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(LLE)
Expected Outcomes
Students should be able to:
1. Explain the basic theory and principle of liquid-liquid extraction.
2. Demonstrate the liquid-liquid extraction under batch and continuous mode.
3. Calculate the number of theoretical stages and height equivalent to a theoretical
stage using theory as well as graphical methods.
4. Discuss industrial liquid extraction equipment.
Easy
Difficulty
of
separation
Difficult
EXAMPLES OF LLE COLUMN IN PLANT
WHAT DO YOU SEE?? DOES IT LOOK EASY OR COMPLICATED??
4
Table 8.1
3 major components in LLE –
Carrier =A ; Solute = B ; Solvent = C
5
Lecture 7: Liquid-Liquid Ternary Single Stage
BASIC PRINCIPLE FOR LIQUID-
LIQUID
EXTRACTION
Liquid-Liquid Ternary Single Equilibrium Stage
Ternary Liquid-Liquid Extraction (LLE)
In this case:
• We create two liquid phases by introducing a solvent (C) to a liquid mixture of a carrier (A)
and a solute (B)
• Solvent (C) and carrier (A) have very little solubility in each other while solvent
(C) and solute (B) is highly soluble or partly soluble in each other
Liquid-Liquid Extraction
Solvent Feed, S
Solvent Rich Liquid Out (Extract), E
C
A, B, C
Liquid Feed, F
Carrier Rich Liquid out (Raffinate), R
A, B
A, B, C
Define the raffinate as the exiting phase rich in carrier
; the extract as the exiting phase rich in solvent.
7
Liquid-Liquid Ternary Single Equilibrium Stage
Liquid-Liquid Extraction
Solvent Feed
Extract out
S : XC(S) [T, P]
E : XA (E), XB (E), XC (E) [T, P]
Liquid Feed
Liquid-Liquid Extraction
Solvent Feed
Extract out
S : XC(S) [T, P]
E : XB (E), XC (E) [T, P]
Liquid Feed
F : XA(F), XB (F) [T, P] Raffinate out
R : XA (R), XB (R) [T, P]
All of carrie
A= carrier, B= solute, C= solvent
in the raffin
The raffinate is the exiting phase rich in carrier.
The extract is the exiting phase rich in solvent.
9
Mass and Mole Ratios
Often the concentrations are as mass or mole ratios, rather than mass or mole fractions.
This is generally done to simplify the expressions used in the analysis.
Mass ratio XB: The ratio of mass of component B to another component of the stream.
Mole ratio XB: The ratio of moles of component B to another component of the stream.
Note that the basis (choice of component) for the mass or mole ratio must be chosen.
Solvent Feed
Extract out
S : XC(S) [T, P]
E : XB (E), XC (E) [T, P]
Liquid Feed
Raffinate out
F : XA(F), XB (F) [T, P]
R : XA (R), XB (R) [T, P]
E
F
B R
S
Rate of
F B in the
feed is
XBF the ratio
of B to
A, times
feed rate
A of A.
XESRate of B
E E in the
X extract is
B B the ratio
of B to C,
times rate
of C.
C
Rate of
R R B in the
raffinate
is the
A A ratio of
SB to A,
X B times
SC
rate of
XR0
XF A.
Bthe
in B solvent is
the ratio of B to
C, times feed
rate of C.
10
Material Balances
F : XA(F), XB
R : XA (R), XB (R)
F
F X Rate of B in the feed is the ratio of B to A, times feed rate of A.
B B
E X E S
E X Rate of B in the extract is the ratio of B to C, times rate of C.
B B B
R R
R X X F Rate of B in the raffinate is the ratio of B to A, times rate of A.
B B
B A
S
S X Rate of B in the solvent is the ratio of B to C, times feed rate of C.
B B
The way the solute (B) will distribute itself between the extract and raffinate at
equilibrium is given by the K-Value: Note that the K-value is
primed to signify that this
E ' R is a ratio of mass or mole
XB K DB X B ratios, not a ratio of mole
fractions.
Solvent Feed
Extract out
S: XC(S)
B E: XB (E), XC (E)
Liquid Feed
Raffinate out
F: XA(F), XB(F) R: XA (R), XB (R)
Extraction Factor, B : The ratio of solute flow in the
extract to solute flow in the raffinate.
E E
E X E X E
B B C B E X S
R R
B B
R X R X B
R X
R
F
B B A B B B A
E '
X K
B D
B
B
KD' S
B
FA
The larger the
equilibrium
driving force to '
separate B, KD , and
the larger the ratio of B
solvent to
fee (S/F ), the larger the
d extraction
fact
or B .
