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J Am Oil Chem Soc (2014) 91:925–933

DOI 10.1007/s11746-014-2451-0

ORIGINAL PAPER

A Primary Method for the Determination of Hydroxyl Value


of Polyols by Fourier Transform Mid-Infrared Spectroscopy
M. H. Tavassoli-Kafrani • J. M. Curtis •

F. R. van de Voort

Received: 29 October 2013 / Revised: 27 January 2014 / Accepted: 28 February 2014 / Published online: 24 April 2014
Ó AOCS 2014

Abstract A primary Fourier transform infrared (FTIR) Introduction


method was developed to determine the hydroxyl value
(OHV) of polyols produced from edible oils. The method is a Polyols are the basic raw material used for the production
modification of American Society for Testing and Materials of polyurethanes, a group of plastics that have a wide range
1899-08, using toluene as the solvent to dissolve the sample of properties and applications. In the production of poly-
and to carry the reactive reagent p-toluenesulfonyl isocyanate urethanes, the polyol hydroxyl functional groups (OH) are
(TSI). TSI reacts with OH groups to produce a carbamate, a cross-linked with monomeric molecules containing two or
functional group that can be measured spectrally between more isocyanate functional groups (N=C=O). The physical
*1780 and 1690 cm-1 in the differential spectrum that is and chemical properties of the plastics produced are
obtained from spectra collected before and after the reaction. strongly dependent on the number of OH groups available
Commercially available 1-nonanol, which has a defined in the polyol used. Thus, it is vital to know how many OH
OHV, is used to develop a calibration. The OHV for a variety groups are present in the polyol, a value which is known as
of 1° and 2° alcohols, as well as petrochemical and lipid- the hydroxyl value (OHV). Measuring the OHV, expressed
based polyols, were then measured to evaluate the perfor- as mg KOH/g sample, is standard practice in polyol man-
mance of the method and to assess the effects of moisture on ufacturing and development since this largely dictates the
the results. The FTIR OHV were in accord with the results properties of the polyurethane product. A number of stan-
obtained by AOCS method Cd 13-60 and were demonstrated dard procedures for the measurement of OHV have been
to be unaffected by the presence of moisture in the sample. established, with the key ones listed in Table 1.
The new TSI-FTIR method is simpler, much faster With the exception of American Society for Testing and
(*10 min), and more reproducible and accurate than the Materials (ASTM) E1899-08, all of these methods use
AOCS OHV titrimetric methods and is not affected by car- acetic anhydride as an acetylating agent in pyridine and
boxylic acids, amines or moisture. employ essentially the same steps to obtain an OHV using
duplicate test samples as follows:
Keywords Alcohols  Polyols  p-Toluenesulfonyl Test sample 1: dilute the sample with pyridine and titrate
isocyanate  Carbamate  AOCS method Cd 13-60  with standardized KOH to determine the sample acidity:
Hydroxyl value RCOOH + KOH ! sample acidity: ð1Þ
Test sample 2: reflux and react ROH with excess acetic
M. H. Tavassoli-Kafrani  J. M. Curtis (&) anhydride in pyridine to form the ester plus acetic acid.
Lipid Chemistry Group, Department of Agricultural, Food and
Nutritional Science, University of Alberta, Edmonton,
Some residual unreacted acetic anhydride will remain
AB T6G 2P5, Canada
e-mail: jcurtis1@ualberta.ca + ROH R + H +

F. R. van de Voort Excess Ester Acid Residual


McGill IR Group, Department of Food Science, McGill
University, Ste. Anne de Bellevue, Quebec H9X 2V9, Canada ð2Þ

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926 J Am Oil Chem Soc (2014) 91:925–933

Table 1 Common methods used to determine OHV of polyols


Method title Organization Method Reference

Hydroxyl value determination procedure AOCS Cd 13-60 [16]


Standard test method for hydroxyl value of fatty oils and acids ASTM D4274-11 [17]
Standard test methods for hydroxyl groups using acetic anhydride acetylation ASTM E222-10 [18]
Standard test method for hydroxyl groups using reaction with ASTM E1899-08 [1]
p-toluenesulfonyl isocyanate (TSI) and potentiometric titration
with tetrabutylammonium hydroxide
Determination of hydroxyl value—part 2: method with catalyst DIN 53240-2 [19]
Standard practice for polyurethane raw materials: determining ASTM D6342-12 [2]
hydroxyl number of polyols by near infrared (NIR) spectroscopy

