07 MV Cable

PROJECT – SONAMURA GGS AND PIPELINE PROJECT
(SON – GGS & PLP, TRIPURA ASSET)

NOA Ref No: AGT/MM/ES/Design engineering Consultant/NOM/2014-15.
SPECIFICATION FOR MV CABLE Page No:

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Doc No: SON/COM/ELE/PRS/A4/A/406
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SPECIFICATION FOR MV CABLE
Client Consultant:
Oil and Natural Gas Corporation Ltd M/s Mott MacDonald Pvt. Ltd.
Tripura Asset, Mott MacDonald House
Badharghat Complex, 44/45, Street No.14,
Agartala - 799014 (India) MIDC, Andheri (East),
Mumbai – 400093

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SPECIFICATION FOR MV CABLE
Issue and Revision Record:
Rev Date Originator Checked Approved Description
0 16.09.2015 VMP GBW GBW Issued for Enquiry
Group Disclaimer
"This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should
not be relied upon by any other party or used for any other purpose.
We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or
containing any error or omission which is due to an error or omission in data supplied to us by other parties”.

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List of Contents Pages
1 INTRODUCTION 4
2 APPLICABLE STANDARDS 5
3 ENVIRONMENTAL CONDITIONS AND METEOROLOGICAL DATA 5
4 SCOPE OF SUPPLY 6
5 SPECIFICATION 6
6 QUALITY ASSURANCE, WORKS INSPECTION AND TESTING 6
7 VENDOR DRAWING / DOCUMENTS 6
8 PACKING AND TRANSPORTATION 7
9 GUARANTEE 7
APPENDIX A: REQUISITION FOR ENGINEERING DOCUMENTS A-1
APPENDIX B: ELECTRICAL SYSTEM DATA B-1
APPENDIX C: ONGC SPECIFICATION C-1
APPENDIX D: LIST OF APPLICABLE DOCUMENTS D-1


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1 INTRODUCTION
ONGC Tripura have plans to enhance the capacity of the Gas handling / processing by Construction of
Sonamura GGS having 0.8 MMSCMD Gas processing capacity, Monarchak Terminal with Pig Receiving
and Gas Metering for supply to NEEPCO Power plant, laying and installing Gas Trunk Pipelines 10” x
10.50 km from Sonamura GGS to Monarchak Terminal and 20” x 30 km from Existing Baramura GGS to
Existing Agartala Dome GGS.
1.1 Abbreviations
AC Alternative current
DB Distribution Board
DGMS Directorate General of Mines Safety
FAT Factory acceptance test
FS Functional Specification
ITP Inspection Test Plan
MV Medium voltage
RED Requisition for engineering document
SOW Scope of Work
QAP Quality Assurance Plan
UR Unit Rate
1.2 Document Purpose

This specification covers the minimum requirements for the design, manufacture, inspection, testing,
supply and delivery of MV Power & Control Cable for Pipeline Grid Project of Oil and Natural Gas
Corporation Ltd (ONGC), hereafter referred to as the Company, Principal.
1.3 Definitions
The following definitions shall apply for this specification:
Principal / Company / Client : Oil and Natural Gas Corporation Ltd (ONGC)
Consultant Mott MacDonald Pvt Limited.
Manufacturer / Vendor : Supplier of Electrical MV Power & Control Cable


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Shall : This is to be understood as mandatory in relation to the

requirements of this document.
Should : This is to be understood as a strong recommendation to

comply with the requirements of this document.
Equipment : This is to be understood as Electrical MV Power & Control

Cable
The vendor shall ensure that the design complies with the requirements of this specification and its
referenced specifications and standards.
This specification shall in no way relieve the vendor from final guarantee as to materials, apparatus,
workmanship and performance of the Electrical MV Power & Control Cable.
2 APPLICABLE STANDARDS
2.1 General
Power & Control Cable shall be designed and supplied in accordance with this specification and the codes
and standards reference in FS 4059. All correspondence and documentation shall be in English.
A full list of specifications and standards referred to in this document are included in clauses 2.2 to 2.4.
For international standards, the latest revisions at the date of the enquiry requisition shall be followed.
2.2 ONGC Specification & Datasheet

FS 4059, Rev-2 Functional specification power & control cables
DS/ELCT/ON/08, Rev-00 Electrical Data Sheet - Cables
3 ENVIRONMENTAL CONDITIONS AND METEOROLOGICAL DATA

Tripura is situated in seismic Zone-V and hence regarded as one of the most vulnerable earthquake-prone
region. For more details about plant location and environment condition refer to Project Design Basis
document no.: Volume-II Section 3.4 DB as attached in Appendix-H-1.
Equipment shall be suitable for operating satisfactorily in humid and corrosive atmospheres. The
equipment will be installed indoor for continuous duty at specified service conditions in substation
building(s).
Site Climatic Conditions
3.1 Altitude : < 1000 M.S.L
3.2 Ambient Temperature
Maximum : 37°C
Minimum : 6.7°C

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o
Design (for Electrical Equipment) : 50 C
3.3 Relative Humidity
Maximum : 100%
Minimum : 77%
Design (for Electrical Equipment) : 100%
3.4 Site Environment
Design Rainfall : 95mm/hr
Mean Rainfall per annum : 2178.6 mm
4 SCOPE OF SUPPLY
Refer Annexure – D-4 for MV Power & Control Cable Quantity.
5 SPECIFICATION
5.1 GENERAL REQUIRMENTS:
Refer ONGC Functional Specification No. 4059 Rev-2 and Electrical Data Sheet – Cables no.
DS/ELCT/ON/08, Rev-00.
6 QUALITY ASSURANCE, WORKS INSPECTION AND TESTING

6.1 General
The Manufacturer is expected to demonstrate that he has working Quality Assurance System which
complies with ISO 9000 or may be appropriate to the type of contract and his product. Manufacturer shall
submit a “Quality Assurance Plan” with the offer. Vendor shall perform the Cable Inspection & Testing as
per IS 10810 or other relevant International Standard.
7 VENDOR DRAWING / DOCUMENTS

7.1 To be submitted along with Offer
The Manufacturer shall furnish the drawings and documents as per enclosed Requisition for Engineering
Documents - RED Form [APPENDIX-A]. Vendor shall submit the stamped & signed copy of material
requisition. Vendor shall submit the clause wise comments / deviation on specification in table of
compliance. If not furnished, compliance to all requirements in specifications will be binding on the vendor.

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7.2 To be submitted after Award of Tender

Within 2 weeks from the date of Purchase Order the manufacturer shall forward a list of drawings for the
equipment that is being supplied. The Manufacturer shall furnish the drawings and documents as per
enclosed Requisition for Engineering Documents - RED Form [APPENDIX-A].
8 PACKING AND TRANSPORTATION

Cables shall be supplied or despatched in non returnable wooden or steel drum of suitable barrel
diameter, securely battened, with the take off end fully protected against mechanical damage. The wood
used for construction of the drum shall be properly seasoned, sound and free from defect. Wood
preservatives shall be applied to the entire drum
9 GUARANTEE
The technical particulars for MV power & control cable furnished shall be guaranteed with in the tolerance
specified as permitted by relevant standards. Incase of failure of the equipment to meet the guaranteed
performance, the purchaser reserves the right to reject the MV power & control cable. If any of the MV
power & control cable supplied by the vendor / manufacturer fails at site during erection, commissioning or
service (within guarantee period) the vendor shall replace the failed material within the time frame agreed
with the purchaser and at no extra cost to the purchaser. The purchaser also reserves the right to use
rejected material till it is replaced. Warranty period for local push button station shall be agreed between
vendor & purchaser.
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APPENDIX A: REQUISITION FOR ENGINEERING DOCUMENTS

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REQUISITION FOR ENGINEERING DOCUMENTS RED form

The following addresses shall be inserted by Seller in the relevant space on the "Approval Drawing Specification” or the "Final Drawing Specification"
Consultant Office Principal Distribution Office
M/s Mott MacDonald Pvt Limited Oil and Natural Gas Corporation Ltd
Mott MacDonald House Tripura Asset,
44/45, Street No.14, Badharghat Complex,
MIDC, Andheri (East), Agartala - 799014 (India)
Mumbai – 400093
SPECIAL INSTRUCTIONS Prints Documents shall be submitted to:
Production Schedule 4
Manufacturing, inspection & testing sequence plan 4 To nominated inspector before pre-manufacturing meeting
DRAWINGS Required number for TIMING FOR SUBMITTAL

Approval drawings/Final drawings to be Approval Final issue - For approval .......2.......... weeks after order date
submitted
under cover of an ADS form/FDS form Trans- Prints Originals Prints - final issue ..........2......... weeks after approval / order date
respectively
parencies (Note-1) Documents shall be submitted to:
Duly stamped & signed copy of - 4 1 4
material requisitions
Clause wise comments / deviation on 4 1 4 PURCHASING (PROCUREMENT) OFFICE
material requisition in table of
compliance
Data sheet for LV power & control cable 4 1 4
Technical particulars 4 1 4
Type test certificates for similar 4 1 4

equipments
4 1 4
Inspection & testing plan
4 1 4
QA/QC plan
4 1 4
Manufacturing schedule
SPARE PARTS DOCUMENTS

E-SPIR E-SPIR forms are to be submitted within 6 Weeks of Order
ESPIR forms including 1 transparency placement.
Spares List for two Years Operation Order placement.
TEST AND INSPECTION DOCUMENTS Prints Documents shall be submitted to:
Approval/Final documents to be submitted under cover of an ADS/FDS form
respectively
Manufacturing report 4 PURCHASING (PROCUREMENT) OFFICE
Electrical certificates – CMRI 4
Test data/curves/calibration certificates 4
OPERATING DOCUMENTS Documents shall be submitted to:
Installation instructions 4
Operating instructions 4
Maintenance instructions 4
ADDITIONAL REQUIREMENTS (NOTES)
1) All drawings shall be CAD drawn on AutoCAD 2000 and CDs shall also be supplied. If the document is available in electronic form, a CD containing the electronic
file (2Sets) shall also be submitted.
2) All referenced codes and standards shall be of the latest issue unless otherwise stated.
3) All documents submitted must clearly indicate the Requisition Number
4) All documents submitted must be clearly indicate Purchase Order No.
5) The Vendor shall provide the loading data on support plate for the civil foundation design.
6) For vendor documentation, also refer to project specification document
REMARKS
Invoice shall certify that the drawings and engineering documents Units/dimensions to be used on Engineering documents shall be Sl. (Exceptions to Sl
specified above have been dispatched to all parties concerned. units are standardized imperial units for nominal sizes of pipe, valves, flanges, bolting,
Any deviation from the timing for submittal of documents shall be notified etc.)
to the Approval/Distribution Offices by E-mail or fax. The documents shall be in English. Description on drawings and similar documents may
Shop fabrication shall not be started before the required approval be in other languages provided English translations are also given.
drawings have been released for construction by the party concerned, Drawings and documents shall be suitable for microfilming and comply with accepted
unless otherwise stated on the "Approval Drawing Specification". national or international standards for the preparation of technical drawings.
Each document shall bear the item/tag and order reference number and Only the following standard sizes shall be used: A4, A3, A2, and A1.
shall be dispatched by air mail, unless other instructions are stated on the
RED.
ENG. BY : MOTT MACDONALD PVT. LTD.
Requisition No : Ukon/COM/ELE/PRS/4/A/406
PRINCIPAL : OIL AND NATURAL GAS CORPORATION LTD.

