CALIBRATION

PROCEDURES
H2.0-3.0XT (H40-60XT) [A380]

PART NO. 4150997 8000 SRM 2003

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-
structions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-
ceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-
ble. Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 Table of Contents

TABLE OF CONTENTS
Enter Service Mode ................................................................................................................................................. 1
Enter Password (optional) ..............................................................................................................................1
Exit Service Mode ............................................................................................................................................... 1
Turn Options ON and OFF .....................................................................................................................................2
Set the Options ............................................................................................................................................... 2
Option Table ....................................................................................................................................................3
Controller Settings .................................................................................................................................................. 4
Set Controller Parameters ............................................................................................................................. 4
Codes Table ..................................................................................................................................................... 4
Configure Settings When Replacing the Display .................................................................................................. 5
Configure Settings When Replacing the Controller .............................................................................................. 5
Set Up the Load Weight Sensor ............................................................................................................................. 5
Understanding the A/D (Analog to Digital) Value ........................................................................................5
Store a Value for Zero on the Load Meter ..................................................................................................... 5
Set the Truck Speed Limit (PSI Engines Only) .....................................................................................................6
Set the Speed Limit ........................................................................................................................................ 6
Set the Speed Limit Correction ......................................................................................................................6
Turn on Password Requirements ........................................................................................................................... 6
Create Passwords ........................................................................................................................................... 6
Clear the System Memory ...................................................................................................................................... 7
Set up Return-To-Set-Tilt (RTST), Manual Hydraulic Only ................................................................................ 7
Set the Tilt Stop ..............................................................................................................................................8
Set up Return to Set Tilt ................................................................................................................................ 8
Set Up E-Hydraulic Options ...................................................................................................................................9
Check the Software Version ...........................................................................................................................9
Set E-Hydraulics Options ...............................................................................................................................9
2-Action Buttons and Unclamping .............................................................................................................. 10
Flowcharts ............................................................................................................................................................. 10
Top Level Menu .................................................................................................................................................10
Software Version Sub Menus ........................................................................................................................... 11
Maintenance Record Sub Menu ................................................................................................................... 12
Setting Adjustment 1 Sub Menus .................................................................................................................... 12
Controller Adjustment Sub Menus ..............................................................................................................12
Controller Adjustment - Speed Settings Sub Menus ..............................................................................13
Controller Adjustment - Operator Compartment Sub Menus ............................................................... 13
Setting Adjustment 2 Sub Menu ......................................................................................................................13
Steer Wheel Sub Menu .................................................................................................................................14
Password Sub Menu ..........................................................................................................................................14
Password Creation Sub Menu ......................................................................................................................14
Password ID Sub Menus .......................................................................................................................... 14
Setting Adjustment 4 Sub Menu ......................................................................................................................15
Option Adjustment Sub Menus ....................................................................................................................15
Maintenance Sub Menus .................................................................................................................................. 16
Controller Error Code Sub Menu .................................................................................................................16
Display Error Code Sub Menu ..................................................................................................................... 17
Error Memory Sub Menus ............................................................................................................................17
Display Switch Monitor Sub Menus ............................................................................................................ 18
Controller Switch Monitor Sub Menus ........................................................................................................18
Output Settings Sub Menu .......................................................................................................................... 19
Data Copy Sub Menus ..................................................................................................................................20

©2016 HYSTER COMPANY i

Table of Contents

TABLE OF CONTENTS (Continued)

Copy From Controller to Display Sub Menu .......................................................................................... 21
Copy From Display to Controller Sub Menu .......................................................................................... 21
Reset Sub Menus ...............................................................................................................................................21
Serial Number Sub Menu .................................................................................................................................21

This section is for the following models:

H2.0-3.0XT (H40-60XT) [A380]

ii
8000 SRM 2003 Enter Service Mode

Enter Service Mode

1. Turn the key switch to OFF position. The first line contains the truck software version,
and the second line contains the version of optional
2. Hold ◄, ►, and M (see Figure 1) and turn the software installed (an e-Hydraulic controller, for
key switch ON. example).

