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User Manual
Asia, Pacific
Kawasan Perindustrian Nilai
P.O. Box 26
71807 Nilai
Negeri Sembilan Darul Khusus
Malaysia
Telephone (+60-6)-799-2713
FAX (+60-6)-799-2407
073100 dcs
Table of Contents
Utility Programs H
Overview.............................................................H-1
Glossary of Terms
Index
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PRISM for Windows 1-1
User Manual
Introduction to PRISM4 for Windows
Chapter Overview
Chapter Overview
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Introduction to PRISM4 for Windows
Chapter Overview
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PRISM for Windows 1-3
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Introduction to PRISM4 for Windows
A Note to Experienced PRISM2 (DOS) Users
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Introduction to PRISM4 for Windows
What is the PRISM4/Microlog System?
Figure 1 - 1.
The PRISM4/Microlog System.
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The Microlog Collector/Analyzer
Figure 1 - 2.
The Microlog Portable Data Collector.
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What is the PRISM4/UCC CM20 Analysis System?
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The UCC CM20 Collector/Analyzer
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Introduction to PRISM4 for Windows
The Host Computer
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PRISM for Windows 1-9
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PRISM4 for Windows Software
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PRISM4 for Windows Software
Figure 1 - 3.
Two Graphic Displays of a PRISM4 Measurement.
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The Support Module
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Introduction to PRISM4 for Windows
The Support Module
Figure 1 - 4.
The Microlog Support Module.
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The Support Module
User Notes
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2
Installation and Setup
Figure 2 - 1.
Figure 2 - 2.
Typical Installation
Figure 2 - 3.
Figure 2 - 4.
Figure 2 - 5.
Figure 2 - 6.
PRISM4 Directory Structure.
Custom Installation
Figure 2 - 7.
Figure 2 - 8.
Figure 2 - 9.
Figure 2 - 10.
Network Installation
IMPORTANT:
Network installation should be attempted only by a
qualified network system administrator. Call SKF
Condition Monitoring Technical Support if you have
any questions regarding your network installation.
Network Requirements:
Network requirements are minimal to operate PRISM4 in
Network mode:
Ø The network operating system (Novell,
3COM, NT, Pathworks, etc.) must fully
emulate the DOS file system.
The term “DOS File System” identifies a system that
supports all DOS file attributes (Archive, Hidden, System,
Read Only, and Directory (a directory is a file with this
attribute set), and that supports the file functions supplied
by DOS (open, close, rename, delete, etc.). Also, the
network operating system (OS) must not interpret certain
characters as commands to the system. For example, some
UNIX-based networks interpret the ~ character to signal a
command to be executed by the network.
Network Performance
The network's configuration affects system performance.
Known factors that adversely affect system performance
are installation on a WAN (Wide Area Network),
installation on a 4-bit LAN, or installation on a highly
loaded LAN.
Wide Area Networks connect computers over great
distances. Data communication technology utilized in
these networks is typically slower than the type used in
modern LAN systems. This communication bottleneck
can adversely affect system performance.
Older 4-bit LAN systems do not have the performance of
modern 8 or 16 bit LAN systems. Though rarely seen
today, PRISM4 should not be installed on these types of
network systems.
Installing PRISM4 on a heavily loaded LAN system is not
recommended. System performance will generally not be
acceptable. Steps should be taken to shift the system to
another LAN system with adequate capacity.
Figure 2 - 11
Figure 2 - 12.
Figure 2 - 13.
Figure 2 - 14.
Figure 2 - 15.
Install PRISM4
• Create user names with P4ADMIN.EXE - Create one
user name for every user on the network.
• Create the appropriate icons in the PRISM4 Solutions
group window.
∗ If Lock Manager is required, add the /N
(NETBIOS) or /TCP (TCP/IP) /A:[domain
address or name] switch.
∗ Add the /U:<user name> switch, so users won’t
be confused and log on as the wrong user.
Ø Using the installation program's Create
Icon option does this automatically.
• If using the LMU/MIM driver, verify the LAN card is
installed, and write down the DIP switch setting for
the IRQ and port number (reference the Installing the
Local Area Network (LAN) section in Chapter 1 of
your PRISM4 On-Line Systems User Manual).
Figure 2 - 16.
N - Netbios
TCP - TCP/IP protocol (version 1.22 or higher)
/A:NAME - Uses Lock Manager NAME. Must be set
when using TCP/IP. Default values (lockmgr) will not
work in TCP/IP mode.
Examples:
Using the examples above, the correct PRISM4 for
Windows command line is:
1. \P4SOL\PRISM4.EXE /N
2. \P4SOL\PRISM4.EXE /N
3. \P4SOL\PRISM4.EXE /N /A:George
4. \P4SOL\PRISM4.EXE /TCP /A:123.456.78.9
or
5. \P4SOL\PRISM4.EXE /TCP
/A:joesmith.ext.abc.com
Ø Both examples 6 and 7 are functionally
equivalent. The last one is preferable if
dynamically allocated IP addresses are
used in the target system (the user should
ask his network system administrator).
PRISM4 Pro reads a P2TOPRO.CFG file (located in the
P4PRO directory) to determine which protocol is used to
communicate with Lock Manager. The format of the
ASCII configuration file is:
Line 1: /MMM
Line 2 (optional): /A:Lock.Manager.Name
Where:
/ Forward slash - must be in the first
character
MMM Mode MMM where MMM equals
N - Netbios
No Locking
Databases are single user exclusive.
Advantages: Speed, smaller more
manageable databases.
Problems: No simultaneous access to
databases.
Requirements: None.
Command Line: None.
DBPASS
Allows simultaneous database read access with one user
having write privileges.
Advantages: Does not require Lock
Manager.
Problems: Database corruption can occur
if password is used by two
users simultaneously.
Requirements: Requires a Network
Administrator to supervise
database access through
passwords. Passwords must be
set for every database directory.
Command Line: /DBPASS
NETBIOS Locking
Allows full simultaneous database access.
Advantages: Uses a stay resident program to
control access through
memory. Full simultaneous
database access that is
relatively quick.
Problems: NETBIOS is not easy to install
on some systems.
Requirements: Requires NETBIOS to be set
up by a competent Network
Administrator. Requires Lock
Manager to be installed and
running on a dedicated
computer.
Command Line: /N
TCP/IP Locking
Allows full simultaneous database access.
Advantages: Uses a stay resident program to
control access through
memory. Full simultaneous
database access that is
relatively quick.
Problems: None.
Requirements: Requires Lock Manager to be
installed and running on a
dedicated computer.
Command Line: /TCP /A:[domain address or
name]
Protocol Lock Manager Lock Manager Window PRISM4 for PRISM4 Pro
Command Line Title Windows P2TOPRO.CFG1
Command Line
None2 Not Applicable Not Applicable PRISM4 [/S] /S
Technical Support
System Settings
Use the File menu's Preferences/System option to display
the System Preferences dialog box.
Figure 2 - 17.
The System Preferences Dialog Box.
Spectrum Settings
Use the File menu's Preferences/Spectrum option to
display the Spectrum Preferences dialog box.
Figure 2 - 18.
The Spectrum Preferences Dialog Box.
Waterfall Slant
This parameter is applicable for multiple spectra displays
only. Defines the waterfall plot's lower left corner angle
(45-90 degrees) - Enter a value.
Ø 45 ° recommended for initial use.
45o sets the normal left skewed perspective.
90o places spectra in a vertical strip chart format.
Threshold %
Establishes the default placement of the Label Peaks
threshold. Enter a value as a percent of the full scale
range as established in your POINT setup for the default
Label Peaks threshold %. When the Display menu's
Label/Label Peaks option is selected, a horizontal
threshold line displays in the active spectrum plot. Only
those spectral peaks above the threshold are labeled.
Autoscale (Yes or No)
Yes automatically scales the initial amplitude axis so
the largest component is approximately 80% of full
scale.
No displays the spectrum on the same full scale
vertical axis used when it was recorded.
Palogram Angle
This parameter is applicable for multiple spectra displays
only. The internal angle at the lower left corner of the
palogram plot. Enter a value from 20 to 45.
Ø 45 degrees recommended for initial use.
Number of Orders
(not active at this time) Enter the maximum number of
orders you wish for the X-axis scale. Acceptable values
are those from 0.0 (not included) through 100.0.
Communication Settings
Communication options control data communication
between PRISM4 and the Microlog.
Use the File menu's Preferences/Communication option
to display the Communication Preferences dialog box.
Figure 2 - 19.
The Communication Preferences Dialog Box.
Figure 2 - 20.
The Display Colors Dialog Box.
Figure 2 - 21.
The Select Databases Dialog Box.
Archive database
The Archive database consists of the same POINTs as in
the Scheduled database, but contains only archived data.
The POINT Setup dialog box's Storage Depth field
determines the number of dynamic records stored for
a POINT before a FIFO (first in first out) process
begins. The Archive database allows data (older
than the FIFO queue) to be kept for an historical
record (using the Manual Archive option or, in
PRISM4 On-Line, the Automatic Archive option).
Ø PRISM4 On-Line software provides an
automatic archiving feature that allows
the latest overall, spectrum, time
domain, polar vector, orbit, and shaft
centerline data to be saved to the Archive
database file on a regular time schedule.
The archive's data type and schedule
interval are user selected.
Figure 2 - 22.
The Manual Archive Dialog Box.
Starting PRISM4
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Starting PRISM4
Figure 3 - 1.
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The Main Window
toolbar
menu bar
window frame
prompt/status line
Figure 3 - 2.
The Main Window with a Plant Hierarchy Window Displayed.
Title Bar
Identifies the PRISM4 for Windows Main window and the
current user's login name.
Ø To move a window or dialog box, drag
its title bar to a new position.
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The Main Window
Restore Button
Displays for maximized windows only. Click on
the restore button to restore the maximized
window to its original size (the size it was before
it was maximized).
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The Main Window
Menu Bar
Displays the names of PRISM4's drop-down menus. Click
on a menu name to display its drop-down menu. Click on
a menu option to select it.
Figure 3 - 3.
PRISM4 Menu Names.
Toolbar
Displays buttons that provide fast access to PRISM4's often
used procedures. Toolbar buttons change depending on
the active window type. To preview a toolbar button's
function, place the mouse pointer over the toolbar button
and read the main window's prompt/status line.
Figure 3 - 4.
Example of a PRISM4 Toolbar.
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Using Your Mouse and Keyboard
Window Frame
Used to resize the window. To resize a window,
drag and drop its window frame to the new
dimensions.
Working Area
The area in which all other PRISM4 windows appear
(Figure 3-5).
Figure 3 - 5.
Two Windows in the Working Area.
Mouse
PRISM4 for Windows is designed to be used with a two
button mouse. The left mouse button is active, the right
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Using Your Mouse and Keyboard
Keyboard Controls
Keyboard controls are provided in the event that mouse
problems develop, and to quickly select often used
features. PRISM4 observes standard Windows rules for
keyboard use. For example:
• To move from field to field, use Tab and
Shift/Tab.
• To pull down a menu, hold down Alt and type
the underlined character in the menu name.
• To select a menu option, type the underlined
character in the option name.
