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Iranian Gas Engineering & Development Company Client/MC/Consultant:

EPC Contractor:
Kheirgoo - Arsanjan Gas Compressor Stations Project on IGAT VIII
CONTRACT NO.: 98/791218

ITP for Flange Materials (Stock)

Project ID STAT. Discipline Doc Type Sequence Revision

Contract No: 98/791218 275 800 PI ITP 003 00 Page 1 of 11

ITP for
Flange Materials (Stock)

02 5/13/2020 ISSUE FOR APPROVAL HTA HTA B.KH


01 2/17/2020 ISSUE FOR APPROVAL HTA HTA B.KH
00 1/3/2020 ISSUE FOR APPROVAL P.M P.M B.KH
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
TABULATION OF REVISED PAGES

PAGE REV0 REV1 REV2 REV3 PAGE REV0 REV1 REV2 REV3

1 × 26

2 × 27

3 × 28

4 × × 29

5 × 30

6 × × 31

7 × × × 32

8 33

9 34

10 35

11 36

12 37

13 38

14 39

15 40

16 41

17 42

18 43

19 44

20 45

21 46

22 47

23 48

24 49

25 50
TABLE OF CONTENT

1. SCOPE .................................................................................................................... 4

2. GENERAL INFORMATION ...................................................................................... 5

3. REFERENCES ........................................................................................................ 5

4. RESPONSIBILITIES ............................................................................................... 6

5. INSPECTION & TEST PLAN TABLE ....................................................................... 6


2. SCOPE
The scope of the present document is to specify the methods and establish the Quality Control Plan for
inspecting the Flange Materials at Vendor’s shop or warehouse.

3. GENERAL INFORMATION
3.1 Definitions and Terminology

CLIENT: IGEDC

MC/ CONSULTANT: FSEC


CONTRACTOR: SEKAF / RAHBORD ENERGY
THIRD PARTY AGENCY: ARYA CGS

3.2 Project Name


Iranian Gas Engineering & Development Company - Kheirgoo - Arsanjan
Full name:
Gas Compressor Stations Project on IGAT VIII
Location: Kheirgoo - Arsanjan
Contract No.: 98/791218

3.3 Abbreviation
Review documents, It is processed through reviewing any results of inspection or test as a
R: method of ensuring that the inspection or test is performed in accordance with any
approved drawing, procedure, specifications or acceptance criteria.
Spot witness and/or spot check basis A designated point during or following an activity at
which spot inspection or spot examination is required in accordance with the relative
SW: procedure. Work may proceed through the designated spot witness point if the required
party is not present for the previously established activity. Percentage of inspection for spot
determining by client). (5% Of Each Part Should Be Spot Witness By TPA)
Witness Point. A designated point during or following an important activity at which
inspection or examination is required in accordance with the relative procedure. Work may
W:
proceed through the designated witness point if the required party is not present for the
previously established activity. PA shall sign and Stamp the report.
Hold points. A designated point during or following a specific activity. Work may not
H: proceed beyond this point until the inspection has taken place and been witnessed by the
required parties (Witness is Mandatory for continuing the cycle).
Review & Approve, VENDOR shall submit the required documents to the CLIENT /
RA:
CONSULTANT, CONTRACTOR and THIRD PARTY inspector for approval & Stamped.
No Activity, No activity, but has open access to VENDOR, should CLIENT /
N/A CONTRACTOR discrete to visit If Required If Required Means to be required as
specified in the purchase order / specification / standards.
4. REFERENCES
Code and Standards

ASTM A105 Standard Specification for Carbon Steel Forgings for Piping Applications
Standard Specification for Carbon and Alloy Steel Forgings for Pipe Flanges,
ASTM A694
Fittings, Valves, and Parts for High-Pressure Transmission Service
ASME B16.47 Large Diameter Steel Flanges: NPS 26 through NPS 60 Metric/Inch Standard
Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Metric/Inch
ASME B16.5
Standard
ASME B16.36 Orifice Flanges

5. RESPONSIBILITIES
CONTRACTOR’s Quality Control Personnel is responsible for initial control and inspection of all kinds of Flange
Materials, as per approved ITP, before inspecting those items by TPA.
INSPECTION POINTS/PARTIRS
CHARACTRISTICS TO BE PROCEDURE/REFE ACCEPTANCE VERIFYING
ITEM INSPECTION ACTIVITY TEST FREQUENCY LOCATION Client/MC/
VERFIED RENCE CERITERIA CRITERIA DOCUMENT S SEKAF TPA
Consultant
1 Pre-Inspection Meeting -- -- -- -- OFFICE -- H H H H
ASTM A105
ASTM 694 Original
2 Mill Test Reports 100% --
MTO LIST
ASTM 694
Certificate
R R R R
MTO LIST
ASTM A105 ASTM A105
Composition, Tensile & Original
3 Chemical & Mechanical properties Yield Strength, Elongation
ASTM 694 ASTM 694
Certificate
R R H R
MTO LIST MTO LIST

VENDOR SHOP OR WAREHOUSE


AS PER NOTE 2
ASTM A105 ASTM A105
Heat treatment reduced Original
4 Heat Treatment (IF Specified) hardness control
ASTM 694 ASTM 694
Certificate
R R H R
MTO LIST MTO LIST
ASME B16.47 ASME B16.47
ASME B16.5 ASME B16.5 Inspection
5 Visual and Dimensional Inspection 100% Dimension, Apparent
ASME B16.36 ASME B16.36 Report
R SW SW R
MTO LIST MTO LIST
Packing, Marking and loading Approved
6 100% Packing & Marking Packing List -- R SW H R
Inspection Packing List
7 Inspection Release Note 100% -- -- -- IRN R R H H

8 Inspection Certificate 100% -- -- -- IC R R H R

9 Final Book 100% Manufacture Date Book -- -- Final Book H RA H H

NOTE1 - THE CONFORMITY OF PRODUCT WITH THE RELEVANT STANDARD SHALL BE CONFIRMED BY LAB

NOTE 2 - In the case of sampling, TPI has the right to take samples as many as he needs.

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