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Trio Engineered Products, Inc.

• 12823 Schabarum • Irwindale, CA 91706 • Telephone 626-851-3966 • Fax 626-851-9526

Vibrating Grizzly 46” x 16’-1 Feeder

TF4616B

Parts and Operation Manual

TF4616B Vibrating Grizzly Feeder Manual 1


Vibrating Grizzly Feeders

Size: 46” x 16’


Serial Number: 144

TF4616B Vibrating Grizzly Feeder Manual 2


To the Owner & Operator
We have tried to provide information that gives our customers a clear understanding of
equipment construction, function, capabilities and requirements. This information is based on
the knowledge and experience of qualified people at our company and in our field
organization. Proper use of this information provides users of our equipment with high
efficiency, maximum service life and low maintenance costs. That is why we strongly
recommend that anyone using our equipment be familiar with this manual.
Information presented here should not be considered authoritative in every situation. Users
will as a matter of course encounter problems and circumstances that raise questions not
anticipated here. Such questions should be directed to their distributor or the manufacturer.
Anyone who uses this equipment for any purpose other than that for which it was intended
assumes sole responsibility for dangers encountered and injuries sustained as a result of
such misuse.

Federal, state and local safety regulations aim to protect both people and
property from accident, injury and harmful exposure. When complied with, such
regulations are often effective. Hazards to personnel and property are further
reduced when this equipment is used in accordance with all operation and
maintenance instructions. Generally:

(1) Read and heed all danger, warning, caution, and notice decals. Know what guards and
protective devices are included and see that each is installed and in operational condition.
Additional guards and protective devices may be required and must be installed by the user
(owner) before operating.
(2) Never attempt to maintain, lubricate or adjust this equipment while it is running. Lock out
and tag out all energy sources before doing maintenance, cleaning, adjusting or repairing this
equipment. Make it impossible for anyone to start this machine while others are working on it
or in it.
(3) Wear personal protective equipment such as hard hats, ear plugs, safety glasses and
safety shoes when operating this equipment. Do not wear loose clothing or long hair.
(4) Think safety and act safely. Stay alert at all times. Eliminate or neutralize potential
hazards as soon as you spot them. Never allow anyone to engage in horseplay when near
this equipment.

Failure to take these precautions will result in death or severe personal injury.

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The following warning applies to equipment supplied with lead-acid batteries:

Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.

The following warning applies to equipment supplied with diesel powered engines:

Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.

Product Registration:
All equipment must be registered within 14 days of start-up to receive warranty coverage.
Registration information will only be accepted from the end-users of the equipment, however
dealers can register the equipment for the end-user provided the information registered is the
end-user’s information.
In addition to this registration, all cone crushers, vertical shaft impact crushers, and all screens
using urethane media must have an application data sheet on file and approved by Trio.
After completion of the registration and application data sheet, if required, all submitted
information will be reviewed and a confirmation email sent to the email address provided to Trio.
Warranty will be fully enforced upon confirmation of payment and receipt of the above
information.
Register online at: http://www.trioproducts.com/register/form
or call Trio at +1 626 851 3966.

TF4616B Vibrating Grizzly Feeder Manual 4


Warranty Terms & Conditions
Seller warrants all new equipment manufactured or imported by Trio Engineered
Products, Inc. (Trio) against defects in material or workmanship attributed to the original
machine manufacturing. No other warranties are expressed or implied.
Warranty claims must be made through the dealer or agent responsible for the original
equipment sale, as the equipment will have been registered with them at the time of
sale from Trio. Claims must be made within twelve (12) months or 2,000 working hours,
whichever occurs first, from the date of readiness for operation, but not more than
fifteen (15) months from the date of shipment from Trio. All parts claimed to be defective
shall be returned to Trio, freight prepaid, for inspection to determine that the said part or
parts are defective.
If it is determined that the fault lies with Trio, Trio will ship a replacement part or parts at
no cost, but freight charges will be paid by customer. If it is determined that the fault
does not lie with Trio, a replacement part or parts will be shipped, freight collect, to the
customer with the receipt of a purchase order from the dealer or agent. Trio will not be
responsible for freight costs associated with warranty claims.
When petitioning for a warranty item, the serial number of the equipment must be
referenced. The serial number must be clearly identifiable on the Trio nameplate on the
equipment. This warranty is void if:
The serial number plate and/or other markings identifying the machine as Trio have
been altered or removed.
The machine was not sold under the Trio brand name or another brand name approved
by Trio.
Parts have been used other than those supplied by Trio.
Trio makes no warranty with respect to damages or defects in any product caused by
improper installation, operation, maintenance, and storage or caused by negligence or
accident. In addition, any product repaired or altered in any way as reasonably
determined by Trio, that affects the performance or purpose for which the equipment
was originally manufactured, will not be covered under this warranty.
Under this warranty, the buyer will not be entitled to any labor charges involving the
repair of the equipment involving warranty items, unless authorized by Trio in writing.
Warranties of merchantability or of fitness for any particular purpose or arising from the
course of dealing or usage of trade are specifically excluded. Any affirmation of fact,
description of goods, or sample or model referred to in this agreement or elsewhere,
whether or not the same relate to production or capability of the goods to perform, are
not the basis of this agreement, unless specifically made a party of the agreement in
writing.
Under no circumstances will Trio be responsible for consequential or punitive damages
of any nature, whether based on contract or tort, including but not limited to lost profits,
loss of production, delays or other expenses. Under no circumstances shall the liability
of Trio exceed the purchase price of the equipment furnished.
The laws of the state of California shall govern the warranty. The parties agree that
exclusive jurisdiction for any claim for breach of this warranty shall rest in the Los
Angeles County Superior Court in the State of California.
TF4616B Vibrating Grizzly Feeder Manual 5
Hazard Warning
Any machinery may be hazardous to the user if it is not maintained and operated properly.
The following precautions should always be observed:

CRUSHING MACHINERY
1. Take special care to see that all parts of your body are clear of moving parts and pinch
points before starting or operating machinery.
2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to prevent
being caught by them.
3. Be sure that the feed and discharge systems for material processing equipment are
designed and maintained so that processed materials (rocks, gravel, coal, etc.) are retained
within the system. Do not allow any part of your body to enter in or near the material flow.
4. Never sit or stand on any component of the machinery while it is in operation to prevent
injuries arising from vibration.
5. Verify that the supporting structure(s) provided by your company for the machinery is
sufficient to support both the total weight of the equipment and the dynamic load and
stresses created by the equipment.