The residual acetic anhydride is converted into acetic The carbamate formed in the reaction shown in Eq. (5)
acid by adding an excess of water. Then, the amount of is quantified by titration with tetrabutylammonium
acetic anhydride not consumed by the esterification reac- hydroxide (Bu4N?OH-), commonly referred to as TAB:
tion can be determined by titrating with standardized KOH
solution, giving the sample titer:
Bu4N+OH- H2O

KOH
Sample Titer
+ H2O 2 H
(ml KOH) ð3Þ Carbamate TAB Carbamate- TAB Salt

Residual Excess ð6Þ


Blank: an aliquot of the initial pyridine-acetic anhydride TSI also reacts with any moisture present in the sample,
solution is converted to acetic acid by adding excess water and producing CO2:
titrating with standardized KOH to obtain the blank titer:
+ H 2O + CO2
KOH Blank Titer
+ H2O 2H (ml KOH)
ð4Þ

The difference in titer between the blank and the test ð7Þ
sample reflects the net acidity consumed by the sample, This same reaction is used to destroy residual TSI by
expressed in mg KOH/g of sample. However, functional quenching it with an excess of H2O and then titrating the
groups such as 1° or 2° amines, or more commonly car- acidic carbamate with TAB.
boxylic acids, also react with acetic anhydride. Hence, the Compared to the methods based on the reaction with
presence of these groups can also contribute to the OHV. A acetic anhydride, the TSI-based procedure has a number of
correction for this effect can be made by titration of an advantages. It does not require refluxing at elevated tem-
unacetylated sample of the raw material using standardized perature, and is applicable to lower OHV samples, it is
acid or base, e.g., Eq. (1). The acetic anhydride methods relatively rapid, it uses smaller amounts of sample and it is
given in Table 1 are considered to be quite accurate if pyridine-free. This method is not affected by sample
carried out carefully, but they are time-consuming and moisture per se, although sample moisture contents of
require relatively large amounts of sample and solvents. [1 % may limit the assumed excess TSI available. The
The use of pyridine, which is both noxious and difficult to method may also be affected by acids having a pKa near
dispose of, is particularly undesirable. that of the acidic carbamate [1]. Thus, ASTM E1899-08 is
ASTM E1899-08 is a newer method based on potenti- generally considered accurate when applied to dry, neutral,
ometric titration of an acidic carbamate produced by refined products; in other cases, it is suggested that its
reaction between OH groups and p-toluenesulfonyl isocy- results be compared with those obtained using ASTM
anate (TSI) as shown in Eq. (5): E222-10 to make an appropriate correction.
Both the acetic anhydride and the TSI methods have
+ ROH been adapted to auto-titrators to reduce analytical time and
ð5Þ labor, but they are still problematic for routine polyol
quality control (QC) analyses where a simpler instrumental
TSI Carbamate
approach would be desirable. Fourier transform infrared

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J Am Oil Chem Soc (2014) 91:925–933 927