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APPENDIX B: ELECTRICAL SYSTEM DATA


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APPENDIX - B
ELECTRICAL SYSTEM DATA
415 V
System Data
Nominal System Voltage 415 V
Highest System Voltage 440 V
Frequency 50 Hz
Lightning Impulse Withstand Voltage -
Power Frequency Withstand Voltage for 1 minute 2 kV (rms)
Supply Variations
Steady State Voltage + 10%
Steady State Frequency + 3%
Fault levels; System fault level at rated voltage (3 phase 50 kA for 1

symmetrical) sec
Resistance
System Earthing earthed
through NGR

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APPENDIX C: ONGC SPECIFICATION
Sr.
Title Spec. No.
No.
C-1 FUNCTIONAL SPECIFICATION POWER & CONTROL FS 4059, Rev-2
CABLES
C-2 ELECTRICAL DATA SHEET - CABLES DS/ELCT/ON/08, Rev-00

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C-1: FUNCTIONAL SPECIFICATION FORPOWER & CONTROL CABLES

(Doc. No. - FS 4059, Rev-2 )
(7 pages excluding this page)

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C-2: ELECTRICAL DATA SHEET - CABLE

(Doc. No. DS/ELCT/ON/08), Rev-00)

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APPENDIX D: LIST OF APPLICABLE DOCUMENTS
Sr. No. Title Doc. No.
D-1 Project Design Basis Volume-II Section 3.4 DB
D-2 Indicative Inspection & Test Plan Volume II Section 1.0 ITP Rev-0
D.3 Vendor List Volume II Part-A Sec 7.0 Rev-1
D-4 Electrical Cable Quantity SON/COM/ELE/PRS/A4/A/406/ANN-D


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D-1 PROJECT DESIGN BASIS

(Volume-II Section 3.4 DB)
Volume II Section 3.4 – DB
ONSHORE DESIGN BASIS / CRITERIA
ENGINEERING (ELECTRICAL) Rev. 00
SERVICES Discipline ELECTRICAL
NEW DELHI Sonamura GGS & Pipeline Project
- Tripura Asset Page : 1 of 22
Volume - II
SECTION - 3.4
ELECTRICAL DESIGN BASIS
FOR
SONAMURA GGS & PIPELINE

PROJECT - AGARTALA
HSM HSM VKK 00 28-02-2010

PREPARED /
REVIEWED BY APPROVED BY REV. No. DATE
REVISED BY
OIL AND NATURAL GAS CORPORATION LIMITED

INDIA
1.0 Electrical Design Philosophy: Salient Features

The Electrical design criteria, broadly outlines the minimum requirements for the design,
selection, sizing and installation of the electrical equipments and associated systems of the
installation.
The electrical system shall be designed to ensure:
Safety to personnel and equipments.

Reliability of service.
Minimum fire risk.
Ease of maintenance and convenience of operation.
Adequate provision for future expansion and modification.
Maximum interchangeability of equipments.
Automatic protection of all electrical equipments through selective relaying system.
Fail safe features.
Hook-up provisions with existing facilities, wherever required.
Adequate provision for future expansion and modification.
1.1 Site Conditions

All electrical equipments and accessories / materials are to be suitable for installation and
operation under dusty, humid, corrosive and hostile environment with special degree of hazards.
Min / Max ambient temperatures, RH, Height from MSL and other related environmental
parameters for site are mentioned elsewhere in bid package.
1.2 General Safety

The electrical system should incorporate safety margins to ensure that the installation is safe
under all operating conditions, including those associated with the start up and shut down of
equipment and throughout intervening shut down periods. The emphasis in equipment
specification shall be on operability, prevention of accident / fault and functionality for the
intended design life. All insulating materials specified for the equipment should be non-toxic.
1.3 Fire Integrity

All cable penetrations through firewalls, switchgear room walls, control room walls, and
between safe and hazardous area (from close to open or open to close) have to be sealed using
multi cable transits to maintain fire integrity and prevent gas migration.
2.0 Codes and Standards

The specification of design documents, material and system performance is based upon the
requirements of the latest versions of all applicable national / international standards, codes,
regulations and code of practices being followed by the industries. Some of them are listed
below:
IS - Indian Standards: Specifications and code of practices of Bureau of
Indian Standards
IEC - International Electro Technical Council

IEEE - Institution of Electrical and Electronics Engineers
ASTM - American Society for Testing of Materials
BS - British Standard Institute
API - American Petroleum Institute
NEC - National Electric Code (USA)
OISD - Oil Industry Safety Directorate
(Elect. Std.)
OMR - Oil Mines Regulations
The applicable specifications as drawn by the above organizations / institutions are also
mentioned in the corresponding equipment standard specifications.
In the event of conflict between codes and standards being used, the most stringent one has to be
followed. Where Indian standards do not exist or equipment is supplied by foreign manufacturer,
relevant international standards shall be applicable.
3.0 Degree of Protection

The degree of protection against dust and water ingress, necessary for individual electrical items
is determined by the equipment duty, its environment, its location, and the hazardous area
classification. The equipment located outside or subject to deluge from fire water system / rains
are to be of specified weather proof construction and protected against the most adverse
conditions that are anticipated. These enclosures are to be classified to IP – 55 as a minimum
degree of protection, increased as necessary where the location / situation demands. Indoor
equipment will be a minimum of IP – 52 protection and accessible equipment within enclosures
will be a minimum of IP – 22 degree of protection. Ingress protection of IP – 42 will be
considered for only indoor equipments with specific ventilation requirements.
4.0 Hazardous Area Requirements

The hazardous area classification drawings form the basis for selection of electrical equipment
for various locations.
Classification of hazardous area shall be as per following (as applicable):
Oil Mines Regulations (DGMS Guidelines)

OISD - 113
API-RP - 500
IS - 5572 / 5571
Incase of any conflict amongst the above, the more stringent shall be followed.
The following factors shall be considered for proper selection of equipments for use in hazardous
area:
- Area classification i.e. Zone-0, 1 or 2.

- Gas group classification: The characteristics of the gas or vapor involved in relation to the
ignition current or minimum ignition energy and safe gap data.
- Temperature classification: The ignition temperature of gas or vapor involved or the lowest
value of ignition temperature if more than one combustible material is present.
- Environmental conditions in which equipments are to be installed: The selected electrical
equipments shall be suitably protected against corrosive and solvent agents, water & moisture
ingress, thermal and mechanical stresses as determined by the environmental conditions.
The types of protections generally used for electrical equipments in hazardous areas are as
follows :
Zone 0 - Intrinsically Safe, Type of Protection “i”.

Zone 1 - Intrinsically Safe, Type of Protection “i”.
- Flameproof equipment, Type of protection ”d”.
- Pressurized enclosure, Type of protection “p”
- Sand filled equipment, Type of protection “q”.
- Other electrical apparatus specifically designed for zone 1,”s”.
Zone 2 - Protection as suitable for Zone-0 and 1.
- Increased Safety protection “e”.
Electrical equipments to be used in hazardous area shall possess type test certificates from one of
the following recognized testing and certifying authorities:
CMRI : Central Mining Research Institute.

CCE : Chief Controller of Explosives (Indian).
UL : Underwriters Laboratories Inc. (USA).
FM : Factory Mutual Research Corporation (USA).
BASEEFA : British Approvals Service for Electrical
Equipment in Flameproof Atmospheres.
PTB : Physikalisch Technische Boundesantalt (Germany).
RIIS : Research Institute of Industrial Safety (JAPAN).
All equipments falling in the hazardous area shall be intrinsically safe (type “i”), or flameproof /
explosion proof (type “d”). Only in case for any application, when equipments of such protection
classification are not available, other types of protections can be considered as indicated in the
table below:
Zone Type of Protection

1 p, q, s
2 p, q, s, e
The temperature of exposed surface of any equipment (including electrical) installed in

hazardous area shall not exceed the minimum ignition temperature of the gases involved, subject
to a maximum of 2000C (Temp. Class – T3).
In addition to above, the equipments to be used in classified areas must have type test certificates
from CMRI or any other testing agency as above & acceptable to DGMS and must also be
approved by DGMS and any other statutory authority as required.
Besides all indigenous equipments to be used in classified areas shall have valid BIS license as
required by statutory authorities. The copies of the BIS certificates with the DGMS approval
certificates shall be furnished during documentation review. It is the contractor’s responsibility
to obtain all statutory approvals including the DGMS approval for the plant.
NOTE: 1.0 Electrical equipment installation in Zone-0 area shall be avoided.

