PROCESS AUTOMATION

COMPACT PACKAGE
SA
SHUNT-DIODE ZENER BARRIER
User Instruction Manual

600
 μZ600 - Index

1 GUIDE TO APPLICATIONS 3
1.1 Basics 3
1.2 Installation Requirements 3
1.3 Safety Considerations 3
1.4 Operation 3

2 HOW TO CHOOSE A BARRIER 4

2.1 Getting started 4
2.2 Simple Steps 4
2.3 Intrinsic Safety Principle 4

3 TECHNICAL AND ENVIRONMENTAL SPECIFICATION 5

3.1 General Specification 5
3.2 Terminology 5
3.3 Dimensions 5
3.4 Approvals 5
3.5 Typical Schematic Diagrams 6
3.6 Product Range and Electrical Specification 6

4 APPLICATIONS 7
4.1 Analog Input Signals 7-8
4.2 Digital Input Signals 9
4.3 Analog Output Signals 10
4.4 Digital Output Signals 11
4.5 Other Special Signals 12 ÷14

5 EXTERNAL PARAMETERS 15
6 INSTALLATION 16 ÷18

Warning: This manual is copyright of Pepperl+Fuchs Elcon with

all rights reserved. This manual may not be copied, in whole
or in part, without the written consent of Pepperl+Fuchs Elcon.
Pepperl+Fuchs Elcon reserves the right to make changes to
2 this manual without notice.

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 1. Guide to Applications

1.1 - Basics 1.3 - Safety Considerations

Safety barriers, often known as “Zener Barriers”, are a sim- The μZ600 Series Barriers are electrical associated appara-
ple and economical means of protecting instrumentation tus that will, when properly installed, render any circuit
circuits in Hazardous Areas and are part of the intrinsically Intrinsically Safe provided that:
safe concept of protection. I Equipment connected to the non Hazardous Area side of
They provide a connection, or “interface”, between the the barrier can not use or generate more than 250 Vrms.
equipment and wiring in a Hazardous Area and the equip- I There is no intrusion of outside power sources, including
ment and wiring in a Safe Area. other Intrinsically Safe circuits, on the Hazardous Area
The barriers themselves are not intrinsically safe for mount- side of the Barrier.
ing directly within a Hazardous Area, but are referred to as I There is no energy storage system (capacitive or induc-
“associated apparatus”. They must be installed in a Safe tive) in excess of the maximum permitted by the barrier
Area or be further protected by another means of explosion design on the Hazardous Area side of the barrier. Energy
protection for mounting in a Hazardous Area. storage systems include both field wiring and field
installed devices.
1.2 - Installation Requirements I Field devices connected to the Hazardous Area side of
Series μZ600 shunt diode safety barriers must be installed the barrier must be certified Intrinsically Safe unless they
and used in accordance with the relevant codes of practice are simple electrical apparatus such as thermocouples
of the country where they are applied. RTDs, Pots, switches, etc.
Reference guidelines are: I The barrier ground terminal must be the only ground
- EN50039 and EN60079-14 (Europe). point of the intrinsically safe system.
- IEC60075-25 and IEC60079-14 (Internationally). The rules governing the use of μZ600 Series Barriers are
- NEC, CEC codes and ANSI/ISA RP12.6 (USA and Canada). reported in the approval documentation in accordance
with the relevant national codes of practice.
Hazardous Safe Area
Area 1.4 - Operation
fault
Hazardous Safe Area
Main Area
I.S. System
Zener Non haz.
Appa-
ratus
Barrier location Rlim F
Apparatus

Vz
fault current

Barrier ground < 1Ω < 1Ω

Structural ground

System
Ground

Grounded zener barrier. Each channel of a zener barrier is essentially an energy

With any installation applying zener barriers it is very impor-
tant that the ground connection of the barrier is made to
an equipotential ground system as defined in the standards
and codes of practice (see figure above).
diverting circuit with zener diodes to limit the transmitted
voltage, resistors to limit the current flowing, and fuses to
open the circuit preventing dangerous conditions occurring.
“Positive” or “Negative” polarized barriers pass signals of
the appropriate polarity, but act as a low impedance to
ground/earth if the polarity is reversed. Non-polarized “ac”
barriers pass positive, negative or ac signals. 3

