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BECHTEL CORPORATION

SABINE PASS LNG TERMINAL PROJECT

PROJECT PLANT DESIGN & PIPING MANUAL (PPDPM)


PROJECT WORK INSTRUCTION INDEX
25279-001-GMX-GEP-00001, Rev. 000, Oct. 5,2006

This document lists the PD&P Department Work Instructions (DWI’s) along with the Project
Work Instructions (PWI’s) that are applicable to the execution methodology to be followed during
the EPC phase of the Sabine Pass LNG Terminal Project.

Hard copies of these documents are considered NON-CONTROLLED.

Controlled documentation is located:

 In eEngineering for Bechtel Plant Design Standards and Guides


(Department Work Instructions)

 In the project docbase in InfoWorks for the Project Work


Instructions.

Jim Van Atta Oct. 5, 2006


Approved by PD&P EGS Date

A. W. Harpham Oct. 5, 2006


Approved by HOEU PD&P SPE Date

S. Ota Oct. 5, 2006


Approved by PEM Date
Electronic documents, once printed, are uncontrolled and may become outdated.

Bechtel Confidential
© Copyright Bechtel Corporation 2005. All rights reserved.
Contains confidential information proprietary to Bechtel not to be disclosed to third parties without Bechtel’s prior written permission.
25027-001-GMX-GEP-00001 Rev 002 Page 1 of 12
BECHTEL CORPORATION
SABINE PASS TERMINAL PROJECT

PROJECT SPECIFIC
PROJECT WORK INSTRUCTIONS
25279-001-GMX-GEP-00001, Revision 000, Oct. 5, 2006

DOCUMENT NUMBER TITLE REV DATE

3DR-P04F-00001 Piping and Layout Criteria Latest Latest


3DR-P40F-00001 Pipe Stress & Supports Design Criteria Latest Latest
(Including pipe support std. drawings)
3PS-PB00-F0001 Piping Material Specification Latest Latest
3PS-PB00-F0002 Piping Purchase Descriptions Latest Latest
3PS-PB00-F0003 Piping Material Color Code Latest Latest
3PS-PB00-F0004 Pipe Installation and Testing Latest Latest
3PS-PB00-F0005 Installation of Underground Piping Latest Latest
3PS-PB00-F0005 Piping Design Highlights Latest Latest
3PS-PB00-F0006 Piping CADD Highlights Latest Latest
3PS-PB00-F0008 Bolt Tensioning and Bolt Up Requirements Latest Latest
3PS-PH02-F0001 Spring Supports – Fabrication & Installation Latest Latest
3PS-PS02-F0001 Shop Fabricated Piping Latest Later
3PS-PV00-F0001 Testing Valves for Cryogenic Service Latest Latest

Reference documents:

30X-P00-00001 Design Guides and Standards Corporate Master Index

30X-P00D-00001 Design Guides and Standards P & C Master Index

Electronic documents, once printed, are uncontrolled and may become outdated.

Bechtel Confidential
© Copyright Bechtel Corporation 2005. All rights reserved.
Contains confidential information proprietary to Bechtel not to be disclosed to third parties without Bechtel’s prior written permission.
25027-001-GMX-GEP-00001 Rev 002 Page 2 of 12
Multi-GBU Master Index:

BECHTEL CORPORATION
ENGINEERING – PLANT DESIGN
DESIGN GUIDES AND STANDARDS MASTER INDEX
30X-P00-00001, Revision 026, Dec. 21,2005

DOCUMENT NUMBER TITLE REV DATE

30X-P00-00001 Design Guides and Standards Master 026 Dec 21, 2005
Index

SECTION 1.0 – ENGINEERING INSTRUCTIONS

3DI-P31-00002 Isometric Work Process 000 2002 Aug 14


3DI-P31-00003 3D CADD Work Process 000 2002 Sep 23
3DI-P31-00004 Piping Material Control 000 2002 Nov 11
3DI-P71-00002 Bulk Material Allowance Guidelines 000 2002 Aug 14
3DI-P80-00001 PDS Clash Management 000 2004 Dec 21
3DI-P90-00002 Checklist for Piping Material Estimates 000 2002 Oct 23

