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DOI 10.1007/s11746-014-2451-0
ORIGINAL PAPER
F. R. van de Voort
Received: 29 October 2013 / Revised: 27 January 2014 / Accepted: 28 February 2014 / Published online: 24 April 2014
Ó AOCS 2014
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926 J Am Oil Chem Soc (2014) 91:925–933
The residual acetic anhydride is converted into acetic The carbamate formed in the reaction shown in Eq. (5)
acid by adding an excess of water. Then, the amount of is quantified by titration with tetrabutylammonium
acetic anhydride not consumed by the esterification reac- hydroxide (Bu4N?OH-), commonly referred to as TAB:
tion can be determined by titrating with standardized KOH
solution, giving the sample titer:
Bu4N+OH- H2O
KOH
Sample Titer
+ H2O 2 H
(ml KOH) ð3Þ Carbamate TAB Carbamate- TAB Salt
The difference in titer between the blank and the test ð7Þ
sample reflects the net acidity consumed by the sample, This same reaction is used to destroy residual TSI by
expressed in mg KOH/g of sample. However, functional quenching it with an excess of H2O and then titrating the
groups such as 1° or 2° amines, or more commonly car- acidic carbamate with TAB.
boxylic acids, also react with acetic anhydride. Hence, the Compared to the methods based on the reaction with
presence of these groups can also contribute to the OHV. A acetic anhydride, the TSI-based procedure has a number of
correction for this effect can be made by titration of an advantages. It does not require refluxing at elevated tem-
unacetylated sample of the raw material using standardized perature, and is applicable to lower OHV samples, it is
acid or base, e.g., Eq. (1). The acetic anhydride methods relatively rapid, it uses smaller amounts of sample and it is
given in Table 1 are considered to be quite accurate if pyridine-free. This method is not affected by sample
carried out carefully, but they are time-consuming and moisture per se, although sample moisture contents of
require relatively large amounts of sample and solvents. [1 % may limit the assumed excess TSI available. The
The use of pyridine, which is both noxious and difficult to method may also be affected by acids having a pKa near
dispose of, is particularly undesirable. that of the acidic carbamate [1]. Thus, ASTM E1899-08 is
ASTM E1899-08 is a newer method based on potenti- generally considered accurate when applied to dry, neutral,
ometric titration of an acidic carbamate produced by refined products; in other cases, it is suggested that its
reaction between OH groups and p-toluenesulfonyl isocy- results be compared with those obtained using ASTM
anate (TSI) as shown in Eq. (5): E222-10 to make an appropriate correction.
Both the acetic anhydride and the TSI methods have
+ ROH been adapted to auto-titrators to reduce analytical time and
ð5Þ labor, but they are still problematic for routine polyol
quality control (QC) analyses where a simpler instrumental
TSI Carbamate
approach would be desirable. Fourier transform infrared
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J Am Oil Chem Soc (2014) 91:925–933 927
(FTIR) spectroscopy has been used for this purpose in the Experimental
form of ASTM D6342-12 [2]. This near-infrared method
requires the use of a range of chemometric tools Materials
including multiple linear regression, principal component
regression, and/or partial least squares (PLS) regression, All solvents toluene, tetrahydrofuran, and alcohols (1-
to develop calibration models. Other methods based on butanol, 1-hexanol, 1-propanol, 1-heptanol, 1,2-propane-
mid-FTIR spectroscopy have been developed [3, 4] using diol, 2-octanol, and 1-nonanol) were of analytical grade or
attenuated total reflectance (ATR) accessories. These better and were obtained from Fisher Scientific Ltd. (Ne-
methods also rely heavily on chemometrics and tend to pean, ON, Canada). p-toluenesulfonyl isocyanate (96 %)
be relatively insensitive due to the inherently short path was purchased from Sigma-Aldrich (St. Louis, MO, USA),
length of ATR accessories. Although advanced chemo- and Canola oil was obtained locally. Three commercial
metrics are powerful tools for developing quantitative IR polyols having OHV of 55, 66, and 280 mg KOH/g were
methods [5], establishing a robust calibration remains a purchased from Bayer Corporation (Pittsburgh, PA, USA).
relatively complex exercise that requires a reproducible Canola oil based polyols were prepared using a two-step
and accurate reference method [6]. It also depends process, entailing epoxidation [10] followed by hydroxyl-
heavily on the availability of representative samples [2] ation using the method of Curtis and Liu [11].
and requires extensive validation. Thus, the FTIR-based
OHV methods currently available require a substantive Instrumentation
effort to be made for calibration development and are
ultimately limited to a subset of all potential polyol types The FTIR spectrometer used in this work was an ABB-
rather than providing a universal calibration. Further- Bomem WorkIR (ABB-Bomem, Quebec, QC, Canada),
more, although turnkey, pre-calibrated near-IR instru- equipped with an MCT-A detector. Spectra were collected
mentation does exist for polyol analysis [7], it still over the range of 4000–400 cm-1 at a resolution of 4 cm-1
usually requires tuning of the calibration to suit the and a gain of 1.0 by co-adding 16 scans (*30 s). To minimize
sample type being analyzed, with bio-polyols not gen- moisture vapor variations, the spectrometer was purged with
erally being represented. dry air using a Balston dryer (Balston, Lexington, MA, USA).