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 2. How to Choose a Barrier

2.1 - Getting started 2.3 - Intrinsic Safety Principle

The choice of a barrier for a particular application is not
really difficult in normal practice. It requires knowledge of:
Hazardous Safe Area
I Safety principles, specifically Intrinsic Safety. Area
I The electrical and safety parameters of the equipment to
be connected.
I Ohm’s Law, for calculating operating characteristics.
I Recommended installation practice as identified in 2.2. Ui 3
Uo
1

Ii Io
In addition to the above, it is necessary to consider Pi Po
Co
Ci Lo
some of the specification of the barriers themselves such 4 Lo/Ro 2
Li
as “end-to-end” resistance, working voltage, number of
channels, and the effect of diode leakage current on
measurement accuracy.

2.2 - Simple Steps

I Verify field device for the Hazardous location classifica-
tion and Gas group.
I Check the safety of the loop by comparing the safety
parameters of the field device to those of the barrier.
I Check that external reactive parameters (Field device +
cable) do not exceed those allowed by the barrier.
I Verify that the loop will operate by calculating the inser-
tion loss, due to the barrier, under the worst case con-
dition eg. minimum supply voltage, maximum loop cur-
rent and maximum end to end resistance of the barrier.
For the most common applications standard solutions are
available and are described in the following notes. In case
of a particular application you require which is not cov-
ered herein, Pepperl+Fuchs Elcon will be pleased to advise
you.
When μZ600 “Zener Barriers” are interconnected to
Intrinsically Safe or Simple Apparatus in Hazardous
Locations, the combination must be assessed to be safe
under normal and fault conditions. The applications, listed
in the following pages, have been already evaluated and no
problems should be encountered by the final user.
However, if evaluation of a system should be necessary, the
procedure below can be applied.
With reference to the figure, the conditions required to sat-
isfy the safety of a system are:
Uo ≤ Ui
Io ≤ Ii
Po ≤ Pi
Co ≥ Ci + Cc
Lo ≥ Li + Lc or Lo/Ro ≥ Lc/Rc

The system, as shown, is very simple and reflects the case

where one conductor is grounded and single channel con-
figuration is appropriate. Safety parameters of the barrier
may be used directly without any further consideration.
When two or more channels are used, the new maximum
system voltage and current must be determined using the
values Uo and Io of each channel.

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 3. Technical and Environmental Specification

3.1 - General Specification 3.3 - Dimensions

Termination: Two terminals on both sides to accommodate
conductors up to 2.5 mm2 (12 AWG).
Hazardous Area terminals are identified as blue.
Two terminals for grounding of cable screens/shields, up
to 4 mm2 (10 AWG).

119 mm (4.685")
Operating temperature range: -20 to 55°C (-4 to 131°F).
Storage temperature range: -40 to 75°C (-40 to 167°F).
Humidity: 10 to 90°C relative humidity, non condensing.
Weight: 130 gms.
Color coding of barrier top label: Red: positive polarity (+).
Black: negative polarity (-).
White: non-polarized (ac).
Mounting and earthing/grounding: Clamp directly onto
symmetrical 35 mm rail to DIN 46277, EN50022.
126 mm (4.960")
Fuse carrier & loop disconnect: Each barrier channel has a
safety fuse (int.) and a replaceable loop-protection fuse 80 mm (3.149")

(ext.). The replaceable items are standard 5x20 mm 1 2

fuses. Fuse carriers latch in open position to provide a

loop disconnect function.

80 mm (3.149")
106 mm (4.173")

Electromagnetic compatibility: Conform to EN61326.

623

3.2 - Terminology 3
4

12.5 mm
Polarity: The symbols “+” or “-” or “ac” indicate positive, 64 mm (2.519") 42 mm (1.653")
(0.492")

negative or non-polarized barriers and refer to the volt-

age of the specific polarity with respect to ground that
can be passed by the barrier.
V max: The maximum voltage that can be continuously 3.4 - Approvals
applied between the non Hazardous Area terminals and Authority Certificate/File No. Standard Approved for
EN 50.014
ground at 25°C, with the Hazardous Area terminals open and CESI 02 ATEX 136 EN 50.020 II (1) G
without blowing the fuse. For “ac” non-polarized barriers, EN 50.284 [EEx ia] IIC