• To close a menu, press Esc.
Ø It is strongly recommended that you use
a mouse for PRISM4 procedures. This
manual is written for mouse procedures.
Ø For more instruction on using mouse and
keyboard procedures, reference your
Microsoft Windows User's Guide.
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Review of Standard Windows Operations
Shortcut Keystrokes
Shortcut keystrokes are provided for frequently used menu
options. PRISM4 keyboard shortcuts are displayed as key
sequences to the right of often used menu options (see
Figure 3-6).
OK and Cancel Command Buttons
In PRISM4 for Windows, dialog box OK and Cancel
command buttons appear graphically as a “green
checkmark” (OK), and a red X (Cancel).
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ellipsis
shortcut keys
dimmed
options
Figure 3 - 6.
Example of shortcut keystrokes, ellipsis, and a dimmed menu option.
Right Arrow
When selected, an option displaying a right arrow to
its right opens another menu.
Ellipsis
Some PRISM4 for Windows menu options display an
ellipsis (...) after the option name. This indicates
that a dialog box appears when the option is selected.
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Figure 3 - 7.
The POINT Setup Dialog Box.
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Figure 3 - 8.
The Exception Criteria Setup Dialog Box.
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Review of Standard Windows Operations
Figure 3 - 9.
The Machine Search Dialog Box.
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Keyboard
Use the arrow keys to scroll to the item and press ↵ Enter
to select it.
Ø Drop-down list boxes (see Figure 3-9)
initially display as a rectangular box
showing the current selection, and a
down arrow in a square box to the right.
Click on the down arrow (or on the
rectangular box) to view additional list
box choices.
Keyboard
Alt/↓↓ pulls down a drop down list box.
Option Buttons - (see Figure 3-8) A group of option
buttons display options from which only one is available at
a time.
Keyboard
Use the up and down arrow keys to select the option you
want.
Check Boxes - (see Figure 3-8) In a group of check boxes,
you may select as many options as needed.
Keyboard
Press Tab to move to the check box.
Press the SPACEBAR to select the option, press the
SPACEBAR again to toggle the selection off.
Command Buttons - (see Figures 3-7, 8, and 9) Initiate
the immediate response described on the command button.
Keyboard
Press Tab to move to the desired button.
Press ↵ Enter to initiate its action.
Ø A command button followed by an
ellipsis opens another dialog box.
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Menu Overview
Menu Overview
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Menu Overview
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Menu Overview
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Menu Overview
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PRISM4 Terminology
PRISM4 Terminology
Figure 3 - 10.
A Plant's Hierarchy List.
Database
An organized collection of data. PRISM4 organizes
machinery measurement data in hierarchical format.
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PRISM4 Terminology
Hierarchy
A plant's list of measurement POINTs organized by SETs,
sub-SETs, and machines. A hierarchy usually has three or
four organizational levels branching from the plant ID.
When setting up your PRISM4 database, you must follow
certain hierarchical rules:
• All hierarchy lists start at the plant level. Each
PRISM4 plant has its own window in which its
database items list. Only one plant per window.
• All hierarchy lists must contain a machine level from
which measurement POINTs branch.
IMPORTANT!
Measurement POINTs cannot branch from a SET,
sub-SET, or plant. They must branch from a
“machine” hierarchy item.
Plant Window
Each plant has its own window in which its organization
of SETs, machines, and POINTs lists. You may open as
many plant windows as needed. Of all open plant
windows, only one may be active at a time.
As with any window, click on a plant window to make it
the active window. With most PRISM4 operations, only
“open” POINTs listed in the “active” plant window are
acted upon.
POINT
Defines a machinery location at which measurement data
is collected and the measurement type (vibration,
temperature, SEE, etc). Each reading is taken at a
specific measurement POINT on the machine. A
descriptive POINT ID is issued for each POINT (for
example, “GAS TURBINE INLT 1HV” might specify a
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PRISM4 Terminology
Machine
The final organizational level from which all POINTs
branch.
SET
Machines may be grouped into SETs for organizational
purposes. SETs do not require data collection, they are
used to organize machines to help you locate specific
machines and POINTs quickly. Sub-SETs or machines
branch from a SET.
Sub-SETs allow you to further organize the plant's
machines and POINTs.
Sub-SETs, machines, and POINTs are affected by
any actions on their “parent” SET (for example,
delete a SET and all its sub-SETs, machines, and
POINTs are also deleted).
In the plant window, “open” plants, SETs,
sub-SETs, and machines display an open door.
“Closed” items display a closed door. To open or
close a hierarchy item, click the item's door icon.
ROUTE
A POINT collection sequence. ROUTEs are downloaded
to the Microlog to simplify and organize measurement
POINT collection.
Ø In the hierarchy list, POINTs disabled
from downloading are “lined through”.
Workspace
An individual “work area” hierarchy window created by
the user, containing a collection of user selected POINTs.
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Hierarchy List Operations
Figure 3 - 11.
A Plant's Hierarchy List.
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Hierarchy List Operations
Figure 3 - 12.
• In the Search dialog box, use the list box's scroll bar
to locate the desired machine from the alpha-numeric
list.
Ø To quickly locate an machine in a long
list, type the first letter/number of the
desired machine's name. The pointer bar
quickly locates the first machine in the
list whose name starts with the typed
letter/number. Then use the arrow keys
to locate the desired machine.
• In the list, single-click on the desired machine's name,
then click the Find command button. The selected
machine is located and highlighted in the plant's
hierarchy list.
• Click the cancel command button to close the dialog
box.
To quickly locate a SET in the hierarchy list:
• Activate (click on) the plant window for the hierarchy
item to locate, and
• Select the View menu's Set Search option. The Set
Search dialog box appears.
Ø Operations for the Set Search option are
identical to those previously described
for the Machine Search option.
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Hierarchy List Operations
Figure 3 - 13.
The Filtering Criteria Setup Dialog Box.
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Hierarchy List Operations
IMPORTANT
We strongly suggest you only use the "default"
Filtering Criteria settings file for random/one-time-
only filter efforts.
Any changes made to filter criteria settings (in the
dialog's Criteria/Settings areas) are automatically
updated to the currently selected Filtering Criteria
settings file when the filter is performed (when you
click the dialog's checkmark button). Use the
"default" settings file for random filter efforts so as
not to inadvertently update user defined Filtering
Criteria files.
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Hierarchy List Operations
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Exiting PRISM4 for Windows
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User Notes
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Building Your PRISM4 for Windows
Database
Selecting which of your machinery requires monitoring,
what measurements to perform on the selected machinery,
and how often to perform these measurements requires a
careful study of the needs of the plant. It is necessary to
know each machine's history and its response to change.
Ø If necessary, contact your SKF Condition
Monitoring representative for help with
organizing your plant's condition
monitoring program.
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Creating a Paper Copy Database
PLANT NUMBER 1
POWER GENERATION
GAS TURBINE
GT INLT 1HV
GT INLT 1VV
GT INLT 1XV
GT INLT 2HV
GT INLT 2VV
GT INLT 2XV
MAIN PUMP
WATER TREATMENT
Take time to organize your paper copy database
thoroughly. A complete and organized paper copy
database makes building your PRISM4 database much
easier. Plant, SET, machine, and POINT IDs are limited
to 20 characters maximum. When naming POINTs, it is
helpful to keep machine names and POINT identifiers in
columns (as exampled above).
Ø If you have several machines with the
same title (for example, GAS
TURBINE), use an alpha or numeric
prefix or suffix to uniquely identify one
machine only (for example, GAS
TURBINE INLT).
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Creating a New PRISM4 Database
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Creating a New PRISM4 Plant
4
• In PRISM for Windows, select the File menu's
Preferences/System options. The System
Preferences dialog box displays.
• In the Data Directory field, specify the
directory path for the new directory created to
store the new database files, and click the OK
button (green checkmark).
Ø If you use the Browse button to specify
the directory path, you must use the
Locate Database dialog's List Files of
Type drop down list box to specify a
New Database before clicking OK.
4
• You are prompted whether to have PRISM
create the new database files in the specified
directory. Confirm this prompt and the new
4
PRISM database is created.
Ø Be sure to specify the correct directory.
4
If you specify an existing PRISM
4
database directory, the existing PRISM
database is erased to create the new
database.
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Creating a New PRISM4 Plant
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Creating a New PRISM4 Plant
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Creating a New PRISM4 SET
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Adding a Machine
Adding a Machine
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Adding POINTs to a Machine
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Adding POINTs to a Machine
Figure 4 - 1.
Example of the POINT Setup Dialog Box.
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Adding POINTs to a Machine
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Adding POINTs to a Machine
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Adding POINTs to a Machine
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Adding POINTs to a Machine
“Setup” Fields
• Click on the Setup command button to display the
following POINT setup fields:
Full Scale
Enter a number to define the maximum amplitude value
(Y-axis). (In the Microlog, this default value may be
altered from the spectrum display using autorange with the
up and down arrow keys.)
Ø For SEE measurements, initially set the
Full Scale value at 100 SEEs. You may
change this value as you gain experience
with measuring SEEs.
Detection
Click on the list box to view the choices (Peak, Peak to
Peak, and RMS). Select the method of dynamic signal
detection from the list.
Input mV/EU
Enter a value for the sensitivity of the pickup to be used in
making the measurement.
Ø 100 mV/EU is used for most acceleration
sensors, 200 mV/EU for most
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Adding POINTs to a Machine
Auto Capture
Click the list box to view the choices (Off, On Overall
Alarm, Always). Determines when the Microlog
automatically records an FFT spectrum.
Off - The Microlog will never automatically collect a
spectrum.
On Overall Alarm - When either overall alarm
setpoint is exceeded (alert or danger), the Microlog
will collect an FFT spectrum.
Always - The Microlog will collect an FFT spectrum
every time a measurement is collected.
Speed
Enter the nominal machine running speed in CPM or Hz.
Lines
The spectrum's FFT resolution. Click the list box to view
the choices (note - the higher the resolution, the slower the
data collection):
100 200 400 800
1600 3200 6400 (n/a for MIM)
Storage Depth
Enter a number to establish the number of overall, spectra,
time records, and phase data to be stored for the POINT.
When the number selected is exceeded, a first-in-first-out
replacement sequence takes effect. Typically set to store 2
years data. For example: for dynamic POINTs, this
number sets the number of overalls and the number of
dynamic data elements indicated by the Save Data field
(FFT, Time, FFT & Time, FFT & Phase).
Averages
Enter the number of FFT averages to be collected (from 1
to 99). Four to six averages are adequate and are normally
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Figure 4 - 2.
The Overall Alarm Setup Fields.
Alarm Method
Determines when an alarm is registered in relation to
lower and upper alarm levels. Click the list box to view
the choices (Off, Level, In Window, Out Of Window).
Each selection displays a graphic representation of the
selected alarm type, and check and text boxes for entering
Alarm Values.
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Figure 4 - 3.
The Point Setup Dialog Box's Spectral Band Setup Fields.
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Overall Alert
The alert setpoint for overall vibration within the band.
Overall Danger
The danger setpoint for overall vibration within the band.
