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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

Title : BLASTING AND PAINTING PROCEDURE

Project : PTTEP ARTHIT IIA – KELLOGG BROWN & ROOT ASIA PACIFIC PTE LTD.
CRANE MODEL : 6/10K - S/N 1325-26 & 200RL – S/N 1327

REV DOCUMENT HISTORY EFFECTIVE ORIGINATOR

DATE

00 Initial Release. 09-11-2005 LIM YK

01 Incorporated client’s comments 21-12-2005 LIM YK

02 Table 1 item 5 & 7 surface preparation corrected as per 11-05-2006 LIM YK

client’s comments

APPROVED BY

NAME DESIGNATION SIGNATURE DATE

PANG CHIN SIOW QA/QC MANAGER

JACK LEE PROJECT MANAGER

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

1.0 PURPOSE

1.1 The purpose of this is to provide direction for the painting preparation and inspection of the
crane components to ensure maximum prevention against corrosion in an offshore
environment.

2.0 SCOPE

2.1 This procedure covers the surface preparation, painting and inspection of all components of the
offshore crane only.

3.0 REFERENCE

3.1 CORAL – Protective Coating

3.2 AGS-13 - Protective Coating
3.3 IMM - Institute of Material Malaysia

4.0 DEFINITION

4.1 Sa 3 = White Metal

4.2 Sa2.5 = Near White Metal
4.3 St 3 = Power tool Cleaning

5.0 PROCEDURE

5.1 Coating systems shall be selected from tables as follows:

- Table 1 Coating Systems for Process Equipment and Structures.
- Table 2 Generic Coatings and Required Film Thickness.

Refer to TABLE 1 and TABLE 2

5.2 Coating systems and products other than those provided in Tables 1 and 2 may be selected only with the
approval of Favelle Favco Cranes (M) Sdn Bhd QA/QC Department.

5.3 When specifying a temperature range, the following should be considered:

1. Maximum and minimum operating temperature of the equipment.

2. Maximum temperature during equipment turn around.
3. Ambient temperature at time coating is applied.
4. Ensure coating compatibility and coating life.

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

5.4 The primer, intermediate and finish coats of any particular coatings systems shall be produced by the
same manufacturer. In maintenance painting, the coating system shall be compatible and the coating
system to be over coated shall be sound. A clearly distinguishable color contrast is required between
successive coats.

6.0 GENERAL SAFETY REQUIREMENTS

6.1 Contract shall comply with the contractual safety requirements as stated in the Contract.

6.2 It’s the painting supervisor duty to ensure that the general environment, working conditions and
equipment for its employees in all work areas shall be hazard free and safety precaution shall be taken
before work commencement. Any work injury shall be reported promptly.

6.3 Coatings materials storage, handling, mixing and application shall be conducted strictly in accordance
with paint manufacturer’s recommended procedures for insurance of personnel protection.

7.0 SURFACE PREPARATION

7.1 Surface preparation standards shown in Table 1 shall apply prior to any application of coating materials.

7.2 Measure and records weather condition-dew point, relative humidity, and steel surface temperature. No
Blasting shall be allowed if steel temperature is less than 5 deg. F above dew point.

7.3 Standards achieved- visual comparison using Pictorial Standards SIS 05-5900-1967 Class Sa 2 ½
unless Client specified.

7.4 Surface roughness of minimum 30 microns as measured by profile gauge.

7.5 No blasting to be allowed on surfaces that will be wet after blasting and before coating or steel
temperature (using Magnetic Contact Thermometer) less than 5 deg F above dew point (using Dew Point
Calculator).

7.6 Blasted steel surface should be primed within 4 hours at normal weather condition provided that no
abrupt change in weather condition.

7.7 Blasted surface left un coated overnight shall receive a complete blasting to Sa 2.5 the next day before
priming.

7.8 Oil and grease contaminated surfaces shall be solvent cleaned or degreased. Fresh water wash shall be
conducted to remove any traces of salts and degreaser prior to any hand tool, power tool or blast
cleaning. This is in accordance to Solvent-Cleaning using biodegradable water-soluble cleaner.

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

Abrasive Types Application

- Garnet (30-60) - Open blast & wet blast (open or confine space)
- Steel Grit G-40 & Steel Shot S230 - Vacuum blast & auto blast
- Sodium Bicarbonate (Maintenance - Sodium Bicarbonate (Maintenance Grade)
Grade)

For Vacuum and auto blasting using steel grit steel shot, the percentage mixtures shall be 60% steel grit
with 40% steel shot.