A
13
Extraction Efficiency
We can determine the amount not extracted (ratio of RB/FB) starting with the material balance
of the solute (B):
E
F E R E X E X
X F X SX F B B C
B A B B A
R
R X R
B B A
We substitute in the K-value ratio:
' R R
X K X S X F
D B B A
B
And simplify the above equation:
R
X F
This ratio gives the amount B A
'
of solute (B) left in the X F
K SF
raffinate to the amount D A
B
originally in the feed stream,
B
F
X R XB
B
1 1 The larger the
extraction factor, the
B
smaller fraction of
K' S 1 solute (B) not
D
B
F1 extracted
A
14
Ternary Phase Diagrams
Point 1: xA = ? ; xB = ? ;x
Point 2: xA = ? ; xB = ? ;x3
Point 3: xA = ? ; xB = ? ;x 4
Point 4: xA = ? ; xB = ? ;x
2
1
A B
A 15
Lecture 7: Liquid-Liquid Ternary Single Stage
Ternary Phase Diagrams
Compositions are read as follows:
Draw three lines from the Composition
C
point parallel to the composition lines.
[94% C, 3% B, 3% A]
Read the compositions off of the three
axes.
[30% C, 70% B]
[100% A]
A B
The difficulty is that now equilibrium data must be obtained for the ternary
which relates the partial solubilities. Equilibrium data can be obtained
graphically, or from tables. The ternary phase diagram is a typical way of
representing the equilibrium compositions of the two phases.
Ethylene Glycol
Solute
66% EthGly
7% Furfural
27 % Water
A composition where
only a single liquid
exists.
Equilibrium-Line:
Show the compositions
of the equilibrium phases.
Ethylene Glycol
Wat
Tie-Lines:
Show the compositions of
the equilibrium phases.
Ethylene Glycol
Wa
Furfural
23
Lecture 7: Liquid-Liquid Ternary Single Stage
Determination of Solvent Free Point
Step 3: Use the tie-line to get the raffinate and extract compositions
24
Lecture 7: Liquid-Liquid Ternary Single Stage
Partially Soluble Ternary Systems
Example: Consider a feed of 200 kg of 30% ethylene glycol in water. Add 300kg of
solvent which is pure furfural.
Ethylene Glycol
Water
F
60 kg EG
140 kg wate
S Furfural
300 Kg
Lecture 7: Liquid-Liquid Ternary Single Stage
25
Partially Soluble Ternary Systems
Step 2: Locate the mixing point M:
F
X S 0.3 200kg 0 300kg
B
0.12
500kg
From Solute (B)
Ethylene Glycol
W
F 60 kg EG
140 kg water
S
Furfural
300 Kg
Lecture 7: Liquid-Liquid Ternary Single Stage
26
Partially Soluble Ternary Systems
Step 3: Use the tie-line to get the raffinate and extract compositions.
Get the most accurate ratio of both extract and
raffinate between the two tie lines that locate M
Ethylene Glycol
F 60 kg EG
140 kg water
M
E
R
S
Furfural
300 Kg
Lecture 7: Liquid-Liquid Ternary Single Stage
27
Partially Soluble Ternary Systems
Step 4: Determine the amount of extract and raffinate (can use lever rule)
R E
C
Raffinate (87% water, 5%EG, 8% furfural)
XC XC 0.08 0.82 Mixing (25%, 12%EG, 63% furfural)
Ethylene Glycol
W
F 60 kg EG
140 kg water
M
E
R
S
Furfural
300 Kg
Lecture 7: Liquid-Liquid Ternary Single Stage
28
Partially Soluble Ternary Systems
Step 5: Determine the solvent free extract: Mixtures of A and B only. Extend line from S
through E to solvent free point at H.
Ethylene Glycol
W
F 60 kg EG
140 kg water
M
E
R
S
Furfural
300 Kg
Lecture 7: Liquid-Liquid Ternary Single Stage
29
HUNTER NASH GRAPHICAL
EQUILIBRIUM-STAGE METHOD
FOR LIQUID-LIQUID EXTRACTION
30
Lecture 7: Liquid-Liquid Ternary Single Stage
Ternary Liquid-Liquid Extraction: Single-Stage
Solute, B
Ternary Phase Diagram
Solvent: tetrachloroethane (TCE)
Solute: Acetone
Carrier: Water
Plait Point
P
Extract
F
Feed
E
Mixing point
R
Raffinate
Tie-lines
Solvent C Carrier, A
31
Lecture 7: Liquid-Liquid Ternary Single Stage
Liquid-Liquid Extraction: Cascades
What if we have a countercurrent cascade of Liquid-Liquid
Contacting Stages?
E E E E
E1 E2 3 n n+1 N-1 EN
Extract
1 2 n N–1 N
F R
1 R R R R R R
2 n- 1 n N-2 N-1 N
Carrier A (FA)
Solute B (FB)
Considerations:
countercurrent flow; N-equilibrium-stage contactor for LLE under
isothermal, continuous, steady state conditions at a pressure
sufficient to prevent vaporization
Lecture 7: Liquid-Liquid Ternary Single Stage
32
Liquid-Liquid Extraction: Specifications
E1 E2 E3 E E E E
n n+1 N-1 N
Extract
1 2 n N–1 N
F
R R R R R
R1 2 n- 1 n N-2 N-1 R
Carrier A (FA)
Solute B (FB)
33
Liquid-Liquid Extraction: Hunter Nash Method
Sol
E E
E1 E2 E3 En n+1 N-1 EN
Extract S
1 2 n N–1 N
F Raffi
R R R R
R1 R2 n- 1 n N-2 N-1 RN
Carrier A (FA)
Solute B (FB)
Solute
Product Points:
Step 1) Find the mixing point M=F+S
Step 2) Determine mixing point
compositions from component
material balances or inverse lever
rule
Step 3) Since we know RN lies on the Lecture 7: Liquid-Liquid Ternary Single Stage Solvent C
equilibrium curve and we know
(xA)RN we can determine (xB)RN and
(xC)RN
Step 4) Since we know RN, M and E1
lie on a mixing line we can locate
E1 by extending a line from RN
through M to the equilibrium curve
where it intersects E1.