SECTION 2.0 – ENGINEERING DESIGN GUIDES

3DG-P04-00002 Piping Branch Connection Selection 000 1999 Apr 8


3DG-P22-00003 Pump Piping 001 2002 June 14
3DG-P22-00004 Exchanger Piping 002 2002 July 23
3DG-P22-00008 Compressor Piping 001 2002 July 2
3DG-P23-00001 Heat Tracing 001 2002 Sep 30
3DG-P23-00004 Water Treatment Facilities 000 2002 Aug 20
3DG-P24-00001 Underground Piping Systems 000 1993 Nov 1
3DG-P33-00003 Piping Design and Layout 000 2003 Dec 19

Electronic documents, once printed, are uncontrolled and may become outdated.

Bechtel Confidential
© Copyright Bechtel Corporation 2005. All rights reserved.
Contains confidential information proprietary to Bechtel not to be disclosed to third parties without Bechtel’s prior written permission.
25027-001-GMX-GEP-00001 Rev 002 Page 3 of 12
DOCUMENT NUMBER TITLE REV DATE

3DG-P71-00001 Application of Pipe Bends for Shop 000 2003 Oct 21


Fabricated Pipe
SECTION 2.0 – ENGINEERING DESIGN GUIDES - Cont

3DG-P80-00001 PDS Isometric Work Process 000 2004 Dec 21


3DG-P80-00003 3D Model Requirements for Accessways, 000 2004 Aug 03
Egress and Craneways
3DG-P80-00004 PDS to TeamWorks Data Extraction 000 2004 Dec 21

SECTION 3.0 – ENGINEERING DESIGN STANDARDS

3DS-P22-00001 Standard Sample Cooler 000 2003 Nov 25


3DS-P22-00002 Sample Box for Caustic 000 2002 Dec 3
3DS-P33-00001 Flow Instrument Process Connections – 90 001 2002 Dec 9
Degree Taps
3DS-P33-00002 Flow Instrument Process Connections – 45 001 2002 Dec 9
Degree Taps
3DS-P33-00003 Pipe Spacing Chart – 150# Flanged 000 2002 Oct 23
(Metric)
3DS-P33-00004 Pipe Spacing Chart – 150# Flanged 000 2002 Oct 23
3DS-P33-00005 Pipe Spacing Chart – 300 and 600# 000 2002 Oct 23
Flanged (Metric)
3DS-P33-00006 Pipe Spacing Chart – 300 and 600# 000 2002 Oct 23
Flanged
3DS-P33-00007 Pipe Spacing Chart – 900, 1500# and 000 2002 Oct 23
2500# Flanged (Metric)
3DS-P33-00008 Pipe Spacing Chart – 900, 1500# and 000 2002 Oct 23
2500# Flanged
3DS-P33-00009 Primary Connection Details for 000 2003 Nov 25
Thermowells
3DS-P33-00010 Sample Cooler Connection Details 000 2003 Nov 25
3DS-P33-00012 Steam Trap Details 000 2003 Nov 25
3DS-P33-00013 Orifice Plate Minimum Straight Runs to 000 2002 Dec 9
ASME MFC-3M
Electronic documents, once printed, are uncontrolled and may become outdated.

