JSW - Design Basis For Pipework

JSW STEEL LIMITED
DOLVI
DESIGN BASIS
FOR
PIPEWORK
DESIGN BASIS NO. JSW/DB-UTL-001 (R3)
APRIL 2015
M. N. DASTUR & COMPANY (P) LTD

Consulting Engineers
P-17, Mission Row Extension
Kolkata 700 013
JSW/DB-UTL-001(R3)
CONTENTS
PAGES
1. DESIGN BASIS FOR PIPEWORK .. 11
2. ANNEX-1 – PARAMETERS FOR UTILITY .. 3

WATER & PROCESS PIPEWORK
3. ANNEX-2- 18 – PIPE SPECIFICATIONS & .. 41

DIMENSIONAL STANDARDS
1 of 11
JSW/DB-UTL-001(R3)
JSW STEEL LIMITED, DOLVI
DESIGN BASIS
FOR
PIPEWORK
1.0 INTRODUCTION
1.1 The design basis for pipework covers piping for Blast
Furnace gas, Coke Oven gas, Converter gas (LD), Mixed gas,
oxygen, nitrogen, Propane, argon, natural gas, chilled
water, dry compressed air, plant grade compressed air,
steam, make-up water, drinking water, fire water and
various recirculating water services.
1.2 The site conditions (ambient pressure, temperature, ground

level etc.) as spelt out for the project and indicated in other
documents, shall form the basic design input for the piping
system.
2.0 CODES AND STANDARDS
The design and construction of the various utility and water

pipework systems, equipment & components shall be in
accordance with the relevant National and International
Standards. This shall also be in accordance with the
applicable laws and regulations of the relevant statutory
bodies of the Government of India/State Government of
Maharashtra. A summary of the codes and industry
standards, acts & laws generally to be used in design and
construction of utility and water systems are listed below:
- British Standards (BS)

- European Standards (EN)
- American Society for Mechanical Engineers (ASME).
- American Society of Testing and Materials (ASTM).
- American Petroleum Institute (API).
- DIN Standards.
- International Standard Organisation (ISO).
- Bureau of Indian Standards (BIS).
- American Welding Society (AWS).
- American Water Works Association (AWWA).
- American National Standard Institute (ANSI).
- Hydraulic Institute Standard (HIS).
2 of 11
JSW/DB-UTL-001(R3)
- National Fire Protection Association (NFPA).

- Indian Boiler Regulation (IBR).
- American Petroleum Institute (API).
- Indian Factories Act.
- Instrument Society of America (ISA).
- Federal Occupational Safety and Health Organization
(OSHA).
- Loss Prevention Association of India (LPA).
- Loss Prevention & Control Board (LPCB)
- Interplant Steel Standards (IPSS).
- Petroleum Act & Petroleum Rules.
- European Industrial Gases Association (EIGA)
- The Asia Industrial Gases Association (AIGA)
- Industrial gases Committee (IGC)
- Oil Industry Safety Directorate (OISD).
- Indian Explosives Act.
- Expansion Joint Manufacturer Association (EJMA)
The latest publications of the above Codes & Standards,

only, shall be used as applicable. In case of non-availability
of national/international standards for certain
system/equipment/component, Good Engineering practice
shall be adopted. Manufacturer’s standards may also be
followed if found proven and accepted in the Industry with
prior approval.
Design, engineering and execution of all kind of pipework

shall maintain all the statutory guidelines/ safety norms as
applicable internationally.
3.0 DESIGN OF PIPING SYSTEMS
3.1 The piping system shall mainly cover the following services:
- Blast Furnace Gas

- Coke Oven Gas
- Converter Gas (LD)
- Mixed Gas
- Natural Gas
- Oxygen (Process)
- Oxygen (General Purpose)
- Nitrogen (Process)
- Nitrogen (Service)
- Argon
- Propane
- Steam (High Pressure)
- Steam (Medium pressure)
- Steam Condensate
- Plant Compressed air.
- Instrument Grade Air
3 of 11
JSW/DB-UTL-001(R3)
- Chilled Water (supply & return)

- Drinking water
- Make- up water
- Fire water
- Effluent water
- Soft water
- Various recirculating water services
3.2 The design of all utility, water and process pipelines shall
be based on the maximum flow through the lines and
allowable pressure drop. In all the cases the velocity of flow
shall be limited to the maximum value indicated in Annex-1.
3.3 The thickness calculation for IBR piping shall be based on

ANSI B 31.1 or IBR whichever is more for the given
design pressure. The allowable stress shall be as per
ANSI B 31.1 for the selected pipe material at the design
temperature.
3.4 The thickness calculation for non-IBR pipes shall be as per

ANSI B31.3 for the design pressure and the allowable stress
value for the selected pipe material at the design
temperature. Corrosion allowance (1.0 mm) shall be
considered.
3.5 Utility, water and process pipe work shall be laid as per the
relative disposition of plant/equipment and as per the
requirements of stress analysis. Suitable vertical clearance
(7.5 to 8 Meters) at road and rail crossings shall be provided
while routing of overhead pipe work. Adequate drains/vents,
purge-in and purge-out provisions shall be provided. All
valves and field instruments shall be located keeping in
view the ease of operation and maintenance.
3.6 All the items of regular maintenance viz. Isolation

valves, Control valves shall be provided with platform,
access ladder etc.
3.7 Parameters for Utility, Water & Process Pipework
Refer Annex-1.
3.8 The design velocity for water pipework shall be as

follows:
Below DN50 to DN200 DN600 and

Description DN50 DN150 to above
DN600
Pump suction 0.9-1.2 1.2-1.5 1.2-1.5 1.6-2.0
Pump discharge 1.2-1.8 1.8-2.1 2.1-2.5 2.1-2.5
Discharge headers 1.2-1.8 1.8-2.4 2.1-2.5 2.1-2.8
3.9 Supporting Span of Pipes
4 of 11
JSW/DB-UTL-001(R3)
The supporting span of pipes shall be as per the following table.
Supporting span (m) of straight pipes

Sl. Pipe size Water-filled Other pipes Gas Pipes
No. DN (mm) (other than
Fuel gas)
1. 15 1.5 2.0
20,25,32 2.0 2.5
2. 40 3.0 4.0
3. 50,65 3.0 4.0
4. 80 3.5 4.5
5. 100 4.0 5.0
6. 150 5.0 6.0
7. 200 5.5 7.0
8. 250 6.0 8.0
9. 300 7.0 9.0
10. 350 7.5 9.5
11. 400 8.0 10.5
12. 450 8.5 11.0
13. 500 9.0 11.5
14. 600 9.5 12.0 12
15. 700 10 12.0 12
16. 800 12 19
17. 900 12 20
18. 1000 12 21
19. 1100 22
20. 1200 23
21. 1300 24
22. 1400 25
23. 1500 25
24. 1600 28
25. 1800 30
26. 2000 34
27. 2200 34
28. 2400 36
29. 2500 36
30. 2600 36
31. 2800 37
32. 3000 38
33. 3200 40
34. 3400 42
35. 3500 44
36. 3600 46
Notes:
1) Supporting span at bend is equal to 0.75 times the span as

given above.
5 of 11
JSW/DB-UTL-001(R3)
3.10 General requirements for pipelines
i) All wet area pipe lines material should be stainless

steel.
ii) All pipelines should be properly color coded as per

Design Criteria for painting.
iii) All utility lines should be designed keeping sufficient

space for equipment approach.
iv) Isolation valve shall also be provided in all pipelines

both at the source and consumer end and also in the
branch pipes to individual buildings and shops.
v) Sharp bends should be avoided near the building columns.
3.11 Design criteria for water piping
i) Isolation valves shall be provided in the pump suction. On

delivery side, a non-return valve and isolation valve shall
be provided.
ii) Isolation valves shall be provided at the inlet and outlet

lines of heat exchanger, strainer, etc.
iii) Isolation valve shall also be provided in all pipelines both at

the source and consumer end and also in the branch pipes
to individual buildings and shops.
iv) Isolation and by-pass valves shall be provided for
automatic valves provided in emergency lines, magnetic
flow meters, etc.
v) Air release valves (kinetic type) shall be provided at the

highest points and drain line with valves shall be provided
at the lowest points of all piping system.
vi) Expansion joints may be considered on either the suction

or discharge, or both, as necessary.
vii) On/OFF type pneumatically actuated butterfly valve shall

be provided in the make-up water supply line to storage
tank which will operate based on level in the tank.
viii) Instruments to be provided in various locations are as

follows:
- Flow and pressure transmitters shall be provided in the
common delivery header of each group of pumps.
Temperature transmitter shall be provided in all cooling
water supply lines.
6 of 11
JSW/DB-UTL-001(R3)
- Pressure and temperature transmitter shall be provided

in the common headers for primary and secondary side
of heat exchanger.
- Pressure switch shall be provided in the discharge line of
each pump.
- Temperature transmitter shall be provided in the inlet
line to cooling tower.
- Flowmeter shall be provided in the make-up water inlet
line to sump/well.
- Ultrasonic type level transmitter shall be provided in all
sumps/wells/overhead tanks.
- Flowmeter and pressure transmitter shall be provided in
the make-up water inlet lines at battery limit.
ix) All pipelines will be flushed and chemically passivated

before commissioning.
x) All pipework and components shall be hydraulically

tested at minimum 1.5 times the working pressure of the
respective systems where they are installed.
xi) All buried pipework shall be laid with earth cover

sufficient to avoid damage caused by surface traffic.
Minimum earth covering over the pipe shall be as follow:
a) Area subjected to temporary load: 1200 mm

b) In area not subject to temporary load: 1000 mm
xii) All underground pipeline crossing roads and rail way

track shall be protected. The protection shall be of
reinforced concrete pipe/steel pipe/culvert.
xiii) All underground valves shall be provided with suitable

size valve pit/chamber.
xiv) For protection of underground carbon steel pipework,

protective coating & wrapping (tape) shall be applied.
4.0 SPECIAL REQUIREMENTS FOR OXYGEN PIPING
4.1 A clear distance of 300 mm with other pipe work shall be

maintained. The permissible gap between oxygen line and
fuel gas lines shall be at least 800 mm. Suitable
precautions should be taken to protect the oxygen pipeline
from sources of heat and vibrations. The temperature of the
wall of a pipe containing oxygen shall not be allowed to
exceed 100 deg C.
7 of 11
JSW/DB-UTL-001(R3)
4.2 Oxygen piping shall be continuously electrically bonded and

effectively earthed. Jumper connection across the flanges
shall be provided to maintain continuity. The electrical
resistance to earth should not exceed 7 ohms for lightning
protection and 1 Mega ohms for static.
4.3 Oxygen shall be discharged in a safe area at least two (2)

meters above the building. The discharge shall not be less
than six (6) meters from the ground level.
4.4 Each run of the oxygen pipelines between the fixed supports
shall be designed for compensation of thermal expansion.
Such compensation can be accomplished either by selecting
a routing configuration which is self-flexible or by using
looped compensators made from seamless pipes with right
angle long radius bends, arranged either horizontally
(preferred) or vertical.
4.5 Fire break sections may be installed in the oxygen pipeline

to limit the propagation of combustion in a steel pipeline.
The fire break section will be copper pipe having the same
inside diameter as the main pipe with flanges fitted at the
two ends which is installed between the steel pipes.
4.6 In steel pipelines care should be taken to install isolation

valves on straight sections of the pipeline. Any pipeline
component which is likely to cause a change in the flow
pattern like reducer, bend, tee or "Y" connection, orifice
plate etc should be at a distance of at least four diameters
away from the valve.
4.7 Gaseous oxygen pipework shall preferably have butt welded

pipe joints. To reduce safety hazards the number of
components should be kept to a minimum compatible with
the system requirements. Flange joints are to be used only
for connection of the pipe to the system components on the
pipework.
4.8 The specification for pipework, valves, fittings, flanges and

accessories have been included in Annex -3 & 3A.
4.9 Suitable Filters/Strainers shall be provided upstream of

control valves, flow measuring devices etc. The filter body
shall be of copper alloy construction and the filter element
shall also be of copper alloy.
4.10 All pipes and fittings shall be pickled, neutralized degreased

and phosphated after completion of shop test and labeled
and supplied in sealed condition. Valves, filters etc. shall be
thoroughly cleaned, degreased, packed, labeled and
supplied in sealed condition.
4.11 Before erection, all components shall be degreased using

suitable solvents.
8 of 11
JSW/DB-UTL-001(R3)
4.12 Welding of Oxygen pipelines will be in accordance with a

specification and inspection code such as API 1104 or
equivalent. Piping will be assembled by welding except at
connection to valves, meters or other equipment where
threaded or flanged joints are required.
4.13 The primary requirement is that the internal weld surfaces

will be smooth and substantially free of slag, beads or loose
debris. Welding of oxygen line may be done by arc welding
process by qualified welders. Low hydrogen electrodes will
be used as per recommendations of reputed manufacturers.
Backing rings will not be used for welding. The root run will
be made with argon arc (TIG) welding to prevent weld
spatter in the inside surface. Subsequent weld passes can
be made using either TIG or other weld processes as
preferred. All welds done at site on oxygen pipework shall be
subjected to 100 per cent radiographic tests.
5.0 THERMAL INSULATION
Thermal insulation shall be provided for all surfaces

substantially hotter or cooler than ambient conditions. The
following data shall be used for selection of thermal insulation.
Warm Cold
Season Season
Dry Bulb temperature (DB) 35 18.3
Deg. C
High Low
Relative humidity (RH) 61% 66.1%
The thickness of insulating material for hot and cold services

shall be decided based on the following:
Differential : 10 Deg. C
temperature
Wind Indoor : 1 m/Sec