Plait Point
P
Extract
Feed
E1
Raffinate
M
R1
Tie-lines
RN
34
Carrier
Hunter Nash Method: Operating Lines
E E
E E2 E3 En n+1 N-1 E
1 N
Extract
1 2 n N–1 N
R
F R R N-1
R1 R2 n-1 Rn N-2
Carrier A (FA)
Solute B (FB)
E E E E
E E2 3 n n+1 N-1 E
1 N
Extract
1 2 n N–1 N
R
F R R R R R N-1
1 2 n-1 n N-2
Carrier A (FA)
Solute B (FB)
E E
The following figure illustrates this concept: E n+1
n n+1 Replace Rn-1
The stream Rn is the mixing point between P P
n and En by P n
and En+1 because P is the net flow into stage
n from passing streams Rn-1, and En. R R Rn
n-1 n
Extract E E
E E3 En n+1 N-1 E S
N
E1 Solvent C
1 2 n N–1 N
F Raffinate
R R
2
R
n-1 Rn R
N-2 R R
N-1
N 36
Lecture 7: Liquid-
Liquid Ternary
Single Stage
Hunter Nash Method: Operating Point
E E
E E2 E3 En n+1 N- 1 E
1 N
Extract
1 2 n N–1 N
R
F R R N-1
R1 R2 n-1 Rn N-2
Carrier A (FA)
Solute B (FB)
Solute
Operating Points and Lines
Step 1) Locate the Operating Point by finding
the intersection of operating lines for the
leftmost and rightmost stages
a) Draw a line through E1 and F
b) Draw a line through S and RN
c) Locate the intersection P. This point is the operating point
Plait Point P.
E1
Feed
Operatin
g Point
M
P
RN
S
37
Lecture 7: Liquid-Liquid Ternary Single Stage Carrier
Hunter Nash Method: Stepping off Equilibrium Stages
Operating Lines:
The raffinate points are mixing points between P and corresponding extract points. This is shown
graphically in the following diagram. Notice that to get the point P we need just F, S, E 1 and RN.
Solute
E1
E2 F
E3 Operating Point
E4 R1
P
E5
E6
RN
S
40
Lecture 7: Liquid-Liquid Ternary Single Stage
Hunter Nash Method: Minimum Solvent-to-Feed (S/F) min
S
M
max
Lecture 7: Liquid-Liquid Ternary Single Stage
Note: If the tie lines slope down towards
the solvent side of the diagram, then
the minimum operating point will lie on
Plait Point the operating line at an intersection with
a tie line nearest S.
E1
M
min
P
min
RN
41
Carrier
Hunter Nash Method: Minimum Solvent-to-Feed (S/F) min
Plait Point
E1
M
min
S P
RN min
42
Lecture 7: Liquid-Liquid Ternary Single Stage
Carrier
Hunter Nash Method: Maximum Solvent-to-Feed (S/F) max
Plait Point
S P
RN max
M
max
43
Lecture 7: Liquid-Liquid Ternary Single Stage
Carrier
44
Lecture 7: Liquid-Liquid Ternary Single Stage
Lecture 7: Liquid-Liquid Ternary Single Stage
45
Lecture 7: Liquid-Liquid Ternary Single Stage
46
Use of Right-Triangle Diagram
• Disadvantage: mass-percent compositions of only two of the components are plotted; the third being
determined.
• Advantage: ordinary rectangular-coordinates graph paper can be used and either one of the coordinates
can be expanded (to increase the accuracy of the constructions).
47
Use of Right-Triangle Diagram
5. Determine the location for Feed (F) point, Solvent 0.6
Wtfractionsolute
(S) point, Extract (E) point and/or Raffinate
(R) point and/or Mixing Point (M) point.
F
Construction of Operating Line 0.4
- The same method used as in ternary phase
diagram
49
Lecture 7: Liquid-Liquid Ternary Single Stage
Use of Kremser equation
• Ternary phase diagram & right-triangle diagram are used for partially miscible ternary system.
• While McCabe-Thiele or Kremser equation are used for completely immiscible ternary system.
+1
ln 1−
∗
1− 1
N=
ln
where =
Lecture 7: Liquid-Liquid Ternary Single Stage
50
Use of Right-Triangle Diagram
51
Lecture 7: Liquid-Liquid Ternary Single Stage
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Lecture 7: Liquid-Liquid Ternary Single Stage
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3
Lecture 7: Liquid-Liquid Ternary Single Stage
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4
Lecture 7: Liquid-Liquid Ternary Single Stage
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