7.9 After blasting no coating to be applied if steel temperature is less than 5 deg. F above dew point.

8.0 APPLICATION OF COATING SYSTEMS

8.1 Coatings application shall be in accordance with approved painting procedure and painting system.

8.2 All surfaces blasted shall be primed within 4 hours . coat intervals for individual coats which comprise
the multi coat system shall be governed by manufacturer’s guidelines. All coated surfaces shall be
sanded down lightly prior to application of successive coats unless successive applications are made the
same day to an uncontaminated surface.

8.3 Verification of dry film thickness to be done using a gauge which has been calibrated against National
Bureau of Standards "Certified Coating Thickness Calibration Standards".

8.4 Coating manufacturer’s recommended or specified shelf life and pot life shall not be exceeded.

8.5 Full primer application shall be stopped three (3) inches from the blasted / un-blasted interface or areas
to be field welded.

8.6 Prior to the applicable of any coatings, all damage to previous coats shall be touched up.

8.7 Coatings found to have runs ,drips ,over spray or dry spray shall be rejected. Such coatings may be
screened or sandpaper to remove the deficiency and re sprayed to the required mil thickness.

8.8 Coatings found to be applied over spent abrasive will be rejected. The abrasive shall be removed and the
coating shall be repaired.

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

Acceptance Criteria Coating System

- 25 kg/.sq.cm Standard 3-coat system (Primer/ Epoxy / PU Topcoat.

- 20 kg / sq. cm Galvanized topcoat system – Handrails, supports, etc.

- 30 kg / sq. cm Glass flakes Coatings system – Decks surfaces and

platform.

8.9 Adhesion shall be perform in accordance to ASTM D 4541 or any equivalent Standard test method for
pull-off strength of coating using potable adhesion tester for coating total DFT above 200 microns and
shall be conducted for the primer coat and all subsequent coat, to check for intercoat bonding. Adhesion
test on final coat or complete coating system shall be conducted after curing for 7 days (min). Ensure
that the coating test areas are “cut through” to the substrate before commencement of the “pull-off”
testing. Spalling (loss of adhesion around the cutting edge) is acceptable.

8.10 For coating total DFT less then 200 microns (mainly reference to single pack coatings), the cross-cut
technique, with the use of pressure sensitive adhesive tapes onto the cut surface shall be used. The cross-
cut test shall be carried out in accordance to ASTM D3359 Standard Test Method For Measuring
Adhesion By Tape Test.

8.11 Coatings shall be removed and repainted if inspection reveals the following:

1. Coating not adhering to the surfaces to which it is applied.

2. Surface has not been properly blasted and / or cleaned.
3. Loose or scaling paint remains
4. Foreign matter (contamination) embedded into the coated surfaces.
5. Freshly coating surface is wet from rain, high humidity or low dew points
6. Previously applied coating has not cured , or
7. For any other reasons that will impair the coating performance.
This is not applicable on coating where post curing is required.

8.12 The finished paint color of all surfaces shall be according to Table 1 and Table 2.

8.13 All damaged coating systems shown on Table 1 (with the exception of inorganic zinc which shall not be
applied as subsequent coating) shall be repaired with spot and / or sweep blasting an shall be applied
original with full coat system beginning with the primer coat. Where the damaged area is small, the
following shall be applied, with QA/QC approval.

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

Rework Procedure

1. On three (3) coat systems, (i.e Zinc primer or Galvanize / HS Epoxy Mastic / Aliphatic PU) if damaged
area is less than 2 sq.m, repair with power tool cleaning (St 3) apply HS Epoxy Mastic and Finish coat
sequence.

2. For Glass flake system (or Ultra high build Coatings) where the damaged are is spot and /or less than
0.5 sq.m repair with power tool cleaning ( St 3) and apply glass flake coatings to the required DFT.

8.14 Painting for pump, motor and gearboxes.

1- To remove original paint by using paint remover/power tool
2- Wash the surface with thinner.
3- Apply surface tolerant epoxy mastic.
4- Apply topcoat with aliphatic polyurethane.

8.15 Painting for stainless steel (if required).

1- To apply pickling gel acid.
2- Use americ papers to get roughen surface 15-20 microns.
3- Apply high solid surface tolerant epoxy mastic.
4- Apply topcoat with aliphatic polyurethane.