2.0 Switchgear room, the outdoor switchyard, housing for
emergency power generator set shall be located in safe area.
3.0 Overhead power lines passing through hazardous area shall be
avoided.
4.0 Equipments / items installed in battery room shall be suitable for
Zone – 1, Gas group – II C.
5.0 Statutory Requirements and Approvals

The designed electrical system shall conform to all statutory and government regulations. As a
minimum, contractor need to meet and fulfill the requirements of following statutory bodies /
regulations and obtain all statutory approvals / certificates, as required, from these authorities:
Indian Electricity Act.

Indian Electricity Rules.
The Factory Act.
The Mines Act (DGMS) / Oil Mines Regulations.
Fire Insurance Regulations.
The Petroleum Rules.
State Electricity Rules / Regulations laid down by Chief Electrical Inspector of State.
Any other applicable rules / regulations of central / state / local statutory body.
Note: Special attention is to be paid to chapter X of IE rules while designing electrical system
in oil mines.
6.0 Equipment Protection

Protection system for electrical equipment shall be selected and coordinated for the protection of
equipment and operating personnel against internal/external fault, over loading of equipment and
other abnormal conditions such as lightning, surges etc., and to ensure continuity of operation of
those parts not affected by the fault.
The insulation of electrical facilities shall be designed considering the system voltage, the system
neutral earthing and the over-voltages resulting due to system fault, switching or lightning
surges. The insulation co-ordination between the electrical equipment and the protective devices
shall be done in line with IS: 2165 and IS: 3716.
All protective devices, including relays and current transformers (CTs) etc. are to be adequately
rated to withstand the prospective short circuit current which can flow or be induced. Wherever
applicable, the relay protection devices are such that a clear indication is given of fault, which
caused a trip. Circuit breakers are not able to re-close without first resetting the appropriate
master trip relay.
Further the electrical system and equipment shall conform to the following amendment to Rule
116, sub rule (1) of Indian Electricity Rules:
“In the interest of safety, appropriate equipment shall be suitably placed in the mines for
automatically disconnecting supply in any part of the system, where a fault, including earth fault
occurs. Fault current shall not be more than 750 milli-amperes in 550V/1100V system for
underground / oil fields and 50A in 3.3kV /6.6kV system in open cast mines. The magnitude of
the earth fault shall be limited to those specified values by employing suitably designed,
restricted neutral system of power supply.”
The following relay protections shall be provided as minimum for electrical installation.
6.1 Transformers, Motors and Feeders Protection
TRANSFORMER MOTOR OUTGOING FEEDER INCOMER

MV
RELAY
HV HV MV PMCC HV PMCC
(REF:- ANSI / IEEE /
POWER DISTR. (650 V (650 V (250 V (650 V (250 V
IEC 37.2)
! HV ! ! HV ! ! MV ! ! HV ! ! MV !
33 kV) 33 kV) 650 V) 33 kV) 650 V)
IDMTL O/C (51) YES YES - YES YES (4) YES YES (4)
IDMTL E/F (51N) YES (7) NO - YES YES (4, 8) YES YES (4,9)
BACK UP E/F
(51N)
YES YES - NO NO NO NO
(SECONDARY
SIDE NEUTRAL)
MOTOR
PROTECTION
RELAY WITH
LOCKED ROTOR NO NO YES NO NO NO NO
FEATURE
(50, 51, 50N, 46, 49,
50L/R)
INSTANT.
REST.E/F
YES NO - NO NO NO NO
SECONDARY
SIDE (50N)
INST.O.C (50) YES YES - NO NO NO NO
INSTANT.EF. (R)
YES (6) YES - NO NO NO NO
(50N)
DIFF. PROT.( 87) YES (1) NO YES (2) YES (3) NO NO NO
TRIPPING RELAY
YES YES YES YES YES (4) YES YES
(86)
TRIP CKT
SUPERVISION YES YES YES YES NO YES NO
(95)
TFMR AUX. YES YES - NO NO NO NO
RELAY (63TX)
UNDERVOLTAGE
WITH TIMER - - YES - - YES (5) YES (5)
(27,2)
Note:
(1) For transformers rated 5 MVA and above.
(2) For motors rated 1500 KW and above.
(3) For critical / long feeders.
(4) These relay functions can be substituted by inherent releases.
(5) Wherever Auto-transfer feature is provided.
(6) Provide INST E/F 50N for transformers with primary delta.
(7) Provide IDMTL E/F 51N for transformer with primary star.
(8) MV outgoing feeders and motor starters shall be provided with sensitive earth
leakage protection. ELCB shall be used for all switch-fuse feeders up to 63A
rating and motor starters up to 7.5KW rating. For rating higher than these CBCT
and Earth leakage relay and timer along with indication lamps shall be provided.
(9) MV incomers shall be provided with CBCT operated sensitive earth fault
protection with time delay.
(10) CBCT ratio shall be selected to suit earth leakage relay setting range. CBCT and
relay setting shall be suitably selected to achieve required sensitivity as per OISD
norms.
(11) Sensitive earth fault relay with built-in adjustable timer with suitable settings to
achieve required sensitivity shall be provided in transformer secondary neutral
circuit.
(12) Suitable neutral displacement relays along with necessary PTs (with open delta
windings) also be provided to sense earth fault in the system and give alarm /
indications.
(13) Contactors units used as MV (up to 650 volt) motor starters incorporate the
following protective devices:
MCCB for short circuit.
Earth fault protection as per scheme for feeder protection as per note-8 above.
Over load relay with built-in single phase preventor.
(14) Motors rated 75 kW and above shall be provided with motor protection relay.
6.2 Generator Protection

The protections generally used for generators are as under. However the actual protective
requirements shall vary from case to case, depending on the rating, excitation system, operation,
type of prime mover etc.
87 G- Differential protection (For "!#$%%!&'(

51 N- Stator earth fault
Rotor earth fault
51V- Voltage controlled over current
32- Reverse power (For parallel operation)
40- Field failure
46- Unbalanced loading protection (Negative sequence)

49 T- Stator winding temperature protection (For "!$%%!&'!(
81- Under/over frequency protection
Over / under voltage protection
86 Lock out relay
When generator with unit transformer is employed besides individual equipment protection, the
following additional protections are required:
i) Transformer over-fluxing protection.
ii) Overall generator unit transformer differential protection.
In installations where generator is operating in parallel with grid, special protection such as
out of step relay shall be required.
6.3 Capacitor banks Protection

The protective requirements of HV capacitors provided for power factor correction are as
follows.
IDMTL over current for protection against short circuits.

Instantaneous earth fault.
Neutral phase displacement.
Under / Over voltage.
Fuses for individual capacitor units (internal element fuses and external expulsion type
fuses).
The capacitor bank feeders shall generally be tripped on bus under / over voltage conditions and
necessary interlock shall be provided for re-switching to take care of capacitor residual voltage.
MV capacitors of smaller ratings shall be protected with MCCBs. Capacitor banks above 125
kVAR shall be protected by ACB. Feeder to capacitor panel at PMCC shall have protections like
IDMTL O/C, IDMTL E/F, & Trip Relay.
The continuous current rating of fuses and switching devices for capacitors should be 30 %
higher than the normal full load current.
6.4 DC Feeders (110V DC, 24V DC) Protection

MCCBs / MCBs used for DC incomer feeders and DC distribution feeders are to be provided
with short circuit and overload protection as a minimum.
7.0 Earthing & Lightning Protection

Earthing system shall cover the following:
Equipment earthing.
System neutral earthing.
Static electricity protection.
Lightning protection.
7.1 An earthing system as per IS 3043 shall be installed in each plant area for system neutrals, all
electrical equipments and steel frame buildings. Each earthing system shall consist of G.I. pipe
electrodes, G.I. earthing flats of sizes as required in a common loop to interconnect all earth
rods. All major structural steel, stacks, vessels and process equipment likely to become charged
with static electricity shall be solidly connected to the earthing system. The overall resistance of
earth grid shall be less than 1.0 ohm. Soil resistively survey shall be carried out by the contractor
for design of earth grid. The earth network conductor shall be sized to carry maximum earth fault
current without undue rise in temperature. All electrical equipments shall have two separate &
distinct connections to earth grid.
7.2 Lightning protection system shall be provided for equipment, structures and buildings as per
OISD std.180 and IS 2309 with independent earthing system of earth resistance less than 5
ohms.
Lightning protection with independent earthing system shall be provided for oil storage tanks
and separator vessels by use of lightning protection masts around such storage tanks and
separator vessels as per OISD 180.
The lightning protection network shall be bonded with the main earthing network below ground,
minimum at two points.
7.3 For HV system each lightning arrestor shall be connected to a separate copper plate earthing
located as close as possible to it and within the fenced area of each set of arrestors. The three
numbers of earthings for each set of arrester shall be spaced about 5 meters apart so that they are
all within the enclosing fence. Each of these earthings shall be interconnected.
7.4 An earthing schedule giving the type / sizes of earthing conductors for different equipments is
given below. Required sizes for earthing conductors shall have to be established by design
calculations. The sizes given below are indicative and minimum only.
TYPE OF EQUIPMENT BARE GI WIRE/GI WIRE ROPE

OR GI STRIP
MOTORS UPTO 3.7KW 6mm DIA. WIRE ROPE
MOTORE 5.5KW TO 30KW & WELDING 10mm (3/8”) DIA , WIRE ROPE
RECEPTACLES
MOTORS ABOVE 37KW INCLUDING HT 16mm (5/8”) DIA, WIRE ROPE
MOTORS
BUILDING COLUMNS 40mm X 5mm STRIP
STORAGE TANK (VERTICAL & HORIZONTAL) 40mm X 5mm STRIP
LOADING RACKS 40mm X5mm STRIP
PIPE RACKS VESSELS & HEAT EXCHANGER 10mm (3/8”) DIA, WIRE ROPE
SMALL EQUIPMENTS & INSTRUMENTS NUMBER 8 SWG SOLID
LIGHTING POWER & INSTRUMENT PANELS 10mm (3/8”) DIA, WIRE ROPE
MAIN EARTH BUS / LT & HT SWITCHGEAR AS CALCULATED
INTERCONNECTIONS/ POWER TRANSFORMER
EHV & HV SUBSTATION AS CALCULATED
PUSH BUTTON STATIONS NUMBER 8 SWG SOLID
STREET LIGHT POLES / HIGH MAST LIGHT 10mm (3/8”) DIA , WIRE ROPE
TOWER
LIGHTING TRANSFORMERS 16mm (5/8”) DIA, WIRE ROPE

LIGHTNING PROTECTION DOWN 40mm X 5mm G.I. Strip
CONDUCTOR
8.0 Electrical Loads

Load Classification:
Electrical loads are classified as Normal, Emergency and Critical.
Normal - Loads in service for full production application.