(FTIR) spectroscopy has been used for this purpose in the Experimental
form of ASTM D6342-12 [2]. This near-infrared method
requires the use of a range of chemometric tools Materials
including multiple linear regression, principal component
regression, and/or partial least squares (PLS) regression, All solvents toluene, tetrahydrofuran, and alcohols (1-
to develop calibration models. Other methods based on butanol, 1-hexanol, 1-propanol, 1-heptanol, 1,2-propane-
mid-FTIR spectroscopy have been developed [3, 4] using diol, 2-octanol, and 1-nonanol) were of analytical grade or
attenuated total reflectance (ATR) accessories. These better and were obtained from Fisher Scientific Ltd. (Ne-
methods also rely heavily on chemometrics and tend to pean, ON, Canada). p-toluenesulfonyl isocyanate (96 %)
be relatively insensitive due to the inherently short path was purchased from Sigma-Aldrich (St. Louis, MO, USA),
length of ATR accessories. Although advanced chemo- and Canola oil was obtained locally. Three commercial
metrics are powerful tools for developing quantitative IR polyols having OHV of 55, 66, and 280 mg KOH/g were
methods [5], establishing a robust calibration remains a purchased from Bayer Corporation (Pittsburgh, PA, USA).
relatively complex exercise that requires a reproducible Canola oil based polyols were prepared using a two-step
and accurate reference method [6]. It also depends process, entailing epoxidation [10] followed by hydroxyl-
heavily on the availability of representative samples [2] ation using the method of Curtis and Liu [11].
and requires extensive validation. Thus, the FTIR-based
OHV methods currently available require a substantive Instrumentation
effort to be made for calibration development and are
ultimately limited to a subset of all potential polyol types The FTIR spectrometer used in this work was an ABB-
rather than providing a universal calibration. Further- Bomem WorkIR (ABB-Bomem, Quebec, QC, Canada),
more, although turnkey, pre-calibrated near-IR instru- equipped with an MCT-A detector. Spectra were collected
mentation does exist for polyol analysis [7], it still over the range of 4000–400 cm-1 at a resolution of 4 cm-1
usually requires tuning of the calibration to suit the and a gain of 1.0 by co-adding 16 scans (*30 s). To minimize
sample type being analyzed, with bio-polyols not gen- moisture vapor variations, the spectrometer was purged with
erally being represented. dry air using a Balston dryer (Balston, Lexington, MA, USA).
Just prior to submission of this manuscript a new Samples and standards were aspirated into a 25-lm CaF2
ATR method for determination of OHV based on polyol transmission cell using vacuum, with cell loading being con-
OH silylation was published [8] which uses a stoichi- trolled by a manually operated valve. A Bruker Alpha FTIR
ometric reaction to replace the problematic OH signal spectrometer equipped with a single-bounce diamond ATR
with a methyl silyl ether. The latter has a far stronger IR accessory was used to collect survey spectra.
signal which is both more readily measured and less
prone to hydrogen bonding effects, but requires a 1 h Methods
reaction at 60 °C. A simple Beer’s law calibration is
devised by making measurements at 1251 cm -1 and FTIR Calibration
relating them to the OHV of samples analyzed by
ASTM E 1899-08. The calibration of the FTIR spectrometer for the determi-
Recently, we have developed bio-based polyols (Lip- nation of OHV was performed by preparing, in toluene,
rolTM) from renewable lipid feedstocks such as canola oil solutions of a structurally defined pure alcohol that has a
and demonstrate how they can be used in polyurethane molecular weight of M g/mol and nOH hydroxyl groups per
products [9]. Central to this work is the accurate analysis of molecule. These solutions were reacted with a solution of
the OHV, which is required for polyol development, TSI in toluene. Then, the spectral changes in the ‘‘ester’’
manufacture and QC testing. A reliance on the lengthy region that are due to carbamate formation and thus related
standard methods to obtain OHV is problematic in our to the alcohol concentration, were measured. The OHV of
work and in general for polyol manufacture or testing for any structurally defined, pure alcohol can be determined
polyurethane applications. Thus, we sought after a gen- using Eq. (8).
eralized FTIR method to replace AOCS Cd 13-60 and other OHV ¼ ðnOH =MÞ  56100 mg KOH/g ð8Þ
titrimetric procedures currently in use. This was achieved
through the use of the stoichiometric reaction on which In the present study, the alcohol used was 1-nonanol, a
ASTM 1899-08 is based. In this way, a simple split-sample 1° alcohol having an OHV of 388.9 mg KOH/g. This
FTIR transmission method is proposed that is capable of alcohol was selected since it is a stable, relatively non-
providing accurate OHV for alcohols and polyols in volatile and readily available alcohol, although any other
\10 min. defined alcohol could serve as a standard.

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928 J Am Oil Chem Soc (2014) 91:925–933

1-Nonanol Calibration

Amounts of 1-nonanol ranging from 50 to 400 mg in *50-


mg increments were weighed into 20-ml vials. This was
followed by the addition of 5 ml of toluene by re-pipette
and vortexing to ensure dissolution. The concentration of
1-nonanol (mg/l) was then calculated from the total of
alcohol plus toluene volume (V1 in Eq. 9). Then, using a
calibrated re-pipette, two 2.0-ml aliquots (V2 in Eq. 9) of
each solution were transferred into separate vials. To one,
5 ml of TSI solution (6 % w/v in toluene) was added while
to the other, 5 ml of toluene was added. In this way, a
reagent-treated sample and its corresponding sample blank
were prepared. These were needed in order to obtain a
differential spectrum, by subtracting the spectrum of the
sample blank from that of the reagent-treated sample. A
calibration equation was obtained from a plot of concen-
tration of the 1-nonanol standards against the integrated
intensity measured between 1780 and 1690 cm-1 in the
differential FTIR spectra (i.e. standard minus blank). A
best-fit linear regression relationship was derived from this
calibration plot.
Fig. 1 General split-sample FTIR protocol used for the assessment of
OHV Determination Using the 1-Nonanol Calibration OHV