CONVEYING MACHINERY
1. Be sure that all parts of your body are kept clear of moving conveyor belts, especially at
pinch points.
2. Do NOT lubricate machinery while it is in motion.
3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only for
material transport.
4. Always keep clear of feed or discharge points of all material conveyor systems.
5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts before
and during equipment operation.

SAFETY EQUIPMENT
Trio Engineered Products, Inc. provides only such safety equipment and guards as are
specified by the Purchaser on the Shop Order or the Customer Order Acknowledgment. The
Purchaser must furnish all other required safety devices.

TF4616B Vibrating Grizzly Feeder Manual 6


General Safety Practices
Safety Practices affect everyone. Any and all personnel who operate or maintain your
equipment are expected to comply with the basic safety practices that follow.
This manual contains the best available information on proper installation, operation and
maintenance of the equipment that it addresses. It does NOT replace or supersede applicable
federal, state, or local regulations, your company safety rules, or insurance carrier
requirements. It definitely is not intended to replace good judgment or common sense!
Equipment operators, plant management and safety engineers are required and expected to
be aware of potential hazards that may exist in the specific workplace where the equipment is
installed and operated. All personnel are expected to develop, implement and maintain a safe
work environment compatible with operating conditions, requirements, and practices.
Additional safety precautions suited to the specific conditions of the work site and the
equipment installation are the responsibility of the user.
Experience has demonstrated that the greatest numbers of workplace accidents are caused by
failure to follow established safety rules. Be sure that you are fully familiar with the safety
program requirements applicable to operating this type of equipment. Consult your supervisor
concerning any operating procedure that you are not sure about before operating or working
on this equipment.
Note: It is strongly recommended that properly constructed and guarded access platforms be
erected at convenient locations on the equipment installation site to allow safe inspection,
adjustment, maintenance and repair of the equipment described in this manual. It is the
responsibility of the purchaser of this equipment to ensure that such platforms comply with
applicable federal, state, and local standards and regulations.

TF4616B Vibrating Grizzly Feeder Manual 7


Personal Safety Practices
Arrangements for Emergency Situations
Supervisory and operating personnel should develop an emergency response profile for
possible emergencies on the worksite. All personnel should know the location of fire-
extinguishers, where to obtain first-aid assistance and supplies, emergency report telephone
numbers, power shut-off points, and other equipment shut-down control locations. Appropriate
tools and equipment should be available to allow immediate response to emergency situations.
Always follow the requirements and regulations of your company’s Emergency Action Plan.

Safe Machinery Installation


1. Read and understand all parts of this manual including General Dimension Drawings.
2. Review your Plant Engineer’s Installation Drawings for this equipment.
3. Select, Assemble, and Test the correct hoisting and rigging equipment required to move
the equipment to the installation site in your family.
If there is any question regarding the proper rigging of the equipment or necessary hardware
to make the lift/movement of the equipment to its’ designated mounting location, contact your
local representative or Trio Engineered Products, Inc. to resolve the questions prior to
beginning installation activities.

Know and Understand How the Equipment Works


It is absolutely essential that machine operators understand completely how the crusher works.
The operator must know the location and function of all controls, gauges, indicators and alarms
included with the unit. Operators and maintenance personnel must be completely familiar with
maintenance procedures and schedules. Only if the equipment is given maintenance on the
prescribed schedule can costly and time-consuming breakdowns be prevented.
DO NOT OPERATE THE MACHINE WHEN ITS PARTS ARE WORN BEYOND DESIGNATED TOLERANCES.
REPAIR OR REPLACE THEM BEFORE TROUBLE OCCURS.

READ THE MANUAL AND UNDERSTAND YOUR MACHINERY


Have everyone READ THE MANUAL (and all related literature) furnished with your equipment to learn its operating and
maintenance characteristics, capacities, and limitations. Learn the location and function of ALL CONTROLS,
indicators, warning devices and WARNING instructions.

READ and OBSERVE the SAFETY DECALS! Replace the decals when it becomes necessary

TF4616B Vibrating Grizzly Feeder Manual 8


Inspect Your Machine Before Start-Up
Make a visual inspection of the machine for loose, worn, or damaged parts or faulty safety
devices. Inspect all drive belts and pulleys for excessive wear. Test alarm systems and check
fluid levels. Make sure that hydraulic, air, and lubrication systems and their respective valves,
drains, and fittings are in proper working order. Report or repair any problem before starting
the machine.

TF4616B Vibrating Grizzly Feeder Manual 9


Follow the Recommended Equipment Start-Up Instructions
Be sure that control systems and alarms are working properly. Check gauges for proper
readings. Check for any unusual noises that may indicate bearing failure or other mechanical
problems. Check for sudden rises in lubricant temperature. Shut the equipment down
immediately if problems are detected, and report the problem(s) to your supervisor. Always
refer to the Operating Section of this manual if you are unsure about a start-up procedure or
for additional information.

Stop the Machine Properly and Safely


The machine must be completely stopped with power off and locked-out with controls tagged
before any cleaning, repairs, adjustments, or service is performed. All provisions of your
company’s Control of Hazardous Energy (Lock-Out/Tag-Out) program must be followed.

Report the Need for Necessary Repairs Immediately


Report any situation involving the need for repair, replacement or adjustment of an equipment
component immediately. Remember, the most minor defect could result in injuries to yourself
or others or serious damage to the machinery if it is not corrected promptly.
Do NOT work on the equipment unless you have been properly and completely trained to do
the work involved.

