Gas regulator maintenance kits

for Waukesha* gas engines

Product description Applicable units
Gas regulators are designed to
provide a constant fuel supply
pressure to the engine. Regulators
275GL* All Models
VHP*
are constantly adjusting themselves VGF*
based on the fuel supply pressure
and engine load. A worn out or dirty
regulator can lead to fuel pressure
fluctuations resulting in engine * Indicates a trademark of the General Electric
instability, loss of power, detonation, Company
or other performance issues. To
ensure proper engine operation it is
important to keep the gas regulators
properly adjusted and maintained.

Fisher Regulators Regulator Wauk. Regulator Filter Main Gas Regulator Pilot Spring Main Spring
Series Part Number Maintenance Overhaul Kit

Service Interval (hours): 8,000 16,000 As Needed As Needed

F18GSID, H24GSID 66 Series 209678A — 495724 N/A 211856 (Red)

H24GLD, F18GLD, P48GSID 66 Series 209678T — 495724 N/A 495851 (Brown)

P48GLD, L36GLD 66 Series 209678U — 495488 N/A 495851 (Brown)

F18G, H24G CS800 214517A — 495752A N/A 495852

P48GSI/GL, L36GSI/GSID/GL Y692 305926D — 495844 N/A 305927A (Red)

H24GSI/GL, F18GSI/GL Y692 305926 — 495844 N/A 305927 (Brown)

P9390GL/GSI, P9394GSI, L7044G,

L7042GL, L5794LT, L5774LT, F3514, 99 Series 209167M 495858 493671 214468 495850
F3524GSI

L7044GSI, L7042GSI, L5794GSI 99 Series 209167T 495858 493671 214533 495850

Main: 495855
12V275GL+, 16V275GL+ 1098 Series 295491C 495858 495845 495853
Pilot: 495854

Mooney Regulators Filter Main Gas Pilot Pilot Pilot Regulator Main Gas
Maintenance Regulator Regulator Regulator Cartridge Regulator
Maintenance Maintenance Overhaul Overhaul Overhaul

Service Interval (hours): 8,000 8,000 8,000 16,000 16,000 16,000

P9390GSI, P9390GL,
L7044GSI, L7042GL, L5794G- 489667 (service)
489666 489670 489669 489669A 489671
SI, L5794LT, L5774LT, F3524G- 489668 (replace)
SI, F3514GSI, L7042GSI

See Service Bulletin 9-2916A for parts diagrams and installation instructions on Mooney regulators.

See Service Bulletin 9-4059A for upgrades from Mooney to Fisher regulators
Fisher Regulator Kits
495724 Regulator Overhaul Kit 495752A Regulator Overhaul Kit 493671 Main Gas Regulator Regulator Overhual Kit for 1098
for 2" 66 Series for CS800 Overhaul Kit for 99 Series Series

Description Qty Description Qty Description Qty Description Qty

Diaphram 1 O-Ring 1 Body Gasket 1 495855 Main Regulator Rebuild

O-Ring 1 O-Ring 1 Pusher Post Gasket 1 Diaphragm 1

Balancing Diaphram 1 Disc Assembly 1 Diaphragm 1 O-Ring 2

Stem Gasket 3 Disk Seat for Regulator 1 O-Ring 1

495844 Regulator Overhaul Kit
Bottom Flange Gasket 1 for Y692 Upper Relay Diaphragm 1 Wiper Ring 1

Closing Cap Gasket 1 Description Qty O-Ring 1 Bearing 2

Gasket 1 Valve Disc Washer 1 Lower Relay Diaphragm 1 495854 Pilot Regulator Rebuild

Body Gasket 1 Disk Assembly 1 Diaphragm Upper Relay 1

495488 Regulator Overhual Kit
for 3" 66 Series Diaphragm Plate Gasket 1 Bleed Orfice 1 O-Ring, 7/8 x 1-1/8 1

Description Qty Disk screw, Stainless steel 1 Spring Case Gasket 1 Diaphragm Lower Relay 1

Stem Gasket 3 Cotter Pin, Stainless 1 Relay Orfice 1 Relay Disc Hold Assembly 1

Bottom Flange Gasket 1 Disk Assembly 1 Bleed Valve Spring 1 Orifice, Bleed 1

Balancing Diaphragm 1 Closing Cap Gasket 1 Disk 1 Relay Orifice 1

Diaphragm 1 Diaphragm and Plate 1 Bleed Valve 1 Gasket, 1.75 x 2.00 1

Assembly
O-Ring 1 Filter Element 1
495858 Filter Maintenance
Gasket 1 Gasket 1
Description Qty
Closing Cap Gasket 1 Closing Cap Gasket 1
Filter Element 1

Gasket, Filter 1

Mooney Regulator Kits

See Service Bulletin 9-2916A for more information

489666 Filter Maintenace Kit 489669 Pilot Regulator 489667 Pilot Regulator Cartridge 489669A Pilot Overhaul Kit
Maintenance Kit Assembly Maintenance Kit
Descritption Qty Description Qty
Description Qty Descritption Qty
Filter Element 1 Pivot O-Ring 1
Pivot Assembly 1 Botom Cap O-Ring 1
O-Ring 1 Diaphragm 1
Diaphragm 1 Plug and Stem Assembly 1
O-Ring Closing Cap 1
489671 Main Gas Regulator Closing Cap O-Ring 1 Orifice O-Ring 1
Overhaul Kit O-Ring Adjusting Assy. 1
Adjusting Assembly 1 Body Insert O-Ring 1
O-Ring Threaded Plug 1
Description Qty Upper Body Insert O-Ring 1
Pivot Plug 1
Main Spring 1 Stem O-ring 1
489670 Main Gas Regulator Lever 1
Diaphragm 1 Maintenance Kit
Pivot Pin 1
Throttle Plate 1 Description Qty
489668 Pilot Cartridge
Diaphragm Retainer 1
Diaphragm 1 Replacement
Body Seal 1
Roll Pin 1
Body Seal 1 Descritption Qty

Removable Cartridge 1

YOUR EN INNIO* is a leading solutions provider of gas engines, power equipment, a digital platform and related services for power generation and
DE gas compression at or near the point of use. With our Jenbacher* and Waukesha* product brands, INNIO pushes beyond the possible and
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looks boldly toward tomorrow. Our diverse portfolio of reliable, economical and sustainable industrial gas engines generates 200 kW to 10
UPGRA

MW of power for numerous industries globally. We can provide life cycle support to the more than 48,000 delivered gas engines worldwide.
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And, backed by our service network in more than 100 countries, INNIO connects with you locally for rapid response to your service needs.
Headquartered in Jenbach, Austria, the business also has primary operations in Welland, Ontario, Canada, and Waukesha, Wisconsin, US.
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Find your local support online: www.innio.com/en/company/providers

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© Copyright 2019 INNIO Waukesha Gas Engines Inc. Information provided is subject to change
without notice. All values are design or typical values when measured under laboratory conditions.