The protocol that was employed for the determination of produced bio-polyols (Liprol) were used with OHV mea-
the OHV of samples using the 1-nonanol calibration, is sured using AOCS Cd 13-60. In all cases the samples were
summarized in Fig. 1. It utilizes the same split-sample analyzed using the TSI-FTIR split-sample analytical pro-
procedure that was employed in devising the 1-nonanol cedure. The alcohols included a series of 1° and 2° alcohols
calibration (described above), from which a differential (1-propanol, 1-butanol, 1-hexanol, 1-heptanol, 2-octanol,
spectrum is generated. The integrated intensity between and 1-nonanol, for which OHV = 933.5, 756.9, 549.1,
1780 and 1690 cm-1 in the differential spectrum is then 482.8, 430.8 and 388.9 mg KOH/g, respectively), a di-
measured, so that the OHV of the sample can be deter- alcohol, 1,2-propanediol (OHV = 1,474.6 mg KOH/g),
mined from the calibration curve, using Eq. (9): and as well as their mixtures. The polyols included com-
OHV ¼ ðS  A  BÞ  ðV2 þ V3 Þ  ðV1 =V2 Þ  ð1=W Þ mercial polyols having OHV of 263, 66 and 55 mg KOH/g
 ð388:9=1; 000Þ ð9Þ and Liprol polyols, with OHV in the range of 50–300 mg
KOH/g. Mixtures of the commercial polyol (OHV =
where: OHV = hydroxyl value (mg KOH/g), S = slope of 55 mg KOH/g) and a Liprol (OHV = 290 mg KOH/g)
calibration curve, B = intercept of calibration curve, were also prepared, so that the overall OHV of these
A = integrated intensity between 1780 and 1690 cm-1, mixtures varied depending on the ratio of each polyol used.
W = sample weight (g), V1 = sample volume (W/q) ? ini- Then, various amounts of water (up to 3.9 % w/w) were
tial volume of toluene added to sample (ml), q = sample added to these mixtures in order to determine if the pre-
density (usually *0.82 g/ml), V2 = Aliquot taken from V1 sence of moisture produced deviations of the measured
(ml), V3 = volume of TSI/toluene added to V2 (ml). FTIR OHV from the expected theoretical OHV.
For samples to be analyzed using a 25-lm cell, weights
of *100–1,000 mg were typically used for the anticipated
OHV which were ranging from 55 to 1,477 mg KOH/g. Results and Discussion

Validation General Concepts

In the validation, pure alcohols were used which have OHV The FTIR methodology developed is based on ASTM
that are defined by their molecular formulas. In addition, E1899-08, but rather than titrating with Bu4NOH, the
both commercial petrochemical polyols and laboratory carbamate formation resulting from the TSI-OH reaction is

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Fig. 2 FTIR spectra showing changes in the isocyanate band of TSI and the carbamate region as a result of reacting TSI with 0–600 mg of
nonanol. The arrows indicate how the absorbances change with the level of nonanol—the isocyanate band decreases as the amount of nonanol
increases whereas the reverse is observed for the carbamate band