Prevent Fire Hazards


Never weld or use a cutting torch near open or exposed fuels, lubricants, or other flammable
materials. Follow your company’s Hot Work Policy.
Do not let greasy or oily rags accumulate in poorly ventilated areas. Store oily rags and other
combustible materials in an approved storage container and dispose of them properly.
Never use an open flame to check for fluid leaks in the equipment. Use an approved low
voltage electric light or flashlight.
Never smoke in undesignated areas. Follow your company’s Smoking Rules. Always
extinguish smoking materials properly. Know where the nearest fire extinguisher is located,
how to operate it, and what types of fires it can be used to extinguish. Make sure that fire
extinguishers are in place, are in proper working condition, and have a current, valid inspection
tag. If a fire extinguisher is not readily available, or does not meet these requirements, report
the situation to your supervisor.

Keep Your Work Area Clean


Become fully familiar with the worksite where the equipment is installed. Inspect the area daily
and see that unsafe conditions are corrected. Make sure that all equipment guards are
securely fastened in place, that steps, stairways, work platforms and barrier rails are sound
and free of spills or obstructions. Keep the floor/work surface clean and free of oil, greasy
rags, cables, chains, buckets and other obstructions. Keep tools and loose parts in a toolbox
or appropriate storage areas. Use high flashpoint/low toxicity solutions for cleaning.

TF4616B Vibrating Grizzly Feeder Manual 10


Handle Tools, Heavy Parts, and Machine Components Properly
Do not toss parts or tools or drop them off platforms. Do not lower or swing electric or air
power tools by their power cords or air lines. Use a suitable rope and/or container to lower
tools or parts to the floor. Review job activities and arrange to get help before you attempt to
lift, carry or move heavy parts. For heavy or awkward lifts use proper hoisting devices.

Dress Properly for the Job and Use Appropriate Personal Protective
Equipment
Follow your company Personal Protective Equipment Policy. Discuss personal protective
equipment requirements with your supervisor before operating equipment or performing
service, repair or adjustment work. Don’t wear loose clothes or jewelry, and restrain long hair.

Follow Your Company Substance Abuse Control Policy


Report any use of prescription or over-the-counter medications to your supervisor prior to
operating this equipment or making any adjustments or repairs to it.
ALCOHOL OR OTHER CONTROLLED SUBSTANCES SHOULD NOT BE USED PRIOR TO OR DURING
WORK ON THIS EQUIPMENT.

Avoid Serious Eye/Skin Injuries


Hydraulic fluid or compressed air can penetrate or burn the skin or damage the eyes causing
serious injury, blindness, or death.
Mineral-based hydraulic oil is hazardous. Always wear goggles when working with hydraulic
fluid. Flush your skin or eyes thoroughly with water if you spill or splash hydraulic fluid on
yourself. Remove clothing on which hydraulic fluid has splashed. Get immediate assistance
and report the matter to your supervisor. Get appropriated medical care. Wear appropriate
personal protective equipment as set forth in your company’s Personal Protective Equipment
Policy when handling hydraulic fluid. Wash your hands with soap and water after handling
hydraulic fluid. Never eat, drink or smoke while handling hydraulic fluid.
Make sure that all compressed air lines and couplings are in proper operating condition at all
times. Be sure that all compressed air lines intended for chip or dust removal are fitted with
OSHA compliant pressure relief nozzles. Never use compressed air to clean your clothing or
any part of your body.

Dispose of All Waste Materials Properly


Dispose of all waste materials such as fuels, lubricants, hydraulic fluid, etc. in accordance with
your company waste management policies, and federal, state, and local regulations. If you
have a question concerning proper procedures to be followed, consult with your supervisor, or
the company safety administrator.

TF4616B Vibrating Grizzly Feeder Manual 11


Safety and Maintenance Practices
Replace Loose or Defective Parts
Keep the equipment clean and free of dirt and oil so that loose, broken, defective, or worn
parts can be easily identified. Make daily visual checks for missing, cracked, or frayed V-belts.
Also check daily for frayed, broken or kinked cables. Inspect end connections for wear.
Replace sheaves with cracked rims or spokes immediately. Report suspected defects to your
supervisor.

Properly Ground Machine Electrical Components


Check frequently to ensure that the equipment is properly grounded as stipulated in your
company electrical safety rules. Prevent any electric cable from coming in contact with water
in puddles, drainage channels, etc. Protect power cables from vehicular traffic such as forklifts
and other motor vehicles. Power cables should be bridged over traffic lanes. All permanent
electric cables should be in proper conduit or other approved insulation. Follow your company
electrical safety rules with regard to periodic inspection of the condition of electric line
insulation and couplings. Do NOT use portable, flexible electric cords to deliver electric power
to the equipment.

Control of Hazardous Energy (Lock-out/Tag-out) Program


CAUTION: Purchaser must implement a Control of Hazardous Energy (Lock-Out/Tag-Out)
Program that complies with 29 CFR 1910.147 and 133 regulations.
It is the responsibility of the purchaser to provide a suitable Control of Hazardous Energy
program for the protection of its’ employees while they are engaged in the installation,
maintenance, repair, or modification of equipment powered by electricity, hydraulic, pneumatic
or mechanical energy in order to meet the regulations of the U.S. Dept. of Labor, Occupational
Health and Safety Administration (OSHA).
Under certain conditions and in certain operating environments, regulations concerning this
subject are promulgated by the federal Mine Safety and Health Administration (MSHA).
Certain state, county, or local regulations may also apply. Assistance in establishing specific
regulatory obligations may be obtained from regulatory agencies, insurance carriers, or private
consultants.
Specific information concerning electrical operating characteristics such as output, rated
capacity, etc. of electrical motors supplied with the equipment may be obtained by review of
the technical data contained in this manual or from the specific equipment supplier stipulated in
the Shop Order.