• To specify a band's parameters, click the mouse
pointer in the field to edit and type the new setting.
• After entering your spectral band settings, click the
checkmark button to exit the POINT Setup dialog
box and save your settings (or click the cancel button
if you wish to cancel the spectral band creation).
The Edit menu provides two menu options for assigning
spectral band setups to POINTs in the hierarchy list. One
for assigning new spectral bands to selected (highlighted)
POINT(s), and one for copying an existing POINT's
spectral band settings to selected (highlighted) POINTs.
Edit/Assign/Spectral Bands
The Edit menu’s Assign/Spectral Bands option allows
the user to create new spectral bands to assign to selected
POINTs in the hierarchy list.
To define spectral bands using the Assign/Spectral
Bands option:
• From the hierarchy list, select the POINT(s) to which
you wish to assign spectral bands, then select the Edit
menu's Assign/Spectral Bands option. The Spectral
Bands Definition dialog box displays.
• Set up the spectral bands.
Ø Refer to the "Bands" Setup Fields
section previously described.
• Click the checkmark button to assign the spectral
band settings to all POINTs selected (highlighted) in
the hierarchy list.
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Figure 4 - 4.
The Point Setup Dialog Box's FAM Setup Fields.
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Figure 4 - 5.
The Bearing Selection Dialog Box.
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Figure 4 - 6.
Selecting a Bearing Database Dialog Box.
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Figure 4 - 7.
The FAM Frequency Setup Fields.
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Figure 4 - 8.
The Select Alarms to Delete Dialog Box.
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Figure 4 - 9.
The Edit Bearing Dialog Box.
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Figure 4 - 10.
The Frequency Marker Assignment Dialog Box.
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Figure 4 - 11.
The Point Setup Dialog Box's Alarm Envelope Setup Fields.
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Figure 4 - 12.
The Point Setup Dialog Box’s Baseline Spectrum Setup Area.
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Figure 4 - 13.
The Phase “Acceptance Regions” Setup Area.
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Figure 4 - 14.
The MARLIN data manager.
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Figure 4 - 15.
MARLIN data manager MCD POINT Setup Screen.
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Figure 4 - 16.
MARLIN data manager Process POINT Setup Dialog.
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Figure 4 - 17.
MARLIN Inspection POINT Setup Dialog.
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Adding UCC (OIL) POINTs to a Machine
Figure 4 - 18.
The UCC (OIL) POINT Setup Dialog.
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Modifying POINT Setups
Full Scale
Enter a number to define the maximum amplitude value
(Y-axis) on the POINT’s trend plot display.
Units
For the POINT, specify text that appears on the trend
plot’s amplitude axis (Y-axis) and in PRISM4 reports.
UCC Test ID
This Test ID is automatically associated with the
machine’s CM20 POINTs after the POINTs are saved in
the PRISM4 database. When collecting particle count data
on this machine you will input this ID into the CM20 unit.
Ø Set Overall alert and danger alarm
levels.
Modify Setup
To modify a specific POINT's setup, change its settings in
its POINT Setup dialog box. There are multiple methods
for redisplaying a POINT's POINT Setup dialog box:
• Select the POINT in the hierarchy list, then select the
Edit menu's Modify/Setup option, or
• Select the POINT in the hierarchy list, then click the
toolbar's Information button, or
• Double-click on the POINT's Identifier in the
hierarchy list.
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Modifying POINT Setups
Modify by Attribute
The Edit menu's Modify/By Attribute function allows
you to easily change specific attributes (for example,
Identifiers, alarm values, collection schedules, etc.) for one
or more machines or POINTs. It is useful for making
similar changes to a large number of machines and
POINTs. Attributes can be edited either locally or
globally.
Local - Local changes affect only the selected item
in the dialog box's hierarchical “current settings
list”.
Global - Global changes affect all open items in the
dialog box's hierarchical “current settings list”.
WARNING:
Modify by Attribute (Global) is a very powerful
PRISM4 feature. Due to far reaching consequences,
be very careful when using this global feature.
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Figure 4 - 19.
The Modify by Attribute Dialog Box.
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Creating a New Workspace
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Creating a New Workspace
Figure 4 - 20.
The Workspace Info Dialog Box.
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Creating a New Workspace
Figure 4 - 21.
The Workspace Setup Dialog Box.
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5
Data Collection ROUTEs and Other Data
Transfer Operations
Overview
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Coded Notes
The Edit menu's Modify/Coded Notes option provides for
fast input of common observations during ROUTE data
collection.
The Microlog/PRISM4 system allows you to create a list of
notes that are automatically downloaded to the connected
Microlog with each ROUTE download. Some examples of
coded notes are:
OIL LEAK
KNOCKING
OIL SPILL (HAZARD)
NEEDS GREASE
DO FOLLOW UP
These notes are then available for selection by the
Microlog operator as he collects data for each POINT on
the ROUTE. Coded notes assigned to POINTs during
ROUTE data collection are uploaded with the collected
ROUTE and stored with their assigned POINTs in the
PRISM4 database. When the POINT's plots are displayed,
the View menu's Machine Notes option allows you to
view the POINT's assigned coded notes.
To display the Coded Notes dialog box:
• Select the Edit menu's Modify/Coded Notes option.
The Coded Notes dialog box displays the current
coded notes list.
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Figure 5 - 1.
Figure 5 - 2.
• Type the new note in the dialog's text box and select
the checkmark button to save the note.
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Figure 5 - 3.
• Edit the coded note in the dialog's text box, and select
the checkmark button to save the edited coded note.
Operator ID
(For CMVA55 Microlog versions 3.80 and newer.)
The Operator ID feature allows the analyst to list and
download operator names to a specific Microlog. These
operator names are used to track which data is collected by
specific Microlog operators.
Ø The Microlog must be “cleared” of all
data prior to downloading an edited
operator ID list. Reference this
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Figure 5 - 4.
The Edit Operator Dialog Box.
Figure 5 - 5.
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Figure 5 - 6.
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Figure 5 - 7.
The Route Info Dialog Box.
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Schedule
Sets the ROUTE's collection interval (in days, starting
from the Next Due Date).
• In the ROUTE Info dialog box, enter the new
ROUTE's setup as described above.
ROUTE Instructions
At the bottom of the ROUTE Info dialog box, a ROUTE
Instructions command button allows you to create, edit,
and store instructions relating to the ROUTE. ROUTE
Instructions are downloaded to the data collection device
along with the ROUTE, and may be viewed on the data
collection device's LCD panel.
To edit a ROUTE's Instructions:
In the ROUTE's ROUTE Info dialog box, click the
ROUTE Instructions command button. The ROUTE's
Instruction Page dialog box appears.
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Figure 5 - 8.
Example of a Route Instructions Page.
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Figure 5 - 9.
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How To Build ROUTEs
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How To Build ROUTEs
Figure 5 - 10.
The ROUTE Setup Dialog Box.
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Downloading ROUTEs To the Microlog or MARLIN
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Downloading ROUTEs To the Microlog or MARLIN
Figure 5 - 11.
The Microlog’s Transfer Screen.
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Downloading ROUTEs To the Microlog or MARLIN
Figure 5 - 12.
The MARLIN data manager's Transfer Screen.
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Downloading ROUTEs To the Microlog or MARLIN
Figure 5 - 13.
The Download ROUTE Screen.
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Downloading ROUTEs To the Microlog or MARLIN
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Figure 5 - 14.
The Status Dialog Box.
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Figure 5 - 15.
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Downloading ROUTEs To the Microlog or MARLIN
Figure 5 - 16.
The Microlog’s Transfer Screen.
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Downloading Directly from an Active Hierarchy
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Downloading Directly from an Active Hierarchy
Figure 5 - 17.
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Checking the Picolog's Status
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Downloading ROUTEs to the Picolog
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Downloading ROUTEs to the Picolog
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Uploading Data from the Microlog or MARLIN data manager
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Uploading Data from the Microlog or MARLIN data manager
Figure 5 - 18.
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Processing Uploaded Microlog or MARLIN data manager Data
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Processing Uploaded Microlog or MARLIN data manager Data
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Processing Uploaded Microlog or MARLIN data manager Data
Figure 5 - 19.
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Processing Uploaded Microlog or MARLIN data manager Data
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Processing Uploaded Microlog or MARLIN data manager Data
Figure 5 - 20.
The Exception Criteria Setup Dialog Box.
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Processing Uploaded Microlog or MARLIN data manager Data
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Processing Uploaded Microlog or MARLIN data manager Data
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Figure 5 - 21.
The Automatic Upload Report Format Dialog Box.
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Figure 5 - 22.
The Custom Column Sequence Dialog Box.
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Uploading Picolog Data
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Manual Data Transfer
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Manual Data Transfer
Figure 5 - 23.
The Manual Entry Dialog Box.
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User Notes
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Displaying Graphic Plots
Overview
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The Machine Attributes Window
Disadvantages
Not quite as quick and convenient as using the
toolbar's graphic display buttons.
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The Machine Attributes Window
Figure 6 - 1.
A Machine Attributes Window.
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The Machine Attributes Window
Command Buttons
To the right of the Data List area is the Acquired Data List
command button:
Acquired Data List - Displays the Acquired Data
List dialog box which displays POINT Setup
information, statistical information, and historical
timestamp data for selected measurement(s).
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The Machine Attributes Window
Figure 6 - 2.
A Spectral Measurement’s Acquired Data List.
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The Machine Attributes Window
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The Machine Attributes Window
Machine Notes
In the Machine Attributes window, to the right of the
machine’s download status check box, is the machine
notes command button. Click it to display the Machine
Notes dialog box.
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The Machine Attributes Window
Figure 6 - 3.
Example of a Machine Notes Dialog Box.
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The Machine Attributes Window
Scan Device
(For MARLIN data manager POINTs only)
The scan device button provides a method to determine
whether to use the MARLIN data manager’s built in
barcode scanner to identify machines for quick and easy
data collection without following a prescribed ROUTE.
Typically, this determination is made when setting up the
new machine.
When the Barcode option is selected for a specific
machine (and a barcode identification label is placed on
the machine), you are able to approach the machine at
random (not following a specific ROUTE), scan the
machine’s barcode label with the MARLIN data
manager’s built in barcode scanner, and the MARLIN data
manager automatically positions its hierarchy list pointer
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The Machine Attributes Window
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Manipulating Graphic Displays
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Single Trend Plots
Figure 6 - 4.
A Single Trend Plot with Information Area Displayed.
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Single Trend Plots
Figure 6 - 5.
Example of an Overlay Trend Plot.
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Figure 6 - 6.
Trend Plot Toolbar Buttons.
Figure 6 - 7.
The Information Area Beneath a Trend Display.
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Single Trend Plots
cursor
cursor data box
Figure 6 - 8.
A Single Cursor on a Trend Plot.
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Single Trend Plots
Zoom
Zooms in on a specified area of the active trend plot.
Although the plot's resolution is not changed, the Zoom
function helps with analysis by allowing you to closely
examine a segment of the plot.
To zoom in on a specified area of the active plot:
• Click the toolbar's Zoom button. The mouse pointer
changes to a cross-hair pointer.
