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New in this release and documentation roadmap
Installing 6500 14-slot shelves
Installing OMX, fiber manager, passive equipment, and routing/connecting related cables
See also:
Installation - General Information, 323-1851-201.0
Installation - 2-slot Shelves, 323-1851-201.1
Installation - 7-slot & 6500-7 packet-optical Shelves, 323-1851-201.2
Installation - 32-slot Shelves, 323-1851-201.4
Installation - Passive Chassis (2150 & Photonics), Filters, and Modules, 323-1851-201.5
Contents 0
1-21 Installing or removing Shelf Front Cover NTK509CCE6 for 6500 14-slot
packet-optical shelf NTK503SA 1-302
1-22 Installing a 6500 14-slot Shelf Front Cover Extension Kit NTK509CZ for use
with Shelf Front Cover NTK509CCE6 1-312
1-23 Installing or removing a 6500 14-slot Shelf Front Cover Kit w/ Extended Depth
(NTK509CD) on a 14-slot converged shelf NTK503ADE5/
NTK503CDE5 1-329
1-24 Installing or removing a 6500 14-slot Shelf Front Cover Kit w/ Extended Depth
(NTK509CD) on a 14-slot packet-optical shelf NTK503SA 1-350
1-25 Installing or removing Shelf Front Cover NTK509DCE6 on 6500 14-slot
converged optical/front electrical shelf NTK503BDE5 1-365
1-26 Installing a 6500 14-slot Optical/Front Electrical Shelf Cover Extension Kit
NTK509CX for use with Shelf Front Cover NTK509DCE6 1-382
1-27 Connecting a terminal server, a terminal, or a modem to the 6500 14-slot
shelf 1-390
For installation information specific to other 6500 shelf types and, respectively,
to passive chassis (2150 Optical Multiplexer and Photonics), refer to the
following technical publications:
• Installation - 2-slot Shelves, 323-1851-201.1
• Installation - 7-slot & 6500-7 packet-optical Shelves, 323-1851-201.2
• Installation - 32-slot Shelves, 323-1851-201.4
• Installation - Passive Chassis (2150 & Photonics), Filters, and Modules,
323-1851-201.5
Issue 1
The following new features are covered in this document:
• new pluggable module:
— 400G-FR4, SMF, 2km QSFP-DD (160-9600-900)
The following hardware items and associated features and procedures have
been removed from this document because they are not supported in this
release:
• SONET/SDH cross-connects (NTK557xx[E5], NTK557AA/NTK557BA/
NTK557EAE5/NTK557GAE5/NTK557NA/NTK557PA/NTK557QA/
NTK557TB/NTK557ES/NTK557GS/NTK610BBE5) and associated
MSPP circuit packs, panels, modules and DSM, DSM breaker interface
panel, and DS1 service module (as well as SONET/SDH Control Plane)
• The following 10G circuit packs:
— SuperMux (NTK535EAE5, NTK535EBE5 or NTK535FAE5)
— NGM WT (NTK530Ax[E5], NTK530Bx[E5] and NTK530Cx[E5])
— 10G OTSC (NTK528AAE5)
— 10G OTR (NTK530MA[E5])
— 2.5G MOTR (NTK530NA[E5] and NTK530NC)
— L2 MOTR 2xXFP/10xSFP (NTK531VAE5)
— Flex MOTR 8xSFP, 2xXFP (NTK531YAE5)
• CPL line system
Supporting WaveLogic Photonics 6500 Data 6500 Control Plane Submarine Networking
Documentation Coherent Select Application Guide Application Guide Application Guide
(323-1851-980) (NTRN15BA) (NTRN71AA) (NTRN72AA)
6500 Photonic Common 6500 - 5400 / 8700 6500-Wavserver /Ai Fiber Node Return
Layer Guide Photonic Layer Interworking Solution Interworking Configuration
(NTRN15DA) Technical Publications (323-1851-160) (323-4001/4002-165) (323-1851-985)
For more information that can be useful in preparing to install the shelf
assembly, refer to the sections on the following topics in Planning,
NTRN10FG, and Planning - Ordering Information, 323-1851-151, as
applicable:
• bay/rack configurations—Planning, NTRN10FG, Part 1, feature overview
section
• bay equipping rules, including 6500 equipment rack space requirements
and rack unit spacing—Planning - Ordering Information, 323-1851-151,
configuration rules section
• shelf assemblies—Planning, NTRN10FG, Part 1, shelf and equipment
descriptions section
• 6500 shelf and equipment—Planning - Ordering Information,
323-1851-151, section on bays, shelf assemblies, and hardware
• additional front exhaust considerations—Planning, NTRN10FG, Part 1,
feature overview section
• engineering rules regarding the venting options—Planning - Ordering
Information, 323-1851-151, configuration rules section and section on
circuit packs, modules, pluggable modules, and interface hardware
• supported venting options on shelf variants—Planning, NTRN10FG,
Part 1, Shelf and equipment descriptions section
• power specifications—Planning, NTRN10FG, Part 3
For more information on the 6500 14-slot shelves, refer to the following
technical publications:
• Part 1 of Planning, NTRN10FG
• Planning - Ordering Information, 323-1851-151
Before you begin the procedures in this section, make sure that
• you have determined your site prerequisites
• you have determined your equipment prerequisites
• you have available all required tools and materials
Refer to the section on preparing for installation in Installation - General
Information, 323-1851-201.0 for information on the above.
• you have read the section on observing product and personnel safety
guidelines in Installation - General Information, 323-1851-201.0
Shelf front cover kits with extended depth extend the space between the circuit
pack faceplates and the shelf front cover to accommodate the use of long fiber
boots (greater than 42.5 mm) and/or in-line optical attenuators (fixed pads).