Emergency - Loads required for utility services (including UPS, DC supply system),
complete lighting, critical loads for process, plant and personnel safety
in case of failure of grid / SEB supply.
Critical - Critical Lighting and instrument / control power requirement in case of
failure of emergency generator set.
Utilization Category:
Electrical loads are divided into following three classes according to use:
Continuous Load - Which draws power at continuous rate.

Intermittent Load - Which draws power as per duty cycle for short duration.
Stand-by Load - Which is connected with power supply and ready to act as and when
required.
Load Assessment;
All electrical loads are to be developed by the contractor based on estimated load identified in
the equipment list. The data sheet should specify maximum power requirement. In evaluating
load summary, utilization category is applied as following:
Total Load:
i) Continuously Operating Equipment - 100 % of operating load
ii) Intermittent Load - 50 % of the total intermittent load or
the largest intermittent load whichever
is higher.
iii) Stand-by Equipment - 10 % of total ‘stand-by’ load or largest
stand-by load, whichever is higher.
iv) Margin for Future Load Growth - 10 % of estimated load {i.e. sum of i),
ii) and iii)}.
The total load for sizing of transformers shall be sum of i), ii), iii) and iv).
9.0 Utilization/ Distribution Voltage Levels:

440 / 415 Volts : Plant distribution (Min. fault level: 40
kA for 1 sec).
240 V, AC (phase to phase) : Lighting as per DGMS guidelines.
240 V, AC (phase to phase)/110V DC : Switchgear control supply.
240 V)*!#+,!$%!-. : Anti condensation space heaters,

convenience outlets.
110 VDC, 2 wire (Battery back-up) : Critical & Exit lights for 1 hour
duration, Generator, Breaker Controls /
Instrument supply etc.
24 VDC, 2 wire (Battery back-up) : Instrument supply, Fire and Gas
detection system etc.
240 VAC, UPS : Communication, Instrument control,
Process control, Distributed Control
System etc.
240 VAC, UPS : SCADA / As Applicable.
10.0 Electrical Equipment / Product / Material Selection Philosophy

All components of electrical system shall be sized to operate under maximum load at the most
severe operating conditions with additional safety margin. All electrical equipment/ product/
material (viz. motors, transformers, switchgears, distribution systems, cables etc.) offered by the
vendor shall be as per relevant standards, specifications, new and unused, of current manufacture
and the highest grade and quality available for the required service and free of defects. The
equipment is to be protected from construction damage and damage in transportation, storage
and damage due to sandblasting and painting.
The selection of electrical equipment/ product/ material is generally based on the following
factors:
Electrical Design Basis/ Criteria and Standard Specifications in respect of each individual
equipment.
Applicable Standards, Codes & Recommended Practice.
Reliable and trouble free performance for designed life of the installation.
Safety
General Operating/ Site Conditions.
Hazardous area classification.
Statutory Regulations.
Suitability for the specified requirement for use in outdoor and indoor locations.
Suitability for the corrosive effects of the saline and humid and extremely dusty atmosphere.
All electrical equipments shall be suitable for installation in hot and humid tropical
environment (50oC temperature and maximum 90% RH for design).
Note: Equipment / Switchgear rating indicated anywhere in the bid specification shall be
considered as minimum. Exact rating shall be decided by contractor based on actual design
calculations plus 10% spare capacity (if spare capacity is not specifically mentioned).
11.0 Specific requirements for Equipments & Associated Components
11.1 Outdoor Switchyard

Isolators : /012!3045627,!8+,!9:5;!0<2=:627,!>0=?.056:1!Centre /
Double break type; Manual / Motorized operation.
Earth switch : Gang operated vertical break, manual operation.

Lightning Arrestors : Non-linear, Gapless Metal Oxide; Vertical, pedestal
mounting with insulating base, Line discharge class 3.
Insulators : Post insulator, solid core, type ‘A’.
Current transformer } : Pole mounted outdoor type, duly tested and
Voltage transformer } certified by SEB. The transformers are to be oil -
& Tri-vector meter } immersed type.
11.2 SUB STATION

HT switchgear : Indoor, 3.3 / 6.6 / 11 / 22 / 33 KV, SF6 / Vacuum Circuit
Breaker panel
Transformer : Delta/Star, 3-phase
(power / distribution) In door, cast resin type.
LT Switchgear : Indoor.
Incoming C.B. (LT) : ACB (4 – pole).
System : Complete system to be grounded as per the statutory
requirements.
Transformer : Indoor, 415 V / 240 V; Delta/Star, 3-phase,
(Lighting) Up to 100 kVA - Non-encapsulated winding
(Vacuum resin impregnated dry type)
Above 100 kVA- Encapsulated winding
(Cast resin dry type)
Natural air-cooled type.
Insulation: F–up to 100 kVA; H–above 100 kVA
Lighting transformer shall be sized to take care of the total lighting load of the plant with a
provision for 10% extra capacity. Lighting system of the complete installation shall be as per
DGMS guidelines as detailed later. Lighting transformers with the MLDB(s) shall be located
inside the MV switchgear room.
The substation building shall be sized to take care of all the present and future requirements and
to maintain adequate clearances between equipments for ease of maintenance. A margin of at
least 25% space shall be kept in switch gear rooms and battery rooms for future expansion.
HV/MV switch boards shall have provision for future extension from both ends. The following
minimum clearances around various equipments and panels shall be maintained:
a) Front clearance for switchboard/ panels - 2500 mm

(HV Switch Board)
- 2000 mm
(MV Switch Boards/ others)
b) Rear clearance for panels requiring
maintenance from rear - 1500 mm
(HV Switch Board)
- 1000 mm
(MV Switch Board)
c) Rear clearance for panels having
access from front only - 750 mm
d) Side clearance between two switchboards

or from nearest obstruction - 1500 mm
e) Battery rack to rack clearance - 750 mm
f) Battery rack to wall / clearance - 750 mm
g) Front clearance for wall mounted equipments - 1000 mm
h) Front clearance for operator station/
annunciation / control panel - 2500 mm
i) Head room clearance for overhead
equipments - 2000 mm
Vertical clearance above the top of the highest equipment shall be minimum 1500mm from roof
slab. For areas with false ceiling minimum clearance of 750mm shall be provided between top of
the equipment and the false ceiling.
11.3 PMCC / MCC / Switchgears

All panels shall be single / double front, fully draw-out type. Compartments shall be capable of
withdrawing to a test position. This test position isolates the power cables to allow the live
commissioning of control circuit.
The MV switch boards are provided with a minimum 20% fitted spare motor starters and feeder
modules (subject to minimum 01 of each rating and type).
Each starter unit have component designed for Type – 2 co-ordination as per IEC / IS – 13947.
All load feeders shall be provided with earth leakage protection.
For the PMCC, feeders for more than 400 ampere rating shall be provided with ACB. Feeders up
to 400 ampere rating shall be provided with MCCB. All lighting / auxiliary / power panel main
incomers will be MCCB. All lighting sub-distribution board incomers up to 63 amperes shall be
MCB and beyond 63 amperes MCCB shall be provided. Bus bar and isolating devices are rated
at 125% of total design load. Bus bars are generally identified as R, Y & B with phase coloured
as red, yellow and blue. All the switchgears are industrial grade equipment installed in
freestanding sheet metal cubicles of modular design. All the switchgears are to be installed in a
closed naturally ventilated room.
All equipment and switchgear ratings are decided based on actual design calculations (actual
requirement) and 10% spare capacity (if spare capacity is not particularly mentioned).
Cable entry to all panels of H.T. & L.T. switchgear and control panels shall be from bottom.
Bus coupler switch gear rating shall be higher of the following:
Largest incoming breaker

Maximum load on either side of bus section
Maximum of current rating of bus- bars on either side of coupler.
Switch board components such as breakers, MCCBs, horizontal and vertical bus bars shall be
designed to withstand design fault current or maximum fault current at the point of installation,
which ever is higher for a minimum period of 1 sec.
11.4 MV Incomers
Incomer feeders shall be withdrawable, four pole, air circuit breakers with charging motor,
spring release and close mechanism. Breaker close / trip solenoid are fed through 110 Volt D.C.
There shall be three positions for the draw out trolley, “Full-in”, “Test” and “Full-out”.
11.5 Power Factor Control

Switched capacitor banks with automatic power factor correction relay shall be provided in all
installations to improve the power factor. Capacitor banks shall be provided at MV (415 V) and /
or HV panels, as per requirement and shall be sized in order to arrive at over all power factor up
to 1.0 at each installation. The capacitors impregnation shall be non toxic, non PCB (poly
chlorinated biphenyl) type and bio degradable.
HV Capacitor banks
The banks of ungrounded star connected capacitors shall be mounted out door at least 2.75
meters above ground. Capacitor banks shall be supplied with series reactor and RVT. Series
reactors shall be designed to limit in rush current and to suppress harmonics. The banks shall be
switched on by vacuum switches with back up protection of VCB. Microprocessor based
automatic p.f. correction relay shall also be provided for control.
MV Capacitor banks
415 V, indoor type, delta connected capacitor bank for p.f. control complete with over voltage
protection, microprocessor based automatic p.f. correction relay and switching contactors.
Capacitor units shall be dry type, mixed di-electric, low loss, long life with over pressure
protection device.
11.6 Motors
All the motors required by mechanical packages shall meet the requirement of relevant National
/ International standards. The voltage ratings for motors shall be as below:
Rated Voltage in kV ( UN) Minimum rated output (kW)

415 #F%
3.3 !GN " 6.6 # 160 and ! 1000
6.6 !GN!11 $1000
Also all electric motors installed outdoor shall meet the criteria for the hazardous area
requirement and the below mentioned criteria in addition to the standard specifications and data
sheet for same:
Enclosure : TEFC (totally enclosed fan cooled) with IP-55.