the value is considered maximum peak voltage not rms. C22.2 No. 157 Cl. I,, Div. 1; Cl. II,, Div. 1; Cl. III
C22.2 No. 213 Cl. I,, Div. 2
V working (Vwkg): The maximum voltage that can be 1433346 E60079 - 0 Cl. I,, Zone 2 Ex nA [ia] IIC; T4
E60079 - 11
applied between the non Hazardous Area terminals and E60079 - 15
CSA
ground at 25°C, with the Hazardous Area terminals open
POCC IT. ГБ005: B00972 GOST P51330.10-99 [Ex ia] IIC
and a specified leakage current of 10 μA.
GOST
For “ac” non-polarized barriers, the value is considered Cl. No. 3600 Cl. I,, Div. 1; Cl. II,, Div. 1; Cl. III
maximum peak voltage not rms. J.I.4DOA4.AX Cl. No. 3610 Cl. I,, Div. 2
Cl. No. 3611 Cl. I,, Zone 2 AEx nA [ia] IIC; T4
R end to end max.: The maximum resistance measured FM

between the two ends of each channel. For diode return SA AUS EX 2391X SAA 2380.1 Ex (ia) IIC
** SAA 2380.7
channels, the maximum voltage drop is quoted. ** Except μz641+ 641- 666ac 664ac. 5
Pepperl+Fuchs Elcon continually improves product development. Therefore specifications may change without notice.

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 3. Technical and Environmental Specification

3.5 - Typical Schematic Diagrams

Positive Negative Non Polarised
Circ. 1 2 4 Circ. 5 2 4 Circ. 9 2 4
ext. int. ext. int. ext. int.

G G G G G G
ext. int. ext. int. ext. int.
1 3 1 3 1 3

Hazardous Area

Hazardous Area

Hazardous Area
Circ. 2 2 4 Circ. 6 2 4 Circ.10 2 4
int.
Safe Area

Safe Area

Safe Area
G G G G G G
ext. int. ext. int. int.
1 3 1 3 1 3

Circ. 3 2 4 Circ. 7 2 4 Circ.11 2 4

ext. int. ext. int. ext. int.

G G G G G G
ext. int. ext. int. ext. int.
1 3 1 1 1 3

Circ. 4 2 4
ext. int. R
250 Ω
G G
ext. int.
1 3

3.6 - Product Range and Electrical Specification

Model Polarity Safety Description R end to end V wkg V max Fuse Rating
int. ext.
+ - ac V Ω mA W Ω V V mA mA
13 1485 9 0.03 1544 10.5 11.5 63 50
μZ610 Circ. 9
13 1485 9 0.03 1544 10.5 11.5 63 50
28 305 92 0.65 341 26 26.5 63 50
μZ620 Circ. 9
10 50 200 0.50 80 8 8.5 63 50
28 305 92 0.64 341 26 26.5 63 50
μZ620R Circ. 4
10 50 200 0.50 80 8 8.5 63 50
26 305 86 0.25 341 22 26.5 63 50
μZ623 Circ. 5
19.5 386 51 0.26 423 16.5 17 63 50
28 305 92 0.65 341 26 26.5 63 50
μZ630 Circ. 3 Circ. 7
28 Diode - - 1.8 V @ 20 mA 26 26.5 63 50
28 255 110 0.77 289 26 26.5 63 50
μZ631 Circ. 3
28 Diode - - 1.8 V @ 20 mA 26 26.5 63 50
15.5 99 157 0.61 130 12 12.5 63 50
μZ640 Circ. 9
15.5 99 157 0.61 130 12 12.5 63 50
μZ641 Circ. 2 Circ. 6 15.5 99 157 0.61 113 12.5 13.5 125 100
21 148 142 0.75 180 17 18.5 63 50
μZ650 Circ. 1
21 148 142 0.75 180 17 18.5 63 50
9 74 122 0.28 105 6 7 63 50
μZ660 Circ. 9
9 74 122 0.28 105 6 7 63 50
13 990 14 0.05 1039 10.5 11.5 63 50
μZ664 Circ. 9
13 990 14 0.05 1039 10.5 11.5 63 50