Velocity
Outdoor : 5 m/Sec
Thermal insulation shall also be provided for spaces being served by air
conditioning systems, if such insulation is specified in the relevant
technical specifications or if such insulation is required for by reasons
of economy or aesthetics.
9 of 11
JSW/DB-UTL-001(R3)
5.1 Material of Construction
Mineral (rock wool or slag wool) wool insulation material shall be used
for hot services equipment. The insulation shall be in the form of rock
or slag wool mats with wire netting on both faces. The mats shall
conform to IS:3677.
Insulation material for pipes (upto DN 300) carrying steam, condensate

, hot water, hot flue gases etc. shall be light and resin bonded (LRB)
mineral wool in the form of pipe sections as per IS:9842 (bulk density of
144 kg/m3). Light Resin Bonded mineral wool mattress as per IS:8183
with a bulk density of 150 kg/m3 shall be used for insulating pipe sizes
above DN 300. Valves, flanges and other fittings shall be suitably
insulated.
All hot insulation shall be provided with Aluminium cladding 0.7 mm

thk (20 SWG) as per IS: 737.
The chilled water pipes shall be insulated either by Polyurethane

Foam (PUF) or Closed cell nitrile rubber (CCNR) . The thermal
conductivity of PUF shall not exceed 0.04 W/m deg C at 10 deg C
mean temperature & density shall not be less than 40 kg/m3.
The same for CCNR shall not exceed 0.035 W/m deg C at 0 deg C
mean temperature & density shall not be less than 40 kg/m3.
The material shall be CFC/HCFC (Chlorofluorocarbon/

Hydrochlorofluorocarbon) free. The insulation material can be
ready made pipe section or precut sheet as per requirement.
Aluminium cladding over insulation shall be provided over

chilled water pipes.
For air conditioning systems, entire supply air ducts and

return air ducts shall be thermally insulated by resin bonded
glass wool and shall be covered with cladding.
Initial five (5) meter length of supply air duct from the outlet
of each air conditioning equipment shall be provided with
resin bonded fiber glass acoustic insulation and shall be
covered with cladding.
5.2 Insulation thickness
The thickness of insulation to be provided shall be not less than

indicated below.
The insulation thickness for the various services and pipelines are as
follows:
10 of 11
JSW/DB-UTL-001(R3)
Insulation thickness for pipes (in mm)
Pipe size Main Steam Line Process Steam Chilled water

DN, mm (451-540°C) (201 to 300°C) (Supply & Return)
PUF CCNR
15 100 60 50 25
20 100 60 50 25
25 115 60 50 25
40 125 65 50 25
50 125 70 50 32
80 140 75 50 32
100 150 80 50 32
150 165 90 75 32
200 165 90 75 32
250 175 100 75 32
300 190 100 75 32
350 190 100 75 32
400 190 100 75 32
450 190 105 75 32
500 200 105 75 32
11 of 11
JSW/DB-UTL-001-R3
ANNEX-1
PARAMETERS FOR UTILITY, WATER & PROCESS PIPEWORK
Design Design
Design Velocity
Sl. Service Code Working Pressure Temp Reference
( m/s )
No. Pressure ( Kscg ) ( 0C ) Annex
Up to DN 500: 8 Annex-5
Blast 1100
DN600 – DN1200: 12
1 Furnace BFG (+/-25) 0.2 60
DN1300 – DN2000: 20
Gas mmWC
>DN2000: 25
Coke Oven
1200 –1600 DN600 – DN1200: 12
2 Gas (After COG 0.2 100
mmWC DN1300 – DN2000: 20
Boosting)
>DN2000: 25
1200 - 70
Converter DN600 – DN1200: 12
3 LDG 1500 0.2 (60 after
Gas DN1300 – DN2000: 20
mmWC Gas Holder)
>DN2000: 25
Mixed Gas 800 – 900 DN600 – DN1200: 12
4 MG 0.2 100
mmWC DN1300 – DN2000: 20
>DN2000: 25
10 – 12 Annex-9
5 Natural Gas NG 20 60 12 to 20
kscg
6 Oxygen (LP) LPOX 8-10 Kscg 16 60 Up to 10 for CS Pipe Annex-3
Oxygen 19 – 21 Annex-3
7 MPOX 25 60 Up to 10 for CS Pipe
(MP) kscg
Oxygen Annex-3A
25 - 35
8 (HP) HPOX 40 60 up to 8 for CS pipe
kscg
Nitrogen 6 – 8 kscg 10 Annex-2

9 LPNT 60 Up to 12
(LP) 9-11 kscg 16
Nitrogen 19 – 21 Annex-4
MPNT 25 60 Up to 12
10 (MP) kscg
Page 1 of 3
JSW/DB-UTL-001-R3
PARAMETERS FOR UTILITY, WATER & PROCESS PIPEWORK
Design Design
Design Velocity
Sl. Service Code Working Pressure Temp Reference
( m/s )
No. Pressure ( Kscg ) ( 0C ) Annex
25 – 40 Annex-4
Nitrogen (HP) HPNT 40 60 8 - 10
11 kscg
19 - 21 Annex-4
12 Argon (MP) MPAR 25 60 Up to 12
kscg
25-40 8-10 Annex-4

13 Argon (HP) HPAR 40 60
kscg
10 - 12 As per Annex-6
14 Steam (LP) LPST 300 Up to 35
bar IBR
114 As per Annex-7

15 Steam (HP) HPST 540 Up to 45
bar IBR
Steam Annex-10
16 Condensate CD - 6 170 1.0-1.5
(Gravity)
17 Plant Comp. Air CA 6 - 8 kscg 10 60 8-10 Annex-2
Instrument Annex-2
18 DCA 5 –7 kscg 10 60 8-10
Grade Air
19 Propane Gas PR 1 – 2 kscg 10 60 8-10 Annex-8
20 Chilled Water
20.1 Supply CHWS 4 - 8 kscg 10 8 1.0-1.5 Annex-11
20.2 Return CHWR 2 - 6 kscg 10 15 1.0-1.5 Annex-11
21 Fire Water FW 8-10 16 35 Refer cl. No. 3.8 Annex-13

kscg
Make- MW/DW/ 4-6 kscg 10 35 Refer cl. No. 3.8 Annex-14/

up/drinking/ TWW/RW Annex-12
service water/
22
Treated waste
water/Raw
water
Soft/DM SMW/DMW 4-6 kscg 10 35 Refer cl. No. 3.8 Annex-15/

23 make-up Annex-17
water
Recirculating ICS, ICR, - - - Refer cl. No. 3.8 Annex-16

water of DCS, DCR,
24
various SWS,SWR
grades etc.
Note:
1. Pipe sizes should be rechecked after pressure drop calculations to ensure
availability of required pressure at consumer take over point.
2. COG & MG pipelines will have provision for steam purging.
Page 2 of 3
JSW/DB-UTL-001-R3
Quality of CO Gas
Calorific Value (Net) of CO Gas, 4292.74

Kcal/Ncum
Typical composition of CO gas, %(v/v)

CO2 1.4
CnHn 2.6
O2 0.8
CO 6.6
H2 55
CH4 26
N2 7.6
Quality of BF Gas
Calorific Value (Net) of BF Gas, 800-900

Kcal/Ncum
Typical composition of BF gas, %(v/v)

CO2 17-19
CO 21-25
H2 3-6
N2 Balance
Maximum dust concentration, <5
mg/Ncum
BF Gas shall be 100% saturated
Quality of LD Gas
Calorific Value (Net) of LD Gas, 1800-2000

Kcal/Ncum
Typical composition of LD gas, %(v/v)

CO 69%
CO2 16%
N2 15%
Quality of Natural Gas

G.K. CAL Kcal/Ncum 9711
N.K. CAL Kcal/Ncum 8777
Components %
CH4 (Methane) 91.47
C2H6 (Ethane) 6.35
C3H8 (Propane) 1.45
iC4H10 (ISO Butane) 0.16
nC4H10 (Normal Butane) 0.17
iC5H12 (Isp Pentane) 0.02
nC5H12 (Normal IP) 0.02
C6+ 0
N2 (Nitrogen) 0.33
CO2 (Carbon dioxide) 0.03
MOL. WT 17.55
SP. GR 0.6079
Page 3 of 3
JSW/DB-UTL-001-R3
ANNEX - 2
Specifications for CA, DCA, LPNT

Service:
 Compressed Air - CA
 Dry Compressed Air - DCA
 Low Pressure Nitrogen - LPNT
ITEM SIZE SPECIFICATION

DN 15-DN 40 ERW to IS:1239 (Part-1), Heavy, Black, bevel ends.
DN 50-DN 150 ERW to IS:1239 (Part-1), Medium, Black, bevel ends.
Pipes Mill manufactured ERW pipe to IS:3589, Fe 410, bevel
DN 200-DN 450
ends.
Spirally welded mill manufactured SAW pipe to API 5L
DN 500 & above
/ IS :3589.
DN 15-DN 40 Fabricated from pipes by cold bending with radius 3DN
Seamless, BW elbow (1.5D) to ASTM A234 Gr. WPB,
DN 50-DN 300
Bends Sch. 40, dimension to ANSI B16.9
Fabricated Mitered Bend from Pipes to 1.5D radius
DN 350-DN 600
matching to pipe thickness.
DN 15-DN 40 SW Tee, 3000 lb to ASME B16.11, material ASTM A105
Seamless, BW Tee to ASTM A234 Gr. WPB, Sch. 40,
Tees DN 50-DN 300
dimension to ANSI B16.9
DN 350-DN 600 Branch-off Connection
For connection sizes where standard reducing tees are
Branch
All Sizes not available, branch-off connections will be used from
Connection
parent pipe.
SW Reducer 3000 lb to ASME B16.11, material ASTM
DN 15-DN 40
A105
Reducers Seamless, BW Reducer to ASTM A234 Gr. WPB, Sch.
DN 50-DN 300
40, dimension to ASME B16.9
DN 350-DN 600 Fabricated from pipe/plate, thickness as per pipe.
ANSI class 800 #, full bore long pattern, two piece
bolted design, floating, ball valve of design standard BS
DN 15 to DN 40 EN ISO 17292 , body of ASTM A 105, ball & stem
SS316, seat & seal of PTFE, SW end to ANSI B16.11
with hand lever and pad lock arrangement.
ANSI class 150#, full bore, long pattern, two piece
bolted design, floating (DN 50 to DN 200)/ trunnion
Isolation Valves mounted (DN 250 to DN 600) ball valve of design
standard API 6D, body of ASTM A216 Gr. WCB, ball &
stem of SS316, seat and seal of PTFE, raised face
DN 50 & Above
flanged ends with companion flanges as per ANSI B
16.5 class 150, bolts, nuts & gaskets (aramid fibre with
SBR bonding, 3mm thk.) with hand-lever (from DN 50
to DN 100)/manual gear actuator (from DN 150 to DN
600) with pad lock arrangement.
Forged carbon steel globe valve body, Class 800#, to
ASTM A 105 trim material to ASTM A 182 Gr.F6 rising
DN 15 to DN 40
stem, SW end to ANSI B16.11 with pad lock
arrangement
CS globe valve, Class 150#, body to ASTM A216 Grade
WCB, SS trim with 13% Cr, rising stem & renewable
Throttling Valves
seat ring of SS with 13% Cr, raised face flanged ends
with companion flanges as per ANSI B 16.5 class 150,
DN 50 and above
bolts, nuts & gaskets (aramid fibre with SBR bonding,
3mm thk.) with hand-wheel (from DN 50 to DN
100)/manual gear actuator (from DN 150 to DN 600)
with pad lock arrangement.
1 of 41
JSW/DB-UTL-001-R3
ANSI class 800 #, Forged steel lift type check valve

body to ASTM A 105, SS trim with 13% Cr, SW ends to
DN 15 to DN40
ANSI B16.11.
Non-return Valves
C.I. swing check valve as per IS:5312 (Part I), flanged
DN 50 and above along with companion flanges, nuts bolts and Gaskets
(aramid fibre with SBR bonding, 3mm thk.)
SWRF flanges as per ASME B 16.5 Class 150#,
materials conforming to forged carbon steel as per
DN 15 to DN 40
ASTM A 105, along with bolts, nuts and gaskets
(Aramid fibre with SBR bonding).
Flange
SORF flanges as per ASME B 16.5 Class 150#,
DN 50 and above
ASTM A 105, along with bolts, nuts and gaskets
(Aramid fibre with SBR bonding).
Blind flanges as per ASME B 16.5, Class 150#,
DN 15 and above materials conforming to forged carbon steel as per
Blank flange
ASTM A 105.
Ball float type trap with body of cast steel to ASTM A

Traps (For
All Sizes 216 Gr. WCB with stainless steel (SS304) internals &
Compressed Air)
drain cock, socket weld ends to ANSI B 16.11.
Y' type strainers with body of cast steel to ASTM A 216
Strainers All Sizes Gr. WCB and stainless steel (SS304) screen, socket
weld ends to ANSI B 16.11.
Gaskets All Sizes Aramid fibre with SBR bonding
15 m hose to IS: 446, Type-II. Each hose will have blow
nozzle at one end and 150# SORF flange at other end
Hose assembly DN 15 to DN 50
with companion flange, bolts, nuts and gaskets (aramid
fibre with SBR bonding)
Filter-Regulator- Automatic oil-feed Filter, regulator & lubricator with
DN 6 to DN 50
Lubricator transparent bowl, screwed.
½ inch Socket ½ inch NPT (F), material CS
½ inch Elbow ½ inch NPT (F), material CS
Nipples and Nipple ½ inch NPT (M) threaded at both ends – 6 inch
½ inch
couplings for long, material CS
instrument ½ inch Ball valve ½ inch NPT (F), material CS
connections Nipple ½ inch NPT (M) threaded at both ends – 6 inch
½ inch
long, material SS
½ inch 3-way gauge cock, material SS
SW-CAP to ASTM A -105, 3000lb, Dimension to ANSI B
DN 15 to 50
16.11
Cap
BW-CAP to ASTM A -105, Dimension to ANSI B 16.9,
DN 65 to 600
schedule same as that of pipe.
2 of 41
JSW/DB-UTL-001-R3
ANNEX – 3
Specifications for MPOX, LPOX