quantified from the change in the integrated intensity


between 1780 and 1690 cm-1 which is due to carbamate
absorption. Note that this change in intensity is measured
in the differential spectrum obtained by the split-sample
procedure shown in Fig. 1. For illustration, Fig 2 shows a
series of spectra of TSI-reacted with a range of 1-nonanol
concentrations, without using the split-sample procedure.
As can be seen, the strong absorption band of the TSI
isocyanate functional group, N=C=O, at 2235 cm-1 drops
proportionately as the nonanol concentration rises, with a
corresponding increase in the carbamate band in the
Fig. 3 FTIR spectra of a polyol having an OHV of 88 mg KOH/g in
1780–1690 cm-1 region. Either the isocyanate loss and/or toluene, split into two equal portions with (a) 5 ml of toluene added,
carbamate formation can potentially be used for the (b) reacted with 5 ml of TSI toluene and (c) their differential
quantitative measurement of OHV of polyols. The isocy- spectrum (spectrum b - a)
anate band, however, is problematic, as TSI reacts not only
with OH groups, but also with moisture (H–OH) Eq. (7), Spectrum 3c has the common spectral features of the
and hence the OHV would be biased upward to the extent solvent and the sample subtracted out, leaving only the
that moisture is present in the sample. Since the ‘‘apparent’’ spectral change associated with the TSI-OH reaction; i.e.
OHV of water is very high (3,114.3 mg KOH/g), the OHV the absorption band of the carbamate functional group.
of samples with moisture contents ranging from 0.1 up to Thus, since the variable contributions of the sample over
1 % would be over-predicted by 3.1–31.1 mg KOH/g, the spectral range can affect quantitation, it is imperative
respectively. In contrast, carbamate-ester band formation is that the split-sample procedure be followed to ensure
solely due to the TSI-OH reaction and should not be accuracy. The only limitation is that the path length of the
affected by moisture unless the amount of TSI consumed cell has to be such that the carbamate band of the sample
by the reaction with moisture leaves insufficient TSI for the does not exceed an absorbance of *1.0 so as to leave
reaction. enough energy available to obtain a good signal-to-noise
Bio-polyols derived from triacylglycerols or other lipids ratio.
that contain ester functional groups, have significant C=O In principle, an alternative approach would be to mea-
absorption bands in the 1780–1690 cm-1 region that can sure the OHV of polyols directly by mid-FTIR spectros-
confound quantitation based on the carbamate-ester band. copy. Figure 4 presents the neat ATR-FTIR spectra of
This is illustrated in Fig. 3a–c, where the spectrum of a toluene, 1-nonanol, and two lipid-based polyols having
polyol in toluene (Fig. 3a) and its TSI-reacted counterpart OHV of 280 and 115 mg KOH/g, respectively, and indi-
(Fig. 3b) are presented along with their resulting differ- cates the regions where key functional groups absorb. From
ential spectrum (Fig. 3c) obtained using the split-sample the standpoint of polyols, the most relevant absorptions are
procedure. the OH stretching and C–OH bending vibrations, which

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930 J Am Oil Chem Soc (2014) 91:925–933

Fig. 4 ATR spectra of neat toluene, 1-nonanol, and lipid-based polyols having OHV of 280 and 115 mg KOH/g illustrating the key absorptions
of interest

could be used to measure OHV by mid-FTIR spectroscopy.


The OH stretching band at between 3700 and 3400 cm-1
[3] is measurable, albeit broad, but is affected by hydroxyl
type (1° vs. 2°) [4]. This band also overlaps with the OH
absorption bands of hydroperoxides and water, if either are
present, and quantitation may be further confounded by
complex hydrogen bonding effects [12]. Similar issues
pertain to measurement of the C–OH bending vibration.
Despite this, the limitations associated with measuring
OHV in a neat sample could be overcome by using
sophisticated chemometric approaches such as PLS. Using
these methods, calibration models can be developed that
relate the spectral data for a set of representative samples to
their OHV obtained using a primary reference method,
such as AOCS Cd 13-60. By using multiple regions, e.g.,
the OH, the ester carbonyl, C=O and CH regions, and
optimizing the region selection so as to minimize the Fig. 5 Typical calibration curve obtained using the split-sample
prediction error, a workable calibration can usually be procedure after reacting TSI with 1-nonanol in toluene and relating
the carbamate band area (1780–1690 cm-1) change to the 1-nonanol
devised. However, although viable calibrations can be
concentration
developed with sufficiently large and representative sample
sets, such calibration development tends to be complex,
time consuming and expensive. These calibrations also toluene is presented in this paper. The linear regression
tend to be restricted in scope to specific polyol types rather equation relating the carbamate band area to the concen-
than being universal. In contrast, the TSI-FTIR method tration of 1-nonanol is:
proposed in this work is a primary method in its own right.
C ¼ 3:39  A  0:345 SD ¼ 0:10 R2 ¼ 0:9998 ð10Þ
The TSI-FTIR method parallels ASTM E1899-08 by
relying on a straightforward stoichiometric reaction that is where: C = 1-nonanol concentration (mg/ml), A = inte-
specific to OH groups and is simple to develop a calibration grated intensity of carbamate absorption band at
for. 1780–1690 cm in the differential spectrum.
Using the split-sample technique a typical standard When this calibration equation is applied to the differ-
curve obtained for a 25-lm cell is illustrated in Fig. 5. As ential spectrum of an unknown sample, the value of
depicted in Fig. 2, the carbamate band area increases pro- C represents the calculated nonanol concentration (mg/ml)
portionately as the 1-nonanol concentration rises. Similar in the final solutions prepared in the split-sample proce-
standard curves have also been obtained in tetrahydrofuran dure. To calculate the OHV of the unknown, the initial
and acetonitrile, alternate solvents which may be useful sample weight (W) is converted to volume using the polyol
should solubility issues arise; however, only data for density (q & 0.82 g/ml), and this volume is tracked as