8 26.7 300 0.6 40 5.5 6.5 125 100

μZ666 Circ. 11
8 26.7 300 0.6 40 5.5 6.5 125 100
18 123 147 0.67 155 14 15 63 50
μZ667 Circ. 9
18 123 147 0.67 155 14 15 63 50
4.7 10.8 436 0.52 18.2 ± 0.1 0.5 @ 1 μA 2.5 125 -
μZ670 Circ. 10
4.7 10.8 436 0.52 18.2 ± 0.1 0.5 @ 1 μA 2.5 125 -
28 305 92 0.65 341 26 26.5 63 50
μZ680 Circ. 1 Circ. 5
28 305 92 0.65 341 26 26.5 63 50
μZ681 Circ. 2 Circ. 6 28 305 92 0.65 341 26 26.5 63 50

6 μZ690 Circ. 9
13 74 176 0.58 105 10.5 11.5 63 50
13 74 176 0.58 105 10.5 11.5 63 50

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 4. Applications

4.1 - Analog Input Signals HAZARDOUS SAFE AREA

AREA
4.1.1 - 2 wire, 4-20 mA transmitters
630+
a) The simplest solution for normal two wire analog 631+ 4.1.1a
transmitters is to use a dual channel barrier which
has a diode return channel, μZ630 or μZ631.
Both the power supply and the load, shown as
250 Ω, are referred to the barrier ground and
remember to calculate the voltage drop through
both channels when checking operating characteris-
tics of the loop.
E.g. using the μZ631+ when operating at 20 mA loop
current with a 250 R load, insertion loss in the sup-
ply line is:
(Rend-to-endmax x loop current) = (289 x 0.02) V = 5.78 V, +

loss in the return line = 1.8 V + voltage across the load = 5 V

= total 12.58 V
Thus, when operating with a power supply Vs of 24 V, under
worst case conditions, the voltage available to the transmit-
ter and field wiring is 11.4 V.

b) The voltage drop on the return channel can be 620R+

avoided by using the μZ620R, where a precision 4.1.1b
250 Ω resistor converts the 4-20 mA current into a
1-5 V signal before passing through the barrier.

4.1.2 - “Smart” 2 wire transmitters

Most smart transmitters communicate by superimposing an

ac signal on the 4-20 mA signal current.
Both solutions shown in 4.1 are applicable to smart trans-
mitters as well as conventional 2 wire transmitters.

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 4. Applications

4.1.3 - Temperature - Thermocouples HAZARDOUS SAFE AREA

AREA
Thermocouples are “simple” apparatus that do not require
certification when used in hazardous areas. The μZ660ac is
a star connected ac barrier which allows common mode 4.1.3
voltages of up to 6 V and is generally suitable for use with
thermocouples. Remember to continue the use of compen-
sating cable from the barrier to the receiving instrument.

Note: Using zener barriers in this application requires ther-

mocouples that are insulated from ground.

4.1.4 - Temperature - RTD

a) Resistance Temperature Detectors (RTDs) are regard-

ed as “simple” apparatus and are usually insulated 4.1.4a
from ground. For normal applications of 3 wire RTD
measurement with a grounded bridge configuration,
the two channel μZ670ac can be used with the third
RTD lead connected to the ground terminal.

b) When higher accuracy is required, or the bridge cir-

cuit is floating, a three channel configuration is used.
Here the effect of leakage current is reduced and an
670ac 4.1.4b
accuracy better than 0.1 °C can be achieved.
Receiving
Instrument

3 1

4 2
Signal
Out

G G

3 1

4 2

8 G G
670ac

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 4. Applications

4.2 - Digital Input Signals HAZARDOUS SAFE AREA

AREA
4.2.1 - Switches

The simplest way to achieve a reliable transfer of switch sta-

tus is to apply a dual channel barrier such as the μZ630.
This ensures that the relay load de-energises even if either Switch
4.2.1
of the switch wires becomes shorted to ground.
A single channel barrier solution will not protect against this 3 1 Vs +
circumstance. 50mA

Note that for an optimum transfer of power the relay coil

4 50mA 2
should be selected at half the supply voltage with a resist-
ance equal to the combined resistance of the two barrier
channels.
G G

4.2.2 - Fire and gas detectors 4.2.2

It is difficult to generalise in this area of application since

there is considerable variation between different suppliers
and types.
However, one possible solution for these sensors is the two
channel μZ667 for specific devices, but general purpose
μZ630 can also be considered for many standard sensors.