Service:
 Medium Pressure Oxygen - MPOX
 Low Pressure Oxygen - LPOX

Seamless to ASTM A 106 Gr. B dimension as per ANSI
DN 15-DN 50
B 36.10, Sch. 80, bevel ends.
Pipe
DN 65-DN 600
Fabricated from pipes by cold bending to 5 DN radius
DN 15-DN 40
(from seamless pipe to ASTM A 106 Gr B, Sch 80).
Bend Fabricated from pipes by hot bending to 5 DN radius
DN 50-DN 600 (from seamless pipe to ASTM A 106 Gr B, Sch 40 for
sizes DN 65 and above & Sch 80 for DN 50)
ANSI Class#300 non-ferrous (BS 1400 HTB#1) flanged
tee alongwith WNRF Companion flanges to ASTM A 105
as per ANSI B 16.5 class#300, studs & nuts to SS 316,
PTFE type gaskets (SPW Monel+PTFE) compatible to
oxygen service of design pressure 42 kscg. Hydraulic &
Tee All Sizes pneumatic body test pressure will be 63 kscg & 46 kscg
respectively with 100% radiography. Design standard
of tee will be generally as per ASME B 16.24 up to DN
300. For sizes DN 350 & above Dasturco standard
drawing to be referred. Casting shall be 100 percent
radiographed.
reducer alongwith WNRF Companion flanges to ASTM A
105 as per ANSI B 16.5 class#300, studs & nuts to SS
316, PTFE type gaskets (SPW Monel+PTFE) compatible
to oxygen service of design pressure 42 kscg. Hydraulic
Reducer All Sizes & pneumatic body test pressure will be 63 kscg & 46
kscg respectively with 100% radiography. Design
standard of reducer will be generally as per ASME B
16.24 up to DN 300. For sizes DN 350 & above
Dasturco standard drawing to be referred. Casting shall
be 100 percent radiographed.
ANSI Class 300, full bore, long pattern, two piece,
mounted (DN 200 to DN 600) ball valve of design
standard ANSI B16.34 for valve body wall thickness,
fire safe as per API 607, body of BS 1400 HTB#1, monel
internals, seat & seal of PTFE, raised face flanged end
as per ANSI B16.5 Class 300 with WNRF Companion
flanges to ASTM A 105 as per ANSI B 16.5 class#300,
SS 316 bolts, SS 316 nuts & oxygen compatible gaskets
Isolation Valves DN 15 - DN 600 (SPW Monel+PTFE) with hand lever (from DN15 to DN
40)/manual gear actuator (from DN 50 and above)
Design & manufacturing std. -API 6D, Testing std. - API
598, Leakage class: Table-6, Valve face to face
dimension as per - ANSI B 16.10, with pad lock
arrangement.
GPO Tapping Point Valves (DN15 to DN25):
Globe valve, body and bonnet to BS1400-LG2C,
internal brass & SS spindle, threaded (BSPT) ends with
pad lock arrangement along with brass hose nipple.
3 of 41
JSW/DB-UTL-001-R3
Non-return valves All sizes ANSI Class#300, swing/lift check type, body of BS
1400 HTB#1, monel internals, raised face, flanged ends
as per ANSI B 16.5, class #300 with WNRF companion
flanges, material to ASTM A 105 as per ANSI B 16.5
class #300 , SS316 nuts & bolts and Oxygen comptible
gasket (SPW Monel+PTFE) , leakage class table-6.
Valve standard as per API 600, face to face dimension
as per - ANSI B 16.10.
ANSI Class 300 WNRF flanges to ANSI B16.5, forged
Flange All Sizes steel conforming to ASTM A105 with SS nuts, bolts &
gaskets (SPW Monel + PTFE).
ANSI Class 300 blind flanges to ANSI B16.5, forged
Blank flange All Sizes
steel conforming to ASTM A105
Gaskets All Sizes SPW Monel + PTFE
Hose assembly 15m long, lined with virgin PTFE (BS-6501), both ends
WNRF single swivel flanged. One side with companion
flange. Gaskets (SPW Monel + PTFE), nuts (ASTM A
193-B7) and bolts (ASTM A 194-2H) for both flanges.
½ inch Socket ½ inch NPT (F), material non-ferrous (Bronze)
½ inch Elbow ½ inch NPT (F), material non-ferrous (Bronze)
Nipple ½ inch NPT (M) threaded at both ends – 6 inch
½ inch
Nipples and long, material non-ferrous (Bronze)
couplings for Ball valve ½ inch NPT (F), material non-ferrous (Bronze
½ inch
instrument / Brass / Monel)
½ inch
long, material non-ferrous (Bronze)
3-way gauge cock, material non-ferrous (Bronze /
½ inch
Brass / Monel)
Half Coupling SW, 3000lb, Half coupling to ASTM A 105 as per ANSI
DN 15 to DN 100
B 16.11.
Note : Valves for DN 200 & above should be provided with by-pass for MPOX & LPOX
4 of 41
JSW/DB-UTL-001-R3
ANNEX – 3A
Specifications for HPOX

Service:
 High Pressure Oxygen - HPOX

DN 15-DN 50
Pipe
DN 65-DN 600
Fabricated from pipes by cold bending to 5 DN radius
DN 15-DN 40
(from seamless pipe to ASTM A 106 Gr B, Sch 80).
Bend Fabricated from pipes by hot bending to 5 DN radius
DN 50-DN 600 (from seamless pipe to ASTM A 106 Gr B, Sch 40 for
sizes DN 65 and above & Sch 80 for DN 50).
tee alongwith WNRF Companion flanges to ASTM A 105
as per ANSI B 16.5 class#600, studs & nuts to SS 316,
PTFE type gaskets (SPW Monel+PTFE) compatible to
oxygen service of design pressure 42 kscg. Hydraulic &
Tee All Sizes pneumatic body test pressure will be 63 kscg & 46 kscg
respectively with 100% radiography. Design standard
of tee will be generally as per ASME B 16.24 up to DN
300. For sizes DN 350 & above Dasturco standard
drawing to be referred. Casting shall be 100 percent
radiographed.
reducer alongwith WNRF Companion flanges to ASTM A
105 as per ANSI B 16.5 class#600, studs & nuts to SS
316, PTFE type gaskets (SPW Monel+PTFE) compatible
to oxygen service of design pressure 42 kscg. Hydraulic
Reducer All Sizes & pneumatic body test pressure will be 63 kscg & 46
kscg respectively with 100% radiography. Design
standard of reducer will be generally as per ASME B
16.24 up to DN 300. For sizes DN 350 & above
Dasturco standard drawing to be referred.Casting shall
be 100 percent radiographed.
ANSI Class 600, full bore, long pattern, two piece,
mounted (DN 200 to DN 600) ball valve of design
standard ANSI B16.34 for valve body wall thickness,
fire safe as per API 607, body of BS 1400 HTB#1, monel
internals, seat & seal of PTFE, raised face flanged end
as per ANSI B16.5 Class 600 with WNRF Companion
Isolation Valves DN 15 - DN 600 flanges to ASTM A 105 as per ANSI B 16.5 class#600,
SS 316 bolts, SS 316 nuts & oxygen compatible gaskets
(SPW Monel+PTFE) with hand lever (from DN15 to DN
40)/manual gear actuator (from DN 50 and above)
Design & manufacturing std. -API 6D, Testing std. - API
598, Leakage class: Table-6, Valve face to face
dimension as per - ANSI B 16.10, with pad lock
arrangement.
Non-return valves All sizes ANSI Class#600, swing/lift check type, body of BS
1400 HTB#1, monel internals, raised face, flanged ends
as per ANSI B 16.5, class #600 with WNRF companion
flanges, material to ASTM A 105 as per ANSI B 16.5
class #600 , SS316 nuts & bolts and Oxygen comptible
gasket (SPW Monel+PTFE) , leakage class table-6.
Valve standard as per API 600, face to face dimension
as per - ANSI B 16.10.
5 of 41
JSW/DB-UTL-001-R3
ANSI Class 600 WNRF flanges to ANSI B16.5, forged

Flange All Sizes steel conforming to ASTM A105 with SS nuts, bolts &
gaskets (SPW Monel + PTFE).
Gaskets All Sizes SPW Monel + PTFE
Hose assembly 15m long, lined with virgin PTFE (BS-6501), both ends
WNRF single swivel flanged. One side with companion
flange. Gaskets (SPW Monel + PTFE), nuts (ASTM A
193-B7) and bolts (ASTM A 194-2H) for both flanges.
½ inch Socket ½ inch NPT (F), material non-ferrous (Bronze)
½ inch Elbow ½ inch NPT (F), material non-ferrous (Bronze)
½ inch
Nipples and long, material non-ferrous (Bronze)
couplings for Ball valve ½ inch NPT (F), material non-ferrous (Bronze
½ inch
instrument / Brass / Monel)
½ inch
long, material non-ferrous (Bronze)
3-way gauge cock, material non-ferrous (Bronze /
½ inch
Brass / Monel)
DN 15 to DN 100
B 16.11.
Note : Valves for DN 200 & above should be provided with by-pass for HPOX.
6 of 41
JSW/DB-UTL-001-R3
ANNEX – 4
Specifications for HPNT, MPNT, AR

Service:
 High Pressure Nitrogen - HPNT
 Medium Pressure Nitrogen - MPNT
 High Pressure Argon - HPAR
 Medium Pressure Argon - MPAR

DN 15-DN 50
Pipes
DN 65-DN 600
Fabricated from seamless pipes ASTM A 106 Gr. B, sch
DN 15-DN 40
80 by cold bending with radius 3DN.
Bends Seamless, BW elbow (1.5D) to ASTM A234 Gr. WPB,sch
DN 50-DN 600 80 for DN 50 and for others Sch. 40, dimension to ANSI
B16.9.
DN 15-DN 40 SW Tee 3000 lb, to ASME B16.11, material ASTM A105
Tees
Seamless, BW Tee to ASTM A234 Gr. WPB, sch 80 for
DN 50-DN 600
DN 50 and for others Sch. 40, dimension to ANSI B16.9
SW Reducer, 3000 lb to ASME B16.11, material ASTM
DN 15-DN 40
A105
Reducers Seamless, BW Reducer to ASTM A234 Gr. WPB, sch 80
DN 50-DN 600 for DN 50 and for others Sch. 40, dimension to ANSI
B16.9
DN 15-DN 40 EN ISO 17292, body of ASTM A 105, ball & stem
SS316, seat & seal of PTFE, SW end to ASME B 16.11
ANSI class 300, full bore, long pattern, two piece bolted
design, floating (DN 50 to DN 200)/trunnion mounted
Isolation Valves
(DN 250 to DN 600) ball valve of design standard API
6D, body of ASTM A216 Gr. WCB, ball & stem of SS316,
DN 50 & above seat and seal of PTFE, raised face flanged ends with
companion flanges as per ANSI B 16.5 class 300, bolts,
nuts & gaskets (SPW SS 316 + Graphite) with hand-
lever (from DN 50 to DN 100)/ manual gear actuator
(from DN 150 to DN 600) with pad lock arrangement.
DN 15 to DN 40
stem, socket weld ends to ASME B 16.11 with pad lock
arrangement.
Throttling Valves WCB, rising stem & renewable seat ring of SS with
13% Cr, raised face flanged ends with companion
DN 50 and above flanges as per ANSI B 16.5 Class 300#, bolts, nuts &
gaskets (SPW SS 316 + Graphite) with hand-wheel
(from DN 50 to DN 100)/manual gear actuator (from DN
150 to DN 600) with pad lock arrangement.
DN 15 to DN 40 Class 800 forged carbon steel lift check valve, body and
cap to ASTM A105, SS trim with 13% Cr, socket weld
Non-return Valves ends to ASME B16.11
Class 300 cast carbon steel swing check valve, body
DN 50 and above and cap to ASTM A216 Gr. WCB, flanged ends to
ANSI B16.5
7 of 41
JSW/DB-UTL-001-R3

DN 15 to DN 40
ASTM A 105, along with nuts, bolts & gaskets (SPW SS
Flange
316 + Graphite)
DN 50 and above
316 + Graphite)
Blind flanges as per ASME B 16.5 Class 300#,
Blank Flange DN 15 and above materials conforming to forged carbon steel as per
ASTM A 105.
Gaskets All Sizes SPW SS 316 + Graphite
Strainer with C.S. body, stainless steel bronze/brass
Filter
filtering element
15 m long hose generally to BS: 5118/2 OR BS EN ISO-
2398 (up to 20 bar pressure), ends 300# SORF flange
Hose assembly
with companion flange, bolts, nuts and gaskets (SPW
SS 316 + Graphite)
½ inch
½ inch
long, material SS
DN 15 to DN 100
B 16.11.
Note : Valves for DN 200 & above should be provided with by-pass for HPNT.
8 of 41
JSW/DB-UTL-001-R3
ANNEX – 5
Specifications for BFG, COG, MG & LDG

