BOSCH EP test values diesel fuel-injection equipment Page: 1

Test date 8/10/2020 Time: 10:03:40 AM Job. no.: ____________________

Customer ID No. 3-7037
Serial no.: ____________________

ASSEMBLY UND CUSTOMER DATA

ASSEMBLY DATA
Edition 28.10.94
Combination no. 0 402 036 743
Fuel-injection pump
Pump designation PES6P120A720/3LS3255
EP type number 0 412 026 739
Governor
Controller designation RQ300/1000PA813-19
Controller type number 0 421 801 561
Customer ident number 3-7037

CUSTOMER DATA
Customer MAN
Engine D2866LF05
Power 272.0 kW

TEST PREREQUISITES
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO 4113
Inlet line 4.1
Calibrating oil inlet temp. °C 40 38.0 42.0
Overflow restrictor (type number) 1 417 413 025
Inlet press. bar 1.5 1.4 1.6
Test nozzle holder assembly 1 688 901 019
Opening pressure bar 208.5 207.0 210.0
Test pressure line 1 680 750 075
Outside diameter mm 8.0
x Inside diameter mm 3.0
x Length mm 1000

INJECTION PUMP SETTINGS

START OF DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D Test pressure bar 26.0 25.0 27.0
D Rack travel mm 15.00 14.50 15.50
S Prestroke (as of BDC) mm 3.75 3.70 3.80
C Prestroke (as of BDC) mm 3.75 3.65 3.85
Cam sequence 6- 2- 4- 1- 5- 3
Port-closing difference °NW 0-60-120-180
240-300
S Tolerance °NW +- 0.50
Cylinder 6 °NW 0
Cylinder 2 °NW 60 59.5 60.5
Cylinder 4 °NW 120 119.5 120.5
Cylinder 1 °NW 180 179.5 180.5
Cylinder 5 °NW 240 239.5 240.5
Cylinder 3 °NW 300 299.5 300.5
C Check tolerance °NW +- 0.75
Start of delivery mark
S °NW after s.o.d. °NW 0.00 -0.50 0.50
C °NW after s.o.d. °NW 0.00 -0.75 0.75
Barrel no. 6

BASIC SETTING
CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 700 700
D Rack travel mm 15.15 15.10 15.20
S Delivery cm3/1000S. 245.0 244.0 246.0
S Spread cm3/1000S. 8.0
D speed rpm 300 300
D Rack travel mm 5.00 4.90 5.10
S Delivery cm3/1000S. 20.0 17.0 23.0
S Spread cm3/1000S. 8.0

CAT = Category (D = Default, S = Setting value, C = Check value)

OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 2

Customer ID No. 3-7037

Combination ID No. 0402036743

SETTINGS FOR INJECTION PUMP WITH GOVERNOR

SLIDING SLEEVE TRAVEL/POSITION
CAT Designation Unit Set value min. max. Actual values OT
GUIDE SLEEVE TRAVEL
D speed rpm 1059 1059
S Guide sleeve travel mm 6.53 6.43 6.63
D speed rpm 300 300
S Guide sleeve travel mm 1.79 1.69 1.89
D speed rpm 1000 1000
S Guide sleeve travel mm 6.20 6.10 6.30
D speed rpm 810 810
S Guide sleeve travel mm 6.05 5.95 6.15
D speed rpm 395 395
S Guide sleeve travel mm 4.13 4.03 4.23
D speed rpm 500 500
S Guide sleeve travel mm 6.00 5.90 6.10
D speed rpm 1240 1240
S Guide sleeve travel mm 11.50 11.00 12.00
D speed rpm 840 840
S Guide sleeve travel mm 6.15 6.05 6.25
GUIDE SLEEVE POSITION
D Control lever position ° 109 109
D speed rpm 550 550
S Rack travel mm 20.00 19.20 20.80

FULL-LOAD DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 700 700
D Aneroid pressure hPa 1200 1200
S Delivery cm3/1000S. 245.0 244.0 246.0
C Delivery cm3/1000S. 245.0 241.0 249.0
S Spread cm3/1000S. 8.0
C Spread cm3/1000S. 12.0

FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR

CAT Designation Unit Set value min. max. Actual values OT
FULL-LOAD SPEED REGULATION
D Rack travel mm 14.10 14.10
S speed rpm 1053 1045 1061
D Rack travel mm 4.00 4.00
S speed rpm 1170 1155 1185
D Rack travel mm 0.50 0.00 1.00
S speed rpm 1300

IDLE
CAT Designation Unit Set value min. max. Actual values OT
D Control lever position ° 254.0 250.0 258.0
IDLE WITHOUT AUXILIARY SPRING
D speed rpm 200 200
S CRT min. mm > 6.50
C CRT min. mm > 6.50
TESTING
D speed rpm 300 300
S Rack travel mm 5.00 4.90 5.10
D Rack travel mm 2.00 2.00
S speed rpm 380 360 400

TORQUE CONTROL
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 700 700
S Rack travel mm 15.15 15.10 15.20
C Rack travel mm 15.15 15.10 15.20
D speed rpm 1000 1000
S Rack travel mm 15.15 15.10 15.20
C Rack travel mm 15.15 15.10 15.20
D speed rpm 700 700
S Rack travel mm 8.00 7.90 8.10
C Rack travel mm 8.00 7.90 8.10

CAT = Category (D = Default, S = Setting value, C = Check value)

OT = Outside Tolerance (X is set)
 BOSCH EP test values diesel fuel-injection equipment Page: 3

Customer ID No. 3-7037

Combination ID No. 0402036743

BOOST-PRESSURE DEPENDENT FULL-LOAD STOPT

CAT Designation Unit Set value min. max. Actual values OT
SETTING
D speed rpm 500 500
D Pressure hPa 1200 1200
S Rack travel mm 15.15 15.10 15.20
D speed rpm 500 500
D Pressure hPa 0 0
S Rack travel mm 12.10 12.00 12.20
TESTING
D speed rpm 500 500
D Pressure hPa 470 470
S Rack travel mm 14.20 14.00 14.40
D speed rpm 500 500
D Pressure hPa 110 110
S Rack travel mm 12.35 12.30 12.40

START INTERLOCK / RELEASE

CAT Designation Unit Set value min. max. Actual values OT
START RELEASE
S speed rpm > 100
C speed rpm > 80
START INTERLOCK
S speed rpm < 220
C speed rpm < 240

FUEL DELIVERY CURVE

CAT Designation Unit Set value min. max. Actual values OT
D Aneroid pressure hPa 1200 1200
D speed rpm 1000 1000
S Delivery cm3/1000S. 244.0 241.0 247.0
C Delivery cm3/1000S. 244.0 238.0 250.0
D Aneroid pressure hPa 0 0
D speed rpm 500 500
S Delivery cm3/1000S. 139.0 138.0 140.0
C Delivery cm3/1000S. 139.0 135.0 143.0

STARTING FUEL DELIVERY

CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 100 100
S Delivery cm3/1000S. 220.0 210.0 230.0
C Delivery cm3/1000S. 220.0 206.0 234.0

IDLE DELIVERY
CAT Designation Unit Set value min. max. Actual values OT
D speed rpm 300 300
S Delivery cm3/1000S. 20.0 17.0 23.0
C Delivery cm3/1000S. 20.0 14.0 26.0
S Spread cm3/1000S. 8.0
C Spread cm3/1000S. 12.0
CAT = Category (D = Default, S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)