movement fo

Shelving area/Small Sub-Inv to keep small usable items packing station material

packing table worklflow

MEZANNINE/Bigger Sub-Inv to store Bigger size Items or Parts

CHARGING STATION 1

rejected and hold material area

HDPR I

HDPR 1

HDPR2
shelving area

HDPR3

HDPR4

HDPR5

HDPR6

HDPR7

HDPR8

UC Cartnization and putaway area

 Receiving Area pallet receving and stock unpack

Receiving Door 1-2 Shelving area

Receiving Dock 1-4 1 2 3 4

movement for M
 movement for MHEs
packing station material
HDPR II

HDPR 1
packing table worklflow

HDPR2

HDPR3

HDPR4

HDPR5

HDPR7

CARTONS CARTONS CARTONS

super market 1

super market2

CHARGING STATION 1

order cancel material

SHIPPING STATION
OFFICE DOOR
bulk box storage

bulk box storage

OFFICE
 OFFICE

bulk box storage

shipping pick up door

movement for MHEs

 shelving area

Locker room/ To
keep valuable
items
movement for mhes

Waiting area for

Shipping
 shipping pick up

shipping pick up door

First vehicle comes at receiving doors.
Then we receive the items in receiving area.
Inspections are then to be done in receiving area, based on random check
Items are then unpacked after inspection and sent to UC Cartonization area UC: Unit Cartonization

STW
UC: Unit Cartonization

G.C1.R1
Location STW-Location 1
Warehouse STW-Warehouse1

STW RECEIVING SUB REC.1.1 REC.1.2

STW SHELVING SUB SHEL.1.1 SHEL.1.2
Subinventories STW MEZZANINE SUB Locactors MEZZ.1.1 MEZZ.1.2
STW HDPR RACKS SUB HDPR.1.1 HDPR.1.2
STW STAGING SUB STAG.1.1 STAG.1.2
Enter Valuation Accounts:
 Material Account: 01-000-1410-0000-000
 Outside Processing: 01-000-1450-0000-000
 Material Overhead: 01-000-1420-0000-000
 Overhead: 01-000-1430-0000-000
 Resource: 01-000-1440-0000-000
 Expense: 01-520-7530-0000-000

Enter the below information in ‘Other Accounts’ tab

 Receiving Accounts:
 Purchase Price Variance: 01-520-5210-0000-000
13 | WAREHOUSE MANAGEMENT COURSE SETUP
 Invoice Price Variance: 01-520-5220-0000-000
 Inventory AP Accrual: 01-000-2220-0000-000
 Profit and Loss Accounts:
 Sales: 01-520-4110-0000-000
 Cost of Goods Sold: 01-520-5110-0000-000
 Other Accounts:
 Deferred COGS Account: 01-520-1415-0000-000
S.no.
1

10

11

12
Put Away Rules

Directed put away directs operators to put newly received material into the most appropriate location.

fill location to maximum capacity/use any empty and partially filled locations

Direct an operator to put away an item in the same locator where other quantity of the item already resides. This minimizes it

Prohibit commingling of different items or different lots of the same item in a single locator

Avoid lot comming in a locator

Base the put away location on inspection results, the type of purchase order, or item category

You can also use the rules engine to suggest locations to put away any item anywhere within the warehouse.

new coming item to the go in warehouse free location.

imported item if comes in warehouse first time it must goes in free temporary locations.

hazardous material must go on red location with MSDS sheet.

this points also we have to consider

to put-away to an empty or partially filled location
fill the location to maximum capacity even it involves breaking a full pallet
not to ignore or use hold codes
not to Ignore or use cube capacity
check wheather to give priority to the last location used for an item
check wheather to allow inventory to be broken into multiple to locations
check wheather to consider location height when selecting a put-away location
check wheather to put-away product as close as possible to your pick line
check wheather to deactivate your directed put-away rules for selected receipts

When processing putaway, we have three layers to handle and those needs to be implemented and respected by any applicati
Define routing: where should I put away goods. Those are described below in product putaway rules
Define constraints: Compute final destination in put away according to product/location attributes and constraints. This mean
put away the product.
Define preferences: Compute final destination according to preferences, where we try as much as possible to respect a rule. T
below for example.

Put away are recommended for every location mentioned as “default destination” in a pick operation type, but should at least
The put away is currently computed once at assignation of the move. Therefore it is impossible to concatenate put away with
at confirmation time (e.g. not possible: put away on stock asks to place in zone A, then a push apply to move it to Area 2 wher
XY)

PUT AWAY (PALLET LEVEL)

For most companies the put away of stock is processed directly after receiving from a Purchase Order, LCT Shipment, GIT in or
is a pallet of product of a single SKU that must be moved into the bulk area of the warehouse or directly to the pick face. The P
movement of stock at a TrackID level from receiving directly to single destination.
PUT AWAY CONSOLIDATION

This program expects a newly received pallet with multiple SKU's in it to be moved into the warehouse to delivered to multiple
SKU pallet my be moved to each SKU's pick face location and the product packed directly into the pick face bins. Or, in some c
like stock codes typically stored together. this program shows the user where the like SKU is stored in the warehouse and the
DIRECTED PUT AWAY

Here the software uses volumetric calculations when moving stock into the bulk warehouse. The software applies any zoned s
a zone) and then finds an open location within the zone where the stock can be stored and directs the put away staff to place
Based on settings the scanner will find a completely open bin or will find another pallet with the same SKU what has sufficient
away user to place the stock in this bin. All bins can be setup with a mass tolerance and this program ensures that put way pro
TWO STAGE PUT AWAY

In larger warehouses a two stage put away is processed where the inbound pallets are moved from receiving into a marshallin
racks). A man-up or some other specialized fork truck is then directed to fetch these pallets and to place them away based on
will try to direct the put away to a marshalling bin at the end of the destination bins row. This optimizes the man-up's moveme
high raise racking.
Pick Rule for particular Storage Subinventory
Rule to pick from BULK Storage Location for Specific Customer
Rule to pick from Storage Location in FIFO Order
1 Define an employee Resource (Person) for picking
2 Define Equipment Resource (Machine) Before this we have to define an equipment item in item master
3 Define Department and Assign Resources
4 Define Standard Task Types and Associate Resources
4.1 Create Pick Task Type and Assign Resources Without equipment
4.2 Create and Assign Person and Equipment Resource to a Task Type
4.3 Create Move order Transfer Task Type and Assign Resources
4.4 Create Move order Issue Task Type and Assign Resources
4.5 Create Cycle Count Task Type and Assign Resources
4.6 Create Putaway Task Type and Assign Resources
nt item in item master