Just prior to submission of this manuscript a new Samples and standards were aspirated into a 25-lm CaF2
ATR method for determination of OHV based on polyol transmission cell using vacuum, with cell loading being con-
OH silylation was published [8] which uses a stoichi- trolled by a manually operated valve. A Bruker Alpha FTIR
ometric reaction to replace the problematic OH signal spectrometer equipped with a single-bounce diamond ATR
with a methyl silyl ether. The latter has a far stronger IR accessory was used to collect survey spectra.
signal which is both more readily measured and less
prone to hydrogen bonding effects, but requires a 1 h Methods
reaction at 60 °C. A simple Beer’s law calibration is
devised by making measurements at 1251 cm -1 and FTIR Calibration
relating them to the OHV of samples analyzed by
ASTM E 1899-08. The calibration of the FTIR spectrometer for the determi-
Recently, we have developed bio-based polyols (Lip- nation of OHV was performed by preparing, in toluene,
rolTM) from renewable lipid feedstocks such as canola oil solutions of a structurally defined pure alcohol that has a
and demonstrate how they can be used in polyurethane molecular weight of M g/mol and nOH hydroxyl groups per
products [9]. Central to this work is the accurate analysis of molecule. These solutions were reacted with a solution of
the OHV, which is required for polyol development, TSI in toluene. Then, the spectral changes in the ‘‘ester’’
manufacture and QC testing. A reliance on the lengthy region that are due to carbamate formation and thus related
standard methods to obtain OHV is problematic in our to the alcohol concentration, were measured. The OHV of
work and in general for polyol manufacture or testing for any structurally defined, pure alcohol can be determined
polyurethane applications. Thus, we sought after a gen- using Eq. (8).
eralized FTIR method to replace AOCS Cd 13-60 and other OHV ¼ ðnOH =MÞ 56100 mg KOH/g ð8Þ
titrimetric procedures currently in use. This was achieved
through the use of the stoichiometric reaction on which In the present study, the alcohol used was 1-nonanol, a
ASTM 1899-08 is based. In this way, a simple split-sample 1° alcohol having an OHV of 388.9 mg KOH/g. This
FTIR transmission method is proposed that is capable of alcohol was selected since it is a stable, relatively non-
providing accurate OHV for alcohols and polyols in volatile and readily available alcohol, although any other
\10 min. defined alcohol could serve as a standard.
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928 J Am Oil Chem Soc (2014) 91:925–933
1-Nonanol Calibration
The protocol that was employed for the determination of produced bio-polyols (Liprol) were used with OHV mea-
the OHV of samples using the 1-nonanol calibration, is sured using AOCS Cd 13-60. In all cases the samples were
summarized in Fig. 1. It utilizes the same split-sample analyzed using the TSI-FTIR split-sample analytical pro-
procedure that was employed in devising the 1-nonanol cedure. The alcohols included a series of 1° and 2° alcohols
calibration (described above), from which a differential (1-propanol, 1-butanol, 1-hexanol, 1-heptanol, 2-octanol,
spectrum is generated. The integrated intensity between and 1-nonanol, for which OHV = 933.5, 756.9, 549.1,
1780 and 1690 cm-1 in the differential spectrum is then 482.8, 430.8 and 388.9 mg KOH/g, respectively), a di-
measured, so that the OHV of the sample can be deter- alcohol, 1,2-propanediol (OHV = 1,474.6 mg KOH/g),
mined from the calibration curve, using Eq. (9): and as well as their mixtures. The polyols included com-
OHV ¼ ðS A BÞ ðV2 þ V3 Þ ðV1 =V2 Þ ð1=W Þ mercial polyols having OHV of 263, 66 and 55 mg KOH/g
ð388:9=1; 000Þ ð9Þ and Liprol polyols, with OHV in the range of 50–300 mg
KOH/g. Mixtures of the commercial polyol (OHV =
where: OHV = hydroxyl value (mg KOH/g), S = slope of 55 mg KOH/g) and a Liprol (OHV = 290 mg KOH/g)
calibration curve, B = intercept of calibration curve, were also prepared, so that the overall OHV of these
A = integrated intensity between 1780 and 1690 cm-1, mixtures varied depending on the ratio of each polyol used.
W = sample weight (g), V1 = sample volume (W/q) ? ini- Then, various amounts of water (up to 3.9 % w/w) were
tial volume of toluene added to sample (ml), q = sample added to these mixtures in order to determine if the pre-
density (usually *0.82 g/ml), V2 = Aliquot taken from V1 sence of moisture produced deviations of the measured
(ml), V3 = volume of TSI/toluene added to V2 (ml). FTIR OHV from the expected theoretical OHV.