TF4616B Vibrating Grizzly Feeder Manual 12


Obtaining Control of Hazardous Energy Program Materials
Listed below are three possible suppliers of materials to aid you in development,
documentation and maintenance of your program. Inclusion of the names of these firms in this
manual does not represent an endorsement of them by Trio Engineered Products, Inc. These
firms provide some of the materials required for a comprehensive program.
1. SETON Name Plate Company
P. O. Box BD - 1331
New Haven, CT 06505-9770
Telephone 203-488-8059
Toll Free 800-243-6624
Fax Toll Free 800-345-7819
2. EMED Co., Inc. Telephone
Graphic Communications Products
Buffalo, NY 14240-0369
P. O. Box 369
Toll Free 800-442-3363
Fax Toll Free 800-344-2578
3. D & G Sign and Label
P. O. Box LA - 157
Toll Free 800-356-9269
Northford, CT 06472
Telephone 203-483-0491
Fax 203-488-4770
The Purchaser has sole responsibility for safe operation of this equipment. The Purchaser is
responsible for ensuring that on-site machine operation is in compliance with any and all
applicable federal, state, county or city safety standards and regulations.
The equipment may be moved from one site to another a number of times by various
purchasers, lessees, etc. Consequently, responsibility for compliance with applicable safety
and environmental codes lies with the entity responsible for operating the equipment within
each jurisdiction.
Purchaser is wholly responsible for any ancillary or support equipment such as, but not limited
to, processed material receiving devices, and inspection or service platforms.
Purchaser is required to perform periodic maintenance of the type and on the recommended
schedules set forth in this manual. Maintenance shall include, but is not limited to safety
devices delivered with the equipment set forth in the Shop Order, and Warning and Instruction
labels affixed to the equipment. Replacement parts including warning and instructional labels
are available from Trio Engineered Products, Inc. Purchaser is invited to call for availability and
current price of such parts and labels at 1-626-851-3966.
Any modifications or machinery as designed, manufactured, and delivered by Trio without the
express written approval and consent of Trio void all warranties and remove all responsibility of
Trio for any and all damages to persons or property.

TF4616B Vibrating Grizzly Feeder Manual 13


Introduction
Installation
When installing your feeder, be sure that the beams upon which it is mounted or from which it
is suspended are level and in line. Provide sufficient rigidity to support the weight of the unit
and its load and also to absorb the vibration residue from the live frame.
A good “rule of thumb” is to design for 1” of beam depth for each foot of span.
Coil springs, wire rope and necessary fittings are furnished with suspended feeders. On some
installations excessive whipping of the wire ropes may occur during operation; in such cases
clamp the inertia weights supplied at or near the point of greatest deflection. To provide proper
drive belt tension on suspended units, tag-line springs are furnished for insertion in horizontal
tag-line cables. These cables should be installed so as to oppose the drive belt pull.
Be sure to provide space around the unit so that it may be inspected easily and maintenance
operations facilitated.
Feed Chutes
Feed chute dimensions will be found on the General Arrangement Drawing for your unit. It is
advantageous to have the outer vertical sides of the chute within 1/4”-1/2” of the inner vertical
sides of the feeder pan (or liner). This will help to prevent material spillage, as well as any
tendency for coarse material to wedge between the vibrating plan and stationary chute during
operation.
Check the Installation
When the installation is completed, start and stop the machine to check clearances all around.
Approximately 3” operating clearance should be allowed above and below the moving live
frame and any stationary parts to prevent interference. Start and stop the machine several
times to make sure that sufficient clearance exists.
Check for Tightness
Keeping all structural members tight is a very important part of all vibrating equipment since
the forces generated will tend to loosen parts leading to eventual failure.
Due to their high initial tightening torque, heat treated bolts and nuts will not loosen as readily
as ordinary ones, but their tightness should be checked occasionally using a torque wrench. If
no torque wrench is available, correct tightness may be estimated by drawing the nuts up
finger-tight, then tightening one-half turn more.
Drive Requirements
With the belt installed, the motor pivot plate should be in a horizontal position with the unit at
rest, as shown on the drawing. If it is not, loosen the four hold-down bolts at the pivot point of
the motor base and adjust the pivoted plate toward or away from the driven sheave, using the
adjusting screws provided.
It is important that the pivoted plate be maintained in a level position for proper operation; as
belt stretch occurs, the plate should be readjusted as needed.

TF4616B Vibrating Grizzly Feeder Manual 14


Motor rotation should be in the direction which will put the tight, or pulling, side of the belt on
the bottom - nearest the motor base pivot, unless shown otherwise on the G.A. Drawing for
your unit.
Operating Clearances
Maintain at least 3” clearance between stationary structures and all parts of the moving live
frame, including the pivoted motor base and motor assembly.
Torque Requirements
After the first week’s run, recheck the tightness of all bolted connections refer to Appendix C:
Bolts Torque Specifications. Spot checks may be conducted at about 200 hour intervals
following this initial retightening.
Pivoted Motor Base - Operation
Vibrating grizzly feeders are furnished with a pivoted motor base which, when installed and
maintained, will automatically provide correct drive belt tension under starting, operating and
stopping conditions.
It is important to mount the motor as specified this drawing, as any significant variation may
result in run-out of the driven sheave being transmitted into the motor and base through the
drive belts, instead of being cancelled along the line of drive.
Drive Alignment
Drive arrangement has pivoted motor base which, when installed and maintained, will automatically
provide correct drive belt tension under starting, operating and stopping conditions.
It is important to mount the motor as shown below, with the belt installed, the motor pivot plate
should be in a horizontal position with the unit at rest. If it is not, loosen the four hold-down bolts at
the pivot point of the motor base and adjust the pivoted plate toward or away from the driven
sheave, using the adjusting screws provided.
When fully assembled, the motor shaft must be parallel with pivot shaft, horizontally and
vertically, for proper drive belt alignment. If shafts are not parallel, check to insure that motor
base arms are at equal height.
Where alignment is needed, place a rectangular block beneath the free end of the pivot arms.
Both arms should contact the block; if not, loosen adjusting bolts as shown in the top
arrangement drawing, allowing both pivot arms to contact the block in a parallel position.
Retighten bolts and remove block after alignment is made.

TF4616B Vibrating Grizzly Feeder Manual 15


ANGLE SHOWN ABOVE IS FOR DEFALUT TIMING SETTING OF
45°, FOR OTHER TIMING SETTING CONTACT TRIO.

