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TF4616B
Federal, state and local safety regulations aim to protect both people and
property from accident, injury and harmful exposure. When complied with, such
regulations are often effective. Hazards to personnel and property are further
reduced when this equipment is used in accordance with all operation and
maintenance instructions. Generally:
(1) Read and heed all danger, warning, caution, and notice decals. Know what guards and
protective devices are included and see that each is installed and in operational condition.
Additional guards and protective devices may be required and must be installed by the user
(owner) before operating.
(2) Never attempt to maintain, lubricate or adjust this equipment while it is running. Lock out
and tag out all energy sources before doing maintenance, cleaning, adjusting or repairing this
equipment. Make it impossible for anyone to start this machine while others are working on it
or in it.
(3) Wear personal protective equipment such as hard hats, ear plugs, safety glasses and
safety shoes when operating this equipment. Do not wear loose clothing or long hair.
(4) Think safety and act safely. Stay alert at all times. Eliminate or neutralize potential
hazards as soon as you spot them. Never allow anyone to engage in horseplay when near
this equipment.
Failure to take these precautions will result in death or severe personal injury.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.
The following warning applies to equipment supplied with diesel powered engines:
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
Product Registration:
All equipment must be registered within 14 days of start-up to receive warranty coverage.
Registration information will only be accepted from the end-users of the equipment, however
dealers can register the equipment for the end-user provided the information registered is the
end-user’s information.
In addition to this registration, all cone crushers, vertical shaft impact crushers, and all screens
using urethane media must have an application data sheet on file and approved by Trio.
After completion of the registration and application data sheet, if required, all submitted
information will be reviewed and a confirmation email sent to the email address provided to Trio.
Warranty will be fully enforced upon confirmation of payment and receipt of the above
information.
Register online at: http://www.trioproducts.com/register/form
or call Trio at +1 626 851 3966.
CRUSHING MACHINERY
1. Take special care to see that all parts of your body are clear of moving parts and pinch
points before starting or operating machinery.
2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to prevent
being caught by them.
3. Be sure that the feed and discharge systems for material processing equipment are
designed and maintained so that processed materials (rocks, gravel, coal, etc.) are retained
within the system. Do not allow any part of your body to enter in or near the material flow.
4. Never sit or stand on any component of the machinery while it is in operation to prevent
injuries arising from vibration.
5. Verify that the supporting structure(s) provided by your company for the machinery is
sufficient to support both the total weight of the equipment and the dynamic load and
stresses created by the equipment.
CONVEYING MACHINERY
1. Be sure that all parts of your body are kept clear of moving conveyor belts, especially at
pinch points.
2. Do NOT lubricate machinery while it is in motion.
3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only for
material transport.
4. Always keep clear of feed or discharge points of all material conveyor systems.
5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts before
and during equipment operation.
SAFETY EQUIPMENT
Trio Engineered Products, Inc. provides only such safety equipment and guards as are
specified by the Purchaser on the Shop Order or the Customer Order Acknowledgment. The
Purchaser must furnish all other required safety devices.
READ and OBSERVE the SAFETY DECALS! Replace the decals when it becomes necessary
Dress Properly for the Job and Use Appropriate Personal Protective
Equipment
Follow your company Personal Protective Equipment Policy. Discuss personal protective
equipment requirements with your supervisor before operating equipment or performing
service, repair or adjustment work. Don’t wear loose clothes or jewelry, and restrain long hair.
Make sure the drive and driven sheaves are in line with installing V-belts. Use a straight edge
or string between the sheaves.
Direction of Rotation
The Twin Shaft vibrator may be rotated in either direction. However, best operation of the
pivoted motor base will be obtained when the tight, or pulling, side of the belts is on the bottom
(nearest the pivot plate). The benefit of this condition will be noticed only on startup, when the
pivoted plate will depress slightly and keep the belts evenly tensioned.
If it is necessary to use a direction of rotation which puts the tight side of the belts on top, it will
be found on startup that the motor sheave may tend to “climb the belts”, tilting the pivot plate
upward and allowing the belts to go slack.
Creating more moment in the pivoted plate, exerting a greater hold-down force can alleviate
this condition. This process should be accomplished so as not to tension the belts more than
necessary to provide a smooth start.
STARTING INSTRUCTIONS FOR TWIN SHAFT VIBRATORS WITH VARIABLE SPEED
MOTOR DRIVE
a. Before starting feeder motor, place controller at highest or top speed position.
b. Start motor.
c. After feeder motor has attained full speed, move controller to desired motor speed.
IMPORTANT
After filling has been accomplished, check the level on both sides to make certain that the oil is
level across the vibrator. It is possible that the level, viewed at the housing where the oil is
being poured, may be misleading since the oil must flow to the opposite side and through
reduced openings located in the wall of each housing. Recheck the level until you are certain
that it has stabilized completely across the vibrator tube.
Draining the Oil
All vibrators are equipped with magnetic drain plugs in the bearing housings and at the bottom
center of the solid tube.