Enter Password (optional)

If service password is enabled, this screen will

display before the software version screen appears.
See Figure 3.

1. DISPLAY CHANGE ► BUTTON

2. DISPLAY CHANGE ◄ BUTTON
3. MODE CHANGE M BUTTON
Figure 1. Diplay Panel

3. Display will beep twice, and software version

screen will display. See Figure 2.

Figure 3. Password Screen

If this screen appears, press ► to choose the digit

to edit, and press ◄ to increase the digit.

EXIT SERVICE MODE

1. Turn key switch to OFF.

2. Wait at least 2 seconds.

3. Turn key switch ON.

Figure 2. Software Version Screen

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Turn Options ON and OFF 8000 SRM 2003

Turn Options ON and OFF

There are 7 option screens, OPT0-OPT7. Of these,
only OPT1, OPT2, and OPT6 are configurable by
service technicians.
Each has 7 digits (positions 0-6), each of which can
be set to 1 or to 0 to indicate enabling or disabling
of a particular option. See Figure 4.
2. Enter service password, if enabled.
3. Press ► until SET4 - oPST displays, then
press ◄ twice.
4. Press ► until the option code you want to edit
displays, then press ◄ to edit.
5. Press ► to select the digit to edit, then press ◄
to increase the digit by 1. See Figure 5.

6. Press M to save the setting.

Figure 4. Option Screen

The leftmost digit is position 6, while the rightmost

is position 0.

Table 1. Options On/Off Bitmap

6 5 4 3 2 1 0 bit
1 1 1 1 1 1 1 ON
0 0 0 0 0 0 0 OFF

Digits that cannot be altered are indicated by a

dash -. Figure 5. Setting Options

Set the Options

1. Enter Service Mode.

2
8000 SRM 2003 Turn Options ON and OFF

Option Table

The display allows you to set these option codes

(see Table 2):

Table 2. Option Codes

Option Digit Default Description Meaning Meaning Notes

of 0 of 1
OPT1 1 0 Error Beep On Off Alarm sounds if an error code
is thrown.
2 0 Communication On Off System monitors for missing
error CAN nodes expected on the bus
(eg engine ECU).
3 0 Service Mode Off On Require password to enter
password Service Mode.
OPT2 1 1 Travel interlock On Off This only affects the warning
initial alarm tone - the interlock is affected
regardless of this setting.
2 0 Load meter display On Off
OPT 6 3 0 Engine Performance Off On 1=Power Mode
Mode 0=Eco Mode.
Americas trucks default to
Power Mode.
EMEA trucks default to Eco
Mode.

3
 Controller Settings 8000 SRM 2003

Controller Settings
Various option settings require numerical codes to 5. Press ► until Con* displays, where * is the
be set to indicate thresholds, alarm value, timeouts, first digit of the code you want to edit, then
or other features. press ◄ to edit.

Set Controller Parameters 6. Press ► until the specific code you want to edit
displays, then press ◄ edit.
1. Enter Service Mode.
7. Press ► to select the digit to edit, then press ◄
2. Enter service password, if enabled. to increase the digit by 1.

3. Press ► until SET1 -AdJUSTdisplays. 8. Press M to save the setting.

4. Press ◄ until ConT-AdJU displays then press

◄.

Codes Table
Each code group has several configurable settings:

Table 3. Controller Codes

Code Setting Default Description Unit of Notes

Range Measure
101 90-115 100 Speedometer coefficient % Adjusts the percentage above or
below actual speed that is reported
by the speedometer.
103 8-15 15 Speed limit target ( PSI engine km/h
only)
104 80-120 100 Speed sensor coefficient % Adjusts the percentage above or
below actual speed that is reported
by the speed limit sensor.
512 92-108 100 Load compensation valuse % Adjusts the precentage above or
below actual load weight that is
reported by the sensor.
601 6, 12, 24, 6 Parking alarm duration Seconds Length of time the parking alarm will
36, 48, sound. FFF means it continues until
60, 120, condition is corrected.
240, 360,
FFF