• Position the cross-hair mouse pointer in the upper left
corner of the area you wish to zoom in on and click
and hold the mouse button.
• With the mouse button depressed, use drag and drop
procedures to define the area to zoom in on. A box
appears around the area.
• Release the mouse button to zoom in on the area
defined by the box.
You may repeat the above procedure to continue zooming
in.
To zoom out after zooming in:
• Click the toolbar's zoom button. The mouse pointer
changes to a cross-hair pointer.
• Click (don't drag) the cross-hair pointer anywhere
inside the zoomed plot. The plot zooms out to its
original scaling.
Next POINT
For the active trend plot, updates the trend plot to display
the machine's next hierarchical POINT of the same
POINT type.
Ø POINTs with less than two stored
measurements do not display a trend
plot.
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Single Trend Plots
Previous POINT
For the active trend plot, updates the active plot to display
the machine's previous hierarchical POINT of the same
POINT type.
Curve Fit
Applies a linear curve fit to the active trend plot,
providing a means to project the trend into the future (two
years). The Curve Fit function is also available from the
Display menu.
Ø The Display menu's Curve Fit option
acts as a toggle. To remove a curve fit
plot from the active trend plot, select the
Display menu's Curve Fit option again.
Figure 6 - 9.
Example of a Curve Fit Projection.
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Single Trend Plots
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Single Trend Plots
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Single Trend Plots
Figure 6 - 10.
A Spectrum From Trend Display.
Notice the Identical Timestamps.
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Single Trend Plots
Figure 6 - 11.
A Time Waveform From Trend Display.
Notice the Identical Timestamps.
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Single Trend Plots
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Overlay Trend Plots
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Overlay Trend Plots
Figure 6 - 12.
An Overlay Trend Plot.
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FFT Spectrum Plots
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FFT Spectrum Plots
Figure 6 - 13.
Example of an FFT Spectrum Plot
with Information Area and Cursor Displayed.
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FFT Spectrum Plots
Figure 6 - 14.
Example of Two FFT Spectra in an Overlay Plot.
Figure 6 - 15.
Spectrum Plot Toolbar Buttons.
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FFT Spectrum Plots
Figure 6 - 16.
The Information Area Beneath a Spectral Display.
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FFT Spectrum Plots
Cursor/Single
(Also available from the Display menu's Cursor/Single
option) Adds an individual cursor to the active spectrum.
You may add as many individual cursors as you wish. On
the plot, the cursor appears as a circle with a vertical line.
The vertical line helps identify the cursor location, the
circle is the cursor and indicates a specific frequency and
amplitude. Each cursor's X and Y axis data, along with
order of running speed information (and phase
information for phase spectra), display in a “cursor data
box” positioned on the plot’s right side.
FFT spectrum cursor operations are identical to those
already described for trend plots. Reference this chapter's
Trend Plots section for help with cursor operations.
Harmonic Markers
Adds a fundamental freq. cursor and a group of harmonic
markers to the displayed FFT spectrum. (Also available
from the Display menu's Cursor/Harmonic option).
Figure 6 - 17.
Harmonic Markers on an Enveloped FFT Spectrum.
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FFT Spectrum Plots
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FFT Spectrum Plots
Sideband Markers
Adds a sideband markers cursor and a group of sideband
markers to the active spectral plot.
Figure 6 - 18.
An Example of Sideband Markers on an FFT Spectrum.
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FFT Spectrum Plots
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FFT Spectrum Plots
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FFT Spectrum Plots
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FFT Spectrum Plots
Figure 6 - 19.
The Axes Setup Dialog Box.
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FFT Spectrum Plots
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FFT Spectrum Plots
Figure 6 - 20.
A Spectrum with a Band Cursor Displayed.
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FFT Spectrum Plots
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FFT Spectrum Plots
Figure 6 - 21.
An FFT Spectrum with Alarm Envelope Displayed.
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FFT Spectrum Plots
Figure 6 - 22.
An FFT Spectrum with Two Spectral Bands Displayed.
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FFT Spectrum Plots
Figure 6 - 23.
The Spectral Band Trending Dialog Box.
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FFT Spectrum Plots
Figure 6 - 24.
A Spectral Band's Peak and Overall Trends.
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FFT Spectrum Plots
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FFT Spectrum Plots
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FFT Spectrum Plots
Label
The Label option offers three sub-options:
Label Peaks - Labels peaks above a defined
threshold.
(File/Preferences/Spectrum/Threshold%)
Label Bearing Frequencies - Displays previously
assigned bearing fault frequencies and their labels.
Label Running Speed - Toggles the running speed
indicator on and off.
Figure 6 - 25.
A Spectrum with Peaks Labeled.
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FFT Spectrum Plots
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FFT Spectrum Plots
Figure 6 - 26.
The Label Frequencies Dialog Box.
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FFT Spectrum Plots
Figure 6 - 27.
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FFT Spectrum Plots
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FFT Spectrum Plots
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FFT Spectrum Plots
Figure 6 - 28.
The Set Machine Speed Dialog Box.
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Overlay FFT Spectral Plots
Y Axis as % FullScale
Select this menu option to toggle the active plot's Y-axis
scaling between Engineering Units (EU) for like variables,
or as a percentage of the displayed POINT's full scale
value.
This feature is useful on overlay plots, when analyzing
variables with widely differing full scale amplitude ranges,
such as vibration and temperature.
Baseline Spectrum
Overlays the displayed FFT spectrum with the
measurement's pre-selected baseline spectrum.
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Overlay FFT Spectral Plots
Figure 6 - 29.
Two Spectra Displayed in an Overlay Plot.
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Waterfall Plots
Waterfall Plots
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Waterfall Plots
Figure 6 - 30.
Example of a Waterfall Plot with Single Cursor Displayed.
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Waterfall Plots
Figure 6 - 31.
Waterfall Plot Toolbar Buttons.
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Waterfall Plots
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Waterfall Plots
Figure 6 - 32.
Example of a Band Cursor on a Waterfall Plot.
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Waterfall Plots
Figure 6 - 33.
A Waterfall Plot’s Extracted Overall Trend Display.
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Waterfall Plots
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Waterfall Plots
Figure 6 - 34.
A Waterfall Plot’s Extracted Frequency Trend
and Extracted Spectrum Displays.
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Waterfall Plots
Figure 6 - 35.
A Waterfall Plot’s Axes Setup Dialog Box.
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Waterfall Plots
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Multiple POINT Waterfall Plots
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Palogram Plots
Palogram Plots
Figure 6 - 36.
Example of a Palogram Plot with Single Cursor Displayed.
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Time Waveform Plots
Figure 6 - 37.
A Time Waveform Plot with Band Cursor Displayed.
Figure 6 - 38.
Time Waveform Toolbar Buttons.
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Time Waveform Plots
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Time Waveform Plots
Figure 6 - 39.
An Example of Delta Time/Frequency Cursors Displayed.
The area within the band cursor defines the portion of the
time waveform plot for which you wish to display delta
time and frequency data. The cursor data box displays
numerical delta time and frequency data for the area
within the band cursor.
Ø The two cursors that make up the band
cursor may be moved simultaneously
(drag and drop the area between the
cursors) or independently of each other
(drag and drop either cursor, or click to
activate the cursor and use → and ← or
→ and Shift/←
Shift/→ ←).
Ø To move the band cursor in very small
increments, use Ctrl right and left arrow
keys.
Indicators also display outside the band cursor (at delta
time intervals) to help display repetitious time waveform
events.
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Time Waveform Plots
P4SoundByte
With a time waveform plot displayed, the “speaker” toolbar
button launches P4SoundByte, an application new to
PRISM4 for Windows version 1.35. If the host computer
has sound capabilities, P4SoundByte allows you to hear a
recording of the vibration signal displayed in the time
waveform plot.
Ø If the Play Time (sec) setting is longer
than the recorded time waveform, the
Sound Data Waveform window displays
an extended version of the captured
waveform.
To activate P4SoundByte:
• With a time waveform plot displayed, click the
“speaker” toolbar button. The P4SoundByte program
launches.
Figure 6 - 40.
The P4SoundByte Window.
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Time Waveform Plots
Figure 6 - 41.
The Save As Dialog.
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Overlay Time Waveform Plots
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Overlay Time Waveform Plots
Figure 6 - 42.
Example of Two Time Waveform Measurements
Displayed in an Overlay Time Waveform Plot.
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Displaying Phase Information
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Displaying Phase Information
Figure 6 - 43.
A Polar Vector Plot.
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Displaying Phase Information
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Displaying Phase Information
Figure 6 - 44.
Acceptance Regions on a Polar Vector Plot.
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Displaying Phase Information
Figure 6 - 45.
Polar Vector Plot Toolbar Tools.
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A Note About Windows System Resources
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7
Generating and Printing PRISM4 Reports
Overview
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Overview
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Exception Report
Exception Report
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Exception Report
Figure 7 - 1.
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Exception Report
Exception Criteria
Permits viewing and/or changing settings in the Exception
Criteria Setup dialog box.
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Exception Report
Figure 7 - 2.
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Exception Report
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Exception Report
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Exception Report
Print Format
Permits viewing and/or changing settings in the Exception
Report Format dialog box.
Figure 7 - 3.
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Exception Report
Column Sequence
Permits viewing and/or changing settings in the Custom
Column Sequence dialog box.
Figure 7 - 4.
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Exception Report
Format Files
At the bottom of the Exception Report Setup dialog box
are command buttons that allow you to save the report's
settings (format) to a Format File for quick and easy
future selection of the same report settings.
Name Format File - changes the Format File drop down
list box to a text box, allowing you to enter a new format
file name. You'll use this name for future selection of the
format file.
Save Format File - Saves the report's format to a Format
File for future selection, naming the new format file as
described in the Format File field.
• If desired, name and save the report's settings to a new
Format File.
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Exception Report
Figure 7 - 5.
Report Control Toolbar Buttons.
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Exception Report
Figure 7 - 6.
Example of an Exception Report.
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Displaying Plots from Reports
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Last Measurement Report
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Inspection Report
Figure 7 - 7.
Inspection Report
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Inspection Report
Figure 7 - 8.
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Overdue Report
Overdue Report
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Overdue Report
Figure 7 - 9.
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Upload Report
Upload Report
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Upload Report
Figure 7 - 10.
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History Report
History Report
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ROUTE Statistics Report
Figure 7 - 11.
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ROUTE Statistics Report
Figure 7 - 12.
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SET Statistics Report
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SET Statistics Report
Figure 7 - 13.
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Database Setup Report
Figure 7 - 14.
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UCC Test ID Report
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Quick Report
Figure 7 - 15.
Quick Report
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Quick Report
Figure 7 - 16.
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Quick Report
Figure 7 - 17.
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Quick Report
From left to right, tool bar buttons at the top of the Quick
Report display allow you to:
Change the report's column sequence.
Print the entire report.
Display a fully functional Trend plot for the
highlighted POINT in the report.
Display a fully functional spectrum for the
highlighted POINT in the report (if applicable).
Display a fully functional Time Waveform plot for
the highlighted POINT in the report (if applicable).