Insulation : Class "F" with temperature rise limited to Class "B".
Starting : Requirement of starters shall depend on SEB regulations.
Generally for MV motors Direct on line starters for motors rated
below 5.5 KW, star-delta for "!$@$! !A$!B'!C!:460!6=:5DE0=32=!
starters for motors rated 45 KW and above shall be required.
Space heater : For motors rated 15 KW or above.
Control : A local / remote selector switch shall be provided to enable field

starting of motors from local control station. MCC shall be
provided with stay put type of stop button.
Starting torque and minimum torque of the motor shall be compatible with the speed torque
curve of driven equipment under specific operating conditions. For DOL start applications, HV
motors shall be suitable for starting with 80 % of the rated voltage at the terminals and MV
motors with 75 % of the rated voltage at the terminals. For heavy duty drives such as
reciprocating compressor, agitator, crusher etc. high starting torque motors (minimum 150 % of
rated torque) shall be provided to limit starting current and time.
11.7 UPS & DC Supply

UPS and DC supply shall be provided as per project requirement. Generally, the following shall
be required:
11.7.1 UPS (for communication, Instrumentation and Control application)

Input : 415 Volts % 10%, 50 Hz % 3%.
Output : 240 Volts (AC), 1-phase.
Type : Parallel redundant with bypass.
Back up time : 60 minutes for full rating of UPS.
Battery type : Sealed Maintenance Free (SMF) Lead acid (positive tubular
plate VRLA type)
Capacity : Min 5 kVA (To be sized during detailed engineering. Spare
capacity of 50 % is to be provided).
11.7.2 DC supply
DC supply system shall be provided with charger, SMF Lead acid batteries, (positive tubular
plate VRLA type) and DC distribution board. DC supply shall be sized during detail engineering.
a) Output : 110 VDC (1 Hour battery back up)

To cater to specialty lighting, i.e. critical and exit lights, breaker controls/ instrument
supply etc.
b) Out put : 24 VDC (2 hour battery back up)

To cater to instrument/ control supply, Process and control PLC, Fire and Gas detection
system etc.
c) Output : 24 VDC
To cater to the starting requirement of Emergency Gen. sets, Fire water pumps.
11.8 a) Emergency Generator

Emergency generator driven by battery started diesel engine with AMF panel shall be provided.
No load of Living Quarter and Air Conditioners of plant shall be considered while sizing Diesel
Engine driven Emergency Generator (Refer SLD). The electrical loads to be fed by emergency
generator shall consist of the following as minimum:
Complete lighting load.

All utilities including air compressor, UPS, DC battery and charger system, Potable water,
Service water, Bore well water, etc.
Fire fighting equipment including jockey pump but excluding main fire water pumps
Diesel fuel handling/ transfer system
Loads critical for process, plant and personnel safety
Loads essential for safe shut down of the plant
Instrumentation and communication systems.
10 % margin for future expansion shall be considered while sizing the generator set.
b) Gas Engine Generator

Gas engine generator shall be sized to meet full power requirement of the installation and LQ as
follows :
i) Continuously Operating Load - 100 % of operating load

ii) Intermittent Load - 50 % of the total intermittent load or
the largest intermittent load, which
ever is higher.
The total load for sizing of generator shall be sum of i) and ii).
12.0 Cables & wires

HT power cables shall be armored, heavy duty, XLPE insulated, with copper conductor, ISI
marked & DGMS approved.
All LT power cables shall be armored, heavy duty, XLPE insulated with copper conductor, ISI
marked & DGMS approved.
Control cables shall be of copper conductor, heavy duty, armored, XLPE insulated, ISI marked
& DGMS approved.
All the above cables are indented to be used in mines and shall accordingly be identified on outer
sheath as per IS.
Cable entry:
HT Switchgear : Bottom
LT Switchgear : Bottom
Control Panels : Bottom
Voltage Rating:
The voltage rating of cables shall be as follows –
High Voltage Cables : 3.3 / 6.6 / 11 / 22 / 33 KV (as required)

Power and Control Cables : 1100 / 600 V
DC Cables : 150 VDC
Cable sizing:
During detailed engineering all power and control cables are to be identified and sized according
to the requirements of Indian and International standards. The sizing calculation takes into
account the following factors:
System Voltage
Connected Load
Current Carrying Capacity
Voltage Drop
Short Circuit withstand criteria
Laying conditions
Wherever possible, power cables and control cables are to be routed separately or with adequate
spacing to minimize the effects of de-rating.
De-rating of cables due to ambient air temperature, ground temperature, grouping & proximity of
cables, method of laying (air / underground), thermal resistivity of soil etc. shall be taken into
account. De-rating factor of 0.6 or less shall be considered for sizing of all cables.
The minimum value of oxygen index for cables shall be 29 at 27± 20 C. The flame retardance
properties shall meet the requirements of IS – 7098 (1994) applicable to C1 category of cables
for all power and control cables (up to and including 1100 Volts).
All cables shall be without intermediate joints. The cable sizes selected shall meet the following
requirements of voltage drops.
Voltage drop:
The maximum allowable voltage drop in any feeder under steady state condition at full load is to
be maintained as follows :
Between transformer secondary and HV Switchboard or PCC / PMCC - 1%

Between HV Switchboard and HV Motor - 3%
Between PCC/ PMCC and remote MCC / Auxiliary Switchboard - 2%
Between PCC/ PMCC and Motors - 5%
Between remote MCC and Motors - 3%
From lighting transformer to MLDB in Substation - 0.5 %
Between MLDB and remote lighting panels - 2.5 %
Between Lighting points and Lighting panels - 2%
DC system - 3%
The voltage drop at the worst affected pre-loaded bus is not to exceed 15% of nominal
voltage during start-up of the largest HV motor and 10% of nominal voltage during start-up
of the largest MV motor.
The voltage available at motor terminals during start-up is to be sufficient to ensure positive
starting and acceleration or reacceleration to full speed by the motor (even with motor in
fully loaded condition, if required) without causing any damage to the motor. However,
under no circumstances, the voltage at motor terminals during starting or reacceleration is
allowed to fall below 80% of the nominal voltage for HV motors and 75 % of nominal
voltage for MV motors.
Cables for capacitor banks shall be sized for 143% of the rated capacitor current.
Minimum cross section of cable conductor:

MV Power Cables : 2.5 mm2 (copper)
MV Control Cables : 2.5 mm2 (copper)
Lighting : 3 x 2.5 mm2 (copper)
One core shall be left as spare in control cables having up to 5 cores. From 7 cores upward about
20% or minimum 2 cores shall be left as spare for future use. Control wiring of the panels shall
be carried out with flexible, 1.1kV grade, PVC insulated, switchboard wire with stranded copper
conductor of 2.5 mm2. For connecting relay instruments, 1.5 mm2 copper conductors will be
acceptable.
For lighting circuits of non-industrial buildings following sizes of copper conductor, PVC
insulated wire shall be used in concealed PVC conduit system with 2-pole MCBs:
- For circuit wiring : Minimum 2.5mm2.

- For point wiring : Minimum 1.5mm2(for 5amp. points).
For Air-conditioner machine circuits 4.0mm2 (Copper conductor) PVC insulated wire shall be
used.
Cable Glands and Multi Cable Transit (MCT) Frames:

Suitable size double compression type glands are supplied for all cables. For entries into Ex(d)
enclosures, barrier type (or compound filled) glands are provided. All cable glands and adaptors
are made up of nickel plated brass and are fitted with soft sealing nylon washer. Fiber washers
are not to be used. Lock nuts are used for entry into sheet steel boxes enclosures.
Industrial cable glands are not used on oil/ gas installations. All cable glands are to be type tested
and certified by appropriate authorities for use in specified hazardous area.
Cable transit frames are to be fitted where cables pass through outdoor trays/ trenches indoor
areas or vice-versa.
Such cable transit frames are designed to include 25 % spare capacity for future use. Cable
transit frames are to be supplied with test certificates from an accredited independent test
authority to confirm adequate fire rating for areas where they are to be installed.
13.0 Cable support system

All the cables in outdoor areas shall be laid in FRP cable trays as stipulated in the specification
for cable erection in the bid package. All enclosed / paved areas shall have RCC lined cable
trenches with FRP cable trays. The cabling system shall be reviewed and finalized during
detailed engineering. For underground cables the road crossings shall be made by drawing the
cable through ERC (RCC Pipes embedded in PCC) as detailed elsewhere in the bid package. The
cabling shall include the following:
a) Complete cable trays, supports, rack-risers, ducts, trenches and area cabling for all the
equipments/ loads, termination kits, glands, lugs, markers, tag plates & etc.
b) The cable trays, racks & trenches shall be sized to allow for 20% future cables.
c) Special care is to be taken to the routing and separation of cables to minimize the effect of
fire on emergency and essential supplies and production operations. Intrinsically safe
circuit cables run in separate trays. Instrument and communication cables shall not be laid
along with the power cables. Cabling for fire water system shall be as far as possible taken
in exclusive route through underground trench.
d) In addition the minimum distance between power/ control wiring and electronic signal
wiring on prolonged cable route will be as follows:
Power / Control cable Minimum distance from
electronic/ signal cable
Up to 125 V 150 mm
Up to 300 V 150 mm
Up to 1000 V 300 mm
Above 1000 V 450 mm
e) Cable ladders/ trays are to be manufactured from FRP material with UV protection
features. They are heavy duty type having loading criteria, fire withstanding capacity and
other properties as detailed in standard specification for FRP cable trays.
f) The overhead cable trays are installed a minimum 2700 mm. (minimum) above grade
level. At road crossings overhead trays shall be installed at 7000 mm. (minimum) above
grade level.
14.0 Lighting system