4
8000 SRM 2003 Configure Settings When Replacing the Display

Configure Settings When Replacing the Display

Upon replacing the display, the hourmeter must be 5. Press ► until HrId displays, then press ◄.
copied from the controller to the display, and the
CDF must be reflashed from PC Service Tool. 6. Press ► until CoPY - TodISP displays, then
press ◄.
1. Enter Service Mode.
7. Press ► until HrIC displays, then press ◄.
2. Enter service password, if enabled.
8. Press and hold ◄ for 2 seconds.
3. Press ► until mAnT - CErTIFY displays, then
9. Press ► until YESd displays, then press M.
press ◄.

4. Press ► until CoPY - dATAHr displays, then

press ◄.

Configure Settings When Replacing the Controller

When replacing the controller, the hourmeter must 5. Press ► until HrId displays, then press ◄.
be copied from the diplay to the controller, and the
CDF must be reflashed from PC Service Tool. 6. Press ► until CoPY - ToConT displays, then
press ◄.
1. Enter Service Mode.
7. Press ► until HrId displays, then press ◄.
2. Enter service password, if enabled.
8. Press and hold ◄ for 2 seconds.
3. Press ► until mAnT - CErTIFY displays, then
9. Press ► until YESd displays, then press M.
press ◄.

4. Press ► until CoPY - dATAHr displays, then

press ◄.

Set Up the Load Weight Sensor

Understanding the A/D (Analog to Digital)
Value
The weight stored as 0 on the load meter accounts
for the weight of moving mast channels, carriage,
and forks.
Store a Value for Zero on the Load Meter
1. Enter Service Mode.
2. Enter service password, if enabled.
3. Turn truck ON

The A/D value displayed on load meter set screens
indicates in hexadecimal (HEX) format the weight
currently storred as a zero value of load weight sen-
sor. Each HEX bit is equivalent to about
7 kg (2.2 lb).
To calculate weight stored for zero value, convert
A/D value from HEX to decimal format, then multi-
ply by 7. For example, if A/D reading is 70 in HEX:
70=> 112 * 7 kg = 784 kg (1725 lb)
4. Set mast to vertical position perpendicular to
floor.
5. Lift forks 30 to 40 cm (12 to 15 in.) from floor.
6. Lower mast to floor.
7. Press ► until SET1 - AdJUST displays.
8. Press ◄ until ConT - AdJU displays.

5
Set Up the Load Weight Sensor
9. Press ► until LFPS - SET displays
10. Press ◄ until LoOO kG - nnn displays.
The current A/D value is displayed below LoOO
kG.
11. Press ◄ until LoOO kG - SET nnn displays.
12. Raise forks 30 to 40 cm (12 to 16 in.).
13. Press and hold ◄ for two seconds.
14. Press ► until yES displays.
15. Press M to save value.
It is important to make sure that load weight meter
is reading as close to actual weight of loads being
lifted as possible. If weights differ, adjust controller
code 512.
Set the Truck Speed Limit (PSI Engines Only)
You can set the speed limit on the truck so that the
speed is governed to a lower speed than the maxi-
mum speed of the truck.
While the speed limit controls the speed as closely
as possible, several conditions will affect speed
limit, including grades, condition of driving surface,
load weight and more. Sometimes, the truck may
not reach the speed limit because of these condi-
tions, or it may exceed the limit when running
downhill or moving out of a turn into a straight-
away.
The speed limit is accurate within about 5% of
limit, to keep speed within the margin of error. Do
not set the speed limit highter than your organiza-
tion demads in order to defeat this 5% margin.
Do not deliberately try to run the truck at the
speed limit to test the limit.
Turn on Password Requirements
If the truck has password options enabled, you can
require a password to enter Service Mode, and up
to 10 passwords for operating the truck.
6
8000 SRM 2003
1. While viewing load meter on display, lift a load
of a known weight.
2. If load weight on display matches known
weight, stop here. If load weight on display does
not match known weight of the object, proceed
to the next step.
3. Divide known weight by displayed weight to
learn the percentage at which to set controller
code 512.
For example, if the known load weight is 500 kg.
but display reads 530 kg., the percentage is 94.
4. Set controller code 512 to the percentage identi-
fied in previous step. See Controller Settings.
If controller codes 102 or 103 are set to "---", the
speed limit setting cannot be changed due to a fac-
tory option.
Set the Speed Limit
The speed limit target can be set by option 103 or
in the PC Service Tool.
Set the Speed Limit Correction
If the tested speed of the truck varies widely from
the set speed limit due to mechanical conditions
like work out tires, set code 104 to apply a percent-
age correction to the speed limit. A lower value in-
dicates a slower speed, and a higher value indicates
a faster speed. See section Controller Settings.
Create Passwords
To create individual operator passwords, see Add-
ing Passwords in the User Interface
2200SRM1996.
8000 SRM 2003 Clear the System Memory

