GROUP 6 TROUBLESHOOTING

1. WHEN STARTING SWITCH IS TURNED ON, CLUSTER AND MONITOR LAMP DOES NOT
LIGHT UP
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-37] No.16 is not blown out and ON/OFF of bulb.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.

Cause Remedy
YES
Defective cluster Replace
Check voltage
Defective monitor Replace
YES between CN-56
(1), CN-57(1) and
chassis
NO Disconnection in Repair or
wiring harness or replace
Check voltage
poor contact (after clean)
between CN-4
(27) and chassis between CN-56
(1), CN-57 (1)
and CN-4 (27)

NO
Disconnection in Repair or
wiring harness or replace
poor contact (after clean)
between CN-4
(27) and fuse
No.16

MONITOR

CN-57

CLUSTER
FUSE[CN-37]
1 27
No.16
CN-56 CN-4

Check voltage

YES 20 ~ 30 V
NO 0V
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2. WHEN BATTERY LAMP LIGHTS UP (engine is started)
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
Cause Remedy
YES
Check voltage Defective Replace
YES controller
between CN-58A
(B36) and chassis
NO Disconnection in Repair or replace
Voltage : 27.5~30V wiring harness or (after clean)
poor contact
Check voltage between CN-58A
YES between CN-6
(B36) and CN-6 (49)
(49) and chassis
YES
Voltage : 26~30V Disconnection in Repair or replace
wiring harness or (after clean)
Check voltage poor contact
Check voltage between CN-13 between CN-13
NO
between (8) and chassis (8) and CN-6 (49)
alternator
terminal "2" and Disconnection in Repair or replace
chassis NO
wiring harness or (after clean)
Voltage : 26~30V poor contact
Starting switch : ON
between CN-13
(8) and alternator
terminal " 2 "

Defective alternator Replace

NO

CONTROLLER(MCU)

49
ALTERNATOR
B36 8 " 2 " TERMINAL
CN-6 CN-13
CN-58A
Check valtage
YES 20 ~ 30 V
NO 0V 75797EL30

7-79
3. WHEN PARKING SOLENOID DOES NOT WORK
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.15 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES Defective parking Replace
Check voltage brake solenoid
YES between CS-17
Check voltage (4) and chassis
YES between CN-5 Disconnection in Repair or replace
Voltage : 20~30V NO wiring harness or (after clean)
(30) and chassis
Check voltage
poor contact
between CN-71 Voltage : 20~30V
between CS-17
(2) and chassis
(4) and CN-5 (30)
Starting switch : ON
Parking switch : ON-OFF YES
Voltage : 20~30V Disconnection in Repair or replace
wiring harness or (after clean)
poor contact
Check voltage between CN-12
between CN-12 (13) and CN-5
NO
(13) and chassis
(30)
Voltage : 20~30V
Disconnection in Repair or replace
NO
wiring harness or (after clean)
poor contact
between CN-12
(13) and CN-71
(2)

YES
Difective parking Replace
Check voltage
switch
between CS-17
NO
(7) and chassis
Disconnection in Repair or replace
Voltage : 20~30V NO
wiring harness or (after clean)
poor contact
between CS-17
(7) and Fuse
No.15

PARKING SWITCH
8 FUSE[CN-36]
7
4 No.15
CN-5 CN-12
CS-17
30 13 2
1
CN-71

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4. TRANSMISSION IS NOT RETURNED TO NEUTRAL WHEN PARKING BRAKE IS APPLIED
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-37] No.15 (T/M control unit) and [CN-36] No.15 are not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
Cause Remedy
YES
Defective T/M Replace
control unit

Check voltage YES

Disconnection in Repair or replace
between CN-157
wiring harness or (after clean)
(21) and chassis
poor contact
Starting switch : ON Check voltage between CN-157
Parking switch : ON between CS-17
Voltage : 20~30V NO (3) and chassis (21) and CS-17(3)

YES
Voltage : 20~30V Defective switch Replace
Parking switch : ON Check voltage
between CS-17
NO
(7) and chassis
Disconnection in Repair or replace
NO
Voltage : 20~30V wiring harness or (after clean)
poor contact
between CS-17 (7)
and fuse No.15

PARKING SWITCH
8 FUSE[CN-36]
7
3 No.15
T/M CONTROL UNIT
CS-17
21

CN-157

Check resistance
YES MAX 1Ω
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NO MIN 1MΩ

7-81
5. MACHINE DOES NOT TRAVEL
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-37] No.15 (transmission controller) is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise
specified.
·Wiring diagram : See page 7-17.
Cause Remedy
YES
Defective clutch Replace
cut-off mode
Check resistance
YES switch
between CD-5
and chassis
Is there continuity
NO
between CN-157
(38) and chassis? Defective T/M Replace
NO
control unit

Is voltage between
Defective T/M Replace
CN-157(21) and NO
chassis 20-28V? control unit

Starting switch : ON YES

Parking switch : OFF Defective Replace
Clutch cut-off parking switch
switch : ON Is there continuity
between CS-17(3)
YES
and chassis?