Bechtel Confidential
© Copyright Bechtel Corporation 2005. All rights reserved.
Contains confidential information proprietary to Bechtel not to be disclosed to third parties without Bechtel’s prior written permission.
25027-001-GMX-GEP-00001 Rev 002 Page 4 of 12
DOCUMENT NUMBER TITLE REV DATE

3DS-P33-00014 Orifice Plate Minimum Straight Runs to ISO 000 2002 Dec 9
5167-1 1991
SECTION 3.0 – ENGINEERING DESIGN STANDARDS - Continued
3DS-P33-00015 Pipe Spacing Chart for Non-Flanged Pipes 000 2002 Dec 3
3DS-P33-00016 Pipe Spacing Chart for Non-Flanged Pipes 000 2002 Dec 3
(Metric)
3DS-P33-00017 Control Valve Manifold Arrangement and 000 2003 Sept 4
Layout Guide (Metric)
3DS-P33-00018 Control Valve Manifold Arrangement and 000 2003 Sept 4
Layout Guide
3DS-P33-00019 Utility Station Details 000 2004 Nov 4

3DS-P33-00020 Pipe Sleeve Details for Lines Under Roads 000 2004 Aug 16
and Dikes
3DS-P50-01001 Corporate Pipe Support Standards 001 Dec 19, 2005
3DS-P72-00001 Jack Screw Details For R.F. Line Blinds 000 2002 Sep 30
3DS-P72-00002 Jack Screw Details For R.J. Line Blinds 000 2002 Sep 11
3DS-P72-00003 Paddle Spacer and Paddle Blank For Use 000 2002 Nov 18
Between 150# & 300# R.F. Flanges
(Metric)
3DS-P72-00004 Paddle Spacer and Paddle Blank For Use 000 2002 Nov 18
Between 150# & 300# R.F. Flanges
3DS-P72-00005 Paddle Spacer and Paddle Blank For Use 000 2002 Nov 18
Between 600#, 900#, 1500# & 2500# R.F.
Flanges (Metric)
3DS-P72-00006 Paddle Spacer and Paddle Blank For Use 000 2002 Nov 18
Between 600#, 900#, 1500# & 2500# R.F.
Flanges
3DS-P72-00007 Paddle Spacer and Paddle Blank For Use 000 2002 Dec 3
Between 600#, 900#, 1500# & 2500# RTJ
Flanges (Metric)
3DS-P72-00008 Paddle Spacer and Paddle Blank For Use 000 2002 Dec 3
Between 600#, 900#, 1500# & 2500# RTJ
Flanges

SECTION 3.1 - DESIGN AIDS

Electronic documents, once printed, are uncontrolled and may become outdated.

Bechtel Confidential
© Copyright Bechtel Corporation 2005. All rights reserved.
Contains confidential information proprietary to Bechtel not to be disclosed to third parties without Bechtel’s prior written permission.
25027-001-GMX-GEP-00001 Rev 002 Page 5 of 12
DOCUMENT NUMBER TITLE REV DATE

3DZ-P22-00001 Typical Orientations for Horizontal Vessels 000 2004 Sep 21


SECTION 3.1 - DESIGN AIDS - Continued
3DZ-P32-00001 Stud and Machine Bolt Lengths for Flanged 000 2003 Aug 6
Pipe Joints Class 25 through Class 2500
3DZ-P33-00001 Minimum Length and Spacing for Welded 000 2002 June 11
Nozzles
3DZ-P33-00002 Guide for Valve Installations 000 2004 Jun 1
3DZ-P33-00003 Guide for Valve Installations (Metric) 000 2004 Jun 1

SECTION 3.2 - FORMS

GSF-P30-00001 Piping - Field Tie-In Control Index 000 2003 Nov 25


GSF-P30-00002 Piping – Field Tie-In Control 000 2003 Nov 25
GSF-P70-00016 Pipe Expansion Joint Data Sheet 001 2002 Aug 9

SECTION 4.0 - ENGINEERING SPECIFICATIONS

3GS-P10-00001 Electronic Data Interchange for Shop 002 2004 Dec 10


Fabrication of Piping
3GS-P32-00002 Piping Installation & Testing 001 2002 Dec 9
3GS-P74-00001 Technical Supply Conditions for Piping 001 2002 July 26
Components
3GS-P74-00002 Color Coding of Piping Components 001 2002 Aug 19
3SS-PS02-00002 Shop Fabrication of Piping per ASME 000 2004 July 5
B31.1
3SS-PS02-00003 Shop Fabrication of Piping per ASME 000 2004 Aug 6
B31.3
3SS-PS02-00004 Field Fabrication and Installation of Piping 000 2004 Dec 13

Electronic documents, once printed, are uncontrolled and may become outdated.