Table 1-1
Shelf front covers and extension kits—14-slot shelves
Shelf
Shelf front cover or extension kit 14-slot shelf 14-slot converged shelf 14-slot
and related procedure NTK503AA, NTK503ADE5, packet-optical
NTK503AB, NTK503BDE5, shelf
NTK503BA, NTK503CDE5 NTK503SA
NTK503CAE5,
NTK503CCE55,
NTK503GA
Table 1-1
Shelf front covers and extension kits—14-slot shelves (continued)
Shelf
Shelf front cover or extension kit 14-slot shelf 14-slot converged shelf 14-slot
and related procedure NTK503AA, NTK503ADE5, packet-optical
NTK503AB, NTK503BDE5, shelf
NTK503BA, NTK503CDE5 NTK503SA
NTK503CAE5,
NTK503CCE55,
NTK503GA
Table 1-1
Shelf front covers and extension kits—14-slot shelves (continued)
Shelf
Shelf front cover or extension kit 14-slot shelf 14-slot converged shelf 14-slot
and related procedure NTK503AA, NTK503ADE5, packet-optical
NTK503AB, NTK503BDE5, shelf
NTK503BA, NTK503CDE5 NTK503SA
NTK503CAE5,
NTK503CCE55,
NTK503GA
Table 1-1
Shelf front covers and extension kits—14-slot shelves (continued)
Shelf
Shelf front cover or extension kit 14-slot shelf 14-slot converged shelf 14-slot
and related procedure NTK503AA, NTK503ADE5, packet-optical
NTK503AB, NTK503BDE5, shelf
NTK503BA, NTK503CDE5 NTK503SA
NTK503CAE5,
NTK503CCE55,
NTK503GA
Precautions
CAUTION
Risk of equipment damage
Make sure you know how to handle electronic components
correctly before you begin installation procedures. Incorrect
handling can cause damage to static-sensitive components.
CAUTION
Risk of shelf malfunction
Ciena recommends that you do not use cellular phones at any
6500 site. The use of cellular phones in proximity to 6500
equipment can cause shelf malfunction.
Procedure list
The following table lists the procedures in this section.
ATTENTION
Make sure that you follow the recommendations described in “Circuit packs
with 90-degree SFPs” on page 1-3 if you use the shelf front cover circuit
packs that have 90-degree SFPs.
Note: After you have installed all shelves, the system is ready for system
line-up and testing (SLAT). Make sure the network element is powered
down before you proceed to SLAT. See Commissioning and Testing,
323-1851-221.
Table 1-2
Installation procedures
Procedure Comment
“Installing a 6500 14-slot shelf (all variants), access panel, cooling fan Required
modules, and air plenum” on page 1-13
“Installing the maintenance interface card in the 14-slot shelf” on page Required
1-58
“Installing power input cards and connecting power cables in a 6500 Required
14-slot shelf (all variants)” on page 1-61
“Installing power cables and testing input power to the 1U BIP/FIP” on Required if you have installed
page 1-75 a 1U BIP/FIP (For the
procedure to install a 1U BIP/
FIP, refer to Installation -
General Information,
323-1851-201.0.)
“Installing circuit packs in the 6500 14-slot shelf” on page 1-123 Required.
Before you perform this
procedure, make sure that
• the shelf processor is
installed in the shelf and
operating correctly, and
• no power-related and cooling
fan module-related alarms
exist on the system
“Inserting or removing circuit packs in the 6500 shelf” on page 1-137 Perform as required or when
referred to from another
procedure.
Table 1-2
Installation procedures (continued)
Procedure Comment
“Installing and removing pluggable modules” on page 1-140 Perform as required or when
referred to from another
procedure.
“Installing a CMD16, CMD24, CMD42, CMD64, CMD96, CMD44, Perform as required or when
eCMD44, OMD4, BMD2, GMD10, UBMD2, or MBMD2 module” on referred to from another
page 1-155 procedure.
“Installing an OMC2 chassis and associated modules” on page 1-177 Perform as required or when
referred to from another
procedure.
“Installing a Fiber Interconnect Module (FIM)” on page 1-186 Perform as required or when
referred to from another
procedure.
“Routing fiber-optic cables and electrical cables to circuit packs in the Required
6500 shelf” on page 1-196
“Guidelines for cable routing to electrical SFP and optical ports on the Perform as required or when
same shelf” on page 1-209 referred to from another
procedure.
“Installation guidelines for QSFP28-QSFP28 DAC cable” on page Perform as required or when
1-214 referred to from another
procedure
“Installing a 6500 14-slot Shelf Front Cover Extension Kit NTK509CY Perform as required or when
for use with Shelf Front Cover NTK509CBE6” on page 1-243 referred to from another
procedure.
“Installing or removing Shelf Front Cover NTK509CCE6 for 6500 14- Perform as required or when
slot converged optical shelf NTK503ADE5” on page 1-269 referred to from another
procedure.
“Installing or removing Shelf Front Cover NTK509CCE6 for 6500 14- Perform as required or when
slot converged optical/rear electrical shelf NTK503CDE5” on page referred to from another
1-288 procedure.
“Installing or removing Shelf Front Cover NTK509CCE6 for 6500 14- Perform as required or when
slot packet-optical shelf NTK503SA” on page 1-302 referred to from another
procedure.
“Installing a 6500 14-slot Shelf Front Cover Extension Kit NTK509CZ Perform as required or when
for use with Shelf Front Cover NTK509CCE6” on page 1-312 referred to from another
procedure.
Table 1-2
Installation procedures (continued)
Procedure Comment
“Installing or removing a 6500 14-slot Shelf Front Cover Kit w/ Perform as required or when
Extended Depth (NTK509CD) on a 14-slot converged shelf referred to from another
NTK503ADE5/NTK503CDE5” on page 1-329 procedure.
“Installing or removing a 6500 14-slot Shelf Front Cover Kit w/ Perform as required or when
Extended Depth (NTK509CD) on a 14-slot packet-optical shelf referred to from another
NTK503SA” on page 1-350 procedure.
“Installing or removing Shelf Front Cover NTK509DCE6 on 6500 14- Perform as required or when
slot converged optical/front electrical shelf NTK503BDE5” on page referred to from another
1-365 procedure.
“Installing a 6500 14-slot Optical/Front Electrical Shelf Cover Extension Perform as required or when
Kit NTK509CX for use with Shelf Front Cover NTK509DCE6” on page referred to from another
1-382 procedure.