The plant lighting system shall be fed by the lighting transformer. The lighting system includes
all lighting fixtures, lamps and complete accessories/ associated equipment required for lighting
of outdoor/ covered/ indoor areas (e.g. pump houses, dosing sheds, storage sheds, laboratory,
instrumentation, control room, electrical substation rooms, office complex, gate cabin etc.) of the
installation including DC critical lighting in the compressor/ pump houses, sub-station, control
room etc. and all escape routes as required.
For illumination of the complete outdoor area (e.g. open area, street lighting etc.) coming under
each plant area, motorized flood lighting high mast(s) (20 mtrs high approximately) shall be
provided. Each high mast shall have minimum 12 Nos. of 2 x 400W HPSV fixtures.
For illumination of the indoor area (e.g. pump houses, dosing sheds, storage sheds, etc.), non-
integral HPMV Lamp fixtures of 125W/ 250W shall be provided with suitable bracket.
For illumination of the indoor area (e.g. instrumentation lab, control room, electrical substation
rooms, office complex, gate cabin etc.), industrial type fluorescent tubelight fixtures shall be
provided and for corridors/ toilet etc. energy efficient CFL fixtures shall be considered.
The dark areas/ shadows shall be illuminated with suitable street light/ floodlight fixtures.
The type and exact number of fixtures required for different locations shall be worked out during
detailed engineering and shall fulfill the minimum illumination level criteria.
The fixture selection (i.e. flameproof/ non-flameproof) shall be based on the area classification.
Outdoor fittings in safe areas shall be of weather proof (i.e. IP-55) construction. Corrosion
resistant fixtures shall be provided in places like chemical storeroom and battery room.
A maintenance factor of 0.8 shall be considered for all illumination level calculations.
All ballasts shall be low loss type with copper winding and power factor improvement capacitor.
The lighting fixtures of various circuits shall be suitably interlaced so that failure of one circuit
does not result in complete darkness.
Depending upon operational requirements, minimum illumination levels shall be as follows:
Illumination in lux
Roads 15
Process Areas:
Pump houses, dosing shed etc. 100
Main platforms for operation and access stairs 60
Other process areas (pipe racks, injection
manifold, filters, tanks, dosing system etc.) 60
Injection Pump Shed 100
Compressor area 200
Non-Process Areas:
Laboratory 400
Control room 400
Electrical switch room, DG room, UPS /
Charger and battery room 200
Transformer bay, outdoor switchyard 100
Cable cellar 70
Loading-unloading area, Tube-well area 100
Fire water pump house 150
Tank farm area 20
Pipe rack area 60
Flare area 60
Injection header 60
Raw water tank area 60
Lube oil / Grease store 100
Office 300
Stairs / corridors 70
Change rooms, garage etc. 100

Gate cabin & entrance 100
Residential Area:
Living area, Toilets 100
Recreation room 200
Canteen 150
Under normal operation the above lighting shall be fed by normal power source on 240 V AC
supply (SEB or D.G. set supply through lighting transformer). Upon failure of both of above
supplies the Critical lighting system will come into function. The minimum illumination level
requirements for critical lighting are as below:
i ) Near to areas where specific safety Spot lighting

operations ( visual tasks) are to be : to be provided.
carried out (e.g. control room, sub-
Stations, D.G. shed, F. W. / crude oil pump house etc.)
ii) Escape Lighting

a) Escape way (interior) : 5 Lux
b) Areas at exit door and at points where
it is necessary to emphasize : 30 Lux
the position of potential hazard, if any.
c) Other notified general outdoor areas. : 1 Lux
Taller structures shall have aviation obstruction lighting as per statutory regulations (DGCA).
15.0 DGMS Guidelines for Lighting System

The oil and gas installations come under DGMS (OMR) jurisdiction; hence the lighting system
shall be as per DGMS (OMR) requirements given below.
Oil Mines Regulations, 1984 state that the lighting systems installed in the mine shall comply
with the provisions of the Indian Electricity Rules, 1956. Indian Electricity Rules indicate
additional precautions to be adopted in mines and oil fields. Additional precautions for oil mines
state that wherever electric lighting is used; the voltage between phases shall not exceed 250 V if
the neutral of the system is connected with earth.
Lighting system shall be maximum 250 volts, 3-phase, 3-wire system with lighting equipment
connected between phases. It would also be essential to control all lighting through-two-pole
switches.
In order to comply with the above statutory requirements, the lighting system for the installations
in oil mines under the jurisdiction of DGMS shall be designed on the following basis:
a) Phase to phase voltage in the lighting system shall be limited to maximum of 250 V.
b) Lighting transformers shall be 415/ 240 V, three phase delta-star connected with neutral
point of secondary connected to earth and taps of + 5 % and + 2.5 % on primary.
c) Further distribution from lighting transformers to MLDB and LDBs shall be at a voltage of
240 V, 3-phase (3-wire system without neutral).
d) All lighting distribution boards and lighting panels shall have three phase buses rated for
240 V, 3-phase and shall be without neutral bus.
e) Outgoing circuits from lighting panels shall be controlled by 2 – pole MCBs. Earth leakage
protection shall also provide isolation in both poles.
f) All lighting fixtures and equipments shall be connected between two phases at a voltage
240 V phase to phase.
g) Incase of lighting of building within the plant premises, double pole switches or 2-pole
MCBs shall be used in the lighting circuits instead of conventional single pole switches.
h) All 240 V, 1-phase sockets in plant area as well as in buildings shall also be connected
between phases at a voltage of 240 V phase to phase and controlled by 2-pole MCBs or
double pole switches.
16.0 Corrosion / Abrasion

For outdoor locations, corrosion / abrasion resistant materials are considered for electrical
equipment. As a minimum material / equipment requirements are as follows:
Cable ladders and trays are to be of composite fiberglass reinforced plastic and UV
protected.
Associated accessories shall be of SS – 316.
Explosion proof junction boxes, light fittings, control stations etc. are to be manufactured
from copper free cast aluminium alloy (LM – 6) with an epoxy finish.
Cable glands should be of nickel plated brass or equivalent.
All metal surfaces for all equipments and panels shall be painted after proper surface finish.
The painting procedure to be followed for all equipments and panels is as described below:
All metal surfaces shall be thoroughly cleaned and de-greased to remove mill scale, rust, grease
and dirt. Fabricated structures shall be pickled and then rinsed to remove any traces of acid. The
under-surface shall be prepared by applying a coat of phosphate paint and a coat of yellow zinc
chromate primer. The under-surface shall be made free from all imperfections before
undertaking the finished coat. After preparation of the under-surface, the panels shall be spray
painted with two coats of epoxy-based final paint or shall be powder-coated. The colour shade of
the final paint shall be shade 631 (light grey) as per IS-5. Spray-painted finished panels shall be
dried in stoving ovens in a dust-free atmosphere.
All unpainted steel parts shall be cadmium plated or suitably treated to prevent rust and
corrosion. All hardware shall be corrosion resistant. All joints and connections of the panel
members shall be made of galvanized, zinc passivated or cadmium plated, high tensile strength
steel bolts, nuts and washers, secured against loosening

Rev: 0
D.2 INDICATIVE INSPECTION & TEST PLAN

ONSHORE GEERAL & BACKGROUD Volume II Section 1.0 - ITP
ENGINEERING (Annexure - I) Rev No. 00
SERVICES Sonamura GGS & Pipeline Project – Discipline ELECTRICAL
NEW DELHI Tripura Asset Page : 19 of 38
INDICATIVE INSPECTION & TEST PLAN PAGE 1 OF 2

PROJECT: JOB NO.
EQUIPMENT / ITEM DESCRIPTION: CABLES VENDOR:
( H.T. & L.T. Power, Control & Lighting)
EQUIPMENT / ITEM TAG NO.: PO NO.:
TEST & INSPECTION AS PER: PR/PS NO.:
(CODES & SPECIFICATIONS)
A 1 WITNESS INSPECTION AND/OR DOCUMENT REVIEW BY COMPANY COMPANY’S REPRESENTATIVE
C
T
2 WITNESS INSPECTION AND/OR DOCUMENT REVIEW BY TPIA / COMPANY’S QAD AND/OR BY
I STATUTORY AUTHORITY
V 3 WITNESS INPSECTION BY SUB-VENDOR / VENDOR
I
T 4 CERTIFICATES/DATA TO BE SUBMITTED BY LSTK CONTRACTOR /VENDOR FOR
Y APPROVAL/REVIEW BY TPIA / COMPANY’S QAD AND/OR COMPANY
1 A A R X Detailed inspection & test plan after issue of PO/PR/PS
** **
2 A R X Inspection & test procedures
3 R R X Summary of all supplementary requirements as specified in the order /PS/PR
4 H W X ROUTIE TESTS AS PER IS – 7098 and COSISTIG OF:
- Visual and dimensional check
- Bill of materials, including accessories & name plate
- Conductor Resistance Test
- High Voltage test, Insulation Resistance Test
- Partial discharge test
- Resistance Test for Armour (for mine cables only)
5 H W X TYPE TESTS AS PER IS – 7098 and CONSISTING OF (as specified, otherwise test
certificates to be submitted):
(a) Test on conductor
- Annealing Test
- Resistance Test
(b) Test for armouring wires/strips
(c) Test for overall dimension and thickness of insulation and sheath
(d) Physical Tests for insulation
- Tensile strength and elongation at break, Ageing in air oven , Hot set test , Shrinkage test , Water
absorption (Gravimetric)
(e) Physical Tests for sheath
- Tensile strength and elongation at break , Ageing in air oven , Loss of mass test , Shrinkage test ,
Heat shock test , Thermal stability , Hot deformation , Bleeding and blooming test (for outer sheath)
(f) Insulation Resistance (Volume resistivity) test
(g) High Voltage test
(h) Flammability Test
LEGENDS: H-HOLD, W-WITNESS, R-REVIEW, A-APPROVAL, I-INFORMATION, X-SUBMIT, PO-PURCHASE ORDER,