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Appendix A
Importing / Exporting PRISM4 Data
Overview
The File menu's Import and Export options allow you to:
Export a plant's hierarchy items (including stored
measurement data) to a PRISM4 database disk file or
ASCII disk file, either of which can then be imported
into another PRISM4 database, or (with ASCII
exports) imported into a third party word-processor
or spreadsheet program for editing and reporting
purposes.
Export ROUTE or workspace hierarchy items to an
ASCII disk file, which can then be imported into
another PRISM4 database, or imported into a third
party word-processor or spreadsheet program for
editing and reporting purposes.
Export a plant's hierarchy items (including stored
measurement data) to a set of MIMOSA (Machinery
Information Management Open Systems Alliance)
Export Data (MED) files.
Import hierarchy items to a PRISM4 target database
from a previously exported PRISM4 or ASCII disk
file. MIMOSA MED files can be imported into an
ASCII export file.
The Export/Import process requires two steps.
• You first export selected hierarchy items and
measurement POINT data to a PRISM4 data file, an
ASCII data file, or a set of MIMOSA data files on a
diskette (or on your hard drive).
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Export
Export
The File menu's Export option copies but does not remove
data from the source database.
To export hierarchy items to a data file:
• Open the plant whose hierarchy items you wish to
export.
The Export dialog box offers option buttons that
determine whether Open Nodes (open hierarchy items) or
Selected Nodes (highlighted hierarchy items) in the
plant's hierarchy list are exported.
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Export
Figure A - 1.
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Importing / Exporting PRISM4 Data
Export
Export Filename
Use the text box (or the Browse command button) to enter
the full path/filename of the destination file which will
store the exported hierarchy and measurement POINT
data. For example: A:\TEMP\ASCII-01.TXT
Ø If you do not assign an extension to your
filename, PRISM4 assigns a .P4B
(PRISM4 Binary) extension for PRISM4
exports, a .P4A (PRISM4 ASCII)
extension for ASCII exports, or a .MED
(MIMOSA) extension for MIMOSA
exports.
MIMOSA Filenames
The MIMOSA export process creates a set of eleven
related MED files - 0013.MED, 0015.MED, 0018.MED,
0019.MED, 0023.MED, 0047.MED, 0056.MED,
0058.MED, 0075.MED, 0081.MED and 0083.MED.
To specify overwriting an existing set of MED files, enter
the path/filename of any of the related MED files. To
create a new set of MED files, enter the filename as
path\{prefix}.MED, where {prefix} is an optional prefix
of up to four characters. This prefix will be inserted before
each exported MED filename.
For example if you enter ‘SKF.MED’ for the MIMOSA
export filename, the resulting MED files are named:
SKF0013.MED, SKF0015.MED, SKF0018.MED,
SKF0019.MED, SKF0023.MED, SKF0047.MED,
SKF0056.MED, SKF0058.MED, SKF0075.MED,
SKF0081.MED and SKF0083.MED.
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Export
Overall
Use this check box to select whether to export overall
values for each exported measurement POINT.
Spectra
Use this check box to select whether to export spectra for
each exported measurement POINT.
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Import
Phase
Use this check box to select whether to export phase data
for each exported measurement POINT.
Time
Use this check box to select whether to export time
waveform data for each exported measurement POINT.
Machine History/Notes
Use this check box to select whether to export machine
history and machine notes data for each exported machine.
Beneath the export “data type” check boxes are two option
buttons that determine whether data is exported for:
Open Nodes
Export only open items in the item's hierarchy list.
Selected Nodes
Export items selected (highlighted) in the hierarchy list.
• After making selections in the Export dialog box,
click the checkmark button to begin the export
process. An Export Activity dialog box displays the
export's progress.
Import
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Import
Figure A - 2.
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Import
Import Filename
Use the text box (or the Browse command button) to enter
the full path/filename of the source file to be imported.
For example: A:\TEMP\MACH-1.P4B
Ø For import of MIMOSA data, specify
any file of the eleven MED files you
want to import. For example, to import a
set of MED files of the format
SKFNNNN.MED, the import filename
can be entered as either SKF0018.MED
or SKF.MED.
Overall
Use this check box to select whether to import overall
values for each imported measurement POINT.
Spectra
Use this check box to select whether to import spectra for
each imported measurement POINT.
Phase
Use this check box to select whether to import phase data
for each imported measurement POINT.
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Import
Time
Use this check box to select whether to import time
waveform data for each imported measurement POINT.
Machine History/Notes
Use this check box to select whether to import machine
history and machine notes data for each imported
machine.
Beneath the import “data type” check boxes are two option
buttons that determine whether the imported data's setups
update or append to the target database:
Update
Select when you wish to import data into an existing
database, adding data to existing POINTs and updating
(overwriting) existing hierarchy item setups with the same
name in the same hierarchy location.
Ø During an Update import, if an imported
POINT does not have an existing POINT
to overwrite, a new plant is created and
the new imported POINT is placed in the
new plant.
Append
A new plant, route or workspace is created to store the
imported hierarchy items. The new item’s hierarchy,
setups, and data are identical to the imported data's.
• After making selections in the Import dialog box,
click the checkmark button to begin the import
process. A Processing Import Data dialog box
displays the import's progress.
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General File Layout – ASCII Plant Hierarchy
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General File Layout – ASCII Plant Hierarchy
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General File Layout – Route Hierarchy
C_ONTROL_POINT
For the controlled POINT
One P_LANT_PLANT_NAME
Zero or more P_LANT_SETNODE_NAME
One P_LANT_MACHINE_NAME
One P_LANT_POINT_NAME
For the controlling POINT
One P_LANT_PLANT_NAME
Zero or more P_LANT_SETNODE_NAME
One P_LANT_MACHINE_NAME
One P_LANT_POINT_NAME
S_PEED_REFERENCE_POINT
For the destination POINT
One P_LANT_PLANT_NAME
Zero or more P_LANT_SETNODE_NAME
One P_LANT_MACHINE_NAME
One P_LANT_POINT_NAME
For the speed source POINT
One P_LANT_PLANT_NAME
Zero or more P_LANT_SETNODE_NAME
One P_LANT_MACHINE_NAME
One P_LANT_POINT_NAME
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General File Layout – Workspace Hierarchy
S_TARTLEVEL Record
One or more P_LANT_ID Records
Zero or more R_OUTE_SETNODE Records
Zero or more R_OUTE_MACHINE Records
Must have a minimum of one R_OUTE_SETNODE
Record or one R_OUTE_MACHINE Record
E_NDLEVEL Record
R_OUTE_SETNODE Record
S_TARTLEVEL Record
Zero or more P_LANT_ID Records
Zero or more R_OUTE_SETNODE Records
Zero or more R_OUTE_MACHINE Records
Must have a minimum of one R_OUTE_SETNODE
Record or one R_OUTE_MACHINE Record
E_NDLEVEL Record
R_OUTE_MACHINE Record
S_TARTLEVEL Record
Zero or more P_LANT_ID Records
One or more R_OUTE_LOGICALPOINT Records
E_NDLEVEL Record
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General Layout – MIMOSA.INI Export Configuration File
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General Layout – MIMOSA Export Data (MED) Files
DATABASE_NAME database_name
DELTA_GMT delta_value
FILTERS SITE_CODE = code
where:
‘company’ is the ASCII name of your company, i.e. SKF
CONDITION MONITORING;
‘site_name’ is the ASCII site name of your company, i.e.
San Diego Office;
‘database_id’ is your database ID number in ASCII, i.e.
1000;
‘database_name’ is the ASCII name of your database, i.e.
Demo Database;
‘delta_value’ is the ASCII number of hours plus or minus
Greenwich Mean Time (GMT) to obtain your local time;
i.e., -5.
‘code’ is the Data Universal Numbering System (D-U-N-
S) number of your location – a randomly-generated nine-
digit number assigned by Dunn & Bradstreet; i.e.,
109161307.
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General Layout – MIMOSA Export Data (MED) Files
{prefix}0013.MED File
Contains site information, including site code, company
name and site name.
{prefix}0015.MED File
Contains site database information, including database ID
and database name.
{prefix}0018.MED File
Contains process/equipment information, including
plant/route/workspace name, Machine names, and Set
names.
{prefix}0019.MED File
Contains process/equipment information, including
segment-child relationships.
{prefix}0023.MED File
Contains SKF specific information on engineering units
types.
{prefix}0047.MED File
Contains measurement setup information, including Point
information.
{prefix}0056.MED File
Contains measurement data.
{prefix}0058.MED File
Contains measurement data for non-signal processed data,
including single value header information.
{prefix}0075.MED File
Contains measurement data, including single value header
and FFT_SETUP information.
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{prefix}0081.MED File
Contains measurement data, including spectral data.
{prefix}0083.MED File
Contains measurement data, including time waveform
data.
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General Layout – MIMOSA Export Data (MED) Files
4
A - 20 PRISM for Windows
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Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
TYPE Type
UBOV Under BOV
ULFQL Use Low Frequency Unit
UN Units Name
UOUT Upper Output
USID User ID
UT Units Type
VLA1 MCC Velocity A1 Value
VLA2 MCC Velocity A2 Value
VLAR MCC Velocity Autorange
VLEN MCC Velocity Enabled
VLUN MCC Velocity Units Name
VMT Value Measure Time
WIN Window
XIR X Data is Random
Data Types
The following data types are defined in their broadest
sense. Reference comments in the record descriptions for
additional limits.