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J Am Oil Chem Soc (2014) 91:925–933 931

toluene is added (V1), adjusted for the amount of V2 taken The linear regression equations and statistics obtained
from V1 and its subsequent dilution with toluene-TSI (V3). for the TSI-FTIR and AOCS results relative to the calcu-
Thus, Eq. (10) consists of two parts: first, calculation of the lated theoretical (OHVT) values are presented in Eqs. (14)
apparent nonanol concentration, C9OH (mg/ml) from the and (15):
standard curve (C9OH = S 9 A1780-1690 - B) of the car- OHVFTIR ¼ 1:0102  OHVT  6:54
bamate band area; and second, calculation of the ð14Þ
SD ¼ 7:4 mg KOH=g R2 ¼ 0:9994
mg : equivalent of nonanol in the initial sample:
mg : equivalent nonanol ¼ ðC9 OHÞ  ðV2 þ V3 Þ  ðV1 =V2 Þ: OHVAOCS ¼ 0:9355  OHVT þ 13:61
ð15Þ
SD ¼ 24:1 mg KOH=g R2 ¼ 0:9920:
ð11Þ
This value is then converted to OHV using the struc- It is clear from these results that both methods track the
turally determined OHV of 1-nonanol (388.9 mg KOH/g) theoretical OHV of the pure alcohols and their mixtures
and the initial sample weight: well. However, the FTIR predictions are closer to theo-
retical values as seen by the slope of the regression line
OHV ¼ mg : equivalent nonanol  0:3889=W: ð12Þ with the FTIR results being within 1 % of the ideal value of
By substituting the calibration regression Eq. (10) into 1.0, while for the AOCS Cd 13-60 method, the slope
Eq. (9) to give Eq. (13), the OHV of an unknown sample deviates from this ideal value by about 7 %. From the
can be calculated: standpoint of reproducibility and accuracy, expressed in
terms of the mean differences and standard deviations of
OHV ¼ ð3:39  A  0:345Þ  ðV2 þ V3 Þ  ðV1 =V2 Þ
the differences for reproducibility (MDr and SDDr) and
 ð1=W Þ  ð388:9=1; 000Þ: ð13Þ
accuracy (MDa and SDDa), a comparative summary is
Analysis of Pure Alcohols presented in Table 2.
The reproducibility data indicates that the FTIR proce-
By analyzing structurally defined pure alcohols using the dure has less variability in its duplicates, consistent with
split-sample technique and applying Eq. (13), one can lower R2 value in the regression equation. In terms of
compare the predicted OHV to the theoretically expected accuracy, the overall mean differences from the expected
values as determined by Eq. (8). Figure 6 presents a plot of theoretical mean difference of 0.0 are similar for both
experimentally determined OHV against the calculated methods, but the variability is significantly higher for the
theoretical OHV for a series of pure alcohols and gravi- AOCS method. The coefficient of variation (CV), which
metrically prepared mixtures of those alcohols. In each reflects overall variation relative to the analytical mean, is
case, the alcohol solutions were analyzed in duplicate by about 49 higher for the AOCS method. Thus, based on
both the TSI-FTIR split-sample method and by AOCS Cd these defined model systems, the FTIR procedure is both
13-60; the results being compared to the calculated theo- more reproducible and more accurate than the AOCS
retical OHV of the pure compounds and their mixtures. procedure.