“Connecting a terminal server, a terminal, or a modem to the 6500 14- Perform as required or when
slot shelf” on page 1-390 referred to from another
procedure
Procedure 1-1
Installing a 6500 14-slot shelf (all variants), access
panel, cooling fan modules, and air plenum
Use this procedure to install the 14-slot 6500 shelf into a 19-inch, 23-inch, or
ETSI equipment rack.
For details on installing Power Input Cards, the maintenance interface card,
and circuit packs, see the related procedure in this section.
CAUTION
Risk of equipment damage
Do not insert any circuit packs—except the access panel and
maintenance interface card—into an unpowered 6500 14-slot
shelf. Otherwise, you risk damaging equipment. The figures in
this procedure show various components installed in their
slots, for illustration purposes only. Install only the components
indicated in this procedure.
After completing this procedure, you must install the
maintenance interface card, power input cards, connect power
cables, power up the 6500 14-slot shelf, test the power input
cards and cooling fan module, and install the shelf processor,
before seating any circuit packs into the backplane.
For the procedures on installing the shelf cover, see Table 1-1 on page 1-5.
The 14-slot 6500 shelves consist of multiple components that you must install
to make the shelf complete, as follows:
• for the optical and the optical/front electrical shelf - the card cage and,
depending on your shelf variant, the cooling fan module
• for the optical/rear electrical shelf - the card cage, and, depending on your
shelf variant, the cooling fan module and the air plenum
• for the metro shelf - the card cage and the fan units
• for the converged optical shelf, optical/front electrical shelf, and optical/
rear electrical shelf - the card cage and the fan units
The illustrations in this procedure show various components installed in their
respective slots in the 14-slot shelf.
Depending on your requirements, the card cage, the cooling fan module, the
air plenum, and the mounting bracket kits are shipped in different packaging
options. In each case, you must install the card cage, the cooling fan
module, and the mounting bracket kits, and the air plenum (if applicable),
respectively, to make the shelf complete. The cooling fan module is integrated
on the metro/front electrical shelf, converged optical shelf, optical/front
electrical shelf, and the optical/rear electrical shelf.
For examples of the 14-slot 6500 shelves and front views of the access
panels, see the following illustrations:
• “Example of a 6500 14-slot optical shelf”
• “Example of a 6500 14-slot optical/front electrical shelf”
• “Example of a 6500 14-slot optical/rear electrical shelf (including cooling
fan module and air plenum - rear side shown with covers)”
• “Example of a 6500 14-slot metro front electrical shelf”
• “Example of a 14-slot converged optical shelf or a 14-slot packet-optical
shelf and cooling fan module”
• “Example of a 14-slot converged optical/front electrical shelf and cooling
fan module”
• “Example of a 14-slot converged optical/rear electrical shelf and cooling
fan module”
• “Front views of access panels”
• “SONET/SDH-J access panel”
Figure 1-1
Example of a 6500 14-slot optical shelf
Figure 1-2
Example of a 6500 14-slot optical/front electrical shelf
Figure 1-3
Example of a 6500 14-slot optical/rear electrical shelf (including cooling fan module and air
plenum - rear side shown with covers)
Figure 1-4
Example of a 6500 14-slot metro front electrical shelf
Cooling
unit
Access panel
Card cage
Power input
ESD jack cards
Maintenance
Interface interface card
circuit pack
ESD jack
Filler card
Cross-connect
circuit packs
Shelf
processor
Figure 1-5
Example of a 14-slot converged optical shelf or a 14-slot packet-optical shelf and cooling fan
module
Figure 1-6
Example of a 14-slot converged optical/front electrical shelf and cooling fan module
Figure 1-7
Example of a 14-slot converged optical/rear electrical shelf and cooling fan module
Figure 1-8
Front views of access panels
A ESI B A ESO B ESI/ESO DTE Alarm Telemetry COLAN-A COLAN-B ILAN In ILAN Out COLAN-X
A ESO B ESI/ESO ACO Visual / Audible Alarms Telemetry COLAN-A COLAN-B ILAN In ILAN Out COLAN-X
DTE
6.312 MHz
A ESO B A ESI/ESO B DTE Alarms Telemetry COLAN-A COLAN-B ILAN In ILAN Out COLAN-X
6.312 MHz
External 83 84 85 86 87 88 89 90 DTE ESI/ESO/ 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Telemetry COLAN-A COLAN-B ILAN In ILAN Out COLAN-X
Slots Alarms A
Access Panel with connections for eight external slots (SONET) (NTK505MBE5)
Figure 1-9
SONET/SDH-J access panel
Prerequisites
Make sure that
• The equipment rack is installed, secured, and grounded according to
manufacturer instructions.
• The position of existing cables is such that the addition of the 14-slot shelf
to the rack will not damage cables or interfere with traffic.
• You have two persons available to install the 14-slot shelf.
• For installations above shoulder level, a secure ladder is available.
• You have the following tools and materials:
— Phillips screwdriver
— 7-mm socket
— 10-mm nut driver
— 5/16 in. torque wrench
— the installation kit, which includes the miscellaneous hardware
required for shelf mounting (bolts, lock washers, alignment studs, and
screws)
— No. 6 AWG (16 mm2), 7-strand copper insulated conductor grounding
wire and grounding lugs (included in the installation kit)
— crimping tool, No. 6 AWG (16 mm2) - #1/0 AWG
— the appropriate personal grounding device to dissipate electrostatic
charges
CAUTION
Risk of traffic loss
Shelves that are configured to exclusively exhaust air out the
front may affect the inlet air temperature of nearby shelves. If
front exhaust is required and a 6500 shelf is equipped in the
same rack as one or more other shelves configured for front
exhaust, refer to front exhaust considerations in the Bay/rack
configurations section in Part 1 of Planning, NTRN10FG.
• You have the correct mounting bracket (one kit for each shelf). You will
install one bracket, as required, to each side of the applicable 14-slot shelf.