string[max size] Up to `max size' alphanumerics
enclosed in quotes
short Integer number from -32768 to
32767
long Integer number from -2147483648
to 2147483647
unsigned short Integer number from 0 to
65535
unsigned long Integer number from 0 to
4294967295
float Decimal number from 1.2e-38 to
3.4e38
date Date specified in the form
"DD-MMM-YY hh:mm:ss"
4
PRISM for Windows A - 21
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
4
A - 22 PRISM for Windows
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
UT, short
EN, short
ST, short
TR, short
LI, short
AS, short
DET, short
FSC, float
OFS, float
SEN, double
ALF, long
DAD, short
AVT, short
TACH, unsigned short
PPR, float
SANG, unsigned short
SCHD, long
OVST, short
SCST, short
PHST, short
TMST, short
LMTM, long
LMVL, float
POS, short
LOC, short
C_HANNEL
NAME, string [NODE_NAME_LENGTH]
UN, string [UNITS_NAME_LENGTH]
UT, short
EN, short
ST, short
TR, short
LI, short
AS, short
DET, short
FSC, float
4
PRISM for Windows A - 23
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Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
OFS, float
SEN, double
ALF, long
DAD, short
AVT, short
TACH, unsigned short
PPR, float
SANG, unsigned short
SCHD, long
OVST, short
SCST, short
PHST, short
TMST, short
LMTM, long
LMVL, float
POS, short
LOC, short
M_EASUREMENT
MEA, short
EN, short
S_INGLEVALUEHEADER
TMDT, date
MEA, short
UT, short
DATA, float
USID, string [USERID_LEN]
SNBR, string [SERIAL_NBR_LEN]
S_CALARALARMS
ALEN, short
ALM, short
ALDH, float
ALDL, float
ALAH, float
ALAL, float
4
A - 24 PRISM for Windows
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
F_FT_SETUP
SPNM, string [SPEED_NAME_LEN]
AUCP, short
NLNS, short
FQM, short
FLR, short
NAV, short
SPST, short
SPSC, short
STDP, short
ULFQL, short
WIN, short
MXFQ, float
MNFQ, float
LFQL, float
ORAW, float
SRAW, float
SPD, float
SPD2, float
SPDF, float
O_LS_POINT SETUP
DADN, unsigned short
DADC, unsigned short
AUR, short
SPW, short
SETT, float
BOVG, short
LBOV, float
UBOV, float
ALO, short
LOUT, unsigned short
UOUT, unsigned short
CPT, long
ICPT, short
TCAN, unsigned short
TDCL, string [TDC_LABEL_LEN]
4
PRISM for Windows A - 25
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
CGX, float
CGY, float
BCL, float
CGP, short
SHR, short
N_OTEHEADER
TMDT, date
OCOD, long
OTYP, char
NOTE, string, [Unlimited]
E_NDNOTE
S_PECTRALDATA
TMDT, date
NLNS, unsigned long
MEA, short
UT, short
ISC, short
XIR, short
FQM, short
WIN, short
NAV, short
DET, short
MNFQ, float
MXFQ, float
OFS, float
FACT, float
RPM, float
USID, string [USERID_LEN]
SNBR, string [SERIAL_NBR_LEN]
DATA, float[PNTS]
E_NDDATA
4
A - 26 PRISM for Windows
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
S_PECTRALDATA
M_OREDATA
DATA, float[PNTS]
E_NDDATA
P_HASEDATA
TMDT, date
NLNS, unsigned long
MEA, short
UT, short
ISC, short
XIR, short
FQM, short
WIN, short
NAV, short
DET, short
MNFQ, float
MXFQ, float
OFS, float
FACT, float
RPM, float
USID, string [USERID_LEN]
SNBR, string [SERIAL_NBR_LEN]
DATA, float[PNTS]
E_NDDATA
T_IMEDATA
TMDT, date
NLNS, unsigned long
MEA, short
UT, short
ISC, short
XIR, short
FQM, short
WIN, short
NAV, short
DET, short
4
PRISM for Windows A - 27
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Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
MNFQ, float
MXFQ, float
OFS, float
FACT, float
RPM, float
USID, string [USERID_LEN]
SNBR, string [SERIAL_NBR_LEN]
DATA, float[PNTS]
E_NDDATA
T_IMEDATA
M_OREDATA
DATA, float[PNTS]
E_NDDATA
E_NVELOPEALARM
EN, short
ALT, short
ALL, short
ALM, short
TMDT, date
NLNS, unsigned long
MEA, short
UT, short
ISC, short
XIR, short
FQM, short
WIN, short
NAV, short
DET, short
MNFQ, float
MXFQ, float
OFS, float
FACT, float
RPM, float
USID, string [USERID_LEN]
SNBR, string [SERIAL_NBR_LEN]
4
A - 28 PRISM for Windows
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
4
PRISM for Windows A - 29
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
M_AGPHASEALARM
EN, short
ALT, short
ALL, short
ALM, short
Repeat the following data
TWICE_MAX_POL_VEC_ORDERS
times:
ORD, float
MNMG, float
MXMG, float
MNPS, float
MXPS, float
C_MVA55_SETUP
SPDR, float
M_PCLOCATIONINFO
LTAG, string [LOCATION_TAG_LEN]
LMET, short
M_DM_SETUP
ENEN, short
ENA1, float
ENA2, float
ENAR, short
ENUN, string [UNITS_NAME_LEN]
VLEN, short
VLA1, float
VLA2, float
VLAR, short
VLUN, string [UNITS_NAME_LEN]
TMEN, short
TMA1, float
TMA2, float
TMAR, short
4
A - 30 PRISM for Windows
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Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
4
PRISM for Windows A - 31
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
S_PEED_REFERENCE_POINT
P_LANT_PLANT_NAME, string
[NODE_NAME_LENGTH]
P_LANT_SETNODE_NAME, string
[NODE_NAME_LENGTH]
P_LANT_MACHINE_NAME, string
[NODE_NAME_LENGTH]
P_LANT_POINT_NAME, string
[NODE_NAME_LENGTH]
C_ONTROL_POINT
P_LANT_PLANT_NAME, string
[NODE_NAME_LENGTH]
P_LANT_SETNODE_NAME, string
[NODE_NAME_LENGTH]
P_LANT_MACHINE_NAME, string
[NODE_NAME_LENGTH]
P_LANT_POINT_NAME, string
[NODE_NAME_LENGTH]
W_ORKSPACE
NAME, string [NODE_NAME_LENGTH]
DESC, string [NODE_DESC_LENGTH]
LUDT, unsigned long
SCHD, short
RTYP, short
FLNM, string [FILTER_FILENAME_LEN]
W_ORKSPACE _LOGICALPOINT
NAME, string [NODE_NAME_LENGTH]
W_ORKSPACE _MACHINE
NAME, string [NODE_NAME_LENGTH]
W_ORKSPACE _SETNODE
4
A - 32 PRISM for Windows
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
Field Limits
Some field values are limited beyond their type. The
following section displays legal values for these fields:
ALEN -- - This field is a bit encode field with the
following encoding:
0 Disable all alarms // 0000 0000 0000 0000
1 Enable danger low // 0000 0000 0000 0001
2 Enable alert low // 0000 0000 0000 0010
4 Enable reference // 0000 0000 0000 0100
8 Enable alert high // 0000 0000 0000 1000
16 Enable danger high //0000 0000 0001 0000
31 Enable all alarms //0000 0000 0001 1111
ALL
0 None
1 DangerLow
2 AlertLow
4 Reference
8 AlertHigh
16 DangerHigh
ALM
0 Off
1 Level
2 InWindow
3 OutOfWindow
ALT
0 None
1 Scalar
2 Envelope
4 SpecBand
8 MagPhase
4
PRISM for Windows A - 33
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Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
16 Bearing
31 TypeAll
AS
0 Logic point active low
1 Logic point active high
AUCP
0 Off
1 On Overall Alarm
2 Always
AUR
-1 Undefined
0 Off
1 On
AVT
-1 Undefined - Unknown Averaging or as yet un-
assigned
0 Normal – Use Normal Averaging
1 None - No Averaging.
2 PeakHold - Normal Averaging
3 SyncTime - Synchronous Time.
BOVG
-1 Undefined
0 Off
1 Out of Window
CGP
-1 Unknown
0 Center Position
1 Bottom Position
DAD
-1 Undefined
0 None
4
A - 34 PRISM for Windows
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
1 Microlog
2 Picolog
3 LMU
4 MIM
5 Manual
6 MPC
7 M800
8 CM20
DET
0 Peak
1 PeakToPeak
2 RMS
3 TrueRMS
4 TruePeakToPeak
5 TruePeak
6 DetectorNone
EN
0 disabled
1 enabled
FLR
0 Range0- 5Hz - 100Hz
1 Range1- 50Hz - 1KHz
2 Range2- 500Hz - 10KHz
3 Range3- 5KHz - 40KHz
4 RangeNone
FORM
0 None
1 Gauge
2 Slider
3 Bar
4 Single Select
5 Multi Select
4
PRISM for Windows A - 35
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Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
FQM
0 FixedSpan
1 Tracking
2 None
LI
0 No, this is not a logic point
1 Yes, this is a logic point
LMET
0 None
1 Barcode
2 Studid
MEA
0 PicoVibIso
1 PicoEnvAvg
2 PicoEnvPeak
3 PicoSEEs
4 Acceleration
5 AccelToVelocity
6 Velocity
7 AccelToDisplacement
8 VelToDisplacement
9 Displacement
10 VoltsAC
11 SEEs
12 EnvAccel
13 EnvVel
14 PeakHFD
15 RMS_HFD
16 Temperature
17 Pressure
18 Flow
19 RPM
20 VoltsDC
21 UserDefined
4
A - 36 PRISM for Windows
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
22 Current
23 Logic
24 LinearDisplacement
25 Counts
26 CountRate
27 Time
28 Phase
29 Overall
30 EnvelopeDangerHigh
31 EnvelopeAlertHigh
32 EnvelopeReference
33 AC_CURRENT
34 DYNAMIC_PRESSURE
35 POWER
36 POWER_FACTOR
37 EFFICIENCY
38 HUMIDITY
39 RESISTANCE_OHMS
40 RESISTANCE_MOHMS
41 SPM
42 MPC_MCC_ENV
43 MPC_MCC_VEL
44 MPC_MCCTMP
45 MPC_OP_HOURS
46 MPC_INSPECTION
47 MeasNone
SHR
-1 Unknown
0 Clockwise shaft rotation
1 Counterclockwise shaft rotation
SPSC
0 NoScale
1 Hz
2 CPM
3 RPM
4 User
4
PRISM for Windows A - 37
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
SPST
0 FFT
1 Time
2 FFT and Time
3 FFT and Phase
4 Orbit
5 FFT and Orbit
6 None
SPW
-1 Undefined
0 Internal ICP
1 External
2 Charge Converter
ST- This field is a bit encode field with the following
encoding:
0 NoMeasurement // 0000 0000 0000 0000
1 InDangerLow // 0000 0000 0000 0001
2 InAlertLow // 0000 0000 0000 0010
4 InClearCondition // 0000 0000 0000 0100
8 InAlertHigh // 0000 0000
0000 1000
16 InDangerHigh // 0000 0000 0001 0000
32 MissedInRoute // 0000 0000 0010 0000
64 InInspecNote // 0000 0000 0100 0000
128 InScalarAlarm // 0000 0000 1000 0000
256 InSpecBandPeak // 0000 0001 0000 0000
512 InSpecBandOverall // 0000 0010 0000 0000
1024 InMagPhaseAlarm // 0000 0100 0000 0000
2048 InBearingAlarm // 0000 1000 0000 0000
4096 InOverloadErr // 0001 0000 0000 0000
8192 InNeedOfUpdate // 0010 0000 0000 0000
16384 READ_ONLY // 0100 0000 0000 0000
4
A - 38 PRISM for Windows
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Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
TACH
0 None
1 Tach1
2 Tach2
3 Tach3
4 Tach4
5 Tach5
6 Tach6
7 Tach7
8 Tach8
TR
0 PicoVibIso
1 PicoEnvAvg
2 PicoEnvPeak
3 PicoSEEs
4 Acceleration
5 AccelToVelocity
6 Velocity
7 AccelToDisplacement
8 VelToDisplacement
9 Displacement
10 VoltsAC
11 SEEs
12 EnvAccel
13 EnvVel
14 PeakHFD
15 RMS_HFD
16 Temperature
17 Pressure
18 Flow
19 RPM
20 VoltsDC
21 UserDefined
22 Current
23 Logic
24 LinearDisplacement
4
PRISM for Windows A - 39
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Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
25 Counts
26 CountRate
27 Orbit
28 ShaftCenterLine
29 AC_CURRENT
30 DYNAMIC_PRESSURE
31 POWER
32 POWER_FACTOR
33 EFFICIENCY
34 HUMIDITY
35 RESISTANCE_OHMS
36 RESISTANCE_MOHMS
37 SPM
38 MPC_MCC
39 MPC_OP_HOURS
40 MPC_INSPECTION
41 MPC_MULTI_INSPECTION
42 None
ULFQL
0 Do not use lower frequency limit
1 Use lower frequency limit
2 None
UT
0 None - Unitless quantity
1 User - User defined quantity (Field UN contains
string for units)
2 SEEs - SEE technology
3 Gs - Acceleration
4 GsEnv - Enveloped acceleration
5 GHFD - HFD acceleration
6 GRmsHFD - RMS HFD acceleration
7 MMPerSec - Velocity (metric)
8 MMPerSecEnv - Enveloped vel (metric)
9 Microns - Displacement (metric)
10 InchPerSec - Velocity (English)
11 InchPerSecEnv - Env velocity (English)
4
A - 40 PRISM for Windows
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
4
PRISM for Windows A - 41
User Manual
Importing / Exporting PRISM4 Data
General Layout – MIMOSA Export Data (MED) Files
User Notes
4
A - 42 PRISM for Windows
User Manual
Appendix B
Database Conversion Utilities
4
PRISM for Windows B-1
User Manual
Database Conversion Utilities
Converting PRISM2 Data to PRISM4 Format
4
B-2 PRISM for Windows
User Manual
Database Conversion Utilities
Converting PRISM2 Data to PRISM4 Format
4
PRISM for Windows B-3
User Manual
Database Conversion Utilities
Converting PRISM2 Data to PRISM4 Format
4
B-4 PRISM for Windows
User Manual
Database Conversion Utilities
Converting PRISM2 Data to PRISM4 Format
Figure B - 1.