Clear the System Memory

You can clear the error log if many duplicate errors
have been generated durin troubleshooting. You
can clear the truck maintenance data or operating
management data if the controller has been re-
placed.
1. Enter Service Mode.
2. Enter service password, if enabled.
4. Press and hold < for 2 seconds.
5. Press > to select the data to erase (ErAS - Err-
dATA for error log, ErAS - dAT-hou for oper-
ating management data, or ErAS - Fo-CHEC
for truck maintenance data).
6. Press and hold < for 2 seconds.

3. Press > until rESE - rESETdT displays.

Set up Return-To-Set-Tilt (RTST), Manual Hydraulic Only

If the truck has RTST enabled, you can set a speci- 1. Use PC Service Tool to set controller codes d00-
fied tilt setting to which the mast will return when d06 according to the required preferences. Ref-
the RTST button is pressed. erence Table 4 for the meaning of specific set-
tings.
NOTE: The stop position for RTST is a set angle
and not relative to the truck, the ground, or the
load.

Table 4. RTST Codes

Code Selectable Default Description Notes

Values
d00 0 0 Forward stop only, with
backward tilting disabled
1 Forward stop enabled, with
backward tilting available
2 Stop enabled for both forward
and backward tilt
d01 -8~0~+8 0 Stop position of forward tilt
d02 -8~0~+8 0 Stop position of back tilt
d03 0~+10 2 Horizontal display area Indicated the area on the display
that shows the horizontal position of
the forks
d04 0 0 Standard operation
1 Horizontal stop cancel Set this code when you only need to
see the position on the display, but
no RTST is needed
d05 0 0 Buzzer OFF Buzzer will not sound when using
RTST
1 Buzzer On Buzzer will sound when using RTST
D06 0 0 Horizontal position display OFF Display will not read horizontal
position
1 Horizontal position display ON Display will read horizontal position

7
Set up Return-To-Set-Tilt (RTST), Manual Hydraulic Only 8000 SRM 2003

Table 4. RTST Codes (Continued)

Code Selectable Default Description Notes

Values
d07 250 250 Assumed load value when no Amount, in kg, the truck assumes is
load meter is connected loaded if no load weight meter is
installed.

Set the Tilt Stop
Once the RTST feature is enabled, you can set the
stop position using the hydraulic levers.
1. Use the tilt lever to move the mast to the de-
sired position.
2. Turn the key OFF.
3. Hold the tilt lever down, then turn the key ON.
Continue to hold the lever down for 10 seconds
until the display beeps.
6. Press and hold the switch on the tilt lever knob
and key ON, but do not start the engine.
7. Hold the switch on the tilt lever knob for at
least 10 seconds.
8. Remove the yellow wire from the brown and
yellow wire. See Figure 6.
9. Connect the red wire to the brown and yellow
wire. See Figure 6.

4. Turn the key OFF.

5. Turn the key ON, start the engine, press the

RTST button to verify the set position.

Set up Return to Set Tilt

After replacing the mast or the return to set tilt

controller, the return position must be stored in
memory. This requires manipulation of the tilt lev-
ers and option harness.