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

TABLE 1
COATING SYSTEM FOR PROCESS EQUIPMENT AND STRUCTURES

Surface Coat Nos. of Top Coat

Service Preparation System Coating Color
New Repair (AGS-13)

1 PUMP, GEAR BOX, MOTOR SSPC- SSPC- ADD SYS 1 2 Coats MID GREEN
SP-3 SP-3 14-E-53
(St 3) (St 3)
2 CRANE STRUCTURE.
SSPC- SSPC-
Pedestal, Deck, Cabin, SYSTEM 1 3 Coats OSHA YELLOW
SP-10 SP-3
Booms, External sludge tank & (Sa 2.5) (St 3)
Others Structures)
3 CRANE STRUCTURE. SSPC- SSPC- BLACK
Winch Frame, Sheaves, Drums SP-10 SP-3 SYSTEM 1 3 Coats 00-E-53
(Sa 2.5) (St 3)
4 PLATFORM SURFACE SSPC- SSPC- 2 coats OSHA YELLOW
(Flat deck surface only) SP-10 SP-3 SYSTEM 9 Note: 1
(Sa 2.5) (St 3)
5 HANDRAILS, ROPE GUARDS SSPC- SSPC- Galv. & OSHA YELLOW
SP-1 & SP-2 SYSTEM 11 2 Coats
SP-3 (St 2)
6 MONORAIL ,LIFTING BEAM, SSPC- SSPC- BLACK (00-E-53)
HOOK BLOCK & FLY JIB SP-10 SP-3 SYSTEM 1 3 Coats /OSHA YELLOW
(Sa 2.5) (St 3)
7 HYDRAULIC OIL & DIESEL Light SSPC-
TANK Blast SP-3 ADD SYS 2 2 Coats OSHA YELLOW
(SS type 316L) (St 3)
External Only
8 SLUDGE TANK SSPC- SSPC-
INTERNAL SP-10 SP-3 SYSTEM 14 3 Coats ANY COLOR
(Sa 2.5) (St 3)

Note :

1 : Anti Skid Aluminium Oxide 20 – 30 mesh (0.85 – 0.60 mm)

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

TABLE 2
GENERIC COATINGS AND REQUIRED DRY FILM THICKNESS RANGES

SYSTEM 1

CODE GENERIC DESCRIPTION NOMINAL DFT (Microns)

1 st Coat Quick Curing Zinc Rich Ethyl Silicate 75

2 nd Coat Two-pack Epoxy Coating 150
3 rd Coat Acrylic Aliphatic Polyurethane 50
Total 275

SYSTEM 9

CODE GENERIC DESCRIPTION NOMINAL DFT (Microns)

1 st Coat Polyester Glass Flake 400

2 nd Coat Polyester Glass Flake 400
Antiskid Aluminium Oxide 20-30 mesh (0.85-0.60)
Total 800

SYSTEM 11

CODE GENERIC DESCRIPTION NOMINAL DFT (Microns)

1 st Coat Surface Tolerant High Solid Epoxy 125
2 nd Coat Acrylic Aliphatic Polyurethane 50
Total 175

SYSTEM 14

CODE GENERIC DESCRIPTION NOMINAL DFT (Microns)

1 st Coat Amine Adduct Epoxy 100
2 nd Coat Amine Adduct Epoxy 100
3 rd Coat Amine Adduct Epoxy 100
Total 300

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

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Procedure No. : FFCM-QA-10PM Rev : 02 Effective Date : 11-05-2006

ADD SYS 1

CODE GENERIC DESCRIPTION NOMINAL DFT (Microns)

1 st Coat High Solid Epoxy 150
2 nd Coat Acrylic Aliphatic Polyurethane 50
Total 200

ADD SYS 2

CODE GENERIC DESCRIPTION NOMINAL DFT (Microns)

1 st Coat High Solid Epoxy 125
2 nd Coat Acrylic Aliphatic Polyurethane 50
Total 175
Note: High Solid Epoxy should be non-inhibitive and non
Metallic pigmented.

FAVELLE FAVCO CRANES (M) SDN. BHD form : FFCM-QA-01P-02A

 PAINT SPECIFICATION / COLOUR SCHEME - CRANE SERIAL NO.: 1327 REV: 02

3 SWING JIB

HYDRAULIC OIL / 7
DIESEL TANK AVIATION 1
2 WINCH FRAME LIGHT
6 HANDRAIL SHEAVES 2
DEFLECTOR 1

2 MAIN HOIST & FLY DRUMS

LADDER 6 & GEARS
/CAGE
1 CABIN

HANDRAIL 6

AIR RECEIVER 1

3 FLY JIB
POWERPACK FRAME, 1
SIDE PANEL, ROOF 1 BOOM TOP
1 BOOM BOTTOM
1 BOOM SECTION
PUMP SPLITER 9 HOOK BLOCK 3
GEARBOX 1 LUFF CYLINDER