Disconnection Repair or replace

NO
wiring harness (after clean)
or poor contact
between CN-157
(21) and CS-17 (3)

Check resistance
YES MAX 1Ω
NO MIN 1MΩ

7-82
6. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE
·Before carrying out below procedure, check all the related connectors are properly inserted and the
fuse [CN-36] No.14 is not blown out. FUSE BOX
·After checking, connect the disconnected connectors again immediately unless otherwise SERVICE SOCKET 1 20A
11

specified. SEAT HEAT / AIR-RIDE 20A

20A
12

SERVICE SOCKET 2
13

Br WIPER 20A
14

PARK, PILOT CUT 20A

15

JOYSTICK-DETENT 10A

Cause Remedy PRE-HEAT 30A

16

YES FAN REVERSE, ATT. 20A

17

Check voltage Defective front Replace 10A

18
RIDE CONTROL
YES between front wiper motor JOYSTIC_SWITCH 10A
19

20
wiper motor and
chassis Poor connection of Replace CN-36
Check voltage Voltage : 20~30V
NO
YES chassis FRONT WIPER
Y Y
between CN-21(5) Starting switch : ON 3E 1
G LW
Wiper switch : 1st 2Pf
B
2
B
and chassis 1B
L
3
R Y
WIPER RY HI
4 4 3 2
4 Hi R W B
Voltage : 20~30V 5 1
M
5 Lo 6 R
Starting switch : ON 5
Check voltage NO
Disconnection in Repair or replace CN-21 Br
2
Wiper switch : 1st Br 4 5 1
YES between CS-12 wiring harness or (after clean) 3

(4), CN-4 (43) CR-4

poor contact
and chassis between CN-21(5) 1 WIPER RY LO
G
4
Voltage : 20~30V and CN-4(1) 2 W 3 2
1
Starting switch : ON 3 Y
5
Wiper switch : OFF Y
2
4 W
3 4 5 1
24
B CR-26
25
Defective wiper Repair or replace 26
NO
Check voltage switch or (after clean) 40

CS-12 (6) disconnection in 41

wiring harness or 42

Voltage : 20~30V poor contact 43

Starting switch : ON
Wiper switch : 1st
between CS-12(4) 44
45
and CN-4(43).
59
YES 60
Disconnection in Repair or replace
CN-4
wiring harness or (After clean)
poor contact
Check voltage
between CN-4(45)
between CN-4
NO and fuse [CN-36]
(45) and chassis.

CS-12 LOr

LW
Gr
Br

Br
G
No.14

CS-11
CS-5

1
2
3
4
5
6

8
7
6
5
4
3
2
1
Discomection in Repair or replace
NO

HO

RW

BVi
BY

4BWG
Gr

W
G
wiring harness or (After clean)

L
Y

6
2
6
1

3
5
poor contact

CN-58A
C
between CS-12(6)

WIPER INT SIG A23

A31

B02
I

Hi
J

C
W

II

II
J

Hi Lo
I
and CN-4(45).

B+
C

WIPWE RLY
F
L
R

WASH SIG
O
L
R

Y 7 Lo

B 5
WB 8
BG 3

BW 2
MULTI FUNCTION SWITCH MCU

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7-83
7. WHEN STARTING SWITCH "ON" DOES NOT OPERATE
·Before carrying out below procedure, check all the related connectors are properly inserted and
and the fuse No.16 is not blown out.
·After checking, connect the disconnected connectors again immediately unless otherwise MASTER SW CS-74A
3R 3R 105
specified. 3R
1
3R
1
106
2 2

Cause Remedy CN-60

2RW RW
1
YES 2RW RW FUSIBLE LINK
2
Check voltage Defective cable Repair or replace CS-74 BATTERY RY
CS-74B 80R
RW
YES between assembly (after clean)
CN-60(1) and B 80R BATTERY
chassis CR-1
Short circuit or Replace
Voltage : 20~30V NO RW
DO-2
Check voltage defect of fusible B
2
YES 1
between CR-1 link or defective
and chassis 1
battery relay 2
Voltage : 20~30V
3