See “Reference list of available mounting brackets, mounting bracket kits,
and front cover extension kits for 14-slot shelves” on page 1-24. For more
information, see the ordering information section, the configuration rules
section, and the hardware section in Planning - Ordering Information,
323-1851-151.
• If the shelf being installed is a replacement of a previously commissioned
shelf and if the initial shelf being replaced is part of a node managed by
OneControl:
— ensure you de-enroll the node in question before the shelf installation
activity. The node can be re-enrolled in OneControl after the newly
installed shelf is successfully commissioned.
— be aware that the MAC address that the network element will report for
the replacement shelf will be different than the MAC address of the
shelf you replaced
Table 1-3
Reference list of available mounting brackets, mounting bracket kits, and front cover extension
kits for 14-slot shelves
See Details
Table 1-4 on page 1-25 Mounting bracket kits for 14-slot converged optical and converged
optical/rear-electrical shelves NTK503ADE5/NTK503CDE5
Table 1-5 on page 1-28 Mounting bracket kits for 14-slot converged optical/front-electrical
shelves NTK503BDE5
Table 1-6 on page 1-30 Mounting bracket kits for 14-slot packet-optical shelf NTK503SA
Table 1-1 on page 1-5 Front cover extension kit NTK509CY to use with shelf cover
NTK509CBE6 for a 14-slot shelf
Table 1-4
Bracket kits for 6500 14-slot converged optical and converged optical/rear-electrical shelves
NTK503ADE5/NTK503CDE5
Rack Bracket kit PEC Hole Supported Center-to-center Mount panel width
type (Note 1) spacing setback distance between
(Note 9) bracket holes
19-inch/ NTZF99XD: This kit includes multiple bracket kits (which are also separately orderable).
ETSI/ Select and use one of the bracket kits as applicable. You can order this kit if you do not know
23-inch which frame type will be used or if you want to have all the brackets on site to accommodate
different frame types.
To mount the 14-slot shelf (NTK503ADE5/NTK503CDE5) into
• a 19-inch rack, use NTK509MCE6 (Note 2, Note 3, Note 4, and Note 5) or NTK509MGE6
(Note 2, Note 3, Note 4, and Note 6), as applicable
• an ETSI rack, use NTK509MEE6 (Note 2, Note 3, and Note 7)
• a 23-inch rack, use NTK509MJE6 (Note 2, Note 3, and Note 7)
Description: Bracket kit, 6500 14-slot shelf (NTK503ADE5/NTK503CDE5), includes brackets for
installation in 19-inch, ETSI, and 23-inch racks.
Description: Bracket Kit, 6500 8U/10U, 465 mm center-to-center mounting holes, 127 mm setback,
EIA universal hole pitch.
Description: Bracket Kit, 6500 8U/10U, 465 mm center-to-center mounting holes, 100 mm setback,
EIA universal hole pitch.
Table 1-4
Bracket kits for 6500 14-slot converged optical and converged optical/rear-electrical shelves
NTK503ADE5/NTK503CDE5 (continued)
Rack Bracket kit PEC Hole Supported Center-to-center Mount panel width
type (Note 1) spacing setback distance between
(Note 9) bracket holes
Description: Bracket Kit, 6500 8U/10U, 515 mm center-to-center mounting holes, 50 mm setback,
25 mm hole pitch.
Description: Bracket Kit, 6500 8U/10U, 567 mm center-to-center mounting holes, 127 mm setback,
EIA universal hole pitch.
Table 1-4
Bracket kits for 6500 14-slot converged optical and converged optical/rear-electrical shelves
NTK503ADE5/NTK503CDE5 (continued)
Rack Bracket kit PEC Hole Supported Center-to-center Mount panel width
type (Note 1) spacing setback distance between
(Note 9) bracket holes
Description: Bracket Kit, 6500-14, Extended Depth, Optical/Rear IO shelf, EIA-23" x 5" SB.
This bracket kit
• applies to 14-slot optical shelf NTK503ADE5 when using shelf front cover NTK509CCE6 and 14-slot
optical/rear IO shelf NTK503CA/NTK503CDE5, and
• extends the footprint to create additional space between the circuit pack faceplates and the shelf cover
to allow the use of different fiber boots and fixed pad attenuators.
Note 1: This table includes brackets that are also supported for use with the NTK503CA shelf variant
(manufacture discontinued). Your order includes one bracket kit as listed in this table. Bracket kits
include mounting screws. With bracket kit NTZF99XD, you install only one set of brackets, as applicable.
14-slot shelf air flow direction is front-to-rear or front-to-front, depending on the equipped cooling fan
modules (rear exhaust or front exhaust).
Note 2: When mounting two 14-slot optical/rear electrical shelves NTK503CA that are stacked to share
one external cooling unit shelf, two 8U/10U mounting bracket kits are required. One set of mounting
brackets for one air plenum and one cooling unit are then discarded.
Note 3: If you have already installed 14-slot shelf NTK503ADE5 or NTK503CDE5 using bracket kits
NTK509MCE6, NTK509MEE6, NTK509MGE6 or NTK509MJE6 and require extended room between
the faceplates and the shelf cover, you can use front cover extension kit NTK509CY with shelf front
cover NTK509CBE6 (manufacture discontinued) or use shelf front cover extension kit NTK509CZ with
shelf front cover NTK509CCE6, as applicable. See the related procedure in Table 1-2 on page 1-10.
Shelf front cover extension kits (NTY509CY and NTK509CZ) cannot be bolted to mounting brackets
NTK509MAE6 (manufacture discontinued).
Note 4: When using 19-inch rack bracket kit NTK509MCE6 or NTK509MGE6, power cables must be
routed in front of the right-side bracket as it is not possible to route power cables through the brackets
and along the right side of the shelf.
Note 5: For a PTE2000-EEA bay equipped with Adapter Rail Kit, 44U, PTE2000-EEA rack to EIA-19”
x 5” setback NTRU0570, use mounting bracket NTK509MCE6.
Note 6: For a PTE2000-EEA bay equipped with Adapter Rail Kit, 44U, PTE2000-EEA rack to EIA-19”
x 4” setback NTRU0560, use mounting bracket NTK509MGE6.