SLUDGE TANK 4 5 TURRET PLATFORM

(EXTERNAL)

SLUDGE TANK 8
(INTERNAL) 1 TURRET

PEDESTAL ADAPTOR 1

COMPONENTS SYSTEM 1 COMPONENTS

1 CRANE STRUCTURE. COAT PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker SYSTEM 11
TURRET, CABIN AND 1 ST COAT QUICK CURING ZINC RICH ETHYL SILICATE (Resist 86) 75 JOTUN
BOOM, PEDESTAL 2 ND COAT TWO-PACK EPOXY COATING (Penguard Classic) 150 JOTUN 6 (GALVANIZED ITEMS) CODE PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker
OTHERS STRUCTURES 3 RD COAT ACRYLIC ALIPHATIC POLYURETHANE (Hardtop AS - OSHA Yellow) 50 JOTUN HANDRAILS, LADDER, ROPE GUARDS 1 st Coat HIGH SOLID EPOXY (Jotamastic 87) 125 JOTUN
275 2 nd Coat ACRYLIC ALIPHATIC POLYURETHANE (Hardtop AS - OSHA Yellow) 50 JOTUN
175

2 WINCH FRAME, SHEAVES, DRUMS COAT PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker ADD SYS 2
1 ST COAT QUICK CURING ZINC RICH ETHYL SILICATE (Resist 86) 75 JOTUN
2 ND COAT TWO-PACK EPOXY COATING (Penguard Classic) 150 JOTUN 7 HYDRAULIC OIL / DIESEL TANK CODE PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker
3 RD COAT ACRYLIC ALIPHATIC POLYURETHANE (Hardtop AS - Black (00-E-53)) 50 JOTUN (SS TYPE 316L) - External Only 1 st Coat HIGH SOLID EPOXY (Jotamastic 87) 125 JOTUN
275 2 nd Coat ACRYLIC ALIPHATIC POLYURETHANE (Hardtop AS - OSHA Yellow) 50 JOTUN
175
NOTE : HIGH SOLID EPOXY SHOULD BE NON-INHIBITIVE AND NON METALLIC PIGMENTED
3 MONORAIL, LIFTING BEAM, COAT PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker
HOOK BLOCK, FLY JIB 1 ST COAT QUICK CURING ZINC RICH ETHYL SILICATE (Resist 86) 75 JOTUN SYSTEM 14
2 ND COAT TWO-PACK EPOXY COATING (Penguard Classic) 150 JOTUN
3 RD COAT ACRYLIC ALIPHATIC POLYURETHANE (Hardtop AS - Black (00-E-53) & OSHA 50 JOTUN 8 SLUDGE TANK CODE PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker
Yellow)
275 (INTERNAL COATING) 1 ST COAT AMINE ADDUCT EPOXY (Tankguard HB) 100 JOTUN
2 ND COAT AMINE ADDUCT EPOXY (Tankguard HB) 100 JOTUN
3 RD COAT AMINE ADDUCT EPOXY (Tankguard HB - Any Color) 100 JOTUN
4 SLUDGE TANK COAT PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker 300
(EXTERNAL) 1 ST COAT QUICK CURING ZINC RICH ETHYL SILICATE (Resist 86) 75 JOTUN
2 ND COAT TWO-PACK EPOXY COATING (Penguard Classic) 150 JOTUN ADD SYS 1
3 RD COAT ACRYLIC ALIPHATIC POLYURETHANE (Hardtop AS - OSHA Yellow) 50 JOTUN
275 9 PUMP, GEAR BOX, MOTOR CODE PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker
1 ST COAT HIGH SOLID EPOXY (Jotamastic 87) 150 JOTUN
2 ND COAT ALIPHATIC POLYURETHANE (Hardtop AS - Mid Green (14-E-53)) 50 JOTUN
SYSTEM 9 200
5 PLATFORM SURFACE
(FLOOR PLATE) CODE PAINT SCHEME : TYPE OF PAINT (BRAND NAME) & COLOUR DFT Maker
1 ST COAT POLYESTER GLASS FLAKE (Baltoflake Grey 637) 400 JOTUN
2 ND COAT POLYESTER GLASS FLAKE (Baltoflake Grey 637 - Yellow (10-E-53)) 400 JOTUN
ANTISKID ALUMINIUM OXIDE 20-30 MESH (0.85-0.60)
800

HIGH SOLID EPOXY (Jotamastic 87) - Use any color available!

Paint scheme - 1327 Rev2