For samples to be analyzed using a 25-lm cell, weights
of *100–1,000 mg were typically used for the anticipated
OHV which were ranging from 55 to 1,477 mg KOH/g. Results and Discussion
In the validation, pure alcohols were used which have OHV The FTIR methodology developed is based on ASTM
that are defined by their molecular formulas. In addition, E1899-08, but rather than titrating with Bu4NOH, the
both commercial petrochemical polyols and laboratory carbamate formation resulting from the TSI-OH reaction is
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J Am Oil Chem Soc (2014) 91:925–933 929
Fig. 2 FTIR spectra showing changes in the isocyanate band of TSI and the carbamate region as a result of reacting TSI with 0–600 mg of
nonanol. The arrows indicate how the absorbances change with the level of nonanol—the isocyanate band decreases as the amount of nonanol
increases whereas the reverse is observed for the carbamate band
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930 J Am Oil Chem Soc (2014) 91:925–933
Fig. 4 ATR spectra of neat toluene, 1-nonanol, and lipid-based polyols having OHV of 280 and 115 mg KOH/g illustrating the key absorptions
of interest
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J Am Oil Chem Soc (2014) 91:925–933 931
toluene is added (V1), adjusted for the amount of V2 taken The linear regression equations and statistics obtained
from V1 and its subsequent dilution with toluene-TSI (V3). for the TSI-FTIR and AOCS results relative to the calcu-
Thus, Eq. (10) consists of two parts: first, calculation of the lated theoretical (OHVT) values are presented in Eqs. (14)
apparent nonanol concentration, C9OH (mg/ml) from the and (15):
standard curve (C9OH = S 9 A1780-1690 - B) of the car- OHVFTIR ¼ 1:0102 OHVT 6:54
bamate band area; and second, calculation of the ð14Þ
SD ¼ 7:4 mg KOH=g R2 ¼ 0:9994
mg : equivalent of nonanol in the initial sample:
mg : equivalent nonanol ¼ ðC9 OHÞ ðV2 þ V3 Þ ðV1 =V2 Þ: OHVAOCS ¼ 0:9355 OHVT þ 13:61
ð15Þ
SD ¼ 24:1 mg KOH=g R2 ¼ 0:9920:
ð11Þ
This value is then converted to OHV using the struc- It is clear from these results that both methods track the
turally determined OHV of 1-nonanol (388.9 mg KOH/g) theoretical OHV of the pure alcohols and their mixtures
and the initial sample weight: well. However, the FTIR predictions are closer to theo-
retical values as seen by the slope of the regression line
OHV ¼ mg : equivalent nonanol 0:3889=W: ð12Þ with the FTIR results being within 1 % of the ideal value of
By substituting the calibration regression Eq. (10) into 1.0, while for the AOCS Cd 13-60 method, the slope
Eq. (9) to give Eq. (13), the OHV of an unknown sample deviates from this ideal value by about 7 %. From the
can be calculated: standpoint of reproducibility and accuracy, expressed in
terms of the mean differences and standard deviations of
OHV ¼ ð3:39 A 0:345Þ ðV2 þ V3 Þ ðV1 =V2 Þ
the differences for reproducibility (MDr and SDDr) and
ð1=W Þ ð388:9=1; 000Þ: ð13Þ
accuracy (MDa and SDDa), a comparative summary is
Analysis of Pure Alcohols presented in Table 2.
The reproducibility data indicates that the FTIR proce-
By analyzing structurally defined pure alcohols using the dure has less variability in its duplicates, consistent with
split-sample technique and applying Eq. (13), one can lower R2 value in the regression equation. In terms of
compare the predicted OHV to the theoretically expected accuracy, the overall mean differences from the expected
values as determined by Eq. (8). Figure 6 presents a plot of theoretical mean difference of 0.0 are similar for both
experimentally determined OHV against the calculated methods, but the variability is significantly higher for the
theoretical OHV for a series of pure alcohols and gravi- AOCS method. The coefficient of variation (CV), which
metrically prepared mixtures of those alcohols. In each reflects overall variation relative to the analytical mean, is
case, the alcohol solutions were analyzed in duplicate by about 49 higher for the AOCS method. Thus, based on
both the TSI-FTIR split-sample method and by AOCS Cd these defined model systems, the FTIR procedure is both
13-60; the results being compared to the calculated theo- more reproducible and more accurate than the AOCS
retical OHV of the pure compounds and their mixtures. procedure.
Analysis of Polyols
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J Am Oil Chem Soc (2014) 91:925–933 933
determined to be non-reactive while benzylamine did react tetrabutylammonium hydroxide. ASTM E1899-08. ASTM, West
with TSI resulting in a decrease in the intensity of the Conshohocken
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Acknowledgments The authors thank the Natural Sciences and Oil Chemists’ (1997) Society, 4th edn. American Oil Chemists’
Engineering Research Council of Canada for its support of this Society, Champaign, 1993, revised (1997)
research and the Alberta Crop Industry Development Fund (ACIDF) 17. American Society for Testing and Materials (2011) Standard test
for its support of polyol development at LCG. methods for testing polyurethane raw materials: determination of
hydroxyl numbers of polyols. ASTM D4274-11. ASTM, West
Conshohocken
18. American Society for Testing and Materials (2010) Standard test
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method for hydroxyl groups using reaction with p-toluenesulfo- value—part 2: method with catalyst (Foreign Standard). DIN
nyl isocyanate (TSI) and potentiometric titration with 53240-2
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