Note 7: Bracket kits NTK509MEE6 and NTK509MJE6 have cut-outs so that power cables (up to two 2
AWG / 35 mm2 cables per cut-out) can be routed towards the rear of the rack along the right side of the
shelf if required.
Note 8: Comparing to bracket kit NTK509MJE6, bracket kit NTK509LJ provides the same frame
mounting points, while moving the shelf front cover (door) mounting points forward.
Note 9: Use each bracket kit at the specified setback position(s) only. Attaching the brackets to an
unsupported setback position may prevent the installation of power input cards, power cables, or power
terminal safety covers.
Table 1-5
Bracket kits for 6500 14-slot converged optical/front-electrical shelf NTK503BDE5
19-inch/ NTZF99XK: This kit includes multiple bracket kits (which are also separately orderable).
ETSI/ Select and use one of the bracket kits as applicable. You can order this kit if you do not
23-inch know which frame type will be used or if you want to have all the brackets on site to
accommodate different frame types.
To mount 14-slot shelf NTK503BDE5 into
• a 19-inch rack, use NTK509MDE6 (Note 2 and Note 3) or NTK509MHE6 (Note 2 and
Note 4), as applicable
• an ETSI rack, use NTK509MFE6 (Note 5)
• a 23-inch rack, use NTK509MKE6 (Note 5)
Description: Bracket kit, 6500 14-slot shelf (NTK503BDE5), includes brackets for installation in
19-inch, ETSI, and 23-inch racks.
Description: Bracket Kit, 6500 18U, 465 mm center-to-center mounting holes,127 mm setback, EIA
universal hole pitch.
Description: Bracket Kit, 6500 18U, 465 mm center-to-center mounting holes,100 mm setback, EIA
universal hole pitch.
Description: Bracket Kit, 6500 18U, 515 mm center-to-center mounting holes, 50 mm setback, 25 mm
hole pitch
Table 1-5
Bracket kits for 6500 14-slot converged optical/front-electrical shelf NTK503BDE5 (continued)
Description: Bracket Kit, 6500 18U, 567 mm center-to-center mounting holes,127 mm setback, EIA
universal hole pitch.
Note 1: Your order includes one bracket kit as listed in this table. Bracket kits include mounting screws.
With bracket kit NTZF99XK, you install only one set of brackets, as applicable. 14-slot shelf air flow
direction is front-to-rear or front-to-front depending on the equipped cooling fan modules (rear exhaust
or front exhaust).
Note 2: Using 19-inch rack bracket kit NTK509MDE6, or NTK509MHE6, power cables must be routed
in front of the right-side bracket as it is not possible to route power cables through the brackets and
along the right side of the shelf.
Note 3: For a PTE2000-EEA bay equipped with Adapter Rail Kit, 44U, PTE2000-EEA rack to EIA-19”
x 5” setback NTRU6570, use mounting bracket NTK509MDE6.
Note 4: For a PTE2000-EEA bay equipped with Adapter Rail Kit, 44U, PTE2000-EEA rack to EIA-19”
x 4” setback NTRU6560, use mounting bracket NTK509MHE6.
Note 5: Bracket kits NTK509MFE6 and NTK509MKE6 have cut-outs so that power cables (up to two
2 AWG / 35mm2 cables per cut-out) can be routed towards the rear of the rack along the right side of
the shelf if required.
Note 6: Use each bracket kit at the specified setback position(s) only. Attaching the brackets to an
unsupported setback position may prevent the installation of power input cards, power cables, or power
terminal safety covers.
Table 1-6
Bracket kits for 6500 14-slot packet-optical shelf NTK503SA
Bracket kit Bracket kit PEC Hole Supported Center-to-center Mount panel
and rack type (Note 1) spacing setback (Note 5) distance between width
bracket holes
19-inch/ETSI/ NTZF99XF: This kit includes multiple bracket kits (which are also separately
23-inch orderable). Select and use one of the bracket kits as applicable. You can order this kit
if you do not know which frame type will be used or if you want to have all the brackets
on site to accommodate different frame types.
To mount 14-slot shelf NTK503SA into
• a 19-inch rack, use NTK509MR (Note 2 and Note 3)
• an ETSI rack, use NTK509MS (Note 2 and Note 4)
• a 23-inch rack, use NTK509MT (Note 2 and Note 4)
Description: Bracket kit, 6500 14-slot packet-optical shelf (NTK503SA), includes brackets for
installation in 19-inch, ETSI, and 23-inch racks.
Description: Bracket Kit, 6500-14, 19” rack, 465 mm center-to-center mounting holes, EIA/WECO hole
pitch.
Description: Bracket Kit, 6500-14, 600 mm rack, 515 mm center-to-center mounting holes, ETSI hole
pitch.
Table 1-6
Bracket kits for 6500 14-slot packet-optical shelf NTK503SA (continued)
Bracket kit Bracket kit PEC Hole Supported Center-to-center Mount panel
and rack type (Note 1) spacing setback (Note 5) distance between width
bracket holes
Description: Bracket Kit, 6500-14, 23” rack, 567 mm center-to-center mounting holes, EIA/WECO hole
pitch.
Note 1: Your order includes one bracket kit as listed in this table. Bracket kits include mounting screws.
With bracket kit NTZF99XF, you install only one set of bracket kits, as applicable. 14-slot shelf air flow
direction is front-to-rear or front-to-front depending on the equipped cooling fan modules (rear exhaust
or front exhaust).
Note 2: When installing bracket kits NTK509MR, NTK509MS, and NTK509MT, you must install the
included washers to prevent the screws from entering the cooling fan module slot area.
Note 3: When using 19-inch rack bracket kit NTK509MR, power cables must be routed in front of the
right side bracket as it is not possible to route power cables through the brackets and along the right
side of the shelf.
Note 4: Bracket kits NTK509MS and NTK509MT have cut-outs so that power cables (up to four 2 AWG
/ 35 mm2 cables per cut-out) can be routed towards the rear of the rack along the right side of the shelf
if required.