In draining the oil, all drain plugs should be removed to avoid trapping sediment in the tube or
individual bearing housings.
Drain the oil soon after operations have ceased and while it is still hot. The oil will flow more
easily and will more thoroughly flush the vibrator of contaminants.
After draining the oil, check each magnetic drain plug for the presence of metallic particles.
Such a periodic check will serve in evaluating the condition of the bearings and gears, since an
TF4616B Vibrating Grizzly Feeder Manual 19
unusual amount of material will indicate that a failure may be developing. Be sure that all plugs
are cleaned before reassembling.
Examine the color of the oil when drained. If flaked with bronze, it will indicate that bearing
cage wear and a potential failure is taking place. If the oil is darkened and dirty the
temperature during operation may be high, with more frequent oil change or the use of
different oil indicated.
Maintaining Oil Level
If the oil level should drop between scheduled change, refill to the proper level and check for
the cause of the loss. Check oil level regularly. During operation the level will normally be
reduced to some extent because of the agitation within the vibrator.
An accurate check can be made when the machine is brought to rest and after allowing a little
time for the oil to drain off the internal members. A pool on the floor is a good indication of oil
losses and it is therefore very important that the area be cleaned after and oil change so that
any unusual condition may be discovered.
IMPORTANT: In reassembling the breather and magnetic plugs, make sure that the breather
plugs (hole in head) are assembled on top and that the magnetic drain plugs are assembled on
the bottom of each housing.
Storage Instructions
All new vibrators are run with rust preventive oil before shipment. If the unit is to be stored for
extended periods the rust preventive treatment should be renewed every three months
following the date stamped on the paper label affixed to each side of the vibrator.
Vibrators in service that are to remain idle for periods longer than two weeks should also be
given some storage treatment to prevent rusting of internal metal parts and drying of seals.
Rust preventive oils such as MOBIL-KOTE 501 OR 503 (SOCONY MOBIL) are recommended
because the parts need not be cleaned of this compound before placing the unit in operation.
Simply drain the excess and refill to the proper oil level with your operating lubricant.
If the vibrator is to be idle for an extended period and power is available to drive it while it is
attached to the live frame, do the following before shutting down:
a) Drain the operating oil and refill to the proper oil level with Mobil-Kote 501 or 503 (or
equivalent).
b) Run the unit for one hour before shutting down.
c) After shutdown, coat the exposed portion of the oil flinger sleeve on the drive shaft with
grease.
d) Keep the rust preventive in the vibrator during the idle period and put the unit in operation
every three months for one hour.
e) When operations are resumed, drain the rust preventive and refill with the proper oil.
If power is unavailable or the vibrator cannot be put in operation because it is not attached to
the live frame (spare vibrator), do the following:
a) Remove the end covers and spray all the internal members with MOBILARMA 524 (or
equivalent). Make certain the bearings and gears are thoroughly coated. On the gear side,
it will be necessary to back off the gears to provide access to the bearings. Use the
TF4616B Vibrating Grizzly Feeder Manual 20
procedure for assembly and disassembly of the gears as outlined in the Vibrator Assembly
instructions.
An alternate method is to fill the vibrator oil compartment(s) completely with the rust
preventive oil, then drain. Where multiple units are involved this same oil can be re-used for
the storage treatment on several machines.
b) Coat the exposed portion of the oil flinger sleeve on the drive shaft with grease.
c) Repeat this procedure at least once every three months.
d) Before placing in operation, drain the excess of rust preventive and refill with proper oil.
All spare vibrators should be stored in clean areas and protected from the weather. These
areas should also be free from vibration since false brinelling of the roller bearings, due to the
limited motion of the bearing, is possible.
1 F4616B.1 Frame 1
2 F4616B.2 Vibrator 1
5 GB1230/20 Washer 20 30
6 GB97.1/16 Washer 16 88
10 F5220.1-3 Pad 24
16 GB97.1/ 20 Washer 20 26
8 GB97.1/12 Washer 12 4
11 K4101.2-20US Bushing 1
13 GB97.1/12 Washer 12 3
F4616B.2 Vibrator 1
1 K4106US.1-1A Sideplate 2
2 F4616.2.1B Tube 1
5 GB1230/20 Washer 20 72
12 GB1230/16 Washer 16 6
16 LSP151-06-01 Sightglass 2
19 K4105.3-2 Spacer 2
25 K4106US.1-7 Seal 2
28 GB97.1/10 Washer 10 2
34 GB97.1/12 Washer 12 2
35 K4101.2-20US Bushing 1
40 K4101.2-14US Spacer 1
44 K4105.3-12 Gasket 1
ISO Grade
C-100 C-150 C220
(International Standards Organization)
• Oil must not be corrosive to metals generally used in bearings, gears, shaftings, pumps, and housings.
• Oil must have no effect on rubber seals, synthetic seals, packings and hoses.
ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.
ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.
Sample Figure
1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)