TF4616B Vibrating Grizzly Feeder Manual 16


TORQUE ALL BOLTS AS SPECIFIED TO PREVENT LOOSENING

Make sure the drive and driven sheaves are in line with installing V-belts. Use a straight edge
or string between the sheaves.
Direction of Rotation
The Twin Shaft vibrator may be rotated in either direction. However, best operation of the
pivoted motor base will be obtained when the tight, or pulling, side of the belts is on the bottom
(nearest the pivot plate). The benefit of this condition will be noticed only on startup, when the
pivoted plate will depress slightly and keep the belts evenly tensioned.
If it is necessary to use a direction of rotation which puts the tight side of the belts on top, it will
be found on startup that the motor sheave may tend to “climb the belts”, tilting the pivot plate
upward and allowing the belts to go slack.
Creating more moment in the pivoted plate, exerting a greater hold-down force can alleviate
this condition. This process should be accomplished so as not to tension the belts more than
necessary to provide a smooth start.
STARTING INSTRUCTIONS FOR TWIN SHAFT VIBRATORS WITH VARIABLE SPEED
MOTOR DRIVE
a. Before starting feeder motor, place controller at highest or top speed position.
b. Start motor.
c. After feeder motor has attained full speed, move controller to desired motor speed.

Twin Shaft Vibrator


Description
The vibrator is a one-piece shaft casing that ties the vibrator side plates together. It has an oil
reservoir that runs completely across the vibrator and the oil is common to all parts. As a
result, inner oil seals are not required.
The shaft casing and bearing housings are locked together through high-tensile bolted
connections at the side plates. A special composition gasket, with predetermined compression,
serves as a positive seal at these connections.
On the drive shaft extension and just behind the sheave are a special double seal assembly
and a steel dust flinger. This is the only seal subjected to wear by a rotating member and, with
fewer seals and openings, keeps to an absolute minimum the possibility of contaminating the
bearings and oil with foreign materials.
As an additional feature, the seal assembly consists of two seals separated by a small space
that is charged with grease. The lip of the outer seal is turned toward the outside, to exclude
dust, and the lip of the inner seal is turned toward the inside, to retain oil.
The mechanical seals and grease, if properly maintained, prevent the entrance of
contaminants while retaining the lubricating oil within the bearing housing.

TF4616B Vibrating Grizzly Feeder Manual 17


Oil Selection
An oxidation-inhibited industrial oil, Socony-Mobil DTE Extra Heavy, Mobilgear 629, or equal,
is recommended for maximum period oil changes.
A premium grade SAE 40 motor oil also will lubricate satisfactorily but may have to be changed
more often due to potential breakdown under heat conditions.
For more information please refer to Appendix A, B and D.
The usual operating temperature of the Twin Shaft vibrator is 135° - 165° F. Temperatures in
excess of this may sometimes be encountered under high ambient conditions or heavy
operating schedules.
Rather than estimating temperature, it is preferable to obtain an actual reading immediately
after shutdown. This may be done by using a pyrometer on the oil compartment cover or
lowering a thermometer into the oil through the bearing housing fill hole.
If oil temperatures are consistently higher, it may be necessary to change to an oil of greater
viscosity to adequately protect the bearings and gears.
This oil should be selected in the viscosity range of 115-130 SSU (Saybolt Seconds Universal)
at operating temperature. The oil should have a good Viscosity Index and preferably
compounded with Rust and Oxidation Inhibitors and resistant to foaming.
Caution should be used in selecting lead naphthanate oils that do not have the above
properties, as severe oxidation can be encountered at temperatures in excess of 165°F.
If doubt exists in the selection of the proper oil, contact your equipment representative.
Oil Change
Oil should be changed initially after the first 50 operating hours. This “break-in” change will
flush out any small particles that may be present after seating of gears and bearings.
Subsequent changes should be accomplished each 1000 hours of operation. Longer periods
may be satisfactory depending upon operating conditions and these periods can best be
determined by having samples of oil analyzed by a competent laboratory each 400 to 500
operating hours. When the samples begin to show signs of deterioration or contamination, oil
changes should be established accordingly.

TF4616B Vibrating Grizzly Feeder Manual 18


Oil Capacity
The exact amount needed must be determined by adding oil to the proper level, as capacity
may vary depending upon slope, size of the unit and angular location of the shafts. However,
the approximate requirement can be estimated in advance through use of the following table:
Model Capacity (gallon) Capacity (liter)
4012 7.5-10 28.4-37.9
4014 7.5-10 28.4-37.9
4016 7.5-10 28.4-37.9
4616 9-11 34.1-41.6
4620 9-11 34.1-41.6
5212 10-12 37.9-45.4
5220 10-12 37.9-45.4
5224 10-12 37.9-45.4
5820 18-20 68.1~75.7
6420 20-22 75.7-83.2
6424 20-22 75.7-83.2
Filling With Oil
Filling is accomplished by removing one of the breather plugs located in the top of each
bearing housing.
Before removing any one of the breather plugs for filling, make certain that the plug and
surrounding area is wiped clean to avoid contamination.
Fill the vibrator with oil until it reaches the line on the oil level windows or the oil level plugs, if
furnished instead. On some vibrators designed for mounting either above or below the live
frame, upper and lower oil level windows are furnished. Fill to the proper level of the lowest
window only.

IMPORTANT
After filling has been accomplished, check the level on both sides to make certain that the oil is
level across the vibrator. It is possible that the level, viewed at the housing where the oil is
being poured, may be misleading since the oil must flow to the opposite side and through
reduced openings located in the wall of each housing. Recheck the level until you are certain
that it has stabilized completely across the vibrator tube.
Draining the Oil
All vibrators are equipped with magnetic drain plugs in the bearing housings and at the bottom
center of the solid tube.
In draining the oil, all drain plugs should be removed to avoid trapping sediment in the tube or
individual bearing housings.
Drain the oil soon after operations have ceased and while it is still hot. The oil will flow more
easily and will more thoroughly flush the vibrator of contaminants.