1. Set up the load weight sensor as described in

Set Up the Load Weight Sensor.

2. Make sure that the brown and yellow wire on

the return to set tilt harness is connected to the
yellow wire on the return to set tilt connector. 1. RETURN TO SET TILT CONTROLLER
See Figure 6. 2. BROWN AND YELLOW WIRE
3. YELLOW WIRE
3. Start the truck. 4. RED WIRE
4. Tilt the mast so it is perpendicular to the floor. Figure 6. Return to Set Tilt

5. Raise the mast until the inner mast (the second

stage) just begins to move, then immediately
turn off the truck.

8
8000 SRM 2003 Set Up E-Hydraulic Options

Set Up E-Hydraulic Options

The e-hydraulic option consists of several compo- Set E-Hydraulics Options
nents:
• 3 or 4 proportional solenoid valves If the truck has e-hydraulics installed, you can set
the cracking currents for each minilever using the
• Minilevers
PC Service Tool. See Figure 8.
• E-hydraulic controller and wire harness
• Harness connections to the main controller

Check the Software Version

Before adjusting e-hydraulic settings, check the

software version to know which options are availa-
ble.

1. Enter Service Mode.

2. Enter service password, if enabled.

3. The e-hydraulic software version appears on

the second line of the version display. See Fig-
ure 7.

Figure 8. Truck Setup Screen

Figure 7. Software Version Screen

9
Set Up E-Hydraulic Options 8000 SRM 2003

2-Action Buttons and Unclamping

The 2-action button prevents dropping a load from

a clamp by accident.

Unclamping is inactive by default. The 2-action

button must be pressed to unclamp.

1. Press 2-action button. Unclamping will be

available for 4 seconds. See Figure 9.

2. Move the minilever to clamp or unclamp as

needed.

3. Each time the minilever is moved, the timeout

resets.

4. If the clamping lever is idle for more than 4 sec-

onds, unclamping is again deactivated and the
2-action button must be pressed again to un- 1. 2-ACTION BUTTON
clamp. See Figure 9.
Figure 9. Minilevers

Flowcharts
TOP LEVEL MENU First line: Truck software version. See Figure 10.

Start with Key OFF: hold ◄, ►, and M, and turn Second line: Version of optional software installed
Key ON (eg e-hydraulics controller). See Figure 10.

The service password is optional, and enabled by At the end of the flow, program wraps back around
CDF. Use ◄ to increase digit, use ► to move to a to menu 0101 norEn. See Figure 10.
different digit. If not enabled, menu skips to soft-
ware version.

10
8000 SRM 2003 Flowcharts

Figure 10. Top Level Menu

SOFTWARE VERSION SUB MENUS
The CHEC screen is the starting point for saving a
maintenance record. nnnnnn is the current date
(yymmdd). See Figure 11.
Each of these is a screen showing the date and
hourmeter when maintenance was recorded. On
these screens, **** represents the date (mmdd for-
mat), and nnnnn.n represents the hourmeter.
The last digit is the number of the record. 0 is the
newest record, and 9 is the oldest. When all 10 re-
cords are full and a new record is saved, the oldest
record is deleted. See Figure 11.
At the end of the flow, program wraps back around
to menu CHEC nnnnnn. See Figure 11.

Figure 11. Software Version Sub Menus

11
Flowcharts 8000 SRM 2003

Maintenance Record Sub Menu
The first line displays the current date (mmdd for-
mat). The second line shows the current hourmeter.
See Figure 12.
The LFPSkg SETnn.nn shows the current tare set-
ting for the load weight indicator. See Figure 13.
At the end of the flow, program wraps back around
to menu ConT AdJU. See Figure 13.

Use this screen to safe a new maintenance record to

the truck. Hold ◄ for 2 seconds to safe the record.