4
PRISM for Windows B-5
User Manual
Database Conversion Utilities
Converting PRISM2 Data to PRISM4 Format
4
B-6 PRISM for Windows
User Manual
Database Conversion Utilities
Converting PRISM2 Data to PRISM4 Format
Figure B - 2.
The Locate Source/Destination Database Dialog Box.
4
PRISM for Windows B-7
User Manual
Database Conversion Utilities
Converting PRISM2 Data to PRISM4 Format
4
B-8 PRISM for Windows
User Manual
Database Conversion Utilities
Converting PRISM2 Data to PRISM4 Format
4
PRISM for Windows B-9
User Manual
Database Conversion Utilities
Converting PRISM4 1.20 or Newer Data to Version 1.3x Format
Figure B - 3.
4
B - 10 PRISM for Windows
User Manual
Database Conversion Utilities
Converting PRISM4 1.20 or Newer Data to Version 1.3x Format
Figure B - 4.
4
PRISM for Windows B - 11
User Manual
Database Conversion Utilities
Converting PRISM4 1.20 or Newer Data to Version 1.3x Format
4
B - 12 PRISM for Windows
User Manual
Database Conversion Utilities
Converting PRISM4 1.20 or Newer Data to Version 1.3x Format
4
PRISM for Windows B - 13
User Manual
Database Conversion Utilities
Converting PRISM4 1.20 or Newer Data to Version 1.3x Format
User Notes
4
B - 14 PRISM for Windows
User Manual
Appendix C
Toolbar Tools and Important Keystrokes
Important Keystrokes
Toolbar Tools
Print
Active
Info Add Copy Display Display Window
Filter
Machine Item List Spectrum timewave
4
PRISM for Windows C-1
User Manual
Toolbar Tools and Important Keystrokes
Toolbar Tools
Print
Upload
Info Microlog Filter Display Display
Status List Spectrum timewave
Trend Plot
Print
Exclude Active
Zoom Prev. Time
Info Include Window
POINT From
Trend
Single Next Curve Spectrum Scaling
Cursor POINT Fit From Trend
4
C-2 PRISM for Windows
User Manual
Toolbar Tools and Important Keystrokes
Toolbar Tools
Spectrum Plots
Display Print
Frequency Zoom Active
Harmonic Prev. Prev.
Info Markers Window
Markers Time POINT
stamp
Single Sideband Next Next Scaling
Cursor Markers Timestamp POINT
Print
Active
Harmonic Zoom Prev. Prev.
Info Window
Markers Time POINT
stamp
Single Next Next Scaling Activate P4
Cursor Timestamp POINT SoundByte
Waterfall Plot
Print
Active
Single Extract Prev. Window
Cursor Plots POINT
4
PRISM for Windows C-3
User Manual
Toolbar Tools and Important Keystrokes
Toolbar Tools
Print
Active
Single Prev.
Window
Cursor POINT
Print
Next Current Save to
Page Page Disk
+ and -
Open and close highlighted hierarchy list items.
4
C-4 PRISM for Windows
User Manual
Toolbar Tools and Important Keystrokes
Toolbar Tools
← and Shift/→
Shift/← →
Move cursor in larger increments.
Spacebar
Excludes/Include timestamps in trend plot (for curve fit
display).
Windows Keystrokes
F1
Accesses on-line Help Index.
Ctrl/F4
Closes the active window.
Alt/F4
Closes the active Windows program.
4
PRISM for Windows C-5
User Manual
Toolbar Tools and Important Keystrokes
Toolbar Tools
User Notes
4
C-6 PRISM for Windows
User Manual
Appendix D
Microlog Detection Methods
4
PRISM for Windows D-1
User Manual
Microlog Detection Methods
True Peak Detection
DETECTION
INPUT OUTPUT Peak Pk to Pk RMS
Acceleration Acceleration Scaled from Scaled from True RMS
RMS RMS
Acceleration Velocity Scaled from Scaled from True RMS
RMS RMS
Acceleration Displacement Scaled from Scaled from True RMS
RMS RMS
Velocity Velocity Scaled from Scaled from True RMS
RMS RMS
Velocity Displacement Scaled from Scaled from True RMS
RMS RMS
Displacement Displacement True Peak True Pk to Pk True RMS
Voltage Voltage True Peak True Pk to Pk True RMS
SEE SEE True Peak True Pk to Pk True RMS
ENV/ACC ENV/ACC True Peak True Pk to Pk True RMS
ENV/VEL ENV/VEL True Peak True Pk to Pk True RMS
4
D-2 PRISM for Windows
User Manual
Appendix E
Network Administrator Options
Overview
Figure E - 1.
4
PRISM for Windows E-1
User Manual
Network Administrator Options
Adding or Deleting PRISM4 Users
Use the Edit menu's Users option to add new users to the
users list, or to delete existing users from the users list.
Ø Logging on with your user name causes
File menu Preferences settings to
default to your setup. Also, no other user
(logged in under a different user name)
may process your uploaded data.
To add or delete PRISM4 users:
• Select the Edit menu's Users option. The User Setup
dialog box appears.
4
E-2 PRISM for Windows
User Manual
Network Administrator Options
Adding or Deleting PRISM4 Users
Figure E - 2.
4
PRISM for Windows E-3
User Manual
Network Administrator Options
Assigning a System Password
4
E-4 PRISM for Windows
User Manual
Network Administrator Options
Assigning a System Password
Figure E - 3.
4
PRISM for Windows E-5
User Manual
Network Administrator Options
Assigning a System Password
4
E-6 PRISM for Windows
User Manual
Appendix F
Modem Communications
Overview
Supported Modems
Figure F - 1.
Overview
Deleting Data
Ø Your Administrator must configure this
utility before any users can access the
program. The Administrator should
refer to the Configuring the PRISM4
Data Delete Utility section at the end of
this appendix.
To delete data from your database:
• Make a backup copy of your database.
Figure G - 1.
Figure G - 2.
measurement type
drop-down list box
Figure G - 3.
Figure G - 4.
Figure G - 5.
Figure G - 6.
User Notes
Overview
BRGEXPRT.EXE
The Bearing Export (BRGEXPRT) utility is a PRISM4
Bearing BRG to ASCII Comma Separated Value (.CSV)
file converter. It has no command line parameters. It
cycles through every BRG file in the directory and creates
a corresponding CSV file.
For example: If BRGEXPRT.EXE is run in a directory
with SKF.BRG and RHP.BRG, the files SKF.CSV and
RHP.CSV are created. The CSV files have a header as the
first line and all bearing information following:
DoubleQuote = "
Comma =,
Line 1: DoubleQuote BEARING NAME
DoubleQuote Comma DoubleQuote DESC
DoubleQuote Comma DoubleQuote BPFO
DoubleQuote Comma DoubleQuote BPFI
DoubleQuote Comma DoubleQuote BSF
DoubleQuote Comma DoubleQuote FTF
DoubleQuote
BRGIMPRT.EXE
Takes the corresponding CSV file created by BRGEXPRT
and imports it into the same named BRG file (i.e.
SKF.CSV is imported into the file SKF.BRG). All
duplicate BEARING NAME records are updated and all
new BEARING NAME records are added to the BRG
database.
BTRIEVE.EXE
The database manager used for PRISM2 database
conversion (PRDBUP.EXE and DBUPDATE.EXE). Used
to read the bearing database.
DBCHECK.EXE
Checks the integrity of the database. Recommended use
is: DBCHECK -a -r1 PRISMDB > 033195.out (see
P4CHECK.BAT)
where
-a = all (full check)
-r1 = Report every one percent (shows activity while
processing)
PRISMDB = PRISM Database structure
> 033195.OUT =Output file named for the day
created.
This filename indicates check was
performed on March 31, 1995.
Type DBCHECK -H for a listing of options for this
utility.
DBFIX.EXE
Fixes several potential database problems. (see
P4FIX.BAT for recommended usage). CALL SKF
TECHNICAL SERVICES FOR ASSISTANCE IN
RUNNING THIS UTILITY!!!
Type DBFIX -H for a listing of options for this utility.
DBREV.EXE
Modified RAIMA utility used with P4PCK130.RDL to
pack (compress) PRISM4 databases. Recommended usage:
dbrev -p10 -r -c0 -x0 -a1 -i -s p4pck130.rdl [src_db]
[dest_db]
Options for this utility are:
[-s RDL_FILE] [-e "RDL_strings(s)[;RDL_string..."]
[-p#] sets the cache size (default = 48)
[-r] creates report 'old_db.REP'
[-d] stops after compilation phase (report is done
if -r)
[-q] quick option (keeps deleted records)
[-v] verbose mode (displays running status)
[-i] enables CNTL-C for quitting
[-c0 or -c1] print or not compile phase warnings/non-
fatal errors
[-x0 or -x1] print or not execute phase warnings/non-
fatal errors
[-a0 -a1] abort or not on warnings
DBUPDATE.EXE
Converts pre-1.22 PRISM2 On-Line databases to PRISM2
1.31 format. P2TOP4.EXE only converts PRISM2 1.31
databases.
INITDB.EXE
Creates and initializes an empty PRISM4 database.
USAGE: INITDB PRISMDB.
WARNING: RUNNING THIS UTILITY IN AN
EXISTING DATA DIRECTORY RESULTS IN THE
LOSS OF ALL DATA. CALL SKF TECHNICAL
SERVICES FOR ASSISTANCE IN RUNNING THIS
UTILITY!!!