After draining the oil, check each magnetic drain plug for the presence of metallic particles.
Such a periodic check will serve in evaluating the condition of the bearings and gears, since an
TF4616B Vibrating Grizzly Feeder Manual 19
unusual amount of material will indicate that a failure may be developing. Be sure that all plugs
are cleaned before reassembling.
Examine the color of the oil when drained. If flaked with bronze, it will indicate that bearing
cage wear and a potential failure is taking place. If the oil is darkened and dirty the
temperature during operation may be high, with more frequent oil change or the use of
different oil indicated.
Maintaining Oil Level
If the oil level should drop between scheduled change, refill to the proper level and check for
the cause of the loss. Check oil level regularly. During operation the level will normally be
reduced to some extent because of the agitation within the vibrator.
An accurate check can be made when the machine is brought to rest and after allowing a little
time for the oil to drain off the internal members. A pool on the floor is a good indication of oil
losses and it is therefore very important that the area be cleaned after and oil change so that
any unusual condition may be discovered.
IMPORTANT: In reassembling the breather and magnetic plugs, make sure that the breather
plugs (hole in head) are assembled on top and that the magnetic drain plugs are assembled on
the bottom of each housing.
Storage Instructions
All new vibrators are run with rust preventive oil before shipment. If the unit is to be stored for
extended periods the rust preventive treatment should be renewed every three months
following the date stamped on the paper label affixed to each side of the vibrator.
Vibrators in service that are to remain idle for periods longer than two weeks should also be
given some storage treatment to prevent rusting of internal metal parts and drying of seals.
Rust preventive oils such as MOBIL-KOTE 501 OR 503 (SOCONY MOBIL) are recommended
because the parts need not be cleaned of this compound before placing the unit in operation.
Simply drain the excess and refill to the proper oil level with your operating lubricant.
If the vibrator is to be idle for an extended period and power is available to drive it while it is
attached to the live frame, do the following before shutting down:
a) Drain the operating oil and refill to the proper oil level with Mobil-Kote 501 or 503 (or
equivalent).
b) Run the unit for one hour before shutting down.
c) After shutdown, coat the exposed portion of the oil flinger sleeve on the drive shaft with
grease.
d) Keep the rust preventive in the vibrator during the idle period and put the unit in operation
every three months for one hour.
e) When operations are resumed, drain the rust preventive and refill with the proper oil.
If power is unavailable or the vibrator cannot be put in operation because it is not attached to
the live frame (spare vibrator), do the following:
a) Remove the end covers and spray all the internal members with MOBILARMA 524 (or
equivalent). Make certain the bearings and gears are thoroughly coated. On the gear side,
it will be necessary to back off the gears to provide access to the bearings. Use the
TF4616B Vibrating Grizzly Feeder Manual 20
procedure for assembly and disassembly of the gears as outlined in the Vibrator Assembly
instructions.

An alternate method is to fill the vibrator oil compartment(s) completely with the rust
preventive oil, then drain. Where multiple units are involved this same oil can be re-used for
the storage treatment on several machines.
b) Coat the exposed portion of the oil flinger sleeve on the drive shaft with grease.
c) Repeat this procedure at least once every three months.
d) Before placing in operation, drain the excess of rust preventive and refill with proper oil.
All spare vibrators should be stored in clean areas and protected from the weather. These
areas should also be free from vibration since false brinelling of the roller bearings, due to the
limited motion of the bearing, is possible.

TF4616B Vibrating Grizzly Feeder Manual 21


Feeder Dimensions

TF4616B Vibrating Grizzly Feeder Manual 22


General Specifications
TF4616B

Grizzly Section Length 68” 1730 mm

Pan Length 123” 3135 mm


Operating Speed (RPM) 500-800
Driven Sheave Size (OD):
20.5” 520 mm
(included with machine)

For 60HZ Motor/1770 RPM


Recommended Drive Sheave Size (OD)
9.45” 240.16mm
V Belt Section “C”
No. V Belts 3
Recommended V Belt Datum Length 110” 2800mm
Replacement Bearing SKF22318 CC/C4
Capacity (TPH)
Power Required (Electric) 25 HP 18.5 KW
Weight (Without Motor) 11,000 lbs 5,000 Kg

TF4616B Vibrating Grizzly Feeder Manual 23


Parts Information
Parts: Feeder Body (I)

Feeder Assembly Parts List


ITEM NO. PART NO. DESCRIPTION QTY.

F4616B Feeder Assembly 1

1 F4616B.1 Frame 1

2 F4616B.2 Vibrator 1

3 GB5782/M20x60/GD10.9 Bolt M20x60 30

4 GB6184/M20/GD10 Nut M20 30

5 GB1230/20 Washer 20 30

6 K4101-4US Rear Spring Pad 2

7 K4101-2US Coil Spring 9

TF4616B Vibrating Grizzly Feeder Manual 24


Parts: Feeder Body (II)

Feeder Assembly Parts List


ITEM NO. PART NO. DESCRIPTION QTY.

8 K4101-1US Front Spring Pad 1

9 HP2560 Motor Base 1

10 NE284T-4 Motor 25HP, 460V, 1770RPM, 60HZ 1

TF4616B Vibrating Grizzly Feeder Manual 25


Parts: Feeder Body (III)
 

TF4616B Vibrating Grizzly Feeder Manual 26


Frame Assembly Parts List
ITEM NO. PART NO. DESCRIPTION QTY.

F4616B.1 Frame Assembly 1

1 F4616B.1.1 Feeder Frame 1

2 KS4106A.1-1 Side Wear Plate (I) 4

3 KS4106.1-2 Bottom Wear Plate 4

4 GB68/M16x55/GD8.8 Bolt M16x55 88

5 GB6184/M16/GD10 Nut M16 88

6 GB97.1/16 Washer 16 88

7 GB5782/M22X195/GD10.9 Bolt M22X195 8

8 GB6184/M22/GD10 Nut M22 24

9 F5220.1-5 Washer Plate 8

10 F5220.1-3 Pad 24

11 F4616.1.2A Grizzly Bar 8

12 F4616B.1.2 Grizzly Bar Frame 1

13 GB5782/M22X190/GD10.9 Bolt M22X190 16

14 F5220.1-4 Washer Plate 16

15 GB5782/M20X50/GD10.9 Bolt M20X50 26

16 GB97.1/ 20 Washer 20 26

17 GB6184/M20/GD10 Nut M20 26

18 F4616B.1-1 Side Wear Plate (II) (LH & RH Each) Total 2

TF4616B Vibrating Grizzly Feeder Manual 27


Parts: Feeder Body (IV)
 

Note: The spacers must be installed.