Analysis of Polyols

Three well-defined commercially available polyols with


known OHV and five polyols prepared in our laboratory
covering a range of OHV from 50 to 300 mg KOH/g were
selected for further duplicate FTIR and AOCS OHV

Table 2 MD and SDD for reproducibility and accuracy of the TSI-


FTIR and AOCS Cd 13-60 OHV results obtained for pure alcohols
and their mixtures relative to their calculated theoretical values
Method MDar SDDbr MDaa SDDba CVc

AOCS Cd 13-60 11.3 32.3 8.5 22.5 4.6


TSI-FTIR 7.2 5.3 7.1 5.1 1.2
a
MDr and MDa represent mean of differences between duplicate
analyses for reproducibility and accuracy, respectively
Fig. 6 Plot of means of duplicate AOCS Cd 13-60 and TSI-FTIR b
OHV analytical results for pure alcohols and their mixtures plotted SDDr and SSDa represent standard deviation of differences between
against their calculated, theoretical OHV and compared to the ideal duplicate analyses for reproducibility and accuracy, respectively
c
values (line) Coefficient of variation

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932 J Am Oil Chem Soc (2014) 91:925–933

Table 3 Results obtained for polyol mixtures made up of a com-


mercial polyol and a lipid-based polyol, with random amount of water
added to the mixtures
Mixture Moisture Theoretical FTIR DDbr DDba RE
(% w/w) OHVa OHVa (%)c

1 0.86 90.1 88.4 0.28 1.68 1.86


2 0.54 141.3 139.7 0.00 1.62 1.15
3 0.05 162.5 163.1 3.08 1.54 0.34
4 0.05 234.7 239.7 0.10 5.00 2.11
5 2.01 55.0 55.6 0.02 0.63 1.13
6 1.40 88.4 92.0 0.98 3.57 4.04
7 1.65 96.5 98.8 0.70 2.36 2.44
8 1.04 167.1 167.0 1.63 0.81 0.07
Fig. 7 Plot of AOCS Cd 13-60 OHV analytical results vs. those
9 2.37 118.7 124.0 0.01 5.28 4.44
obtained using the TSI-FTIR OHV method for selected polyols
10 3.20 106.1 104.1 0.01 2.01 1.89
11 3.90 57.0 57.3 0.88 0.44 0.61
12 0.21 256.6 258.4 1.36 1.84 0.72
analysis. These samples were also tested for moisture by a
MD – – – 1.71 2.23 –
previously reported FTIR method [13] to ensure that their
SDD – – – 1.64 1.56 –
moisture contents were \0.05 %. The results obtained are
Mean 0.90 155.1 156.9 – – 1.73
presented in Fig. 7.
a
The regression equation for the plot is: mg KOH/g
b
DDr and DDa represent differences between duplicate analyses for
OHVFTIR ¼ 1:006  OHVAOCS þ 2:06
ð16Þ reproducibility and accuracy, respectively
SD ¼ 2:42 mg KOH/g R2 ¼ 0:9980: c
Relative error
The regression equation indicates excellent correspon-
dence between the results obtained by the FTIR and the
AOCS Cd 13-60 procedure. As noted above, such perfect The best-fit relationship obtained by linear regression of
correspondence between the results from the AOCS pro- the expected OHV against the FTIR OHV from the data
cedure and the theoretical value was not obtained for pure presented in Table 3 is:
alcohols and their mixtures, which may be attributable to OHV ¼ 1:010  OHVFTIR  0:21 SD ¼ 2:50 mg KOH/g
the fact that under reflux conditions, a small proportion of R2 ¼ 0:9986:
the shorter chain alcohols may be lost, thus reducing the
ð17Þ
OHV determined by the AOCS Cd 13-60 method.
These regression results are in agreement with those
Variables Affecting Quantitation obtained without the addition of water (see Eq. 16). In
terms of the ancillary statistics, the AOCS and FTIR
A number of issues that can potentially affect quantitation overall mean OHV were very similar (155.1 vs. 156.9) and
include polyol structure and the presence of moisture in the the relative error is acceptable at \2 %. In summary, the
sample. Moisture can affect the ASTM E1899-08 method presence of moderate amounts of moisture (at least up to
by limiting the amount of TSI available for reaction with 4 %) in the polyol samples does not affect the measure-
the polyols; however, in the FTIR method, the TSI excess ment of OHV by the proposed FTIR method.
is very substantive so it is highly unlikely that this would Additional factors also examined in this study include
be the case. To confirm this, validation samples were the relative reactivity of alcohol type (1° vs. 2°) as well as
prepared by blending a lipid-based polyol (OHV = 280 mg the response of the TSI-FTIR method to carboxylic acids
KOH/g) with a commercial polyol (OHV = 55 mg KOH/g and amines. In terms of pure alcohols, even tertiary alco-
and water was added in randomly varying amounts hols reacted fully with TSI within 2 min. The relative error
(B0.05–3.9 % w/w). These mixtures were analyzed by the values obtained for 1° and 2° alcohols, ranged from 0.13 to
FTIR method to determine their OHV, and the values 1.17 vs. 0.54 to 1.85 %, respectively, indicating that there
obtained were compared to the expected values based on were no substantive differences between 1° and 2° alcohols
the gravimetric proportions of each polyol in the mixtures. reacting with TSI, whereas 2° alcohols are known to be
The mean results of duplicate analyses are presented in about *39 less reactive with phenylisocyanate [14].
Table 3. Carboxylic acids, as represented by nonanoic acid, were