PR-PURCHASE REQUISITION, PS-PURCHASE SPECIFICATION
** NOTE: THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION/REVIEW OF
DOCUMENTS AS A MINIMUM REQUIREMENT. DETAILED INSPECTION AND TEST PLAN INDICATING ALL SPECIFIED
REQUIREMENTS INCLUDING REQUIREMENTS GIVEN IN STANDARD SPECIFICATION AND DATA SHEET SHALL BE
GENERATED BY VENDOR AFTER ISSUE OF PO/PR/PS AND SAME DULY APPROVED BY TPIA / COMPANY’S QAD SHALL BE
SUBMITTED TO COMPANY FOR REVIEW/APPROVAL.
TPIA / COMPANY’S QAD TO CARRY OUT INPSECTION AT SUB-VENDOR’S WORKS, AS THE CASE MAY BE.
ONSHORE GEERAL & BACKGROUD Volume II Section 1.0 - ITP
ENGINEERING (Annexure - I) Rev No. 00
SERVICES Sonamura GGS & Pipeline Project – Discipline ELECTRICAL
NEW DELHI Tripura Asset Page : 20 of 38
INDICATIVE INSPECTION & TEST PLAN PAGE 2 OF 2

PROJECT: JOB NO.
EQUIPMENT / ITEM DESCRIPTION: CABLES VENDOR:
( H.T. & L.T. Power, Control & Lighting)
EQUIPMENT / ITEM TAG NO.: PO NO.:
TEST & INSPECTION AS PER: PR/PS NO.:
(CODES & SPECIFICATIONS)
A 1 WITNESS INSPECTION AND/OR DOCUMENT REVIEW BY COMPANY COMPANY’S REPRESENTATIVE
C
T
I
2 WITNESS INSPECTION AND/OR DOCUMENT REVIEW BY TPIA / COMPANY’S QAD AND/OR BY
V STATUTORY AUTHORITY
I 3 WITNESS INPSECTION BY SUB-VENDOR / VENDOR
T
Y 4 CERTIFICATES/DATA TO BE SUBMITTED BY LSTK CONTRACTOR /VENDOR FOR
APPROVAL/REVIEW BY TPIA / COMPANY’S QAD AND/OR COMPANY
(i) Also type tests for screened cables as per IS – 7098, wherever applicable
6 H W X Additional Type Tests for Cables with improved Fire Performance
as per IS - 7098 (as specified / applicable):
- Oxygen Index Test
- Flame Retardance Test
- Test for Halogen Acid Gas Evolution
- Smoke Density
- Any other test, as specified in PR/PS
7 H R X Acceptance Tests including Additional Acceptance Tests for Cables with improved fire
performance as per IS – 7098 ( as applicable):
- Annealing / Tensile strength test
- Conductor resistance test
- Test for thickness of insulation and sheath
- Hot set test for insulation
- Tensile strength and elonogation at break test for insulation and sheath
- Partial discharge test (for screened cables only)
- High voltage test
- Insulation resistance (volume resistivity) test
- Oxygen Index test
- Flame Retardance test
8 R R X REVIEW OF DOCUMETS
- Review of test certificates for all applicable components and all above tests
LEGENDS: H-HOLD, W-WITNESS, R-REVIEW, A-APPROVAL, I-INFORMATION, X-SUBMIT, PO-PURCHASE ORDER,

PR-PURCHASE REQUISITION, PS-PURCHASE SPECIFICATION
** NOTE: THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION/REVIEW OF
DOCUMENTS AS A MINIMUM REQUIREMENT. DETAILED INSPECTION AND TEST PLAN INDICATING ALL
SPECIFIED REQUIREMENTS INCLUDING REQUIREMENTS GIVEN IN STANDARD SPECIFICATION AND DATA
SHEET SHALL BE GENERATED BY VENDOR AFTER ISSUE OF PO/PR/PS AND SAME DULY APPROVED BY TPIA /
COMPANY’S QAD SHALL BE SUBMITTED TO COMPANYFOR REVIEW/APPROVAL.
TPIA / COMPANY’S QAD TO CARRY OUT INPSECTION AT SUB-VENDOR’S WORKS, AS THE CASE MAY BE.

Rev: 0
D-3: ONGC APPROVED VENDOR LIST

(Document No.: Volume II PART-A Sec 7.0 Rev-1)
Volume II PART-A Sec 7.0
ONSHORE SUGGESTED VENDOR LIST
ENGINEERING Rev No. 01
SERVICES Sonamura GGS & Pipeline Project Discipline GENERAL
NEW DELHI - Tripura Asset Page : 64 of 81
ELECTRICAL
1. BATTERY (NI-CD / LEAD ACID)
M/s EXIDE
M/s STANDARD
M/s AMCO
M/s SABNIFE
M/s AMARA RAJA
2. UPS SYSTEM
M/s DB ELECTRONICS
M/s TATA LEIBERT
M/s HI-REL ELECTRONICS
M/s INSTRUMENTATION LTD.
M/s AMARA RAJA
M/s SABNIFE
M/s SIEMENS
3. PROTECTION RELAY
M/s ALSTOM
M/s ABB.
M/s GE
4. EARTH LEAKAGE RELAY
M/s DATAR
M/s HH ELECON
M/s OZR
M/s PRAYOG.
5. AUXILIARY RELAY
M/s ABB
M/s JYOTI
M/s ALSTOM.
M/s GE
6. LT SWITCHGEAR
M/s SIEMENS
M/s L&T
M/s SCHNEIDER ELECTRIC LTD
M/s ALSTOM
M/s GE
Tender No.: DLH/ OES/ MM/ SON-GGS&PLP/ X11BC10003/2010

7. CONTROL SWITCH
M/s ABB
M/s L&T
M/s CGL
M/s KAYCEE
M/s SIEMENS
M/s GE
M/s THAKORE
M/s ESSEN
M/s BCH
8. TIMER
M/s SIEMENS
M/s L&T
M/s G I C
M/s MINILEC.
M/s BCH
M/s ELECON CLIPSAL
M/s GE
9. INSTRUMENT & METER
M/s L&T
M/s AUTOMATIC ELECTRIC
M/s ALSTOM
M/s MECO
M/s IMP
M/s SIMCO
M/s UNIVERSAL ELECTRIC
M/s RISHAB
M/s SECURE
M/s CROMPTON
10. LDB / MLDB / DCDB
M/s ABB
M/s ALSTOM
M/s MDS
M/s INDO ASIAN SWITCHGEARS
M/s UNIVERSAL ELECTRICS
M/s ELECMECH CORPN
M/s SIEMENS
M/s STANDARD

M/s SCHNEIDER ELECTRIC INDIA LTD

M/s HAVELLS
M/s G E POWER CONTROLS
M/s MORARJI DORMAN, MUMBAI
M/s VERSATRIP CIRCUIT BREAKER MFG. LTD, MUMBAI
M/s BCH
M/s REUNION ENGG, MUMBAI
M/s FABRICONS, MUMBAI
M/s WILSON & CO. INDIA.
11. ELCB / MCB & DB
M/s DATAR
M/s INDO-ASIAN
M/s MDS
M/s HAVELLS
M/s GE
M/s SIEMENS
M/s L&T HAGER
M/s SCHNEIDER ELECTRIC INDIA LTD.
M/s ELECON CLIPSAL
M/s ABB
12. CABLE (XLPE / PVC, POWER & CONTROL)
M/s ASIAN CABLE & INDUSTRIES LTD
M/s CABLE CORPORATION OF INDIA LTD
M/s FORT GLOSTER INDUSTRIES LTD
M/s INDUSTRIAL CABLES (I) LTD
M/s UNIVERSAL CABLES LTD
M/s TORRENT
M/s INCAB
M/s UNIVERSAL
M/s FINOLEX
M/s NICCO
M/s RALISON ELECTRICAL PVT. LTD., NEW DELHI
13. CABLE GLAND
M/s VICTORY
M/s ALAKH
M/s BEECO
M/s FCG
M/s COMET

M/s HMI
M/s POWER ENGG.
14. CABLE LUG
M/s DOWELLS
M/s USHA ISMAL
M/s JENSON
15. METAL CLAD PLUG & SOCKET (INCLUDING WELDING SOCKET)
M/s BHARTIA CUTLER HAMMER
M/s BEST & CROMPTON
M/s RB (RYROL BURN)
16. FLAMEPROOF LIGHTING / DISTRIBUTION BOARD / JUNCTION BOX /
PLUG / SOCKET / HAND-LAMP / LIGHT–FITTING / PBS
(DGMS approved with approval No. and certificate for specific model type)
17. LIGHT FIXTURE (NON FLAME PROOF)
M/s PHILIPS
M/s CROMPTON GREAVES
M/s BAJAJ ELECTRICALS
18. HRC FUSE / BASE
M/s GEC, ALSTOM,
M/s SEIMENS
M/s L&T
M/s HH ELECON
19. INDICATING LAMP / FITTING
M/s TELEMIK
M/s SEIMENS
M/s L&T
M/s RAS CONTROLS
20. TERMINAL BLOCK
M/s ELMEX
M/s TOUSHA
M/s THERMOPLAST
M/s CONNECT WELL
21. 415V SWITCHGEAR PANEL (PMCC / MCC)
M/s L&T
M/s SIEMENS
M/s ALSTOM

M/s ELECMECH CORPORATION

M/s G E POWER CONTROLS
22. TRANSFORMER (LTG / CONTROL / POTENTIAL / CURRENT / AUTO)
M/s AUTOMATIC ELECTRIC LTD
M/s KAPPA ELECTRICAL
M/s INDCOIL TRANSFORMERS
M/s VOLTAMP TRANSFORMERS
M/s LOGIC CONTROLS
M/s ABB
M/s JYOTI
M/s PRAYOG ELECTRICALS
M/s GILBERT & MAXWELL
M/s PRECISE ELECTRICALS
M/s PRAGATI
M/s L&T
M/s ASHMOR
M/s NIKSAN
M/s SIEMENS
M/s ALSTOM
M/s CONTROLS & SWITCHGEAR LTD.
23. AIR CIRCUIT BREAKER
M/s L&T
M/s SIEMENS
M/s ALSTOM
M/s SCHNEIDER ELECTRIC INDIA LTD.
M/s ABB
M/s GE
24. AUTO TRANSFORMER STARTER
M/s L&T
M/s SIEMENS
M/s ALSTOM
M/s ELECMECH CORPN
M/s BCH
25. BATTERY CHARGER
M/s CHHABI
M/s AUTOMATIC ELECTRIC LTD
M/s SAB-NIFE POWER SYSTEMS LTD
M/s UNITED ELECTRIC