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 4. Applications

4.3 Analog Output Signals HAZARDOUS SAFE AREA

AREA
4.3.1 - Control valves - I/P

a) For most control outputs, a single channel barrier

can be applied to protect the current flow from the 4.3.1a
controller source.
Suitable barriers would be the μZ681 or perhaps half
an μZ680.

b) When the controller output needs to “sink” current,

or the return channel is monitored for output feed-
630+ 4.3.1b
back, then a two channel barrier is applied.
631+
The μZ630 or μZ631 are the barriers to consider
here.

10

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 4. Applications

4.4 Digital Output Signals HAZARDOUS SAFE AREA

AREA
4.4.1 - Solenoid Valves

a) There are really only two alternative configurations 4.4.1a

for operating a solenoid valve and the simplest uses
a single channel barrier such as the μZ681.
This is applicable when the power supply is ground-
ed on the safe side and the control switch is in the
power lead.

b) If the control switch is in the return or ground lead 4.4.1b

of the supply then a two channel barrier is required
and the μZ630 or μZ631 are suitable, depending
upon the certification of the solenoid valve.

681+ 4.4.2

4.4.2 - LEDs and alarms

The configurations shown for solenoid valves are also appli-

cable for driving LED indicators and audible alarm devices.
They are all essentially on/off devices and only the two
operating states need to be considered after the certifica-
tion has been checked. Remember that some LEDs may
require additional current limiting than that of the barrier.
630+
631+

11

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 4. Applications

4.5 Other Special Signals HAZARDOUS SAFE AREA

AREA
4.5.1 - Strain-Gauge Bridges

For these signals much depends upon the number of 4.5.1

bridges being used in the measurement and the resistance
of each bridge as to the best way to provide an interface.
The solution shown uses multiple barriers for the supply,
measurement output and optional bridge voltage sensing.
The sense barrier is only required when a six wire configu-
ration is being applied.
The μZ690 (or μZ666 as in 4.5.2) powers the bridge and the
μZ610 is used for the other two functions.

The voltage available on the bridge is given by:

Vbridge = Vsupply X
( R bridge
2x Rend-to-endmax + Rbridge )
E.g. for V supply of 10 V (±5 V) and a single 350 Ω bridge,
Vbridge = 6.25 V.

666ac
4.5.2 - Strain-Gauge Bridges (5V supply) 4.5.2

The voltage available on the bridge is given by:

Vbridge = Vsupply X
( R bridge
2x Rend-to-endmax + Rbridge )
E.g. for V supply of 5 V (±2.5 V) and a
single 350 Ω bridge, Vbridge = 4.2 V.

12 610ac

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 4. Applications

4.5.3 - Vibration Sensors HAZARDOUS SAFE AREA

AREA
The μZ623- provides a good solution for interfacing vibra-
tion probes.
It has two negatively polarized channels and is expressly
designed for use with popular types of vibration probes and 4.5.3
sensors.

690ac
4.5.4 - Serial communication lines
4.5.4
For the normal signal functions used in RS485 links, the sin-
gle μZ690 can be used; the application shown assumes that
control of the communication flow is implemented by a
software.

690ac
4.5.5
4.5.5 - Serial communication lines

For the normal signal functions used in RS232 links,

2 μZ690 can be used; the application shown assumes that
control of the communication flow is implemented by a
software.

13

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 4. Applications

4.5.6 - General purpose, ac sensors/dc systems HAZARDOUS SAFE AREA

AREA
a) There are several other types of specialist devices
which are used in process instrumentation including
logic systems, photo-cells and ac sensors such as
4.5.6a
vibration, magnetic and optical pick-ups, turbine
flow meters, microphones etc.
If the sensors are not classed as simple apparatus
then they must have suitable certification to be used
in hazardous locations.
General purpose barriers to consider for ac applica-
tions are the μZ640 and the μZ650 is a good choice
for dc systems working up to 18 V.