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J Am Oil Chem Soc (2014) 91:925–933 933

determined to be non-reactive while benzylamine did react tetrabutylammonium hydroxide. ASTM E1899-08. ASTM, West
with TSI resulting in a decrease in the intensity of the Conshohocken
2. American Society for Testing and Materials (2012) Standard
isocyanate absorption; however, the spectral changes pro- practice for polyurethane raw materials: determining hydroxyl
duced did not affect the carbamate region where mea- number of polyols by near infrared (NIR) spectroscopy. ASTM
surements are being made. D6342-12, ASTM, West Conshohocken
The TSI-FTIR method performs as well as or better than 3. Ferrao MF, Godoy SC, Gerbase AE, Mello C, Furtado JC,
Petzhold CL, Poppi RJ (2007) Non-destructive method for
the commonly used standard acetic anhydride based determination of hydroxyl value of soybean polyol by LS-SVM
methods, being both simpler and more rapid that any of the using HATR/FT-IR. Anal Chim Acta 595:114–119
titration-based methods listed in Table 1. The method uses 4. Godoy SC, Ferrao MF, Gerbase AE (2007) Determination of the
\1 g of sample, very little solvent and does not involve hydroxyl value of soybean polyol by attenuated total reflectance/
Fourier transform infrared spectroscopy. J Am Oil Chem Soc
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requirement to correct for carboxylic acid acidity or amine quantitative analysis of infrared spectroscopy data. Part I: algo-
basicity. Although other FTIR-based methods for the rithm implementation. J Appl Spectrosc 42:217–227
6. van de Voort F, Sedman J, Russin T (2001) Lipid analysis by
determination of OHV exist [2–4, 8] these all depend on vibrational spectroscopy. Eur J Lipid Sci Technol 103:815–826
calibration against a primary reference method and all use 7. Chemical Online (2011) MB3600-CH20 chemicals analyzer.
sophisticated chemometrics to obtain a calibration, other http://www.chemicalonline.com/doc/mb3600-ch20-chemicals-
than the new silylation method [8]. As a result, with the analyzer-0001. Accessed May 2011
8. Chalasani SRK, Dewasthale S, Hablot E, Shi X, Graiver D,
exception of the silylation method, these methods tend to Narayan R (2013) A spectroscopic method for hydroxyl value
be limited to a restricted universe of samples and are determination of polyols. J Am Oil Chem Soc 90:1787–1793
problematic for the general analysis of polyols. In contrast, 9. Kong X, Liu G, Curtis JM (2012) Novel polyurethane produced
the TSI-FTIR method is a primary method in its own right, from canola oil based poly(ether ester) polyols: synthesis, char-
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As currently structured, the TSI-FTIR method does have chromatography/mass spectrometry for process optimization and
one drawback, and that is the requirement to prepare and control. J Am Oil Chem Soc 89:1951–1960
11. Curtis JM, Liu GG (2012) Polyol synthesis from fatty acids and
analyze two samples (sample and blank) to obtain one oils. WO 2012-009801
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From the standpoint of commercial laboratories interested automated FTIR method for the routine quantitative determina-
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Acknowledgments The authors thank the Natural Sciences and Oil Chemists’ (1997) Society, 4th edn. American Oil Chemists’
Engineering Research Council of Canada for its support of this Society, Champaign, 1993, revised (1997)
research and the Alberta Crop Industry Development Fund (ACIDF) 17. American Society for Testing and Materials (2011) Standard test
for its support of polyol development at LCG. methods for testing polyurethane raw materials: determination of
hydroxyl numbers of polyols. ASTM D4274-11. ASTM, West
Conshohocken
18. American Society for Testing and Materials (2010) Standard test
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method for hydroxyl groups using reaction with p-toluenesulfo- value—part 2: method with catalyst (Foreign Standard). DIN
nyl isocyanate (TSI) and potentiometric titration with 53240-2

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