M/s ELCOT POWER CONTROLS LTD

M/s SERVILINK
M/s USHA
M/s INTERNATIONAL RECTIFIER
M/s UNIVERSAL INDUSTRIAL PRODUCTS
26. ENERGY METER
M/s AUTOMATIC ELECTRIC
M/s ALSTOM / IMP / SIMCO
M/s JAIPUR METALS & ELECTRICALS
M/s L&T
M/s GEB
OR AEC approved vendor for main metering.
27. TERMINATION / JOINTING KIT
M/s CABLE CORPORATION OF INDIA LTD
M/s RAYCHEM ENGG
M/s M-SEAL
M/s DENSON
M/s PIDILITE
28. METAL CLAD SWITCH, DB WITH HRC / RE-WIRABLE FUSE,
CHANGEOVER SWITCH
M/s L&T
M/s SIEMENS
M/s GE
M/s CONTROL & SWITCHGEAR
M/s ALSTOM
M/s CROMPTON
M/s ELECON-CLIPSAL
M/s KEW
M/s INDO-ASIAN
M/s HAVELLS.
29. LIGHTNING ARRESTOR
M/s ELPRO INTERNATIONAL LTD
M/s ALSTOM
M/s OBLUM ELECTRICAL INDUSTRIES
M/s LAMCO
M/s ATLAS
30. NEUTRAL GROUNDING RESISTOR
M/s RSI SWITCHGEAR PVT LTD

M/s BHARTIA CUTLER HAMMER LTD

31. MOTOR
M/s BHARAT BIJLEE LTD
M/s ALSTOM
M/s NGEF
M/s SIEMENS
M/s KIRLOSKAR ELECTRIC CO. LTD
M/s ABB
32. SUBMERSIBLE PUMP
M/s KSB
M/s KIRLOSKAR
M/s CALAMA
M/s VASP
M/s CROMPTON
33. DG SET (ALTERNATOR)
M/s KIRLOSKAR
M/s JYOTI
M/s NGEF
M/s STAMFORD
M/s BHEL
M/s KATO
34. PUSH BUTTON STATION
M/s FCG
M/s GE
M/s BALIGA
FOR HAZARDOUS AREAS, DGMS APPROVED WITH APPROVAL NO.AND CERTIFICATE
FOR SPECIFIC MODEL TYPE FROM DGMS.
35. CAPACITOR BANK
M/s ABB
M/s UNIVERSAL
M/s KHATAU JUNKER
M/s YESHA
M/s ASIAN ELECTRONICS LTD.
M/s SAHA SPRAGUE
M/s L&T MEHER
36. APFC PANEL
M/s ABB

M/s ALSTOM
M/s SIEMENS
M/s SCHNEIDER ELECTRIC
M/s GE
M/s SAHA SPRAGUE
37. HV SWITCH GEAR
M/s SIEMENS
M/s ABB
M/s GE
M/s JYOTI
M/s NGEF
M/s ALSTOM
M/s VOLTAS
M/s DANKE
M/s MEI
M/s BHEL
M/s DREISCHER PANICKER
M/s KRUGGS
M/s ALLIANCE
38. HT CAPACITOR BANK SYSTEM
M/s ABB
M/s BHEL
M/s KAPSALES ELECTRICALS LTD
M/s SHAKTI CAPACITORS LTD
M/s SHREEM CAPACITORS LTD
M/s UNIVERSAL CABLES
M/s SIEMENS
M/s GE
39. GANG OPERATED SWITCHES & ISOLATORS
M/s KRUGGS
M/s S&S POWER
M/s ABB
M/s DANKE
M/s DREISHCHER PANICKAR
M/s HIVELUM INDUSTRIES
40. PIN INSULATOR, PORCEILIN BUSHES, DISC, POST INSULATORS

M/s JAYA SHREE INSULATORS

M/s MODERN INSULATORS
M/s ALSTOM
M/s SHESASAYEE INDUSTRIES
41. SURGE SUPPRESSORS
M/s ELPRO INTERNATIONAL
M/s ALSTOM
42. POWER & DISTRIBUTION TRANSFORMERS
M/s BHARAT BIJLEE
M/s VOLTAMP
M/s BHEL
M/s KIRLOSKAR ELECTRIC
M/s VOLTAS
43. FIBRE GLASS CABLE TRAYS
M/s SUPER REINFORCED PLASTICS ASSOCIATED ENGG. CORP, MUMBAI
M/s GRIP INDIA, MUMBAI
M/s SSB INDUSTRIES, BANGALORE
M/s ERCON COMPOSITES, JODHPUR.
44. SECURITY SEARCH LIGHT SYSTEM
M/s SIGMA SEARCH LIGHT SYSTEM
M/s SURAKSHA PRAKASH


Rev: 0
D.4 ELECTRICAL CABLE QUANTITY


Rev: 0
Doc No: SON/COM/ELE/PRS/A4/A/406 1 of 2
ELECTRICAL CABLE QUANTITY

ANNEXURE-D4
Sl. No. Cable Size Cable Type Cable Quantity Remarks

MV Power cables - 1.1kV Grade Copper Conductor, XLPE insulated,
i)
Armoured, heavy duty, ISI marked.
A Sonamura GGS Area
1. 3C x 4 SQ.MM. Cu/XLPE/SWA/PVC 9835 Mtrs
2. 3C x 6 SQ.MM. Cu/XLPE/SWA/PVC 3495 Mts
14. 2C x 2.5 SQ.MM. Cu/XLPE/SWA/PVC 2120 Mtrs
B ADB Area
3.5C x 50 SQ.MM. Cu/XLPE/SWA/PVC 140 Mtrs
C Monarchak Area
1 3C x 4 SQ.MM. Cu/XLPE/SWA/PVC 180 Mtrs
2 3C x 10 SQ.MM. Cu/XLPE/SWA/PVC 120 Mts
D Baramura Area
2 3.5C x 35 SQ.MM. Cu/XLPE/SWA/PVC 200 Mtrs

Rev: 0
Doc No: SON/COM/ELE/PRS/A4/A/406 2 of 2
Control cables - 1.1kV Grade Copper Conductor, XLPE insulated,

ii)
Armoured, heavy duty, ISI marked.
A Sonamura GGS Area
1 12C x 2.5 sqmm. Cu/XLPE/SWA/PVC 12110 Mtrs

B Monarchak Area
a) All the above cables are indented to be used in mines and shall accordingly
NOTES:
be identified on outer sheath as per IS.
b) Quantities of cable are tentative. Actual quantities shall be confirmed
during manufacturing clearance. There shall be no price and delivery
implication for change in size and quantities of cable.

07 MV Cable

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PROJECT – SONAMURA GGS AND PIPELINE PROJECT

(SON – GGS & PLP, TRIPURA ASSET)

SPECIFICATION FOR MV CABLE Page No:

SPECIFICATION FOR MV CABLE

SPECIFICATION FOR MV CABLE Page No:

SPECIFICATION FOR MV CABLE

Issue and Revision Record:

Rev Date Originator Checked Approved Description

0 16.09.2015 VMP GBW GBW Issued for Enquiry

SPECIFICATION FOR MV CABLE Page No:

List of Contents Pages

3 ENVIRONMENTAL CONDITIONS AND METEOROLOGICAL DATA 5

6 QUALITY ASSURANCE, WORKS INSPECTION AND TESTING 6

7 VENDOR DRAWING / DOCUMENTS 6

8 PACKING AND TRANSPORTATION 7

APPENDIX A: REQUISITION FOR ENGINEERING DOCUMENTS A-1

APPENDIX B: ELECTRICAL SYSTEM DATA B-1

APPENDIX C: ONGC SPECIFICATION C-1

APPENDIX D: LIST OF APPLICABLE DOCUMENTS D-1

SPECIFICATION FOR MV CABLE Page No:

DGMS Directorate General of Mines Safety

FAT Factory acceptance test

ITP Inspection Test Plan

RED Requisition for engineering document

SOW Scope of Work

QAP Quality Assurance Plan

1.2 Document Purpose

Consultant Mott MacDonald Pvt Limited.

Manufacturer / Vendor : Supplier of Electrical MV Power & Control Cable

SPECIFICATION FOR MV CABLE Page No:

Shall : This is to be understood as mandatory in relation to the

Should : This is to be understood as a strong recommendation to

Equipment : This is to be understood as Electrical MV Power & Control

2.2 ONGC Specification & Datasheet

3 ENVIRONMENTAL CONDITIONS AND METEOROLOGICAL DATA

Site Climatic Conditions

3.1 Altitude : < 1000 M.S.L

3.2 Ambient Temperature

SPECIFICATION FOR MV CABLE Page No:

3.3 Relative Humidity

Design (for Electrical Equipment) : 100%

3.4 Site Environment

Design Rainfall : 95mm/hr

Mean Rainfall per annum : 2178.6 mm

6 QUALITY ASSURANCE, WORKS INSPECTION AND TESTING

7 VENDOR DRAWING / DOCUMENTS

SPECIFICATION FOR MV CABLE Page No:

7.2 To be submitted after Award of Tender

8 PACKING AND TRANSPORTATION

APPENDIX A: REQUISITION FOR ENGINEERING DOCUMENTS

REQUISITION FOR ENGINEERING DOCUMENTS RED form

DRAWINGS Required number for TIMING FOR SUBMITTAL

Data sheet for LV power & control cable 4 1 4

Type test certificates for similar 4 1 4

SPARE PARTS DOCUMENTS

SPECIFICATION FOR MV CABLE Page No:

APPENDIX B: ELECTRICAL SYSTEM DATA

SPECIFICATION FOR MV CABLE Page No:

ELECTRICAL SYSTEM DATA

Nominal System Voltage 415 V

Highest System Voltage 440 V

Lightning Impulse Withstand Voltage -

Power Frequency Withstand Voltage for 1 minute 2 kV (rms)

Steady State Voltage + 10%