Figure 13. Setting Adjustment 1 Sub Menus

Figure 12. Maintenance Record Sub Menu Controller Adjustment Sub Menus

Each of these screens is the starting point for mak-

SETTING ADJUSTMENT 1 SUB MENUS ing adjustment to controller codes. While all of the
menus are visible, only two of them , Con1 AdJU
The ConT-AdJU screen is the starting point for
and Con6 AdJU, have settings that are configura-
making changes to controller codes. See Figure 13.
ble by a service technician. See Figure 14.
The SPEd- SETnn.n screen shows the current
At the end of the flow, program wraps back around
speedometer correction value as a percentage of the
to menu Con7 AdJU
actual speed that is shown on the speedometer. See
Figure 13.

Figure 14. Controller Adjustment Sub Menus

12
8000 SRM 2003 Flowcharts

Controller Adjustment - Speed Settings Sub
Menus
The controller code, 101 nnnn, is for setting the
speedometer correction value as a percentage of the
actual speed that is shown on the speedometer. Ac-
ceptable values are from 90-115%. Default is 100%.
See Figure 15.
The controller code, 602 nnnn, is for setting the
amount of time the operator seat can be vacant be-
fore an alarm sounds, in seconds. Acceptable values
are form 1-9. Default is 3.
At the end of the flow, program wraps back around
to menu 601 nnnn. See Figure 16.

The controller code, 103 nnnn, is for setting the

truck speed limit. Acceptable values are from 8 to
20 km/h (5 to 12 mph). Default is 15 km/h (9 mph).

This controller code, 104 nnnn, is for setting the

speed sensor correction value as a percentage of the
actual speed of the truck. Acceptable values are
from 80-120%. Default is 100%.

At the end of the flow, program wraps back around

to menu 101 nnnn. See Figure 15.
Figure 16. Controller Adjustment - Operator
Compartment Sub Menus

Press < to start editing. Press > to increment the

setting.

Other controller codes may show up as sub menus

as well, but any settings on them are not configura-
ble by technicians.

SETTING ADJUSTMENT 2 SUB MENU

Figure 15. Controller Adjustment - Speed Settings
This screen allows you to view the position set as
Sub Menus
neutral for the steer wheels. It is not configurable,
only viewable. See Figure 17.

Press < to start editing. Press > to increment the

setting.

Other controller codes may show up as sub menus

as well, but any settings on them are not configura-
ble by technicians.

Controller Adjustment - Operator

Compartment Sub Menus

The controller code, 601 nnnn, is for setting the du-

ration of the parking alarm, in seconds. Allowable
values are 12, 24, 36, 48, 60, 120, 240, 360, and Figure 17. Setting Adjustment 2 Sub Menu
FFF. FFF sounds until condition is corrected.

13
Flowcharts 8000 SRM 2003

Steer Wheel Sub Menu Password Creation Sub Menu

Figure 18. Steer Wheel Sub Menu Figure 20. Password Creation Sub Menu

This screen allows you to view the position set as

neutral for the steer wheels. It is not configurable, This screen is the starting point for setting up to 10
only viewable. See Figure 18. operator passwords. See Figure 20.

PASSWORD SUB MENU Password ID Sub Menus

Each of these screens allows you to set an operator

password. The first line contains the password, and
the second line is the ID# of the record. Four
dashes "----" indicates no password has been set for
that ID.

From one of the password screens, press ◄ to start

editing the password. Press ► to select a digit to
edit. Press ◄ to increment the digit. Home M to
same the password. 0000 is no a valid password,
but any others are.

Figure 19. Password Sub Menu At the end of the flow, program wraps back around
to menu Id-01. See Figure 21.

This screen is the starting point for setting up to 10

operator passwords. See Figure 19.

14
8000 SRM 2003 Flowcharts

Figure 21. Password ID Sub Menus

SETTING ADJUSTMENT 4 SUB MENU At the end of the flow, program wraps back around
to menu oP1. See Figure 23.
This screen is the starting point for setting the op-
tions codes. See Figure 22.

Figure 23. Option Adjustment Sub Menus

Figure 22. Setting Adjustment 4 Sub Menu

The leftmost digit is position 6, while the rightmost
is position 0.
Option Adjustment Sub Menus

The first line indicates that option being edited.