4
Disconnection in Repair or replace
NO 23
Check voltage wiring harness (after clean) 24
YES between CS-2
(1)[and CS-2(2)] or poor contact 25

and chassis between CS-2

26
27
Voltage : 20~30V
(2) - CN-5(37)- 28

CS-74-CR-1. 36
37

38
Disconnection in Repair or replace 47
Check voltage NO
wiring harness (after clean) FUSE BOX 48
and specific 1
20A TURN LAMP
CN-5
gravity of battery or poor contact 2
5A CASSETTE / ROOM LAMP
30A START KEY SWITCH R
Specific gravity : MIN 1.28
b e t we e n f u s e 3
10A TCU 24V BATTERY
4
Voltage : MIN 24V [CN-37] No. 3 10A ECM 24V BATTERY
5
10A MCU 24V BATTERY
and CS-2 (1) or 6
20A AIR-CON / HEATER 2
7

defect of star t 8
10A CLUSTER 24V BATTERY
10A NC_SPARE 10A
9
switch 15A NC_SPARE 15A
10
3R

Battery capacity Repair or replace CN-37

NO
too low (after clean)

RW
R
CS-2

2
6
5
4

1
B
0, I

1
H 0 I II

4
6
5

3
2
H
C ST ACC BR
START SWITCH

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7-84
8. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP
FUSE BOX
·Before carrying out below procedure, check all the related connectors are properly inserted, and BEACON 10A
1
GW WORK LAMP_FRONT 20A
the fuse [CN-36] No.2, 3 is not blown out. 1
Y WORK LAMP_REAR 20A
2

·After checking, connect the disconnected connectors again immediately unless otherwise 2 ILL.LAMP 20A
4
3 HEAD LAMP 20A
specified. BACK.STOP LAMP 10A
5

4 6

5 CN-36

6
FUSE BOX
Cause Remedy 7
LOr
FR WORK ILLUMINATION 1 5A
YES LAMP,LH
13 19

Defective lamp Replace W

YES Check voltage 1
2
B
14
ILLUMINATION 2 5A
20
between each FR WORK CL-5
15
CN-37
lamp and chassis LAMP,RH
W
16
Disconnection in Repair or replace 1
NO 2
B CN-7
Check voltage Voltage : 20~30V wiring harness or (after clean) CL-6 FR WORK LAMP RY
Starting switch : ON poor contact
between OPT
1 B
4 3 2
YES CL-35 1
CN-7(14), between CL-6 (2), 1
W
2
W
5
B Y
CN-6(33) and CL-5 (2), CL-22 2
3
2
GW 4 5 1
chassis (2), CL-23 (2) and FR WORK LAMP
4
3
W CR-3
Check voltage Voltage : 20~30V CN-7 (14), CN-6 1
B 5
2
between Starting switch : ON (33). CL-36 6 RR WORK LAMP RY
4 3 2
YES CR-3(5), CL-32
7 B
1
CR-55(5) and Disconnection in Repair or replace 1
RW
14
RW
5
NO B VW
chassis wiring harness or (after clean) 2
15 Y
2
3 4 5 1
poor contact RR WORK LAMP CN-9
CR-55
Voltage : 20~30V RW
Starting switch : ON between CN-7 1
B
Check voltage (14) -CR-3 (5) and 2
CL-33
between CN-6 (33) - CR-55
CR-3(3), (5)
CR-55(3) and RR WORK
chassis Defective work Replace relay
LAMP,LH
RW 8
1
Voltage : 20~30V NO 2
B 9
lamp relay
Starting switch : ON CL-22 10 31
YES RR WORK
11 32
Disconnection in Repair or replace LAMP,RH
RW
1 12 33
wiring harness or (after clean) 2
B
CN-14 34
Check voltage poor contact CL-23
35
between fuse between CR-3 (3),
59
NO [CN-36] No. 2, 3 CR-55 (3) and fuse
60
and chassis [CN-36] No.2, 3 WORK LAMP SW
CN-6
12 11
1
Voltage : 20~30V Y 24
Starting switch : ON Short circuit of Replace 3
VW
NO 4
25
fuse LOr
6 26
6 7
LOr
4 34
9 9
3
35
7
R
11 36
12 1
12
B
CS-36 45
46
ILL & HEAD LAMP SW
47
12 11
1 48
3
4 59 CLUSTER
R 17
60 ILLUMINATION
6
LOr CN-56
6 7 CN-4
4
MONITOR
R R
9 9 18 ILLUMINATION
3
7 CN-57
R
11
12 1
12
B
CS-21

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