Service:
 Blast Furnace Gas - BFG
 Coke Oven Gas - COG
 Mixed Gas - MG
 Converter Gas - LDG

DN 15-DN 40 ERW to IS:1239 (Part-1), Heavy, Black, bevel ends.
DN 50-DN 150 ERW to IS:1239 (Part-1), Medium, Black, bevel ends.
Pipes DN 200-DN 500 Mill manufactured ERW pipe to IS:3589, Fe 410, bevel ends.
DN 600 and
ERW pipe fabricated from Corten Steel Plate with bevel ends.
above
DN 15-DN 40 SW elbow to ASME B16.11, material ASTM A105
Seamless, BW elbow (1.5D) to ASTM A234 Gr. WPB, Sch. 40,
DN 50-DN 300
Bends
DN 350-DN 500 Fabricated from Mill manufactured ERW pipes to IS:3589
DN 600-DN
Fabricated Mitered Bend from Corten Steel Pipes
3500
DN 15-DN 40 SW Tee to ASME B16.11, material ASTM A105
Seamless, BW Tee to ASTM A234 Gr. WPB, Sch. 40, dimension
Tees DN 50-DN 300
to ANSI B16.9
DN 350 and
Branch-off Connection
above
For connection sizes where standard reducing tees are not
Branch
All Sizes available, branch-off connections will be used from parent
Connection
pipes.
DN 15-DN 40 SW Reducer to ASME B16.11, material ASTM A105
Seamless, BW Reducer to ASTM A234 Gr. WPB, Sch. 40,
DN 50-DN 300
Reducers
DN 350-DN 500 Fabricated from Mill manufactured ERW pipes to IS:3589
DN 600-DN
Fabricated from Corten Steel Pipes
3500
Axial type Compensators, flanged drilled as per ANSI B
16.5/16.47, Class 150#, (12 mm thk. for DN 1000 and below,
25 mm thk. for sizes above DN 1000) with inner sleeve,
materials- All stainless Steel to AISI 304, Tie rods, companion
flanges (28 mm thk. for DN 500 and above) conforming to IS:
DN 500-DN 2062 Gr. B.
1500 Axial movement: + 60 mm
(For BFG & Lateral movement: + 5 mm
LDG) Angular movement : 5 degree
Design pressure: 0.2 kscg
Design temperature: 60 degreeC
Compensators Cycle life : 10,000(min.)
No. of Ply : 4 nos.(min.)
Ply thickness : 0.4 mm(min.)
Universal type compensators , flanged to IS:6392 Table 5 (25
mm thk.) with inner sleeve, materials- All stainless Steel to
AISI 304, Tie rods, companion flanges (28 mm thk. upto DN
DN 1600 and
3000 & 32 mm. thk. for above DN 3000) conforming to IS:
above
2062 Gr. B
(For BFG &
Axial movement: + 60 mm
LDG)
Lateral movement: + 5 mm
Angular movement : 5 degree
9 of 41
JSW/DB-UTL-001-R3

Cycle life : 10,000(min.)
Axial type Compensators, flanged drilled as per ANSI B
16.5/16.47, Class 150#, (12 mm thk. for DN 1000 and below,
25 mm thk. for sizes above DN 1000) with inner sleeve,
materials- All stainless Steel to AISI 304, Tie rods, companion
flanges (28 mm thk. for DN 500 and above) conforming to IS:
2062 Gr. B.
DN 500-DN
1500
(For COG & MG)
Compensators
Universal type compensators , flanged to IS:6392 Table 5 (25
mm thk.) with inner sleeve, materials- All stainless Steel to
AISI 304, Tie rods, companion flanges (28 mm thk. upto DN
3000 & 32 mm. thk. for above DN 3000) conforming to IS:
2062 Gr. B
DN 1600 and
above
(For COG & MG)
Water Seals All Sizes As per Standard Drawing
Drip Pots All Sizes As per Standard Drawing
DN 15 - DN 50
Cast Steel Plug valve to API 599, screwed ends with operating
(For BFG,COG,
wrench with pad lock arrangement.
MG,LDG)
ANSI Class#150 Cast steel, PTFE sleeved plug valve, flanged
DN 65 - DN 300 ends with companion flanges, bolts, nuts, non-asbestos
(For BFG,COG, gaskets & operating wrench (DN65-DN80)/gear unit (DN100 to
Isolation MG,LDG) DN300). Companion flanges will be as per ANSI B 16.5,
Valves Class#150 with pad lock arrangement.
Flame proof electric motor actuated gate valves for DN 500 &
above sizes. For DN 450 & below sizes manually operated.
ANSI class#150, outside screw and yoke, flexible solid wedge,
rising stem, bolted bonnet design cast carbon steel gate valve,
design standard-according to API 600 (up to DN 600,
manufacturer’s std for other sizes), pressure temperature
DN 350 - DN
rating ASME B 16.34, testing standard-API 598, face to face
750 (For
dimension-ANSI B 16.10, body & bonnet material-ASTM A216
BFG,COG,MG,
Gr. WCB, wedge material-ASTM A216 Gr. WCB with 13% -17%
LDG)
Cr., stem material-stainless steel, bolts & nuts- ASTM A193-
B7/ASTM A194-2H, hand wheel-cast steel, companion flange
material- IS 2062 Gr. B with bolts, nuts & gasket.
Drilling & Dimensional Standard of Valve Flange & Companion
Flange: Raised face as per ASME B 16.5/16.47 Series B with
pad lock arrangement for manual operated valves.
10 of 41
JSW/DB-UTL-001-R3
Flame proof electric motor actuated fabricated double disc

flanged end gate valve as per manufacturer’s standard. Body &
Bonnet Material: IS:2002 Disc & Wedge Material: IS:2002 with
17% Cr., Stem Material: Stainless Steel, Bolts & Nuts Material:
DN 800 & above ASTM A193-B7/ASTM A194-2H, gasket, Companion Flange
(For COG,MG) Material: IS 2062 Gr. B Design Standard: PN 2.5 Testing
Standard: API 598 Testing Pressure: Body 3.75 kscg
(Hydraulic) & Seat 2.75 kscg (Pneumatic) Drilling &
Dimensional Standard of Valve Flange & Companion Flange:
Isolation
IS:6392, Table-5, 28 mm thk.)
Valves
Flame proof electric motor actuated fabricated double
eccentric double flanged butterfly valve Body Material: IS:2002
Disc Material: IS:2002 with 17% Cr. Shaft Material: Stainless
Steel Bolts & Nuts Material: ASTM A193 Gr.B Gasket Material:
DN 800 & above Non-Asbestos Companion Flange Material: IS 2062 Gr. B
(For BFG, LDG) Design Standard: PN 2.5 Testing Standard: API 598 Testing
Pressure: Body 3.75 kscg (Hydraulic) & Seat 2.75 kscg
(Pneumatic) Drilling & Dimensional Standard of Valve Flange
& Companion Flange: Raised face as per ASME B 16.47 Series
B Accessories: Manual Override & All Electrical Items
SWRF flanges as per ASME B 16.5 Class 150#, materials

DN 15 to DN 40 conforming to forged carbon steel as per ASTM A 105, along
with bolts, nuts and gaskets (Aramid fibre with SBR bonding).
Flange Slip on plate flanges to IS:6392, made from carbon steel plates
to IS:2062 Gr.B with bore to suit pipe OD. Below DN 500
DN 50 and table-5, For DN 500 to DN 2800- 28mm thick, For DN 3000 &
above above - 32 mm thick. For sizes above DN 500 & above drilling
shall be as per standard drawing along with nuts,bolts &
gaskets.
Blind flanges as per ASME B 16.5, Class 150#, materials
DN 15 to DN 40
conforming to forged carbon steel as per ASTM A 105.
Blank flange Blank flanges to IS:6392, made from carbon steel plates to
DN 50 and IS:2062 Gr.B. Below DN 500 table-9, For DN 500 to DN 2800-
above 28mm thick, For DN 3000 & above - 32 mm thick. For sizes
DN 500 & above drilling shall be as per standard drawing.
DN 15 to DN
Aramide fibre with SBR binder, ring gasket, 3mm thk.
500
Gasket Graphite coated ceramic rope for sizes up to DN 1000 -8mm,
DN 600 and
DN 1200 to DN 1600-12mm, DN 1800-DN 2200-16mm, and
above
above DN 2200-20mm.
1 inch Socket 1 inch NPT (F), material CS
1 inch Elbow 1 inch NPT (F), material CS
Nipple 1 inch NPT (M) threaded at both ends – 6 inch long,

1 inch
Nipples and material CS
couplings for
instrument 1 inch Plug valve 1 inch NPT (F), material CS
connections
Nipple 1 inch NPT (M) threaded at both ends – 6 inch long,
1 inch
material CS
1 inch 3-way gauge cock, material CS
11 of 41
JSW/DB-UTL-001-R3
ANNEX – 6
Specifications for LPST

Service:
 Low Pressure Steam :- LPST

Seamless to ASTM A 106 Gr. B dimension as per
DN 15-DN 50
ANSI B 36.10, Sch. 80, bevel ends, IBR approved.
DN 65-DN 150
Pipes
DN 200-DN 400
DN 450-DN 600
IBR approved 3000 lb forged steel, body material
DN 15-DN 50 conforming to ASTM A 105 socket weld ends
Bends dimensions as per ANSI B16.11
IBR approved Seamless BW elbow (1.5D) to ASTM
DN 65 –DN 600
A234 Gr. WPB, Sch. 40, dimension to ANSI B16.9
IBR approved 3000 lb forged steel, body material
DN 15-DN 50 conforming to ASTM A 105 socket weld ends
dimensions as per ANSI B16.11
Tees
IBR approved Seamless BW tee to ASTM A234 Gr.
DN 65-DN 600
WPB, Sch. 40, dimension to ANSI B16.9
Below DN50 - IBR approved 3000 lb forged steel,
DN 15-DN 50 body material conforming to ASTM A 105 socket
Reducers weld ends dimensions as per ANSI B16.11
IBR approved Seamless BW reducer to ASTM A234
DN 65-DN 600 Gr. WPB, Sch. 40, dimension to ANSI B16.9
IBR approved class 800 forged steel gate valve,
body, bonnet to ASTM A 105 and trim material to
DN 15 - DN 40 ASTM A 182 Gr. F6, bolted bonnet, outside screwed
and yoke, rising stem, socket welded ends to ANSI B
16.11 with pad lock arrangement.
Isolation Valves
IBR approved class 300 cast steel gate valve, body
and bonnet material to ASTM A 216, Gr WCB, trim
DN 50 to DN 600 material to ASTM A 182 Gr F6, bolted bonnet,
outside screwed and yoke, rising stem, butt welded
ends to ANSI B 16.9 with pad lock arrangement.
IBR approved class 800 forged steel globe valve,
body, bonnet to ASTM A 105 and trim material to
DN 40 and below ASTM A 182 Gr. F6, bolted bonnet, outside screwed
and yoke, rising stem, socket welded ends to ANSI B
16.11
Throttling Valves
IBR approved class 300 cast steel globe valve, body
and bonnet material to ASTM A 216, Gr WCB, trim
DN 50 and above material to ASTM A 182 Gr F6, bolted bonnet,
outside screwed and yoke, rising stem, butt welded
ends to ANSI B 16.9.
IBR approved, Class 800 forged carbon steel lift
check valve body and cap. material to ASTM A 105
40 and below
trim material to ASTM A 182 Gr. F6, bolted cap.
socket welded ends to ANSI B16.11
Non-return Valves
IBR approved, Class 300 carbon steel swing check
valve body and cap. material to ASTM A 234 Gr.
50 and above
WCB, trim material ASTM A 182 Gr. F6, bolted cap,
butt welded enda to ASME B 16.9.
12 of 41
JSW/DB-UTL-001-R3
Flanges made from carbon steel plates to IS:2002

Gr. 2A & dimensions to table H of Appendix E of
Flange All Sizes IBR, along with bolts, nuts & gaskets (SPW SS 304 +
Graphite)
Flanges made from carbon steel plates to IS:2002
Gr. 2A & dimensions to table H of Appendix E of IBR
IBR approved DN 15 Thermodynamic trap with body
of forged steel with stainless steel internals &
DN 15 to DN 200
integral stainless steel strainer, socket weld ends
with cap cover.
Trap IBR approved DN 25 Inverted bucket type steam
trap with body of stainless steel with stainless steel
DN 250 to DN 600 internals & integral stainless steel strainer, socket
weld ends with compact trap valve station and pad
lock arrangement.
Gasket All Sizes SPW SS 304 + Graphite
Bolting All sizes Studs ASTM A 193, Gr B16 Nuts ASTM A 194, Gr 7.
½ inch Socket ½ inch welded, material CS
½ inch Elbow ½ inch welded, material CS
Nipple ½ inch welded at both ends – 6 inch long,
½ inch
material CS
Nipples and
Gate valve class 800 (IBR certified) ½ inch welded,
couplings for ½ inch
material Forged steel
instrument
Nipple ½ inch welded at both ends – 6 inch long,
connections ½ inch
material CS
Condensate pot (IBR certified), material CS
Pig-tail siphon, material SS
IBR approved SW- CAP to ASTM A-105, 3000lb
DN 15 to 50
Dimension to B16.11
Caps
IBR approved BW- CAP to ASTM A-105, Dimension
DN 65 to DN 600
to B16.19, schedule same as that of pipe.
IBR approved SW, 3000lb, Half Coupling of ASTM A
Half Coupling DN15 & 25
105 as per ANSI B 16.11
Note : Valves for DN 200 & above should be provided with by-pass.
13 of 41
JSW/DB-UTL-001-R3
ANNEX – 7
Specifications for HPST

