4
Type of aggregate :- Crushed angular
Target Mean Strength :- 74.00 MPa
Required Workability :- 450 mm Flow
Minimum cement content :- 320 kg/cum
Fly ash content :- 90 kg/cum
Micro silica content :- 31 kg/cum
Degree of quality control :- Good
Method of concrete placing :- Pumpable
Type of Exposure :- Severe

B) BASIC DATA FOR TEMPERATURE CONTROL

1 Mix proportion of concrete by mass 1:1.42:2.04

2 Comenet content of concrete in Kg/cum 390 Kg/Cum
3 Total Coarse aggregate in concrete 1044 Kg/Cum
4 Total Fine aggregate in concrete 806 Kg/Cum
5 Total water content in concrete 148.19 Kg/Cum
6 Density of concrete 2513 Kg/Cum
7 Mean annual air temperature 27.4 *C
8 Mean summer temperature 31.5 *C
9 Mean winter Temperature (November to Feb) 21.2 *C
10 Specific heat of concrete © 850 J/Kg.*C
11 Thermal conductivity of concrete (K) 7550 J/mh*C
12 Ultimate adiabatic rise in temperature (T0) 61 *C
13 Factor m for the concrete 0.025 per hour
14 Exposer period of the lift (t) 168 Hr
15 Lift height (D) 0.9 m
16 Desired Placement temperature of concrete 19 *C
17 Temperature of ingredients of concrete at the time of mixing
a) Cement 37.8 *C
b) Coarse Aggregate' 31 *C
c) Fine Aggregate 31 *C
d) Batched mixing water 4 *C
18 Ice Percentage of mixing water 80 %
19 Permissible temperature drop NA
20 Permissible tensile stress at 10% of the compressive strength of concrete 6 Mpa
21 Cofficient of thermal expansion of concrete 4E-06 m per *C
22 Sustained modulus of elasticity of concrete (Ep) 32000
23 Restraint factor ® 1

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Calculation:
1 Determination of loss of heat from top of lift

a) Thermal diffusibility
hd²=K/Cρ 0.003 m²/ hr For Basalt rock

b) Dimention less co-efficient

D/ (4hd²t) 0.6339

c) (Cofficient m * t) 4.2

d) The value of ɳ is obtained from Fig. 1 IS 14591:1999

Value of ɳ for mt= 4.2 and D/ (4hd²t)= 0.63 0.65

d) Determinati of loss of heat from top of lift

T3=ɳ*T0 39.65

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2 The temperature drop T2 can be calculaed by the formula

a) θ0 = Placement Temperature - Atmospheric Temperature -12.5 *C

b) Dimentionless cofficient I/D/(2hd²) 0.33 From figure

c) Value of I 49.5
d) The temperature drop T2 -8.80 *C

3 Temperature drop due to heat loss q1 , is calculated by the formula:

a) θ2 = (Tp+T0-T3-T2)- Atmospheric Temperature 17.65 *C

4 b) Temperature drop due to heat loss q1, T1 3.2849 *C

5 the total temperature drop due to loss of heat from the exposed surface TL 34.14 *C
6 Evaluation of thermal stresses
a) Maximum Temperature attained by the concrete (Tp+T0-Losses) 45.86 *C
7 Thermal Stresses F= α * Ep* R *(Tp+T0-TL-Ts) 2.36 Mpa < 6 Mpa

8 Conclusion

Thermal Stresses(2.36 Mpa) are less than Tensile strength of concrete 10 % of the compresive strength in 7 days.

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 Weight of Coarse Aggregate
Sr No Grade Of Temperature of Wca*Tca Weight of fine
concrete 20 mm 10 mm Total (Wca) C/A (Tca) Aggregate (Wfa)

1 M60 570 461 1031 31 31961 904

Tp= 32.66724992709
 Weight of
Weight of free Weight of
Temperature Wfa*Tfa moisture (Wf) Wf*Tf Cement Wc*Tc
water (Ww)
of Fine (Wc) Temperature
Aggregate (Tc) of Cement (Tc)
31 28024 34.3 1063.3 390 37.5 14625 30
 .
Temperature Tw*Ww Mass of 79.6*Wi 22*(Tca*Wca+Tfa* Tc*Wc+TwWw- .22(Wca+Wfa+Wc)
of Water (Tw) ice (Mi) 79.6Wi
Wfa+Tc*Wc)

4 120 110 8756 16414.2 5989 511.5

Wf+Ww+Wi

174.3