b) The general purpose barrier μZ641+ is a good 641+

choice for DC systems working up to 13 V. 4.5.6b

14

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 5. External Parameters

5.1 External Parameters

Matched CENELEC FM & CSA
Reference Barrier
Power Gas Co Lo L/R Gas Ca La
Dwg Model
(W) Groups (μF) (mH) μH/ Groups (μF) (mH)
4.1.1a, 4.1.1b, IIC 0.083 4.2 55 A-B 0.083 4.2
4.2.1, 4.2.2, μZ630+ 0.65 IIB 0.65 16 220 C-E 0.65 16.8
4.4.1b, 4.4.2 IIA 2.15 32 440 D-F-G 2.15 33.6
IIC 0.083 2.94 46 A-B 0.083 2.9
4.1.1a, 4.1.1b,
μZ631+ 0.77 IIB 0.65 11.75 184 C-E 0.65 11.6
4.3.1b, 4.4.1b
4.4.2 IIA 2.15 23.5 368 D-F-G 2.15 23.2
IIC 0.083 0.4 37 A-B 0.073 0.4
4.1.1b μZ620R+ 1.14 IIB 0.65 1.8 167 C-E 0.596 1.6
IIA 2.15 3.4 200 D-F-G 1.94 3.2
IIC 4.9 0.6 64 A-B 4.9 0.6
4.1.3 μZ660ac 0.55 IIB 40 2.39 258 C-E 40 2.6
IIA 500 4.78 517 D-F-G 500 4.7
IIC 6.2 0.07 51 A-B 3.9 0.046
4.1.4a μZ670ac 0.86 IIB 55 0.21 155 C-E 29 0.184
IIA >1000 0.57 422 D-F-G 300 0.368
IIC 6.2 0.03 30 A-B 3.9 0.02
μZ670ac
4.1.4b 1.29 IIB 55 0.07 77 C-E 29 0.08
& 1/2 μZ670ac
IIA >1000 0.21 233 D-F-G 300 0.16
IIC 0.099 0.23 25 A-B 0.099 0.23
μZ690ac
4.5.1 1.26 IIB 0.77 0.95 113 C-E 0.77 0.46
& 2x μZ610ac
IIA 2.6 1.9 226 D-F-G 2.6 0.92
IIC 0.073 1.9 44 A-B 0.073 1.9
4.5.3 μZ623- 0.81 IIB 0.632 7,6 188 C-E 0.632 7.6
IIA 2.07 15.2 352 D-F-G 2.07 15.2
4.3.1a, IIC 0.083 4.2 55 A-B 0.083 4.2
μZ681+
4.4.1a, 0.65 IIB 0.65 16 209 C-E 0.65 16.8
or 1/2 μZ680+
4.4.2 IIA 2.15 32 419 D-F-G 2.15 33.6
IIC 0.099 0.05 11 A-B 0.099 0.071
4.5.5 2x μZ690ac 2.28 IIB 0.77 0.15 32 C-E 0.77 0.286
IIA 2.6 0.4 86 D-F-G 2.6 0.573
IIC 0.508 0.36 23 A-B 0.508 0.36
4.5.6a μZ640ac 1.22 IIB 3.11 1.44 129 C-E 3.11 1.44
IIA 12.5 2.88 234 D-F-G 12.5 2.88
IIC 0.188 1.8 48 A-B 0.188 1.8
4.5.6a μZ650+ 0.75 IIB 1.27 7.2 194 C-E 1.27 7.2
IIA 4.78 14 378 D-F-G 4.78 14
IIC 0.074 0.092 27 A-B 0.074 0.092
4.5.2 μZ666ac 1.30 IIB 0.605 0.36 109 C-E 0.605 0.36
& μZ610ac IIA 1.97 0.73 219 D-F-G 1.97 0.73
IIC 0.508 1.44 58 A-B 0.508 1.4
4.5.6b μZ641+ 0.61 IIB 3.11 5.77 233 C-E 3.11 5.6
IIA 12.5 11.53 467 D-F-G 12.5 11.2

15

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 6. Installation

Mounting
To mount Series μZ600 on 35 mm DIN rail, hook one side
of the mounting foot over the lip of the rail and press down
firmly on the barrier to snap the other side of the mount-
ing foot over the opposite rail lip, (see Fig. 1).
Note well that this rail forms the electrical earth/ground con-
nection and the rail MUST be insulated from surrounding
metalwork, chassis, cabinets etc.
The Rail Insulating Spacer, ISP10 (see Fig. 3), is available for
this purpose, but any other insulating spacers can be used,
if they can provide insulation having a rating in excess of
500 volts rms.
To remove a barrier from the mounting rail, insert the blade
of a screwdriver between the metallic part of the mounting
foot at the ground terminal on the hazardous side and lever
the spring catch open against the side of the barrier casing,
(see Fig. 2)
Each barrier has an integral tag holder for loop identifica- Fig. 1
tion with tag label supplied and an additional A4 sheet of
tag labels is available as optional TSHT600.