Service:
 High Pressure Steam :- HPST

DN 15 to DN 250 ASTM A 335 Gr. P 22 OR DIN EN 10216-2 Gr.
10 Cr Mo 910. Dimensions as per ANSI B
36.10 or DIN EN 10220, bevel ends, IBR
Pipe approved.
DN 300 to DN 600 DIN EN 10216-2 Gr. 10 Cr. Mo 910.
Dimensions as per DIN EN 10220, bevel ends,
IBR approved.
Upto DN 40 6000 lb, forged body, material conforming to
ASTM A234 Gr. WP 22, equal to pipe wall
thickness socket weld ends, dimensions as
per ANSI B 16.11 wall thickness, IBR
Fittings approved.
DN 50 to DN 600 Forged steel, material conforming to ASTM
A234 Gr WP 22, butt weld ends, ANSI B 16.9,
wall thickness equal to pipe wall thickness,
IBR approved.
DN 600 and below Conforming to ASTM A 182 Gr F22, ANSI
Flange class 2500, weld neck, ring joint face.
Dimension as per ANSI B 16.5, IBR approved.
Gaskets All sizes 5 Cr-1/2 Mo, ring joint, ANSI B 16.20
All sizes Studs ASTM A 193, Gr B16 Nuts ASTM A 194,
Bolting
Gr 7.
Upto 40 IBR approved Class 2500 forged steel wedge
gate valve, body and bonnet material to ASTM
A 182 Gr F22, trim material to ASTM A 182 Gr
F6, bolted bonnet, outside screwed and yoke,
rising stem socket weld ends.
Isolation Valves DN 50 to DN 600 IBR approved Class 2500 alloy steel casting
wedge gate valve, body and bonnet material to
ASTM A 217, Gr WC9, trim material to ASTM
A 182 Gr F6, bolted bonnet, outside screwed
and yoke, rising stem, butt welded ends to
ANSI B 16.9/ flanged ends.
Upto 20 IBR approved 2500 lb forged steel, globe
valve, body, bonnet and yoke material to
ASTM A 182, Gr F22, trim material to ASTM A
182, Gr F6, bolted bonnet, rising stem,
outside screwed and yoke, socket weld end to
ANSI B 16.11.
Throttling Valves
25 to 600 IBR approved 2500 lb, alloy steel castings,
globe valve, body, bonnet and yoke material to
ASTM A 217, Gr. WC9, trim material to ASTM
A 182, Gr. F6, bolted bonnet, outside screwed
and yoke, rising stem, butt welded ends to
ANSI B 16.9.
Upto 20 IBR approved 2500 lb forged steel, swing
check valve, body and cap material to ASTM A
Check Valves
182, Gr. F22 trim material to ASTM A 182 Gr.
F6, bolted cap, socket weld end to ANSI B
16.11.
14 of 41
JSW/DB-UTL-001-R3
DN 25 to DN 600 IBR approved 2500 lb, alloy steel castings,

swing check valve. Body and cap material to
ASTM A 217, Gr WC9, trim material to ASTM
A 182, Gr. F6, bolted cap, butt welded ends to
ANSI B 16.9.
IBR approved DN 15 Thermodynamic trap
with body of forged alloy steel with stainless
DN 15 to DN 200 steel internals & integral stainless steel
strainer, butt weld ends with cap cover.
Trap
IBR approved DN 20 Thermodynamic trap
with body of forged alloy steel with stainless
DN 250 to DN 600 steel internals & integral stainless steel
strainer, butt weld ends with cap cover.
Socket ½ inch welded, material Alloy steel

½ inch
ASTM A234 Gr. WP22
Elbow ½ inch welded, material Alloy steel
½ inch
ASTM A234 Gr. WP22
Nipple ½ inch welded at both ends – 6 inch
½ inch long, material Alloy steel ASTM A234 Gr.
WP22
Nipples and Wedge gate valve class 2500 (IBR certified) ½
couplings for ½ inch inch welded, material Alloy steel ASTM A234
instrument Gr. WP22
connections Nipple ½ inch welded at both ends – 6 inch
½ inch long, material Alloy steel ASTM A234 Gr.
WP22
Condensate pot (IBR certified), material Alloy
steel ASTM A234 Gr. WP22
Pig-tail siphon, material SS
IBR approved SW- CAP to ASTM A-105,
DN 15 to 50
3000lb Dimension to B16.11
Caps IBR approved BW- CAP to ASTM A-105,
DN 65 to DN 600 Dimension to B16.19, schedule same as that
of pipe.
IBR approved SW, 3000lb, Half Coupling of
Half Coupling DN15 & 20
ASTM A 105 as per ANSI B 16.11
Note : Valves for DN 200 & above should be provided with by-pass.
15 of 41
JSW/DB-UTL-001-R3
ANNEX – 8
Specifications for PR
Service:
 Propane - PR

DN 15-DN 50
B 36.10, Schedule 80, bevel ends.
Pipes
DN 65-DN 150
B 36.10, Schedule 40, bevel ends.
Fabricated from seamless pipes ASTM A 106 Gr. B, sch
DN 15-DN 40
80 by cold bending with radius 3DN
B16.9
Seamless socket welded tee, 3000 lb to ASTM A 105,
DN 15-DN 40
Dimension to ASME B16.11
Tees
DN 50-DN 150
Seamless socket welded reducer, 3000 lb to ASTM A
DN 15-DN 40
105, Dimension to ASME B16.11
B16.9
DN 15-DN 40 EN ISO 17292, body of ASTM A 105, ball & stem
ANSI class 150 #, full bore, long pattern, two piece
bolted design, floating ball valve of design standard API
Isolation Valves
6D, fire safe as per API 607, body of ASTM A216 Gr.
WCB, ball & stem of SS316, seat and seal of PTFE,
DN 50 to DN 150 raised face flanged ends with companion flanges as per
ANSI B 16.5 class 150 #, bolts, nuts & gaskets (SPW SS
316 with graphite) with hand-lever (from DN 50 to DN
100)/ manual gear actuator for DN 150 with pad lock
arrangement.
Class 800 forged carbon steel globe valve, body to
ASTM A105,trim material to ASTM A182 Gr. F6, bolted
DN 15 to DN 40
bonnet, outside screw and yoke rising stem, socket
weld ends to ANSI B16.11
Throttling Valves Class 150 # cast carbon steel globe valve, body to
ASTM A216 Gr. WCB, seat & seal of PTFE, trim material
to ASTM A182 Gr. F6, bolted bonnet, outside screw and
DN 50 to DN 150
yoke, rising stem, flanged ends to ANSI B16.5 along
with companion flanges of 150#, as per ASME B16.5,
nuts,bolts & gaskets (SPW SS 316 + Graphite)
Non-return Valves cap to ASTM A105, socket weld ends to ANSI B16.11
Non-return Valves DN 50 to DN 150 Class 150 cast carbon steel swing check valve, body
and cap to ASTM A216 Gr. WCB, flanged ends to ANSI
B16.5, along with companion flanges of 150#, as per
ASME B16.5, nuts,bolts & gaskets (SPW SS 316 +
Graphite)
DN 15 to DN 40 ANSI Class 150# SWRF flanges to ANSI B16.5, forged
Flange steel conforming to ASTM A105 wih bolts,nuts &
gaskets (SPW SS 316 + Graphite)
16 of 41
JSW/DB-UTL-001-R3
DN 50 to DN 150 ANSI Class 150# SORF flanges to ANSI B16.5, forged

steel conforming to ASTM A105 wih bolts,nuts &
gaskets (SPW SS 316 + Graphite)
DN 15 to DN 40 Body ASTM A105, SS304 internals, socket welded ends
Filters DN 50 to DN 150 Strainer with C.S. body to ASTM A 234 Gr. WPB, SS
304 internals.
15 m long hose generally to BS-4089 (Type-1) of
suitable size, flanged ends, complete with companion
Hose assembly
flange, nuts, bolts and gaskets (SPW SS 316 +
Graphite)
Nuts & Bolts All sizes Bolts : ASTM A193-B7; Nuts : ASTM A194-2H
½ inch
½ inch
long, material SS
17 of 41
JSW/DB-UTL-001-R3
ANNEXE - 9
Specifications for Natural Gas
Service:
 Natural Gas :- NG

Seamless to API 5L Gr. B, dimension as per ANSI B
DN 15-DN 50
36.10, Schedule 80, bevel ends.
Pipes DN 65-DN 150
DN 200-DN 600
Fabricated from seamless pipes to API 5L Gr.B, sch 80
DN 15-DN 40
by cold bending with radius 3DN
B16.9
SW tee, 3000 lb to ASTM A 105, Dimension to ASME
DN 15-DN 40
B16.11
Tees
DN 50-DN 600
SW Reducer, 3000 lb to ASME B16.11, material ASTM
DN 15-DN 40
A105
B16.9
DN 15 - DN 40 EN ISO 17292, body of ASTM A 105, ball & stem
ANSI class 300, full bore, long pattern, two piece bolted
design, floating (DN 50 to DN 200)/trunnion mounted
Isolation Valves
(DN 250 to DN 600) ball valve of design standard API
6D, body of ASTM A216 Gr. WCB, ball & stem of SS316,
DN 50 & above seat and seal of PTFE, raised face flanged ends with
companion flanges as per ANSI B 16.5 class 300, bolts,
nuts & gaskets (SPW SS316 with graphite) with hand-
lever (from DN 50 to DN 100)/ manual gear actuator
(from DN 150 to DN 600) with pad lock arrangement.
DN 15 to DN 40
stem, socket weld ends to ASME B 16.11 with pad lock
arrangement.
Throttling Valves WCB, S.S. rising stem with 13% Cr, renewable seat
ring, raised face flanged ends with companion flanges
DN 50 and above as per ANSI B 16.5 Class 300#, bolts, nuts & gaskets
(SPW SS316 with graphite) with hand-wheel (from DN
50 to DN 100)/manual gear actuator (from DN 150 to
DN 600) with pad lock arrangement.
cap to ASTM A105, SS trim with 13% Cr, socket weld
Non-return Valves ends to ASME B16.11
Class 300 cast carbon steel swing check valve, body
DN 50 and above and cap to ASTM A216 Gr. WCB, flanged ends to
ANSI B16.5
18 of 41
JSW/DB-UTL-001-R3

DN 15 to DN 50
316 + Graphite)
Flange
DN 65 and above
316 + Graphite)
Blind flanges as per ASME B 16.5 Class 300#,
Blank flange
DN 15 and above materials conforming to forged carbon steel as per
ASTM A 105.
Strainer with C.S. body, stainless steel bronze/brass
Filter
filtering element
15 m long hose generally to BS: 5118/2 OR BS EN ISO-
2398 (up to 20 bar pressure), ends 300# SORF flange
Hose assembly
with companion flange, bolts, nuts and gaskets (SPW
SS 316 + Graphite)
Nipples and
couplings for
instrument
connections
½ inch
long, material CS
½ inch Ball valve ½ inch NPT (F), material CS
½ inch
long, material SS
19 of 41
JSW/DB-UTL-001-R3
ANNEX – 10
Specifications for Steam Condensate
Service:
 Steam Condensate : CD
ITEM SIZE Specification

Seamless to ASTM A 106 Gr. B dimension as
DN 15-DN 50
per ANSI B 36.10, Sch. 80, bevel ends.
Pipe DN 65-DN 150
DN 200-DN 300
SW elbow 3000 lb, to ASME B16.11, material
DN 15-DN 40
ASTM A105
Seamless, BW elbow (1.5D) to ASTM A234 Gr.
Bends
DN 50-DN 300 WPB, sch 80 for DN 50 and for others Sch. 40,
SW Tee, 3000 lb to ASME B16.11, material
DN 15-DN 40
ASTM A105
Tees/cross Seamless, BW Tee to ASTM A234 Gr. WPB, sch
DN 50-DN 300 80 for DN 50 and for others Sch. 40, dimension
to ANSI B16.9
SW Reducer, 3000 lb to ASME B16.11, material
DN 15-DN 40
ASTM A105
Reducers Seamless, BW Reducer to ASTM A234 Gr. WPB,
DN 50-DN 300 sch 80 for DN 50 and for others Sch. 40,
Class 800 forged steel gate valve, body, bonnet
to ASTM A 105 and trim material to ASTM A
DN 15 - DN 40 182 Gr. F6, bolted bonnet, outside screwed and
yoke, rising stem, socket welded ends to ANSI B
16.11 with pad lock arrangement.
Class 150 cast steel gate valve, body and
Isolation Valves bonnet material to ASTM A 216, Gr WCB, trim
material to ASTM A 182 Gr F6, bolted bonnet,
DN 50 to DN 300
outside screwed and yoke, rising stem, butt
welded ends to ANSI B 16.9 with pad lock
arrangement.
Class 800 forged steel globe valve, body, bonnet
to ASTM A 105 and trim material to ASTM A
DN 40 and below 182 Gr. F6, bolted bonnet, outside screwed and
yoke, rising stem, socket welded ends to ANSI B
16.11
Class 150 cast steel globe valve, body and
Throttling Valves
bonnet material to ASTM A 216, Gr WCB, trim
DN 50 and above material to ASTM A 182 Gr F6, bolted bonnet,
outside screwed and yoke, rising stem, butt
welded ends to ANSI B 16.9.
Class 800 forged carbon steel lift check valve
body and cap. material to ASTM A 105 trim
40 and below
material to ASTM A 182 Gr. F6, bolted cap.
socket welded ends to ANSI B16.11
Non-return Valves
Class 150 carbon steel swing check valve body
and cap. material to ASTM A 234 Gr. WCB, trim
50 and above
material ASTM A 182 Gr. F6, bolted cap, butt
welded enda to ASME B 16.9.
Gaskets All sizes SPW SS 304 + Graphite
20 of 41
JSW/DB-UTL-001-R3

materials conforming to forged carbon steel as
DN 15 to DN 40
per ASTM A 105, along with bolts, nuts and
gaskets (SPW SS 304 + Graphite).
Flange
materials conforming to forged carbon steel as
DN 50 and above
per ASTM A 105, along with bolts, nuts and
gaskets (SPW SS 304 + Graphite).
Blank Flange as per ASME B 16.5, Class 150#,
Blank Flange DN 15 to DN 300 material conforming to forged carbon steel, as
per ASTM A 105.
Nipples and ½ inch Elbow ½ inch NPT (F), material CS

couplings for Nipple ½ inch NPT (M) threaded at both ends –
instrument ½ inch
6 inch long, material CS
connections ½ inch Gate valve ½ inch NPT (F), material Forged steel
Nipple ½ inch NPT (M) threaded at both ends –
½ inch
6 inch long, material SS
21 of 41
JSW/DB-UTL-001-R3
ANNEX – 11
Specifications for CHW (S&R)
Service:
 Chilled Water (Supply) – CHW (S)
 Chilled Water (Return) – CHW (R)