The second line has seven digits or 'bits' that can be
set to turn various options on and off.

Each of these screens is the starting point for mak-

ing adjustments to controller codes. While all of the
menus are visible, only three of them, oP1, oP2,
and oP6, have settings that are configurable by a
service technician.

15
Flowcharts
Press ◄ to start editing. Press ► to select a digit to
edit. Press ◄ to increment the digit. Other control-
ler codes may show up as sub menus as well, but
any settings on them are not configurable by tech-
nicians.
MAINTENANCE SUB MENUS
The ErrC - dATA no screen is the starting point to
show errors on the controller. See Figure 24.
The Errd - dATA no screen is the starting point to
show errors on the display.
The Err - bIT rE screen is the starting point to
show errors in memory.
The Sw - dS dATA screen is the starting point to
show input values of the display.
The Sw - Cn dATA screen is the starting point to
show input values of the controller.
The oUT - oUTPUT screen is the starting point to
turn controller output on and off.
The CopY - dataHr screen is the starting point for
copying data.
Figure 24. Maintenance Sub Menus
16
8000 SRM 2003
At the end of the flow, program wraps back around
to menu ErrC - dATA no. See Figure 24.
Controller Error Code Sub Menu
Press ► to move through all 10 error records
At the end of the records, program wraps back
around to no 0. See Figure 25.
The first tier of records shows the record name on
the first line and the error number on the second
line. Press ◄ to move to the next tier.
The second tier of records shows the record name
on the first line and the hourmeter in the second
line. Press ◄ to see the date and time the error was
recorded.
The third tier of records shows the date the error
occurred on the first line, and the record number
and the date it occurred in the second line. Press M
to back up to the menu.
8000 SRM 2003
Figure 25. Controller Error Code Sub Menu
Display Error Code Sub Menu
NOTE: These screens look very similar to the ones
on the previous slide, but they are stored on the
display instead of the controller.
Press ► to move through all 10 error records
At the end of the records, program wraps back
around to no 0. See Figure 26.
The first tier of records shows the record name on
the first line and the error number on the second
line. Press ◄ to move to the next tier.
The second tier of records shows the record name
on the first line and the hourmeter in the second
line. Press ◄ to see the date and time the error was
recorded.
The third tier of records shows the date the error
occurred on the first line, and the record number
and the date it occurred in the second line. Press M
to back up to the menu.
Flowcharts
Figure 26. Display Error Code Sub Menu
Error Memory Sub Menus
Press ► to move through all 10 error records
At the end of the records, program wraps back
around to Err0. See Figure 27.
These records describe the error in binary format.
Each error type has 8 bits. An "ON" indication for a
bit under a particular error type indicates a specific
error. For example, on Err0, bit 1 ON indicates a
short in the forward travel solenoid, while on Err9,
bit 1 ON indicates a data error on an external op-
tion. For a full listing of errors in binary format, see
Diagnostic Troubleshooting Manual
9000SRM2004 for error code descriptions.
Figure 27. Error Memory Sub Menus
17
Flowcharts
The leftmost digit is position 7, while the rightmost
is position 0. An hourglass in position 7 means that
an error is present.
Display Switch Monitor Sub Menus
At the end of the records, program wraps back
around to ds 1 or dlo0. See Figure 28.
ds0 describes the condition of the analog fuel
gauge. ds1 describes the condition of the analog
temperature coolant gauge. The second line dis-
plays a hexadecimal value from 000-3FF. This
value is the actual value being reported by the sen-
sor.
These records (dlo0, dlo1, dlo2) indicate when dig-
ital input/output switches are on and off. Hold M
for 2 seconds to back up to the menu.
Figure 29. Display Switch Bitmap
18
8000 SRM 2003
The leftmost digit is position 7, while the rightmost
is position 0. An hourglass in position 7 means that
an error is present. See Figure 29.
Controller Switch Monitor Sub Menus
At the end of the records, program wraps back
around to Cn 0 or Clo0. See Figure 30.
Cn0 describes the condition of the analog speed
sensor. Cn1 describes the analog trail sensor. Cn2
describes the analog load meter. Cn3 describes the
analog power supply voltage. The second line dis-
plays a hexadecimal value from 000-3FF. This
value is the actual value being reported by the sen-
sor.
These records (Clo0, Clo1, Clo2, Clo3) indicate
when digital input/output switches are on and off.
Hold M for 2 seconds to back up to the menu.
8000 SRM 2003
Figure 30. Controller Switch Monitor Sub Menus
Figure 31. Controller Switch Bitmap
The leftmost digit is position 7, while the rightmost
is position 0. An hourglass in position 7 means that
an error is present. See Figure 31.
Flowcharts
Output Settings Sub Menu
WARNING
Turning these settings on could cause the truck
or the mast to move, which could cause personal
injury or property damage. Put the truck on
blocks to prevent travel, and make sure all per-
sonnel are clear of all moving parts before turning
any of these on.
This screen is the starting point for forcing certain
controller settings to turn on regardless of other
truck conditions. See Figure 32. Settings are con-
trolled by a binary bit.
19
Flowcharts 8000 SRM 2003