Bechtel Confidential
© Copyright Bechtel Corporation 2005. All rights reserved.
Contains confidential information proprietary to Bechtel not to be disclosed to third parties without Bechtel’s prior written permission.
25027-001-GMX-GEP-00001 Rev 002 Page 6 of 12
DOCUMENT NUMBER TITLE REV DATE

SECTION 5.0 – OTHER DOCUMENTS

NONE

SECTION 6.0 –AUTOMATION PLAN

G05-XXX-00001 later 000 Later

Approved by:R. Fox 2004 Dec 23


(Discipline Workshop Chairperson)

Electronic documents, once printed, are uncontrolled and may become outdated.

Bechtel Confidential
© Copyright Bechtel Corporation 2005. All rights reserved.
Contains confidential information proprietary to Bechtel not to be disclosed to third parties without Bechtel’s prior written permission.
25027-001-GMX-GEP-00001 Rev 002 Page 7 of 12
OGC Master Index:

BECHTEL CORPORATION
PLANT DESIGN AND PIPING

DESIGN GUIDES AND STANDARDS MASTER INDEX


30X-P00D-00001, Revision 018, Aug 19, 2006

DOCUMENT NUMBER TITLE REV DATE

30X-P00D-00001 OGC Design Guides and Standards Master 018 Aug 19,
Index 2006
SECTION 1.0 - ENGINEERING INSTRUCTIONS

SECTION 1.1 – PLANT DESIGN MULTI-GBU APPLICABLE TO OGC GBU

All Instructions Apply

SECTION 1.2 – PLANT DESIGN OGC GBU


3DI-G04D-00001 3D Model Reviews 000 2004 Apr 12
3DP-G04F-0027 Design Verification and Design Review 000 2004 Sep 01
3DI-G04F-00012 Houston Multi-Discipline Coordination of 001 2001 Aug 15
3D Model Work
3DI-G04F-00013 Design for Safe Construction including 000 2001 Aug 01
appendices A thru F
3DI-P03F-00100 Manhour Estimating Procedure 003 12/00
3DI-P03F-00101 Design Review Procedure 000 11/01
3DI-P04F-00001 HOEU Approved Computer Programs 000 11/01
3DI-P04F-A0001 HOEU Approved Computer Program List 008 11/01
3DI-P04F-00002 Overall Work Process 000 2004 Mar 03
3DJ-P04-00300 Project Execution Plan – Manual Projects, 002 08/92
Manual Sections only
3DJ-P04-00301 Revamp Project Execution Plan 001 09/94
3DJ-P04F-00001 Vendor Data Required for PD & P 001 2005 Jan 5
3DJ-P31F-00001 3D CADD Work Process 000 08/99

Electronic documents, once printed, are uncontrolled and may become outdated.

Bechtel Confidential
© Copyright Bechtel Corporation 2005. All rights reserved.
Contains confidential information proprietary to Bechtel not to be disclosed to third parties without Bechtel’s prior written permission.
25027-001-GMX-GEP-00001 Rev 002 Page 3 of 12
EXHIBIT E –ENGINEERING DESIGN GUIDES TABLE of CONTENTS (Example)

