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RELIABILITY ENGINEERING

PAPER SERIES 2020


LDA - Life Data Analysis

CONSULTING, ADVISORY, TRAINING & SUPPORT


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LDA – LIFE DATA ANALYSIS

Management Dilemmas

QUESTIONS?
o Why and How the things fail?
o How much a failure cost?
o How many failures will occur next year?
o How many spare parts will I need next year to supply the warranty?
o How can I more quickly solve the problem caused by a failure?
o What could I have done to avoid failures?

ANSWERS!
✓ You need to know the causes of failures!
✓ You need to know the probability of occurrence of failures!
✓ You need to know the consequences of failures!
✓ You need to know the behavior of failures!
✓ You need to know how to conduct a financial analysis of the failure!
✓ You need to know how to implement effective action plans!

Don´t you know how to do it?


WHY Consultoria has the answer!

LDA – LIFE DATA ANALYSIS 2


LDA – LIFE DATA ANALYSIS

LDA Training Description


LDA training, Life Data Analysis training provides the concepts needed to effectively perform asset life data
modelling. LDA Training covers the methodology to perform Life Data Analysis, basics of Failure Modes and
Effects Analysis (FMEA), Life Stress Relationships (LSR), Degradation Analysis, Recurrent Data Analysis (RDA),
Warranty Analysis and other hot topics currently in many engineering areas.
Life Data Analysis refers to the study and modeling of observed product lives. Life data can be lifetimes of products in
the marketplace, such as the time the product operated successfully or the time the product operated before it failed.
These lifetimes can be measured in hours, miles, cycles-to-failure, stress cycles or any other metric with which the life
or exposure of a product can be measured. All such data of product lifetimes can be encompassed in the term life
data or, more specifically, product life data. The subsequent analysis and prediction are described as life data analysis

Probability Model

When performing life data analysis, the practitioner attempts to make


predictions about the life of all products in the population by fitting a statistical
distribution (model) to life data from a representative sample of units.
The parameterized distribution for the data set can then be used to estimate
important life characteristics of the product such as reliability or probability of
failure at a specific time, the mean life and the failure rate.
Life data analysis requires the practitioner to:
 Gather life data for the product.
 Select a lifetime distribution that will fit the data and model the life of the
product.
 Estimate the parameters that will fit the distribution to the data.
 Generate plots and results that estimate the life characteristics of the
product, such as the reliability or mean life.

Parameter Estimation

In order to fit a statistical model to a life data set, the estimation of the
parameters of the life distribution that will make the function most closely
fit the data. The parameters control the scale, shape and location of
the pdf function.
The Weibull distribution has the scale parameter, eta that defines where
the bulk of the distribution lies. The shape parameter, beta defines the
shape of the distribution and the location parameter, gamma defines the
location of the distribution in time.
In life data analysis and reliability engineering, the output of the analysis is
always an estimate. The true value of the probability of failure, the
probability of success (or reliability ), the mean life, the parameters of a
distribution or any other applicable parameter is never known, and will
almost certainly remain unknown to us for all practical purposes. The
objective of reliability engineering and life data analysis is to accurately
estimate an interval that the true values are inside.

LDA – LIFE DATA ANALYSIS 3


LDA – LIFE DATA ANALYSIS

LDA Training Content

• LDA Goals
• What is Reliability Engineer
• Reliability versus Cost Analysis
• Failure Rate Behavior and Bathtube chart
• LDA Data Mining
• System Hierarchy Tree
• FMEA Definition
• Design and Process FMEA
• Identification of Function, Failure, Effects and Failure
Modes
• Modeling Reliability Data
• Goodness of Fit (gof) tests
• Probability Models
• Reliability Data types
• Statistical Distributions
• Exponential, Normal, Lognormal and Weibull Distribution
• Estimation Methods (Probability Plotting, Linear Regression
and MLE)
• Confidence Interval and Limits
• Bayesian Analysis
• Degradation Analysis
• Maintenance Planning
• Stress versus Strength Analysis
• Recurrent Data Analysis
• Warranty Analysis

Who Should Attend

Engineers, Technician, analysts, Production supervisors,


production lead personnel, quality engineers, manufacturing
engineers, maintenance engineers, manufacturing managers,
contract administrators, procurement personnel, procurement
specialists, project managers, project engineers, design
engineers and program managers should attend this training.

LDA – LIFE DATA ANALYSIS 4

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