Note 5: Use each bracket kit at the specified setback position(s) only. Attaching the brackets to an
unsupported setback position may prevent the installation of power input cards, power cables, or power
terminal safety covers.
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of equipment damage (14-slot shelves with front exhaust
fans installed into a cabinet with a front door)
If you are installing a 14-slot shelf with front exhaust fans into
a cabinet with a front door (which must be perforated), do not
equip the 14-slot shelf with the exhaust air deflector grill
(NTK509FA/NTK509FAE6 included with front venting cooling
unit kits NTK507BA/NTK507BBE5/NTK507BCE5 and metro
front electrical shelf assembly NTK503GAE5.) Removal of the
exhaust air deflector grill improves the exhaust airflow through
a perforated cabinet door and helps mitigate the possibility of
the shelf overheating.
CAUTION
Risk of equipment damage and traffic loss
Install the 6500 shelf over a non-inflammable surface only.
CAUTION
Risk of equipment damage
The 6500 shelf is suitable for connection to intrabuilding or
unexposed wiring or cabling only.
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage” on page 1-32.
Step Action
Step Action
Unpacking components
6 Unpack the following components for each shelf and perform a visual
inspection of the contents of the containers (as applicable to the configuration
you ordered):
• common equipment: Power Input Cards (fused, breakered or
breakerless), maintenance interface card (MIC), shelf processor (SP)
circuit pack, access panel (SONET, SDH, SDH-J, or SONET/SDH-J type)
• circuit packs and interface filler cards, as applicable to the configuration
you ordered
• various types of optical transponder circuit packs (as required for your
application) and filler cards
Depending on your requirements, the Power Input Cards, the MIC, the circuit
packs, and the filler cards can be shipped in place in the shelf.
Preparing to install mounting brackets
7 Verify that the mounting brackets that correspond to the option you ordered
are present. See Table 1-3 on page 1-24 for details related to mounting
brackets for various rack types.
ATTENTION
The footprint of the 14-slot optical/rear IO shelf (NTK503ADE5/
NTK503CDE5/NTK503CA) can be extended to create additional space
between the circuit pack faceplates and the shelf cover to allow use of
different fiber boots and fixed pad attenuators. For details on the following
shelf cover extension kits, see Table 1-1 on page 1-5:
—14-slot front cover extension kit NTK509CY to use with shelf cover
NTK509CBE6
—14-slot front cover extension kit NTK509CZ to use with shelf cover
NTK509CCE6
These kits are used in the related shelves that are already installed.
Step Action
8 Follow the instructions listed before you install the mounting brackets.
• The shelf is shipped without mounting brackets assembled, but has
features on which to assemble the brackets. (In step 10, you will remove
the 10-mm nuts supplied with the shelf, install the brackets as indicated,
and then re-attach the nuts.)
• For the 14-slot packet-optical shelf, the 7U mounting bracket kit contains
left and right mounting brackets for one 14-slot packet-optical shelf. The
bracket kits also contain mounting screws and washers. The installation
of the washers is essential to prevent the screws from entering the
cooling fan module housing.
The NTK509MS and NTK509MT brackets include cut-outs to
accommodate 2x50A power cable feed-through (up to four 2 AWG
cables). These mounting brackets cannot be used in any other 14-slot
shelf type and the 14-slot packet-optical shelf cannot use any other
mounting bracket supported in other 14-slot shelf types.
• Make sure that you use a torque wrench to verify that torque has been
applied correctly: 27 lb-in. (or 311 g-m) for installation and 20 lb-in. (or
230 g-m) for inspection.
Step Action
9 Determine the correct position for the shelf on the equipment rack.
Installing mounting brackets
10 Select the bracket kit to install. See “Example of shelf mounting brackets on
the optical shelf” on page 1-38.
If you are installing shelf Then you will perform the following for any
type of mounting bracket
NTK503ADE5/BDE5/CDE5 Use a wrench or socket driver to remove the
nuts from the studs in the side walls.
Install the brackets onto the studs.
Reinstall the nuts onto the studs. Torque to
27 lb-in. (or 311 g-m) for installation and
20 lb-in. (or 230 g-m) for inspection.
NTK503SA Place the bracket over the standoffs on the
side walls of the shelf based on the required
setback position.
Install the flat washer and SEMS screws.
Torque to 27 lb-in. (or 311 g-m) for installation
and 20 lb-in. (or 230 g-m) for inspection).
Step Action
Figure 1-10
Example of shelf mounting brackets on the optical shelf
13 Install the male hinges on the upper and lower left mounting bracket (which
you installed in step 12) with the M4 SEMS screws supplied with the 14-slot
shelf bracket kit.
14 Install the right mounting bracket of the 14-slot shelf bracket kit (NTK509LJ)
to the right side of the 14-slot shelf using the M6 KEPS nuts from the shelf
card cage assembly (as shown in “Example of installing NTK509LJ” on page
1-39).
You have completed installing the 14-slot shelf bracket kit (NTK509LJ) (see
“NTK509LJ installed—top view and front view” on page 1-40).
Step Action
Figure 1-11
Example of installing NTK509LJ
Step Action
Figure 1-12
NTK509LJ installed—top view and front view
Step Action
If applicable, align the alignment studs (fixed on the rear side of all brackets)
in the equipment rack, in the holes that match the bottom holes of the shelf.
See the following illustration for an example of mounting a 14-slot optical shelf
on an equipment rack.
Figure 1-13
Example of mounting a 14-slot optical shelf on an equipment rack
Step Action
17
WARNING
Risk of personal injury
The size of the 14-slot shelf requires that two persons
handle the shelf. If you are installing the shelf higher
than shoulder level, use a secure ladder to climb to the
necessary level.
While holding the shelf, use the alignment studs, if applicable, to support the
shelf.
18 Based on your rack type, select the mounting hardware from the shelf
deployment installation kit that you ordered.
For the front electrical shelves, use a minimum of six screws on each side.
For all other variants, use a minimum of four screws on each side.