DOCUMENT NUMBER TITLE REV DATE

SECTION 2.0 - ENGINEERING DESIGN GUIDES

SECTION 2.1 – PLANT DESIGN MULTI-GBU APPLICABLE TO OGC GBU

ALL ENGINEERING DESIGN GUIDES APPLY

SECTION 2.2 – PLANT DESIGN OGC GBU


3DG-P22D-00001 Fractionation Towers 000 2004 Oct 15
3DG-P22D-00002 Nozzle Locations 000 2004 July 30
3DG-P22D- Pipe Racks 000 2004 Sep 8
00009
3DG-P23F-00001 Steam Tracing 000 12/01
3DG-P23F-A0001 Appendix 1 – Steam Tracing Estimate 000 12/01
Checklist
3DG-P23F-00002 ISBL Equipment Layout 001 2004 Oct 15
3DG-P23F-00003 OSBL Equipment Layout 000 2003 Mar 26
3DG-P23D-00004 LNG Site Layout 000 2004 Oct 1
3DG-P31F- Isometric Cost Reduction 000 2004 Dec 23
00001
3DG-P31F-00002 Bulk Piping and Valve ‘Pre-Buy’ Approval 001 2004 July 27
3DG-P31F-A0002 Bulk Piping and Valve ‘Pre-Buy’ Approval – 001 2004 July 27
Pre-Buy Approval Form
3DG-P32F-00001 Principles of Underground Piping 000 LATER
3DG-P32F-00002 Underground Piping Execution 000 2002 Oct 24
3DG-P45F-00001 Piping Stress and Support 000 2004 Feb 10
3DG-P45-00002 Piping Stress Analysis Design Manual 001 11/79
3DG-P45-00003 Piping Stress Analysis Training Manual 000 01/79
3DG-P80F- Clash Reports – Types and Schedule 000 2004 Dec 23
00001
3DG-P80F- Clash Reports and Glossary 000 2004 Dec 23
00002
3DG-P80F- 3D PDS to TeamWorks Data Extraction 001 2004 Dec 23
00004

Electronic documents, once printed, are uncontrolled and may become outdated.
Refer to the electronic documents in BecWeb for current revisions.
Bechtel Confidential © Bechtel 2002. All rights reserved.
3DP-G01-00002-000 Page 9 of 1
EXHIBIT E –ENGINEERING DESIGN GUIDES TABLE of CONTENTS (Example)

DOCUMENT NUMBER TITLE REV DATE

SECTION 3.0 - ENGINEERING DESIGN STANDARDS

SECTION 3.1 – PLANT DESIGN MULTI-GBU APPLICABLE TO OGC GBU

ALL ENGINEERING DESIGN STANDARDS APPLY

SECTION 3.2 – PLANT DESIGN OGC GBU


3DS-P12D-00009 Typical Jacketed Piping Details 000 2004 Sep 26
3DS-P12D-00010 Level Instrument Connection Details 000 2004 Sep 26
3DS-P33D-0021 Details of Mitered Elbows 000 2004 Aug 09

SECTION 3.2.1- DESIGN AIDS


3DZ-P42D-00001 Piping Stress Analysis – Instrument 000 2004 Nov 23
Strongback Flexibility Requirement
3DZ-P42D-00002 Piping Stress Analysis – Air Fan Cooler 000 2004 Nov 23
Nozzle Length Computation
3DZ-P42D-00003 Piping Stress Analysis – Air Fan Piping 000 2004 Nov 23
System Design
3DZ-P42D-00004 Piping Stress Analysis – Stacked 000 2004 Dec 10
Exchanger Nozzle Flexibility
Requirements.
3DZ-P42D-00005 Piping Stress Analysis – Natural Anchor 000 2004 Dec 16
and Frictional Spring Development.
3DZ-P42D-00006 Piping Stress Analysis – Stress Review of 000 2004 Dec 16
Buried Piping.
3DZ-P52D-00001 Guide for Designing Supports for Radially 000 2004 Nov 23
Located Lines from Columns
3DZ-P52D-00002 Guide for Designing Supports for 000 2004 Nov 23
Tangentially Located Lines from Columns
3DZ-P52D-00003 Guide for Designing Guides for Radially 000 2004 Nov 23
Located Lines from Columns
3DZ-P52D-00004 Guide for Designing Supports for Utility 000 2004 Nov 23
Lines from Vessels and Platforms
3DZ-P52D-00005 Guide for Designing Supports for Pump 000 2004 Dec 10
Piping
Electronic documents, once printed, are uncontrolled and may become outdated.
Refer to the electronic documents in BecWeb for current revisions.
Bechtel Confidential © Bechtel 2002. All rights reserved.
3DP-G01-00002-000 Page 10 of 1
EXHIBIT E –ENGINEERING DESIGN GUIDES TABLE of CONTENTS (Example)