Drive Assembly Parts List
ITEM NO. PART # DESCRIPTION QTY.

1 GB11544/C-2800 Recommended C Type V Belt Datum Length, Ld=2800 mm 3

2 F4616-1( 25HP) Recommended Motor Sheave OD Ø 9.45” 1

3 F4616-2( 25HP) Recommended Motor Sheave Bushing 1

4 GB5783/M12×70 Bolt M12×70 3

5 GB93/12 Lock Washer 12 3

6 GB5782/M12×60/GD8.8 Bolt M12×60 4

7 GB6170/M12/GD8 Nut M12 4

8 GB97.1/12 Washer 12 4

9 GB93/12 Lock Washer 12 4

10 F4616.2-4 Driven Sheave 1

11 K4101.2-20US Bushing 1

12 GB32.1/M12x95/GD10.9 Bolt M12x95 3

13 GB97.1/12 Washer 12 3

14 Steel Lock Wire

TF4616B Vibrating Grizzly Feeder Manual 28


Parts: Vibrator Assembly

Vibrator Assembly Parts List


ITEM NO. PART NO. DESCRIPTION QTY.

F4616B.2 Vibrator 1

1 K4106US.1-1A Sideplate 2

2 F4616.2.1B Tube 1

8 K4101.2-7US Key C22X56 2

15 GB3289.31/40 Drain Plug 40 3

TF4616B Vibrating Grizzly Feeder Manual 29


Total Weight: 3,124 Lbs (1,420Kg)

Vibrator Assembly Parts List


ITEM NO. PART NO. DESCRIPTION QTY.

3 GB1228/M20x110/GD10.9 Bolt M20x110 36

4 GB1229/M20/GD10 Nut M20 36

5 GB1230/20 Washer 20 72

6 K4106US.1.2 Gear Side Cover 1

7 K4106US.1-11 Drive Gear(I) 1

9 22318 (C4) Bearing 4

10 K4101.2-3US Shaft Cover 2

11 GB32.1/ M16x40/GD10.9 Bolt M16x40 6

12 GB1230/16 Washer 16 6

13 Steel Lock Wire

14 K4106US.1-12 Driven Gear(II) 1

TF4616B Vibrating Grizzly Feeder Manual 30


ITEM NO. PART NO. DESCRIPTION QTY.

16 LSP151-06-01 Sightglass 2

17 GB3289.2/40 Breather Elbow 2

18 BRT-1 Breather NPT1/4” 2

47 TTH-1 Breather Adapter 2

19 K4105.3-2 Spacer 2

20 K4106US.1-3 Bearing Cover 4

(11) GB32.1/GD10.9/M16x40 Bolt M16x40 24

(12) GB1230/16 Washer 16 24

(13) Steel Lock Wire

21 F4616.2-1A Bearing Housing 4

22 GB32.3/ M16X1.5X60/GD10.9 Bolt M16X1.5 L=60mm 52

(12) GB1230/16 Washer 16 52

(13) Steel Lock Wire

23 F4616.2-2 Drive Shaft(I) 1

24 F4616.2-3 Driven Shaft(II) 1

25 K4106US.1-7 Seal 2

26 K4101.2-16US Oil Flinger 1

27 GB32.1/M10x20/GD10.9 Bolt M10x20 2

28 GB97.1/10 Washer 10 2

(13) Steel Lock Wire

29 GB5783/M10x35/GD8.8 Bolt M10x35 4

30 GB6184/M10/GD8 Nut M10 4

31 GB93/10 Lock Washer 10 4

32 K4101-6US Shaft Cover 1

33 GB32.1/M12X40/GD10.9 Bolt M12x40 2

34 GB97.1/12 Washer 12 2

(13) Steel Lock Wire

35 K4101.2-20US Bushing 1

36 K4101.2-8US Key (C20x95) 1

37 F4616.2-4 Driven Sheave 1

38 GB32.1/M12X95/GD10.9 Bolt M12x95 3

(13) Steel Lock Wire

TF4616B Vibrating Grizzly Feeder Manual 31


ITEM NO. PART NO. DESCRIPTION QTY.

(34) GB97.1/12 Washer 12 3

39 F4616.2.2 Sheave Side Cover 1

40 K4101.2-14US Spacer 1

Vibrator Assembly Parts List


ITEM NO. PART NO. DESCRIPTION QTY.

41 K4101.2-19US Shaft Enclosure 1

42 K4101.2-15US Shaft Sleeve 1

43 GB13871/ TC95X120X12 Drive Shaft Seal 2

44 K4105.3-12 Gasket 1

45 K4101.2-17US Drive Shaft Oil Seal Housing 1

46 GB1152/M6 Grease Fitting M6 1

TF4616B Vibrating Grizzly Feeder Manual 32


Appendix A
Lubricant Oil Specifications
Ambient Temperature
Specification
Below 40OF (4.5OC) 40~80OF (4.5~27OC) Above 80OF (27OC)

ISO Grade
C-100 C-150 C220
(International Standards Organization)

AGMA Grade #250.4 (American Gear


3EP 4EP 5EP
Manufacture’s Association)

Viscosity SUS @ 100 OF 469-575 709-871 1047-1283

Viscosity SUS @ 210 OF 61-67 74-82 90-101

Viscosity Index (V.I.) 95+ 95+ 95+

Timken OK Load (Lbs) 60+ 60+ 60+

Extreme Pressure (EP) Agent Yes Yes Yes

Rust and Oxidation Agent Yes Yes Yes

Anti-Foaming Agent Yes Yes Yes

Copper Strip Corrosion Test Pass Pass Pass

• Oil must not be corrosive to metals generally used in bearings, gears, shaftings, pumps, and housings.