If the rack type is Then select
PTE-2000 EEA the 12-24 thread-forming screws (from the shelf
installation kit, ANSI [imperial hardware]) to install
equipment onto the EIA adapter kit (5-inch or 4-inch
setback)
19-inch or 23-inch the 12-24 SEM screws or machine screws with lock
with tapped holes washers (from the shelf installation kit, ANSI
[imperial hardware])
19-inch or 23-inch the 12-24 thread-forming screws (from the shelf
with untapped holes installation kit, ANSI [imperial hardware])
ETSI the M6 SEM screws or machine screws with lock
washers, and M6 cage nuts (from the shelf
installation kit, ETSI [metric hardware])
19 Insert and tighten the appropriate mounting hardware in the top hole of each
bracket. Use a torque wrench to verify that torque has been applied correctly
according to rack manufacturer torque specifications. In the case of the
PTE2000 rack, for the M6 and 12-24 mounting options, that specification is
5.65 N-m (50 lb-in.) for installation and 4.52 N-m (40 lb-in.) for inspection.
Step Action
Fasten one end of the ground cable (No. 6 AWG [16 mm2]) to the rack. Fasten
the other end of the ground cable to the ground studs located on the shelf
bracket (the location of the ground studs on the brackets is embossed with
the ground symbol). See “Example of a 6500 14-slot optical shelf” on page
1-44 for the grounding location on the left-hand side bracket (the illustration
shows an example of a 14-slot optical shelf. The locations are similar on the
other shelf variants).
Step Action
Figure 1-14
Example of a 6500 14-slot optical shelf
Step Action
Figure 1-15
Installing the access panel (example shows an SDH access panel and an optical shelf
Step Action
25 For each fan unit, loosen the captive screw on the fan unit and remove the fan
unit. See Figure 1-16 and Figure 1-17.
CAUTION
Risk of circuit pack overheat
Hold and manipulate fan units by using the handle
provided on the front of the modules. Do not hold or
carry the fan units in a manner that could cause
detrimental contact to the printed circuit board or fan
backflow louvers. Backflow louvers must rotate freely
and close with reversed air flow in the event of a fan fail
condition. Failure to follow this caution can result in
damage to the backflow louvers and therefore impede
cooling air flow to the shelf in either regular operation or
in a fan fail condition.
Figure 1-16
Cooling fan module handling
Figure 1-17
Cooling fan module with damaged louvers
Step Action
26 Check that you have the correct type of cooling fan modules for your cooling
configuration. Refer to Planning - Ordering Information, 323-1851-151.
27 Store the fan units in a safe place. You will install them in step 35.
28 Use a 7-mm socket to unfasten and remove the standoffs (see “Standoff
locations on the cooling fan module (standoffs are shipping/packaging
hardware only)” on page 1-47). A total of three standoffs are present (for
shipping purposes) and must be removed from the cooling fan module.
Figure 1-18
Standoff locations on the cooling fan module (standoffs are shipping/
packaging hardware only)
Standoff
locations
Standoff
Step Action
30 The cooling fan module is shipped without mounting brackets assembled, but
has features on which to assemble the brackets.
Remove the 10-mm nuts supplied with the cooling fan module, install the
brackets as indicated in the following table, and re-attach the nuts.
Use a torque wrench to verify that torque has been applied correctly: 27 lb-in.
(or 311 g-m) for installation and 20 lb-in. (or 230 g-m) for inspection.
31 Select your next step.
If you are mounting the cooling fan module in Then install bracket type
a 19-in. equipment rack with a 100-mm setback A
a 19-in. equipment rack with a 50-mm setback B
a 19-in. equipment rack with a 127-mm setback C
a 23-in. equipment rack with a 127-mm setback D
an ETSI rack with a 50-mm setback E
Note: For the 14-slot packet-optical shelf, use the bracket kit NTK509MR,
NTK509MS, or NTK509MT.
Step Action
33
CAUTION
Risk of damage to equipment
When sliding the cooling fan module into place make
sure that you do not damage the power and alarm
ribbon cable.
Place the cooling fan module on the top of the card cage. Make sure to place
and slide in the cooling fan module horizontally so that you do not damage
the access panel. Secure the unit with four mounting screws. See “Securing
the cooling fan module (example shows a 14-slot optical shelf)” on page 1-50.
Step Action
Figure 1-19
Securing the cooling fan module (example shows a 14-slot optical shelf)
34 Connect the fan ribbon cable to the respective termination points on the fan
shelf backplane and tighten the jackscrews to 0.56 N-m (5 lb-in.).
35 Slide the fan unit into the slot.
36 Push with your thumb until the unit fully engages into the backplane.
37 Fasten the thumbscrew on the unit to a maximum torque of 0.56 N-m
(5 lb-in.).
Step Action
CAUTION
Risk of equipment damage
Do not re-install the protective air grill if you will be
installing shelf cover kit NTK509CD or shelf front cover
NTK509CCE6.
Connect a ground cable (No. 6 AWG [16 mm2]) between the ground bolt on
the left-hand side of the cooling fan module assembly and a suitable ground
point (for example, ground bolt on the main shelf). Attach the No. 10 AWG lug
from the ground cable on the cooling fan module to the card cage. Make sure
that the ground cable is tightened to a torque value of 4 N-m (35.4 lb-in.).
Note: Use non-oxidizing compound before any crimp connections are made
on bare conductors. For details, see the grounding guidelines in
Installation - General Information, 323-1851-201.0, the section on preparing
for installation.
See the following examples:
• “Example of a 6500 14-slot optical shelf” on page 1-44
The ground connections for the cooling fan module of the optical/rear
electrical shelf are similar to the optical shelf.
• “Example of a 6500 optical/front electrical shelf” on page 1-52
Step Action
Figure 1-20
Example of a 6500 optical/front electrical shelf
Step Action
42 Based on your rack type, select the air plenum mounting hardware from the
installation kit you ordered.