DOCUMENT NUMBER TITLE REV DATE

3DZ-P52D-00006 Guide for Designing Supports for Heater 000 2004 Dec 10
Piping
3DZ-P52D-00007 Guide for Designing Supports for Control 000 2004 Nov 23
Valve Manifolds
3DZ-P52D-00008 Standard Support Symbols 000 2004 Nov 23
3DZ-P52D-00009 In-Line Pump Supports 000 2004 Nov 23
3DZ-P52D-00010 Guide for Designing Supports for Steam 000 2004 Dec 10
Turbine Piping
3DZ-P52D-00011 Guide for Designing Supports and Guides 000 2004 Dec 16
for Vertical Lines from Structure Beams
SECTION 3.2.2 - FORMS
GSF-P70-00010 Valve Extension Stems 000 10/83
GSF-P70-00015 Special Pipe Support Detail Index 000 11/68
GSF-P70-00018 Pipe Stress Analysis Sketch Sheet 000 11/90

SECTION 4.0 - ENGINEERING SPECIFICATIONS

SECTION 4.1 – PLANT DESIGN MULTI-GBU APPLICABLE TO OGC GBU

ALL ENGINEERING SPECIFICATIONS APPLY

SECTION 4.2 – PLANT DESIGN OGC GBU


3GS-P33-00001 Bolting Dimensions for Flanged Pipe Joints 000 03/83
25 lbs thru 2500 lbs
3SS-P34-00001 Specifications for Abbreviations 000 12/93
SECTION 5.0 - OTHER DOCUMENTS
3DL-P31F-00001 High Value Center (HVC) Worksharing 000 05/02
3DL-P31F-A0001 Work Process Map, Transfer Milestone @ 000 05/02
Post 50% Client Model Review
3DL-P31F-B0001 Work Process Map, Transfer Milestone @ 000 05/02
Post 30% Client Model Review
3DL-P31F-00002 Commerce Control of the Export of Piping 000 2003 Mar 11
Materials
3DL-P50F-00001 SupportTracker 000 2003 Dec 22
3DL-P71F-00001 Small Bore Pipe Estimating Procedure 000 2002 Dec 10
Electronic documents, once printed, are uncontrolled and may become outdated.
Refer to the electronic documents in BecWeb for current revisions.
Bechtel Confidential © Bechtel 2002. All rights reserved.
3DP-G01-00002-000 Page 11 of 1
EXHIBIT E –ENGINEERING DESIGN GUIDES TABLE of CONTENTS (Example)

DOCUMENT NUMBER TITLE REV DATE

3DL-P71F-00002 Pipe Estimating Procedure 000 2004 Feb 12


3DL-P71F-00003 Procedure to Cross-Check PDS Model to 000 2005 May 12
the Supplemental Wall Thickness Report
3DL-P80F-00001 ModelTracker Standard Progress 000 2003 Feb 21
Percentages
G96-P45-00100 Reporting of Field Checkout Trips 001 10/79

Approved by: A. W. Harpham


(HOEU PD&P Chief Engineer)

Electronic documents, once printed, are uncontrolled and may become outdated.
Refer to the electronic documents in BecWeb for current revisions.
Bechtel Confidential © Bechtel 2002. All rights reserved.
3DP-G01-00002-000 Page 12 of 1

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