Wiring
The function and location of the terminals should first be
identified before making wiring connections with a maxi-
mum wire section of 2.5 mm2 (12 AWG).
The plastic enclosure for the hazardous area terminals 3 & 4
is coloured blue, while for the safe area terminals 1 & 2 is
coloured grey. Ensure that the correct polarity of barrier has
been selected for the application before connection.
The connection of the DIN rail to the Intrinsic Safety ground
system must be securely and properly implemented to meet
the requirements of the standards and the earth/ground
clamp terminal GCLP600 is available for this purpose.
It is recommended that two of these terminals are used for
each section of rail to enable sections to be connected
together and for resistance and continuity checks to be
more easily carried out. (see Fig. 3 page 18).
Cable screens can be connected to the ground terminals
on both sides of the barrier where clamp screws are provid-
ed which will accept wiring up to 4 mm2 (10 AWG).
Contact your nearest Pepperl+Fuchs representative if appli-
cation assistance is required.

Warning
The barriers must be installed and used in accordance
with the relevant codes of practice of the country where Fig. 2
16
they are applied. For Europe, guidelines may be obtained

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 6. Installation and Accessories

from CENELEC Standard EN50.039 and EN/IEC 60079 14. GCLP600 Earth/ground clamp for 35 mm DIN rail.
For USA and Canada, NEC or CEC codes respectively as well For ground wires up to 4 mm2 (10 AWG).
as recommended practice ANSI/ISA RP 12.6 must be fol-
lowed.
The conformity of hazardous area devices with the related
system documentation should always be checked.
Series μZ600 barriers are to be mounted in a “safe area”
and are not intended for installation in a hazardous area,
unless further protected by another means of explosion
protection by inclusion in an approved enclosure which
conforms to the applicable safety standards.
Equipment connected to the non Hazardous Location termi-
nals must not be supplied from, nor contain, a potential
with respect to ground, under normal or fault conditions,
exceeding 250 V rms. Fusa650 Replacement glass fuses, 50 mA, 5x20 standard,
The Pepperl+Fuchs publication “Guide to intrinsic Safety” is pack of 10.
available upon request which provides detailed information
about the relevant issues, regulations and constraints con- Fusa6100 Replacement glass fuses, 100 mA, 5x20 standard,
cerned with this technique of protection. pack of 10.

Accessories

PLTDIN1 Symmetrical top hat mounting rail 35 mm

DIN 46277 nickel plated 1 m length.
Part code PLTDIN1.
TSHT600 Sheet of tagging labels, perforated, for typing,
format DIN A4 (130 tags each).

35 mm
7.3 mm
1 mm

25 mm

ISP10 Rail insulating spacer.

40 mm 25 mm
5,7 mm

40 mm

17

User Instruction Manual - PN475130 EDM395-0036A

 μZ600 - 6. Installation

Installation and Grounding

I.S. GND Terminal (GCLP600)

DIN TS 35 RAIL (PLT DIN 1)

Rail Insulating Spacer

623- 623- 623- 623- 623- 623- 623- 623-

Module I.S. GND Terminal

Rail Insulating Spacer ISP10

Fig. 3

18

User Instruction Manual - PN475130 EDM395-0036A

 PROCESS AUTOMATION – PROTECTING YOUR PROCESS
For half a century, Pepperl+Fuchs have been continually providing new stimuli for the world of automation. The company is also
setting standards in quality and innovative technology. We develop, produce and distribute electronic sensors and interface
modules on a global scale. By means of our world-wide presence and our high flexibility in production and customer service
we are able to individually offer complete solutions – right where you need us. We know what we are talking about –
Pepperl+Fuchs have established a good reputation in supplying the world’s biggest offer of industrial sensor technology for a
large scale of applications. Our signals move the world.

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Mannheim

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Pepperl+Fuchs GmbH Pepperl+Fuchs Elcon Srl
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Subject to reasonable modifications due to technical advances · Copyright PEPPERL+FUCHS ELCON · Printed in Italy · Part. No. 475130 06/06