Pipe DN 40 and
IS 1239 (Part I ) heavy grade, ERW Black, bevel ends.
below
DN 50-DN
ERW to IS:1239 (Part-1), Medium, Black, bevel ends.
150
DN 200-DN ERW, as per IS 3589, Minimum tensile strength FE 410
450 MPa
DN500 and Spirally welded as per IS : 3589 (minimum tensile
above strength- 410 mpa), bevel ends.
Bend DN 40 &
SW elbow 3000 lb to ASTM B16.11, material ASTM A105
below
DN 50-DN Seamless, BW elbow to ASTM A234 Gr. WPB, Sch. 40,
300 dimension to ANSI B16.9
Above Mitred bend with radius 1.5 DN, thickness & material
DN300 same as pipe
Reducer DN40 & SW Reducer, 3000 lb to ASTM B16.11, material ASTM
below A105
DN50-DN Seamless, butt weld, reducer, material conforming to
300 ASTM A234 Gr. WPB, Sch.40, dimensions to ANSI B 16.9
Above DN Fabricated from pipe, thickness as per pipe/plate
300
Tee DN 40 & SW Tee, 3000 lb to ASTM B16.11, material ASTM A105
below
DN 50 &
Branch connection
above
Flange DN 40 & SW flange material conforming to ASTM A105, design as
below per ANSI B 16.5, class 150
DN50 to Slip on raised face plate flanges to IS 6392, table-11,
DN600 made from carbon steel plate to IS 2062: Gr.B, bore to suit
pipe OD along with bolts ,nuts & gaskets (Bonded
synthetic fiber , 3mm thickness)
Blank flange DN 40 & Blank flange material conform to ASTM A105, design as
below per ANSI B 16.5, class 150
DN 50 – DN Blank Flange to IS 6392, table-20, made from carbon
600 steel plate to IS 2062: Gr.B,
Gasket All Sizes Bonded synthetic fiber , 3mm thickness
Bolting All Sizes Nuts and bolts shall conform to IS:1367, property class-
4.6/8.8 as applicable
Isolation valve DN 40 & Class 800 forged steel gate valve, solid wedge type,
below outside screw and yoke with rising stem, body material to
ASTM A 105, S.S. trim, socket welded ends.
DN 50 and Class 150, Cast steel gate valves as per API 600 with
above ASTM A 216 Gr WCB body, 13 % Cr. facing on WCB
wedge, SS 410 rising spindle, flanged ends with
companion flanges as per ANSI B 16.5 class 150, along
with bolts,nuts & gaskets (bonded synthetic fiber, 3 mm
thickness) with pad lock arrangement, Manually operated.
Gate valves of size DN350 and above shall be gear
operated.
22 of 41
JSW/DB-UTL-001-R3
Throttling valve DN 40 & Class 800 forged steel globe valve, body to ASTM A 105,
below trim material to ASTM A 182 Gr. F6 rising stem and
socket weld ends.
DN 50 to Class 150, Butterfly valve as per EN 593 with body & disc
DN 300 ASTM A216 Gr. WCB, EPDM lining on body, & SS 410
spindle. Valve shall be wafer lugged type, hand lever
operated up to size DN 150, valves of size DN 200 and
above shall be gear operated.
DN 350 & Class 150, Butterfly valve as per EN 593 with body & disc
above ASTM A216 Gr. WCB, with EPDM seat & SS 410 spindle.
Valve shall be eccentric design, double flanged gear
operated with bolts,nuts & gaskets.
Non-return 40 and Class 800 forged carbon steel lift check valve, body
Valve below material to ASTM A105 with seat & plug 13% Cr.
steel, socket welded end.
DN50-DN Class 150, Carbon steel swing check valve, body
300 material to ASTM A216 Gr. WCB with disc 13% Cr.
facing on WCB, flanged ends with companion flanges as
per ANSI B 16.5 class 150, along with bolts,nuts &
gaskets (bonded synthetic fiber, 3 mm thickness) with pad
lock arrangement
Above DN Class 150, Swing check valve of Jansen design with
300 counter weight & hydraulic dash pot. Body & double
offset disc as per IS 2062 Gr E250 BR with 13 % Cr.
steel on seating surface.
OR
Class 150, Carbon steel dual plate double flanged
check valve as per API 594. Body ASTM A 216 Gr
WCB & SS 304 disc material, with companion flanges
as per ANSI B 16.5 class 150, along with bolts,nuts &
gaskets (bonded synthetic fiber, 3 mm thickness) with pad
lock arrangement.
Air release valve All size IS 210 FG 200 cast iron air release valve, single air valve
(large orifice) for size DN40 and below and kinetic type air
release valve for size DN 50 & above with flanged ends as
per IS : 14845, with companion flanges as per ANSI B 16.5
class 150, along with bolts,nuts & gaskets (bonded
synthetic fiber, 3 mm thickness) with pad lock
arrangement
Nipples and
couplings for ½ inch Elbow ½ inch NPT (F), material CS
instrument
connections ½ inch
long, material CS
½ inch Ball valve ½ inch NPT (F), material Forged steel

½ inch
long, material SS
23 of 41
JSW/DB-UTL-001-R3
ANNEX-12
Specification for DW
Service:
 Drinking water – DW

Pipes Upto DN 40 IS:1239 (Part-I), Heavy, ERW, galvanized, threaded
end.
IS:1239 (Part-1), Medium, ERW, galvanised
DN 50-DN 100
threaded end.
DN 125 & DN 150 IS:1239 (Part I ) medium ERW black
DN 200 to DN450 ERW, as per IS 3589, Minimum tensile strength FE
410 MPa
Bends DN 100 & below Galvanized elbow as per IS 1239 Part II screwed
end
DN125-DN300 Seamless BW elbow (Long radius) to ASTM A234
Gr.WPB, Sch 40, dimension to ANSI B16.9
Above DN300 Miter bend with radius 1.5 DN, thickness &
material same as pipe
Tees DN 100 & below GI screwed tee conforming to IS:1239 (Part-II),

thickness as per pipe
DN125 and above Branch connection
Reducers Upto DN 100 GI screwed reducer as per IS:1239 Part II,
thickness as per pipe
DN 125-DN 300 Seamless, butt welded reducer, material
conforming to ASTM A234 Gr. WPB, Sch.40,
dimensions to ANSI B 16.9
Above DN 300 Fabricated from pipe/plate, thickness
corresponding to pipe
Socket DN 15 to DN 100 Socket as per IS – 1239, Part II, Table – 6,

Galvanized
Nipple DN 15 to DN 100 Nipple as per IS – 1239, Part II, Table – 2,
Galvanized
Long screw DN 15 to DN 100 Long screw as per IS – 1239, Part II, Table – 3,
Galvanized
Cap DN 15 to DN 100 Cap as per IS – 1239, Part II, Table – 19, Galvanized
Plug DN 15 to DN 100 Plug as per IS – 1239, Part II, Table – 20,

Galvanized
Screwed Flange DN 100 & below Screwed flange to ASME B 16.5, Class 150 made
from carbon steel plate to IS:2062,Gr E250 BR
Flanges DN 125 & above SORF to ASME B 16.5, Class 150 made from
carbon steel plate to IS:2062,Gr E250 BR,
Blank flanges DN 125 & above Blank flanges to ASME B 16.5, Class 150 made
from carbon steel plate to IS:2062,Gr E250 BR,
Gasket All Sizes Bonded synthetic fiber , 3mm thickness, as per IS
638/ASME B 16.21
Nuts/Bolts Upto DN 100 Nuts and bolts shall conform to IS:1367, property
class- 4.6/8.8 as applicable
DN 125 & above Bolt as per ASTM A 193 Gr B7 & Nut as per ASTM
A 194 Gr 2H
24 of 41
JSW/DB-UTL-001-R3
Isolation Valve DN 40 & below Class 800 forged steel ball valve to BS: 5351/ISO
17292, body & bonnet to ASTM A 105, SS 304 ball,
SS 410 spindle and PTFE seat, screwed ends.
DN 50 & above Cast steel gate valves as per API 600, Class 150
with ASTM A 216 Gr WCB body, 13 % Cr. facing on
WCB wedge, SS 410 rising spindle, flanged end and
Manually operated gate valves of size DN350 and
above shall be gear operated.
Throttling valve DN 40 & below Class 800 forged steel globe valve, body to ASTM A
105, seat 13 % Cr. Steel, SS 410 rising spindle &
screwed ends, as per BS 5352
DN 50 to DN 300 Butterfly valve as per EN 593/AWWA C 504 with

body & disc ASTM A216 Gr. WCB, EPDM lining on
body, & SS 410 spindle. Valve shall be wafer lugged
type, hand lever operated up to size DN 150, valves
of size DN 200 and above shall be gear operated.
Minimum pressure rating-10 kscg
DN 350 & above Butterfly valve as per EN 593/AWWA C 504 with
body & disc ASTM A216 Gr. WCB, with EPDM seat
& SS 410 spindle. Valve shall be eccentric design,
double flanged gear operated. Minimum pressure
rating-10 kscg
Non-return 40 and below Class 800 forged carbon steel lift check valve,
Valves body material to ASTM A105 with seat & plug
13% Cr. steel, screwed ends
DN50 to DN 300 Carbon steel swing check valve, Class 150, body
material to ASTM A216 Gr. WCB with disc 13%
Cr. facing on WCB, flanged end as per BS 1868.
Above DN 300 Carbon steel swing check valve, Class 150 ,

body material to ASTM A216 Gr. WCB with disc
13% Cr. facing on WCB , counter weight as per
BS 1868. Minimum pressure rating-10 kscg
Air release valve All sizes IS 210 FG 200 cast iron air release valve, PN 1.0
rating single air valve (large orifice) for size DN40
and below and kinetic type air release valve for size
DN 50 & above with flanged ends as per IS : 14845.
25 of 41
JSW/DB-UTL-001-R3
ANNEX – 13
Specification for FW
Service:
 Fire water – FW
SIZE SPECIFICATION
ITEM
Pipe DN 40 and
IS 1239 (Part I ) Heavy grade, ERW Black
below
DN 50-DN
ERW to IS:1239 (Part-1), Medium, Black
150
450 MPa
above strength- 410 mpa)
Bend DN 40 & SW elbow to ASTM B16.11, material ASTM A 105, Class
below 3000
DN 50-DN Seamless, BW elbow (long radius) to ASTM A234 Gr. WPB,
300 Sch. 40, dimension to ANSI B16.9
Above Miter bend with radius 1.5 DN, thickness & material same
DN300 as pipe
Coupling & Half DN 40 &

copuling below SW to ASTM B16.11, material ASTM A 105, Class 3000
Reducer DN40 & SW Reducer to ASTM B16.11, material ASTM A105 , Class
below 3000
Above DN Fabricated from pipe/plate, thickness corresponding to

300 pipe
Tee DN40 & SW Tee to ASTM B16.11, material ASTM A105, Class 3000
below
DN 50 and
Branch connection
above
Flange DN 40 & SW flange material conforming to ASTM A105, as per ANSI
below B 16.5, Class 150
DN50 and Plate flanges as per IS:6392 table 17, made from carbon
above steel plate to IS:2062, Gr E250 BR,
SORF to ASME B 16.5, Class 150 made from carbon steel

plate to IS:2062,Gr E250 BR
Blank flange DN 40 & Blank Flange, material conforming to ASTM A105,

below dimensions to ASME B 16.5, Class 150
DN 50 and Blank flanges to IS 6392 (table 20) , made from carbon
above steel plate to IS:2062, Gr E250 BR,
Gasket All Sizes Bonded synthetic fiber , 3mm thickness, as per IS

638/ASME B 16.21
Nuts/Bolts All Sizes Nuts and bolts shall conform to IS:1367, property class-
4.6/8.8 as applicable
Or
26 of 41
JSW/DB-UTL-001-R3
Bolt as per ASTM A 193 Gr B7 & Nut as per ASTM A 194