• Oil must have no effect on rubber seals, synthetic seals, packings and hoses.

TF4616B Vibrating Grizzly Feeder Manual 33


Appendix B
Typical Test Data for Gear Oils of API Service Category GL-1

SAE Grade 90 140


CPS Number 250403 250408
MSDS Number 6937 6937
ISO Grade 220 460
API Gravity 28.0 25.1
Viscosity, Kinematic
cSt at 40OC 218 482
cSt at 100OC 19.0 31.3
Viscosity, Saybolt
SUS at 100OF 1152 2587
SUS at 210OF 97 153
Viscosity Index 98 95
Flash Point, OC (OF) 278 (532) 290 (554)
Pour Point, OC (OF) -15 (+5) -15 (+5)
Timken OK Load, lb 15 15

TF4616B Vibrating Grizzly Feeder Manual 34


Appendix C Bolts Torque Specifications
For Metric Bolts
Diameter Pitch Grade 8.8 Grade 10.9 Grade 12.9
Dry Lube Dry Lube Dry Lube
(mm) (mm)
FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M
6 6.9 9.3 5.2 7 9.7 13.2 7.3 9.9 11.6 15.7 8.7 11.8
8 17.7 23.9 13.3 18 24.9 33.8 18.7 25.4 29.8 40.4 22.4 30.4
10 1.5 30 41 24 32 44 60 34 46 52 71 40 54
10 1.25 32 43 24 33 46 63 36 49 55 74 42 57
12 1.75 53 72 41 55 77 105 60 81 91 123 70 95
12 1.25 58 78 44 60 85 115 65 88 99 134 76 103
14 2 85 115 65 88 124 168 95 129 145 196 111 151
14 1.5 91 124 70 95 134 181 103 139 156 212 120 163
16 2 131 178 101 137 192 260 148 200 225 305 173 234
16 1.5 140 190 108 146 204 277 157 213 240 325 184 250
18 2.5 181 246 139 189 265 359 204 276 311 421 239 324
18 1.5 204 276 156 212 297 403 229 310 349 473 268 364
20 2.5 256 347 197 267 374 507 288 390 439 595 338 458
20 1.5 284 385 218 296 415 563 319 433 487 660 375 508
22 2.5 349 473 268 364 510 692 392 532 599 812 460 624
22 1.5 383 519 294 399 560 759 431 584 657 891 505 685
24 3 443 600 340 461 647 877 497 674 759 1029 583 791
24 2 482 654 371 503 705 956 543 736 828 1122 637 863
27 3 648 879 499 676 949 1286 729 989 1112 1508 856 1160
27 2 700 949 538 730 1023 1387 787 1067 1200 1627 923 1252
30 985 1335 741 1004 1389 1883 1044 1416 1665 2257 1252 1697
36 1716 2326 1290 1749 2419 3280 1819 2466 2900 3931 2180 2956
42 2753 3732 2070 2806 3882 5263 2919 3957 4652 6307 3498 4742
48 4156 5634 3124 4236 5860 7944 4406 5973 7023 9521 5280 7159
56 6662 9032 5009 6791 9393 12735 7063 9575 11259 15264 8465 11477
64 9954 13496 7484 10147 14035 19028 10553 14307 16822 22807 12648 17148
72 14410 19536 10835 14689 20319 27547 15277 20712 24353 33016 18310 24824

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.

TF4616B Vibrating Grizzly Feeder Manual 35


For SAE (Inch) Bolts
S.A. E. Grade 5 S.A. E. Grade 8
Diameter N
Dry Lube Dry Lube
(inches) (threads/in)
FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M
1/4 20 8 11 6 8 12 16 9 12
1/4 28 10 14 7 9 14 19 11 15
5/16 18 17 23 13 18 25 34 19 26
5/16 24 19 26 15 20 27 37 21 28
3/8 16 31 42 24 33 44 60 34 46
3/8 24 35 47 27 37 49 66 38 52
7/16 14 49 66 38 52 70 95 54 73
7/16 20 55 75 42 57 78 106 60 81
1/2 13 75 102 58 79 106 144 82 111
1/2 20 85 115 65 88 120 163 92 125
9/16 12 109 148 84 114 154 209 118 160
9/16 18 121 164 93 126 171 232 132 179
5/8 11 150 203 115 156 212 287 163 221
5/8 18 170 231 131 178 240 325 185 251
3/4 10 266 361 205 278 376 510 289 392
3/4 16 297 403 229 311 420 570 323 438
7/8 9 430 583 330 447 606 822 466 632
7/8 14 473 641 364 494 668 906 514 697
1 8 644 873 495 671 909 1233 699 948
1 14 704 955 542 735 995 1349 765 1037
1 1/8 7 794 1077 611 829 1288 1747 990 1342
1 1/8 12 891 1208 685 929 1445 1959 1111 1507
1 1/4 7 1120 1519 862 1169 1817 2464 1398 1896
1 1/4 12 1241 1683 954 1294 2012 2728 1548 2099
1 3/8 6 1469 1992 1130 1532 2382 3230 1832 2484
1 3/8 12 1673 2269 1287 1745 2712 3677 2086 2829
1 1/2 6 1949 2643 1500 2034 3161 4286 2432 3298
1 1/2 12 2194 2975 1687 2288 3557 4823 2736 3710
1 3/4 5 2286 3100 1758 2384 4988 6764 3837 5203
2 4.5 3438 4662 2644 3585 7500 10170 5769 7823
2 1/4 4.5 5027 6817 3867 5244 10969 14874 8438 11442
2 1/2 4 6875 9323 5288 7171 15000 20340 11538 15646
2 3/4 4 9321 12639 7170 9723 17794 24129 13688 18561
3 4 12313 16696 9472 12844 23507 31875 18082 24519

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.

TF4616B Vibrating Grizzly Feeder Manual 36


Appendix D Oil Viscosity Classification

TF4616B Vibrating Grizzly Feeder Manual 37


SAFETY DECAL KIT

Sample Figure

ITEM NO. PART NO. DESCRIPTION QTY.

1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)

TF4616B Vibrating Grizzly Feeder Manual 38

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