KEYBUILD.EXE
Rebuilds the database key files from existing database
files. YOU SHOULD RUN KEYBUILD IMMEDIATELY
FOLLOWING DBFIX.
KEYPACK.EXE
Packs (compress) PRISM4 database key (PRISMDB.K##)
files.
LM.EXE
Lock Manager for DOS. Manages concurrent multi-user
database access.
LMW.EXE
Lock Manager for Windows. Manages concurrent multi-
user database access.
P2TOP4.EXE
Converts a DOS PRISM2 1.31 database to a PRISM4 for
Windows 1.3X database.
Converting a PRISM2 database to a PRISM4 database is a
two step process.
P4ADMIN.EXE
Adds and deletes PRISM4 users, and establishes or
changes PRISM4's password.
P4CLN130.EXE
Converts a PRISM4 for Windows 1.2X database to a
PRISM4 for Windows 1.3X database.
P4DELDAT.EXE
Deletes data from a range of POINTs based on a date
range and / or POINT value range.
P4SRV120.EXE
Used in conjunction with P4CLN130.EXE to read PRISM4
for Windows 1.20 databases.
PRDBUP.EXE
Used to convert pre-1.22 PRISM2 non On-Line databases
to PRISM2 1.22 format. P2TOP4.EXE only converts
PRISM2 1.31 databases.
REV.EXE
Original RAIMA utility used to pack (compress)
databases. Use DBREV.EXE to compress PRISM4
databases.
WCONSOLE.EXE
Utility used to view Lock Manager activity from another
station.
User Notes
4
PRISM for Windows Index - 1
User Manual
geometry 4-40 attended host 5-15
identifier 4-37 hard-wired 5-15
label 4-37 control menu box 3-4
label frequencies 6-50 conversion
manufacturer 4-32 data B-1, B-9
model no. 4-33 icon B-3, B-10
name 4-33 log B-8
setup 4-28 co-processor 2-1
both 5-38 copy hierarchy items 3-34, 3-35
BPFI 4-33 drag and drop 3-36
BPFO 4-33 create icons 2-14
brute force 5-32 create menu 3-16
BSF 4-33 criteria 5-35
BW, bandwidth 4-34, 4-37 current color palette 2-52
cursor
C band 6-40, 6-61, 6-64, 6-71
color 2-53
cancel command button 3-8 data box 6-18
center frequency 4-45 data box 6-18
check boxes 3-13 delete 6-19
clear speed reference 4-19 harmonic 6-33
clear, MARLIN data manager 5-21 movement C-5
clear, microlog 5-21 moving to another plot 6-28
coded notes 5-3 data box 6-18
collector routes 5-21 placement 6-19
color settings 2-52 sideband 6-35
column sequence 5-35, 5-40, 7-9 single 6-17, 6-33, 6-60, 6-64, 6-
com port 2-51 79
command buttons 3-13 curve fit 6-21
command, modem 2-51
communication settings 2-50
D
configure, MARLIN data manager
5-22 DAD 1-10, 4-11
configure, microlog 5-22 DAD setup
connecting MARLIN data manager attribute group 4-76
5-17 data
connecting microlog 5-16 delete G-1
connection data acquisition device See DAD
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PRISM for Windows Index - 3
User Manual
envelope, alarm 4-14, 4-42, 6-42 assigning a single frequency 4-41
enveloping 4-12 Fc 4-34, 4-37
(acc) 4-12 fft setup, attribute group 4-76
(vel) 4-12 fft spectrum 6-29
error messages 6-83 display menu tools 6-39
event log 3-18 harmonic markers 6-33
exception criteria 7-5 overlay 6-30, 6-56
exception criteria setup 4-49, 6-43, saving 4-16
6-80, 7-5 sideband markers 6-35
a1 and a2 alarm 5-36, 7-6 toolbar 6-31
percent change alarm 5-38, 7-7 file menu 3-14
phase angle alarm 5-36, 7-6 import points A-6
project alarm 5-36, 7-6 filter 3-30
spectral band alarms 7-7 criteria 3-30, 3-33
spectral banding alarm 5-37 filter criteria
spectrum envelope alarm 5-36, 7- deleting settings file 3-34
6 storing settings file 3-34
statistic alarm 5-37, 7-7 filter hierarchy 3-30
exception criteria setup screen 5- fixed span 4-16, 4-17
38, 7-8 flat top 4-17
exception report 5-35, 7-3, 7-22 force spectrum collection 5-19, 5-
exclude/include 6-22, C-5 29
exiting 3-41 form type 4-62
export format 5-38
data A-1, A-2 format file 5-34, 5-41, 7-4
data type A-5 save 5-41
filename A-4 frange, bearing 4-37
historical data range A-5 free RAM 5-21
machine history/notes A-6 frequency
extract function 6-61, 6-64 fault 4-28
extracted spectrum 6-63, 6-65 frequency marker 4-41
extracted trend 6-63 frequency markers 6-37
data box 6-53
F frequency scale 2-46
frequency type 4-16
FAM data 2-49 FTF, fundamental train frequency
FAM Data initially 2-49 4-33
fault frequencies 4-28, 6-53 full scale 4-15
4
PRISM for Windows Index - 5
User Manual
K machine notes 6-10
machine search 3-28
keyboard controls 3-7 mag/phase alarms 6-79
keystrokes, important C-5 main window 3-3
keystrokes, shortcut 3-7 manual archive 2-55, 3-14
manual data transfer 5-43
L manual entry 5-43
marker, frequency 4-41
label 6-48
markers, frequency 6-37
label bearing frequencies 6-50
data box 6-53
label frequencies 6-51
MARLIN
label peaks 2-48, 6-49
alarms 4-58
label running speed 6-53
condition detector 4-52, 4-56
label, bearing 4-37
data manager 4-54
label, bearing frequency 4-36
form type 4-62
last measurement report 5-35, 7-
inspection POINT 4-65
15, 7-22
process point 4-60
level, alarm 4-21
quick connect 4-58
linear scaling 2-49, 6-39
quick connect stud 4-53
lines 4-18
temperature measurement 4-56
link speed reference 4-19
transfer 5-22
list boxes 3-12
vibration measurement 4-56
local, attribute change 4-72
MARLIN data manager
location method 4-58, 4-62
clearing 5-20
location tag 4-59
connection 5-17
logarithmic scaling 2-49, 6-39
free RAM 5-21
logic setup, attribute group 4-76
internal status 5-21
login E-2
status 5-20
low freq. limit 4-16
upload 5-30
version 5-21
M MARLIN system 4-52
machine 3-23 maximize button 3-4
adding 4-8 maximum frequency, band 4-25
attributes 4-8 MCD 4-52
identification tag 6-13 measurement type, changing 6-47
location method 6-13 memory 6-83
machine attributes 6-5 menu bar 3-5
machine history/notes A-6, A-9 microlog 1-5, 1-6
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PRISM for Windows Index - 7
User Manual
fft spectral plots 6-56 open 4-6
time waveform 6-75 plant list 6-2
trend plot 6-27 point 3-23
adding 4-9
P alarm envelope 4-14, 4-42
baseline spectrum 4-14, 4-47
P4soundbyte 6-73 bearing setup 4-14, 4-28
palogram 6-69 description 4-11
angle 2-48 disabled 4-11
paper copy database 4-1 download enabled 4-11
parity 2-51 export A-1, A-2
peak 4-15, 5-37 graphic display 6-1
peak alert, band 4-25 hierarchy level 4-9
peak danger, band 4-25 id 4-2
peak-to-peak 4-15 identifier 4-11
percent change alarm 5-38, 7-7 import A-1
% full scale 5-38, 7-8 info 6-32
percent 5-38, 7-8 next 6-20, 6-38
phase 4-14, 4-49, 6-4 phase setup 4-14
acceptance regions 4-50 previous 6-21, 6-38
angle 4-49 scalar alarms 4-14, 4-20
at cursor 6-33 setup 4-15
display 6-77 setup options 4-13
order 4-51 spectral bands 4-14, 4-23
saving 4-16 speed 4-18
set harmonic 6-79 type 4-12
phase angle alarm 5-36, 7-6 point setup dialog box 4-9
picolog point type
connection 5-28 inspection 4-65
transfer 5-27 mcd 4-56, 4-57
upload 5-41 process 4-60
picolog setup, attribute group 4-76 points downloaded 5-21
plant 3-23 points with notes 5-35, 7-21
attributes 4-6 polar vector
creating 4-4 alarms 6-79
description 4-6 asterisk 6-78
enable 4-6 display 6-77
name 4-6 toolbar 6-81
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PRISM for Windows Index - 9
User Manual
running speed 6-49, 6-53 skfm info
indicator 6-53 total number of points 5-21
label 6-53 slider 4-62
sound byte 6-71, 6-73
S source database B-3, B-5
spectra 6-4
save data 4-14, 4-16, 4-49 spectral band
scalar alarms 4-14, 4-20 alarm indicators 5-37, 7-7
attribute group 4-75 spectral band alarms 4-23, 6-44, 6-
scaling 6-26, 6-38, 6-66, 6-80 53, 7-7
scaling, lin/log 2-49 assign 4-27
scan device 6-12, 6-13 clear 4-28
scan machine 6-12 deleting 4-27
schedule 4-13 spectral banding alarm 5-37
route 5-9 spectral bands
scheduled database 2-54 trending 6-45
search 3-28 spectrum
SEE 4-15 baseline 4-14
select database 2-54 envelope alarm 6-43
select plant 4-6 from trend 6-23
button 4-5 spectrum envelope alarm 4-42, 5-
selected nodes 7-5, 7-31 36, 7-6
set 3-24 spectrum settings 2-47
create 4-7 spectrum, baseline 4-47
set harmonic 6-79 speed 4-18
set machine speed 6-55 speed label initially 2-49
set search 3-29, 3-30 speed point id 4-19
set speed 6-53 speed ratio 4-20
set statistics report 7-25 speed tagging 4-19
setup, point 4-13 spread type 4-45
shaft centerline 3-17, 6-4 spreading % 4-45
shortcut keystrokes 3-7 standard database B-7
sideband markers 6-35 standard dev 5-37, 7-7
signal detection D-1 start frequency 4-16
simultaneous database access statistic alarm 5-37, 7-7
/dbpass switch 2-22 min overalls 5-37, 7-7
single cursor 6-33, 6-60, 6-64, 6- standard dev 5-37, 7-7
79 status
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PRISM for Windows Index - 11
User Manual
utility programs H-1 window menu 3-21
window, point type 4-17
V working area 3-6
workspace 3-24
version 5-21 add 4-80
video driver 2-1 creating 4-76
view menu 3-16 delete 4-80
description 4-77
W open 4-79
setup 4-79
waterfall 6-58 workspace info dialog box 4-76
multiple point plots 6-68 workspace name 4-77
slant 2-48
toolbar 6-59, 6-67
web site 2-2 Y
wildcard characters 4-75 y axis as % full scale 6-27, 6-56
window 4-17 y-scale, (lin/log) 2-49
flat top 4-17
frame 3-6
Z
Hanning 4-17
uniform 4-17 zero offset 4-63
zoom 6-20, 6-37