Press ► to select a digit to edit. Press ◄ to incre-

ment the digit. Press M to change another setting,
or to change the setting back.

Data Copy Sub Menus

CopY - dIS-Con is the starting point for copying

data. See Figure 34.

HrlC - ***.*h displays controller hourmeter.

Hrld - ***.*h displays display hourmeter.

TYPE - ******* displays fuel type.

Hr2C - *,*x displays controller travel hours.

Hr2d - *,*x displays display travel hours.

Ctnn - *,*k displays controller travel distance.

Figure 32. Output Settings Sub Menu
dtnn - *,*k displays display travel meter.

At the end of the records, program wraps back

around to CopY - dIS-Con. See Figure 34.

From any of these screens, press ◄ to choose from

where and to where to copy information.
Figure 33. Output Settings Bitmap
CopY - TodISP Copy from controller to display.
The leftmost digit is position 7, while the rightmost
is position 0. An hourglass in position 7 means that
an error is present. See Figure 33.

Figure 34. Data Copy Sub Menu 1

20
8000 SRM 2003 Flowcharts

CopY - ToConT Copy from display to controller.
At the end of the records, program wraps back
around to CopY - TodISP. See Figure 34.
From either of these screens, press ◄ to begin the
copying process. See Figure 35.
At the end of the records, program wraps back
around to Hrld - **.*h. See Figure 36.
From any of these screens, hold ◄ for 2 seconds to
copy from the display to the controller.
RESET SUB MENUS

ErAS - ErrdATA Reset error memory and error

history.

ErAS - dAT-hou Reset operation management

data.

ErAS - Fo-CHEC Reset truck maintenance re-

Figure 35. Data Copy Sub Menu 2 cords.

At the end of the records, program wraps back

Copy From Controller to Display Sub Menu
around to ErAS - ErrdATA. See Figure 37.
HrlC - **.*h Controller hourmeter to display
From any of these screens, hold ◄ for 2 seconds,
press ► to select YES.
TYPE - ******* Fuel type from controller to dis-
play.

CoPY - ALLdATA Both hourmeter and fuel type

from controller to display

At the end of the records, program wraps back

around to HrlC - **.*h.

From any of these screens, hold ◄ for 2 seconds to

copy from the controller to the display. See Fig-
ure 36.

Copy From Display to Controller Sub Menu Figure 37. Reset Sub Menus

Hrld - **.*h Display hourmeter to controller

SERIAL NUMBER SUB MENU
CoPY - ALLdATA Display hourmeter to controller
NOTE: There were some info screens under this
menu on SN, but they will not be active for this
truck series. See Figure 38.

Figure 38. Serial Number Sub Menu

Figure 36. Copy From Controller to Display

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 NOTES

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8000 SRM 2003 10/16 (7/16)