Gr 2H
Isolation valve DN 40 & Class 800 forged steel ball valve to BS: 5351/ISO 17292,
below body & bonnet to ASTM A 105, SS 304 ball, SS 410
spindle and PTFE seat, screwed ends.
DN 50 and CI gate valve as per IS: 14846-2000 (Preferred Dimension),

above PN 1.6 with SS rising stem and trim, flanged end. Valve of
size DN 350 & above shall be gear operated.
DN 350 and Butterfly valve as per EN 593/AWWA C 504 with body &
above disc ASTM A216 Gr. WCB, with EPDM seat & SS 410
spindle. Valve shall be eccentric design, double flanged
gear operated. Minimum pressure rating-16 kscg
Throttling valve
DN 40 & Class 800 forged steel globe valve, body to ASTM A 105,
below seat 13 % Cr. Steel, SS 410 rising spindle & screwed
ends, as per BS 5352
DN 50 to Butterfly valve as per EN 593/AWWA C 504 with body &

DN 300 disc ASTM A216 Gr. WCB, EPDM lining on body, & SS
410 spindle. Valve shall be wafer lugged type, hand lever
above shall be gear operated., Minimum pressure rating-
16 kscg
DN 350 & Butterfly valve as per EN 593/AWWA C 504 with body &
steel, screwed ends.
DN50-DN Carbon steel swing check valve, Class 150 body

facing on WCB, flanged end as per BS 1868,
Landing valve DN 63 SS 304 single headed landing valve as per IS:5290.
Air release valve All size IS 210 FG 200 cast iron air release valve, PN 1.6 rating
single air valve (large orifice) for size DN40 and below and
kinetic type air release valve for size DN 50 & above with
flanged ends as per IS : 14845
27 of 41
JSW/DB-UTL-001-R3
ANNEX – 14
Specifications for MW, EFW, BD, RW, TWW

Service:
 Industrial water make up - MW
 Effluent water – EFW1, EFW2, EFW3, EFW4, EFW5, EFW6
 Cooling tower blowdown – BD1, BD2, BD3, BD4, BD5, BD6
 Raw water – RW
 Treated waste water - TWW

Pipe DN 40 and
below
DN 50-DN
150
450 MPa
Bend DN 40 & SW elbow to ASTM B16.11, material ASTM A 105, Class
below 3000
DN 50-DN Seamless, BW elbow (LONG RADIUS) to ASTM A234 Gr.
300 WPB, Sch. 40, dimension to ANSI B16.9
DN300 as pipe
Coupling & Half DN 40 &

coupling below SW to ASTM B16.11, material ASTM A 105, Class 3000
below 3000
300
below
DN 50 and
Branch connection
above
Flange DN 40 & SW flange material conforming to ASTM A105, Class 150
below as per ANSI B 16.5,
DN50 –DN SORF to ASME B 16.5, Class 150 made from carbon steel
600 plate to IS:2062,Gr E250 BR,
DN 700 & SORF to ASME B 16.47 series B, made from carbon steel
above plate to IS:2062,Gr E250 BR, Minimum pressure rating-
10 kscg
Blank flange DN 40 & Material conforming to ASTM A105, Class 150 dimension
below to ASME B 16.5,
DN 50 –DN Blank flanges to ASME B 16.5, Class 150 made from
600 carbon steel plate to IS:2062, Gr E250 BR,
DN 700 & Blank Flanges to ASME B 16.47 series B, Class 150 made
above from carbon steel plate to IS:2062,Gr E250 BR,
Gasket All Sizes Bonded synthetic fiber , 3mm thickness, as per ASME B
16.21
Nuts/Bolts All Sizes Bolt as per ASTM A 193 Gr B7 & Nut as per ASTM A 194
Gr 2H
28 of 41
JSW/DB-UTL-001-R3
Isolation valve DN 40 & Class 800 forged steel ball valve to BS: 5351/ISO 17292,
below body & bonnet to ASTM A 105, SS 304 ball, SS 410
spindle and PTFE seat, screwed ends.
DN 50 and Cast steel gate valves as per API 600, Class 150 with
wedge, SS 410 rising spindle, flanged end and Manually
operated gate valves of size DN350 and above shall be
gear operated,
DN 350 and Butterfly valve as per EN 593/AWWA C 504 with body &
below seat 13 % Cr. Steel, SS 410 rising spindle & screwed
ends. as per BS 5352

above shall be gear operated. Minimum pressure rating-
10 kscg
steel, screwed ends.
Above DN Carbon steel swing check valve, Class 150 body
facing on WCB , counter weight as per BS 1868,
OR
Carbon steel dual plate double flanged check valve
as per API 594. Class 150 ,Body ASTM A 216 Gr WCB
& SS 304 disc material,
flanged ends as per IS : 14845,
29 of 41
JSW/DB-UTL-001-R3
ANNEX - 15
Specification for SLW

Service:
 Sludge Water - SLW

Pipe Upto DN 300 ASTM A106 Grade B seamless, Dimension as per
ASME B 36.10 schedule 40 thickness
Fittings DN 40 & below SW fittings to ASTM B16.11, material ASTM A105 ,

Class 3000
Bend DN 50-DN 300 Seamless, BW elbow to ASTM A234 Gr. WPB, Sch.
40, dimension to ANSI B16.9
Coupling & half DN 40 & below SW to ASTM B16.11, material ASTM A 105, Class
coupling 3000
Tee DN 50-DN 300 Branch connection
Reducer DN50-DN 300 Seamless, butt weld, reducer, material conforming
to ASTM A234 Gr. WPB, Sch.40, dimensions to ANSI
B 16.9
Flange DN 40 & below SW flange material conforming to ASTM A105, as

per ANSI B 16.5, Class 150
DN50 and above SORF to ASME B 16.5, Class 150, made from carbon
steel plate to IS:2062,Gr E250 BR,
Blank Flange DN 40 & below Material conforming to ASTM A105, dimensions to
ASME B 16.5, Class 150
DN 50 and above Blank flanges to ASME B 16.5, Class 150 made
from carbon steel plate to IS:2062, Gr E250 BR,
Gasket All sizes Bonded synthetic fiber of 3 mm thickness ASME B
16.21
Nuts/Bolts All Sizes Bolt as per ASTM A 193 Gr B7 & Nut as per ASTM A
194 Gr 2H
Isolation Valve DN 40 and below Class 800 forged steel gate valve, solid wedge type,
outside screw and yoke with rising stem, body
material to ASTM A 105,wedge & seat 13% Cr.
Steel, spindle SS 410, Design standard as per API
602, screwed end.
DN 50 & above Cast steel to ASTM A216 Gr. WCB, bidirectional soft
seated knife edge gate valves with SS304 wedge and
stem, wafer lugged type, design as per MSS-SP-81,
Non return valve 40 and below Class 800 forged carbon steel lift check valve,
body material to ASTM A105 with seat & plug
13% Cr. steel, socket welded end
DN 50 & above Carbon steel swing check valve, Class 150, body
material to ASTM A216 Gr. WCB with disc 13%
Cr. facing on WCB, as per BS 1868, flanged end,
Air release valve All size IS 210 FG 200 cast iron air release valve, PN 1.0
rating single air valve (large orifice) for size DN40
and below and kinetic type air release valve for size
DN 50 & above with flanged ends as per IS : 14845
30 of 41
JSW/DB-UTL-001-R3
ANNEX -16
Specifications for ICS, ICR, DCS, DCR, SWS, SWR, DMS, DMR, SMW, EW (all
quality), SEW
Service:
 Indirect cooling water (Supply) - ICS
 Indirect cooling water (Return) - ICR
 Direct cooling water (Supply) – DCS
 Direct cooling water (Return ) – DCR
 Soft cooling water ( supply) – SWS
 Soft cooling water ( return ) – SWR
 DM water ( supply) – DMS
 DM water ( return ) – DMR
 Soft make-up - SMW
 Emergency water ( all quality) – EW
 Service water - SEW
Pipe DN 40 and
below
DN 50-DN
150
450 MPa
Bend DN 40 &
SW class 3000, material ASTM A 105 to ASME B16.11
below
DN 50-DN Seamless, BW elbow to ASTM A234 Gr. WPB, Sch. 40,
300 dimension to ANSI B16.9
DN300 as pipe
Coupling & half DN 40 &
SW to ASTM B16.11, material ASTM A 105, Class 3000
coupling below
below 3000
300
below
DN 50 and
Branch connection
above
Flange DN 40 & SW flange material conforming to ASTM A105, as per ANSI
below B 16.5, Class 150
DN50 –DN SORF to ASME B 16.5, Class 150 made from carbon steel
600 plate to IS:2062,Gr E250 BR,
DN 700 & SORF to ASME B 16.47 series B, Class 150 made from
above carbon steel plate to IS:2062,Gr E250 BR,
Blank flange DN 40 & Material conforming to ASTM A105, dimension to ASME B

below 16.5, Class 150 Minimum pressure rating-16 kscg
DN 50 –DN Blank flanges to ASME B 16.5, Class 150 made from
600 carbon steel plate to IS:2062, Gr E250 BR,
DN 700 & SORF to ASME B 16.47 series B, Class 150 made from
above carbon steel plate to IS:2062,Gr E250 BR,
31 of 41
JSW/DB-UTL-001-R3
Gasket All Sizes Bonded synthetic fiber , 3mm thickness, as per ASME B
16.21
Nuts/Bolts All Sizes Bolt as per ASTM A 193 Gr B7 & Nut as per ASTM A 194
Gr 2H
Isolation valve DN 40 &

below Class 800 forged steel ball valve to BS: 5351/ISO 17292,
body & bonnet to ASTM A 105, SS 304 ball, SS 410
spindle and PTFE seat, screwed end.
DN 50 and Cast steel gate valves as per API 600, Class 150 with
wedge, SS 410 rising spindle, flanged end and Manually
operated gate valves of size DN350 and above shall be
gear operated,
DN 350 and Butterfly valve as per EN 593 with body & disc ASTM
above A216 Gr. WCB, metal seated & SS 410 spindle. Valve shall
be eccentric design, double flanged gear operated.
below seat 13 % Cr. Steel, SS 410 rising spindle & screwed end.,
as per BS 5352
above shall be gear operated. Minimum pressure rating-
16 kscg
gear operated., Minimum pressure rating-16 kscg
Valves below material to ASTM A105 with seat & plug 13% Cr.
steel, screwed end.
Above DN Carbon steel swing check valve, Class 150 body
facing on WCB , counter weight as per BS 1868,
OR
Carbon steel dual plate double flanged check valve
as per API 594, Class 150.Body ASTM A 216 Gr WCB
& SS 304 disc material,
flanged ends as per IS : 14845,
32 of 41
JSW/DB-UTL-001-R3
ANNEX – 17
Specifications for DMW and CH
Service:
 De-mineralized make-up Water - DMW
 Chemical dosing pipe - CH

Pipe DN 40 and below ASTM A 312 , TP 304, Sch 40S welded pipe to
ASME B 36.19
DN 50 to DN 250 ASTM A 312 , TP 304, Sch 10S welded pipe to
ASME B 36.19
Bend Size below DN 40 SW class 3000, material ASTM A 182F-304 to

ASME B16.11
Size DN 50 to DN 250 Seamless SS, BW elbow (LONG RADIUS) to ASTM
A-403 Gr. WP 304, dimension to ANSI B16.9,
Schedule 10S
Coupling & Half DN 40 & below
SW to ASTM B16.11, material ASTM A 182, F 304,
coupling
Class 3000
Tee Upto DN 40 SW class 3000, material ASTM A 182F-304 to
ASME B16.11
DN 50 to DN 250 Branch connection

Reducer
SW class 3000, material ASTM A 182F-304 to
Upto DN 40
ASME B16.11
Seamless SS, BW reducer to ASTM A-403 Gr. WP

DN 50 to DN 250
304, dimension to ANSI B16.9, Schedule 10S
Slip on flange DN 40 & below SW flange material conforming to ASTM A 182F-
304, design as per ANSI B 16.5, Class 150
DN50 to DN 250 Slip on raised face plate flange, material
conforming to SA-240, Gr. 304, design as per ANSI
B 16.5, Class 150
Blank flange DN 40 & below Blank flange material conforming to ASTM A 182F-
304, design as per ANSI B 16.5, Class 150
DN 50 to DN 250 Blank flange material conforming to SA-240,
Gr.304, design as per ANSI B 16.5, Class 150
Gasket All sizes Bonded synthetic fiber of 3 mm thickness as per
ASME B 16.21
Bolting All sizes Bolt as per ASTM A 193 Gr B7 & Nut as per ASTM
A 194 Gr 2H
Isolation Valve DN 40 & below Class 800 forged steel ball valve to BS: 5351/ISO
17292, body & bonnet to ASTM A 182 F 304, SS
304 ball, SS 410 spindle and PTFE seat, screwed
end.
DN 50 & above Body, bonnet and wedge ASTM A351 Gr. CF8,
flanged end gate valves conform to API 600, Class
150 with SS 304 stem.
40 and below Class 800 forged stainless steel lift check

Non-return valve, body, seat & plug material to ASTM A 182
Valves F-304, screwed end.
33 of 41
JSW/DB-UTL-001-R3
DN50 to DN 250 Stainless steel swing check valve, Class 150

body, disc material to ASTM A 351 Gr. CF-8,
flanged end, as per BS 1868,
Throttling valve DN 40 & below Class 800 forged stainless steel globe valve, body
to ASTM A 182 F 304, SS 304 stem, screwed end.
as per BS 5352
DN 50 to DN 250 Butterfly valve as per EN 593/AWWA C 504 with

body ASTM A216 Gr. WCB, disc SS 316, EPDM
lining on body & SS 410 spindle. Valve shall be
wafer lugged type, hand lever operated up to size
DN 150, valves of size DN 200 and above shall be
34 of 41
JSW/DB-UTL-001-R3
ANNEX - 18
DIMENSIONAL STANDARDS FOR STEEL PIPES
(I) PIPE THICKNESS SCHEDULE:

For Services: CA, DCA, LPNT
(Applicable ANNEX – 2)
Nominal thickness
Nominal dia OD IS:1239 (Part I)
DN, mm mm (See Note 1,2)
15 21.8 3.2 (1)

20 27.3 3.2 (1)
25 34.2 4.0 (1)
40 48.8 4.0 (1)
50 60.8 3.6 (2)
65 76.6 3.6 (2)
80 89.5 4.0 (2)
100 115.0 4.5 (2)
125 140.8 4.8 (2)
150 166.5 4.8 (2)
IS:3589 (ERW)
200 219.1 4.5

250 273.1 5.0
300 323.9 5.6
350 355.6 5.6
400 406.4 6.3
450 457.2 6.3
500 508.0 6.3
600 610.0 6.3
NOTES:
1) Thicknesses are for heavy grade ERW pipes.
2) Thicknesses are for medium grade ERW pipes.
(II) PIPE THICKNESS SCHEDULE :

For Services: HPOX, MPOX, LPOX, HPNT, MPNT, HPAR, MPAR
(Applicable ANNEX-3, 3A, 4)
Nominal thickness, mm
Nominal dia OD ASTM A106 Gr.B
DN, mm mm (Seamless, See Note-1 & 2)
15 21.3 3.73 (1)

20 26.7 3.91 (1)
25 33.4 4.55 (1)
40 48.3 5.08 (1)
50 60.3 5.54 (1)
65 73.0 5.16 (2)
80 88.9 5.49 (2)
100 114.3 6.02 (2)
125 141.3 6.55 (2)
150 168.3 7.11 (2)
200 219.1 8.18 (2)
250 273.1 9.27 (2)
300 323.9 10.31 (2)
350 355.6 11.13 (2)
35 of 41
JSW/DB-UTL-001-R3
Nominal thickness, mm
Nominal dia OD ASTM A106 Gr.B
DN, mm mm (Seamless)
400 406.4 12.70 (2)

450 457.0 14.27 (2)
500 508.0 15.09 (2)
600 610.0 17.48 (2)
NOTES:
1) Thicknesses are for Sch. 80 Seamless Pipe.
2) Thicknesses are for Sch.40 Seamless Pipe.
(III) PIPE THICKNESS SCHEDULE :

For Services: BFG, COG, MG, LDG
(Applicable ANNEX - 5)
Nominal Nominal thickness, mm.

Dia OD IS:1239 (ERW)
DN, mm mm (See Notes 1 & 2)
15 21.8 3.2 (1)

20 27.3 3.2 (1)
25 34.2 4.0 (1)
40 48.8 4.0 (1)
50 60.8 3.6 (2)
65 76.6 3.6 (2)
80 89.5 4.0 (2)
100 115.0 4.5 (2)
125 140.8 4.8 (2)
150 166.5 4.8 (2)
IS:3589 (ERW)
(See Note # 3 & 4)
200 219.1 4.5
250 273.1 5.0
300 323.9 5.6
350 355.6 5.6
400 406.4 6.3
450 457.2 6.3
500 508.0 6.3
600 610.0 6.3
700 711.0 8.0
800 813.0 8.0
900 914.0 8.0
1000 1016.0 10.0
1100 1118.0 10.0
1200 1219.0 10.0
1300 1321.0 10.0
1400 1420.0 10.0
1500 1520.0 10.0
1600 1620.0 10.0
1800 1820.0 10.0
2000 2020.0 10.0
2200 2220.0 10.0
2400 2420.0 10.0
2600 2620.0 10.0
2800 2820.0 10.0
3000 3024.0 12.0
3200 3224.0 12.0
36 of 41
JSW/DB-UTL-001-R3
NOTES:
1) Thicknesses are for heavy grade ERW pipes.
2) Thicknesses are for medium grade ERW pipes.
3) Pipe sizes DN600 and above shall be made from Corten Steel.
4) Wherever the dimensions vary from IS:3589, the above table shall be followed for
dimensions only. However, pipes shall be manufactured as per IS:3589.
(IV) PIPE THICKNESS SCHEDULE :

For Services: LPST, PR, CD
(Applicable ANNEX – 6, 8, 10)
Nominal thickness. mm
Nominal dia OD ASTM A106 Gr. B
DN, mm mm (Seamless) (See Note 1)
15 21.3 3.73
20 26.7 3.91
25 33.4 4.55
40 48.3 5.08
50 60.3 5.54
65 73.0 5.16
80 88.9 5.49
100 114.3 6.02
125 141.3 6.55
150 168.3 7.11
200 219.1 7.04
250 273.1 7.80
300 323.9 8.38
350 355.6 9.52
400 406.4 9.52
450 457.0 7.92
500 508.0 9.52
600 610.0 9 52
NOTES:
(1) All items for LPST service shall be IBR certified.
(V) PIPE THICKNESS SCHEDULE :

For Service: HPST
(Applicable ANNEX-7)
Nominal thickness. mm
ASTM A 335 DIN EN 10216-2
Nominal dia OD Gr P 22 10 Cr Mo 910
DN, mm mm (See Notes 1 & 2) (See Notes 1 & 2)
15 21.3 4.78 4.0
20 26.7(26.9) 5.56 4.5
25 33.4(33.7) 6.35 5.6
40 48.3 7.14 7.1
50 60.3 8.74 8.8
65 73.0(76.1) 9.53 11.0
80 88.9 11.13 12.5
100 114.3 17.12 16.0
125 141.3(139.7) 19.05 20.0
150 168.3 21.95 22.2
200 219.1 23.01 25.0
250 273.1(273.0) 28.58 30.0
300 323.9(323.3) - 36.0
350 355.6 - 40.0
37 of 41
JSW/DB-UTL-001-R3
400 406.4 - 45.0

450 457.0 - 50.0
500 508.0 - 55.0
600 610.0 - 65.0
NOTE:
(1) OD indicated within brackets corresponds to DIN EN 10216-2 wherever they are
different from OD for ASTM pipes.
(2) All items shall be IBR certified.
(VI) PIPE THICKNESS SCHEDULE:

For Services: CHW (S) & (R )
(Applicable ANNEX – 11
Nominal dia OD Nominal thickness

DN, mm mm IS:1239 (Part I)
15 21.8 3.2
20 27.3 3.2
25 34.2 4.0
40 48.8 4.0
50 60.8 3.6
65 76.6 3.6
80 89.5 4.0
100 115.0 4.5
125 140.8 4.8
150 166.5 4.8

DN, mm mm IS 3589 ( Gr 410)
200 219.10 6.3

250 273.1 6.3
300 323.90 7.1
350 355.60 7.92
400 406.40 7.92
450 457.00 7.92

DN, mm mm IS 3589 ( Gr 410)
500 508.00 7.92

600 610.00 8.00
38 of 41
JSW/DB-UTL-001-R3
(VII) PIPE THICKNESS SCHEDULE:

For Services: Natural Gas
(Applicable ANNEX – 9

DN, mm mm API 5L Gr.B (Seamless)
15 21.3 3.73
20 26.7 3.91
25 33.4 4.55
40 48.3 5.08
50 60.3 5.54
65 73.0 5.16
80 88.9 5.49
100 114.3 6.02
150 168.3 7.11
200 219.10 6.35
250 273.10 6.35
300 323.90 6.35
350 355.60 7.92
400 406.40 7.92
450 457.00 7.92
500 508.00 9.52
600 610.00 9.52
(VIII) PIPE THICKNESS SCHEDULE:

For Services: DW
(Applicable ANNEX -12 )

DN, mm mm IS : 1239 Part I ,heavy grade
15 21.8 3.2
20 27.3 3.2
25 34.2 4.0
32 42.9 4.0
40 48.8 4.0

DN, mm mm IS:1239 (Part I), medium grade
50 60.8 3.6
65 76.6 3.6
80 89.5 4.0
100 115.0 4.5
125 140.8 4.8
150 166.5 4.8

DN, mm mm IS:3589 (Fe-410 MPa)
200 219.10 6.35

250 273.10 6.35
300 323.90 7.1
350 355.60 7.92
400 406.40 7.92
450 457.00 7.92
39 of 41
JSW/DB-UTL-001-R3
(IX) PIPE THICKNESS SCHEDULE:

For Services: RW, FW, ICS, ICR, DCS, DCR, SMW,SWS, SWR, MW, EW, EFW, TWW
(Applicable ANNEX -13, 14 & 16 )

DN, mm mm IS:1239 (Part I), heavy grade
15 21.8 3.2
20 27.3 3.2
25 34.2 4.0
32 42.9 4.0
40 48.8 4.0

DN, mm mm IS:1239 (Part I), medium grade
50 60.8 3.6
65 76.6 3.6
80 89.5 4.0
100 115.0 4.5
125 140.8 4.8
150 166.5 4.8

DN, mm mm IS:3589 (Fe-410 MPa)
200 219.10 6.35

250 273.10 6.35
300 323.90 7.1
350 355.60 7.92
400 406.40 7.92
450 457.00 7.92
500 508.00 7.92
600 610.00 8.00
700 711.00 8.00
800 813.00 10.00
900 914.00 10.00
1000 1016.00 10.00
1100 1118.00 10.00
1200 1219.00 10.00
1400 1422.00 12.00
1500 1524.00 12.00
1600 1626.00 12.00
40 of 41
JSW/DB-UTL-001-R3
(X) PIPE THICKNESS SCHEDULE:

For Services: SLW

DN, mm mm Seamless to ASTM A 106 Gr.B Sch 40
15 21.3 2.77
20 26.7 2.87
25 33.4 3.38
32 42.2 3.56
40 48.3 3.68
50 60.3 3.91
65 73.00 5.160
80 88.90 5.490
100 114.30 6.02
150 168.30 7.11
200 219.10 8.180
250 273.10 9.270
300 323.8 10.31
(XI) PIPE THICKNESS SCHEDULE:

For Services: DMW & CH

DN, mm mm ASME B 36.19 , Sch 40S
15 21.3 2.77
20 26.7 2.87
25 33.4 3.38
32 42.2 3.55
40 48.3 3.69

DN, mm mm ASME B 36.19 , Sch 10S
50 60.3 2.77
65 73.0 3.05
80 88.9 3.05
100 114.3 3.05
125 141.3 3.41
150 168.3 3.41
200 219.1 3.76
250 273.1 4.19
41 of 41

JSW - Design Basis For Pipework

Загружено:

Сведения о документе

Исходное описание:

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

JSW - Design Basis For Pipework

Загружено:

Авторское право:

Доступные форматы

JSW STEEL LIMITED

DESIGN BASIS NO. JSW/DB-UTL-001 (R3)

M. N. DASTUR & COMPANY (P) LTD

1. DESIGN BASIS FOR PIPEWORK .. 11

2. ANNEX-1 – PARAMETERS FOR UTILITY .. 3

3. ANNEX-2- 18 – PIPE SPECIFICATIONS & .. 41

JSW STEEL LIMITED, DOLVI

1.2 The site conditions (ambient pressure, temperature, ground

2.0 CODES AND STANDARDS

The design and construction of the various utility and water

- British Standards (BS)

- National Fire Protection Association (NFPA).

The latest publications of the above Codes & Standards,

Design, engineering and execution of all kind of pipework

3.0 DESIGN OF PIPING SYSTEMS

- Blast Furnace Gas

- Chilled Water (supply & return)

3.3 The thickness calculation for IBR piping shall be based on

3.4 The thickness calculation for non-IBR pipes shall be as per

3.6 All the items of regular maintenance viz. Isolation

3.7 Parameters for Utility, Water & Process Pipework

3.8 The design velocity for water pipework shall be as

Below DN50 to DN200 DN600 and

3.9 Supporting Span of Pipes

The supporting span of pipes shall be as per the following table.

Supporting span (m) of straight pipes

1) Supporting span at bend is equal to 0.75 times the span as

3.10 General requirements for pipelines

i) All wet area pipe lines material should be stainless

ii) All pipelines should be properly color coded as per

iii) All utility lines should be designed keeping sufficient

iv) Isolation valve shall also be provided in all pipelines

v) Sharp bends should be avoided near the building columns.

3.11 Design criteria for water piping

i) Isolation valves shall be provided in the pump suction. On

ii) Isolation valves shall be provided at the inlet and outlet

iii) Isolation valve shall also be provided in all pipelines both at

v) Air release valves (kinetic type) shall be provided at the

vi) Expansion joints may be considered on either the suction

vii) On/OFF type pneumatically actuated butterfly valve shall

viii) Instruments to be provided in various locations are as

- Pressure and temperature transmitter shall be provided

ix) All pipelines will be flushed and chemically passivated

x) All pipework and components shall be hydraulically

xi) All buried pipework shall be laid with earth cover

a) Area subjected to temporary load: 1200 mm

xii) All underground pipeline crossing roads and rail way

xiii) All underground valves shall be provided with suitable

xiv) For protection of underground carbon steel pipework,

4.0 SPECIAL REQUIREMENTS FOR OXYGEN PIPING

4.1 A clear distance of 300 mm with other pipe work shall be

4.2 Oxygen piping shall be continuously electrically bonded and

4.3 Oxygen shall be discharged in a safe area at least two (2)

4.5 Fire break sections may be installed in the oxygen pipeline

4.6 In steel pipelines care should be taken to install isolation

4.7 Gaseous oxygen pipework shall preferably have butt welded

4.8 The specification for pipework, valves, fittings, flanges and

4.9 Suitable Filters/Strainers shall be provided upstream of

4.10 All pipes and fittings shall be pickled, neutralized degreased

4.11 Before erection, all components shall be degreased using

4.12 Welding of Oxygen pipelines will be in accordance with a

4.13 The primary requirement is that the internal weld surfaces