If the rack type is Then select
PTE-2000 EEA the 12-24 thread-forming screws (from the shelf
installation kit, ANSI [imperial hardware]) to install
equipment onto the EIA adapter kit (5-in. or 4-in.
setback)
19-inch or 23-inch the 12-24 SEM screws or machine screws with lock
with tapped holes washers (from the shelf installation kit, ANSI [imperial
hardware])
19-inch or 23-inch the 12-24 thread-forming screws (from the shelf
with untapped holes installation kit, ANSI [imperial hardware])
ETSI the M6 SEM screws or machine screws with lock
washers, and M6 cage nuts (from the shelf
installation kit, ETSI [metric hardware])
Step Action
43 Place the air plenum under the shelf. See “Example of a 6500 optical/rear
electrical shelf (including cooling fan module and air plenum - rear side shown
with covers)”.
44 Insert and tighten the appropriate mounting hardware in the top hole of each
bracket. Use a torque wrench to verify that torque has been applied correctly
according to rack manufacturer torque specifications. In the case of the
PTE2000 rack, for the M6 and 12-24 mounting options, that specification is
5.65 N-m (50 lb-in.) for installation and 4.52 N-m (40 lb-in.) for inspection.
Figure 1-21
Example of a 6500 optical/rear electrical shelf (including cooling fan module and air plenum - rear
side shown with covers)
Step Action
Removing the shipping bracket that secures components in place in the 14-slot shelf (if
applicable)
47 Pull the four spring-loaded plungers and remove the shipping brackets from
top and bottom, as follows:
• the NTYY99EG packs-in-place shipping bracket for the 14-slot shelf
cover NTK503ADE5, see Figure 1-22 on page 1-56.
This packs-in-place shipping bracket is used on the 14-slot shelf cover
that has been extended to create additional space between the circuit
pack faceplates and the shelf cover/door to allow use of different fiber
boots and fixed pad attenuators.
Step Action
Figure 1-22
Removing packs-in-place shipping bracket (NTYY99EG) from 14-slot shelf NTK503ADE5
Step Action
Figure 1-23
Removing packs-in-place shipping bracket (NTYY99CRE6) from 14-slot shelf cover
(non extended, regular footprint)
48 While holding onto the spring-loaded plungers, hold the bracket towards you
and lift to remove the bracket from the bottom pin.
Next perform “Installing the maintenance interface card in the 14-slot shelf”
on page 1-58.
—end—
Procedure 1-2
Installing the maintenance interface card in the 14-slot
shelf
Use this procedure to install the maintenance interface card (MIC) into
sub-slot 2 of slot 17 of the 14-slot shelf. For illustrations of the MIC, see the
“Shelf and equipment descriptions” section in Part 1 of Planning, NTRN10FG.
Prerequisites
Make sure that you
• have a slotted screwdriver and a 7-mm socket
• observe all the safety requirements described in Installation - General
Information, 323-1851-201.0
• have the appropriate personal grounding device to dissipate electrostatic
charges
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
Step Action
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage” on page 1-58.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf installed and grounded in a grounded rack/
cabinet or clip to a suitable ground point.
3 Select the shelf shipping option you ordered.
If Then go to
the shipping bracket that secures step 4 to remove the shipping bracket
the equipment in place is present in
the 6500 shelf
otherwise step 10 to install the MIC
Step Action
13 Next perform “Installing power input cards and connecting power cables in a
6500 14-slot shelf (all variants)” on page 1-61.
—end—
Procedure 1-3
Installing power input cards and connecting power
cables in a 6500 14-slot shelf (all variants)
Use this procedure to install the power input cards (breakered, breakerless, or
fused) into their respective slots or sub-slots and connect power cables in a
6500 14-slot shelf (all variants),
For illustrations of the power input card variants, see the “Shelf and equipment
descriptions” section in Part 1 of Planning, NTRN10FG.
Prerequisites
Make sure that you
• have a slotted screwdriver and a 7-mm socket
• observe all the safety requirements described in Installation - General
Information, 323-1851-201.0
• have the engineering documentation package (EDP) or international
documentation package (IDP) or equivalent site/network engineering
plans
• have the appropriate personal grounding device to dissipate electrostatic
charges
Note: All AC inputs to an AC-powered 6500 shelf or to any rectifier
supplying DC power to a 6500 shelf must be equipped with an external
surge protection device (SPD not supplied) to meet the Telcordia criteria
for lightning criteria for equipment interfacing with AC power port(s).
DANGER
Risk of electrocution
Working with live circuits is dangerous. Before you continue,
make sure that the shelf power is turned off at the power
distribution panel and cannot be turned on by accident. Use a
multimeter to verify that no potential exists.
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
DANGER
Risk of electrocution
Working with live circuits is dangerous. Before you continue,
make sure that the shelf power is turned off at the power
distribution panel and cannot be turned on by accident. Use a
multimeter to verify that no potential exists.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage” on page 1-62.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf installed and grounded in a grounded rack/
cabinet or clip to a suitable ground point.
Making sure that power to the system is off
3 Make sure that power is off at the secondary power distribution panel (for
example, breaker distribution fuse box [BDFB] or other upstream protector).
4 Select your next step.
If you are using Then make sure that
a breaker interface panel (BIP) or fuse the breakers on the panel are off
interface panel (FIP)
AC-powered shelf power A and power B are turned
off at the source
Step Action
10 Carefully pull out the fuseholder assembly from the power input card by using
your thumb and index fingers to grip the assembly from the top and bottom.
You can also use the optional fuseholder pull tool to remove the fuseholder
from the fused power input card. The following illustration shows the
installation of the main fuse on the fused power input card.
Figure 1-24
Installing the main fuse and alarm indicator fuse on the fused power input card of 14-slot shelf
Step Action
The following illustration shows the removal of the main fuse on the fused
power input card using the fuseholder pull tool.
Figure 1-25
Removing the fuseholder from the fused power input cards using the
fuseholder pull tool
11 Select the correct type of fuse available for the power input card.
Note: See “Label sheet for 40A, 50A, and 60A fused power input cards” on
page 1-66 for the label sheets that apply to the instructions in this step.
Step Action
Figure 1-26
Label sheet for 40A, 50A, and 60A fused power input cards
Step Action
If the optional alarm indicator fuse is used, the matching label must be applied
to the fixed portion of power input card and not the holder assembly. See
“Label sheet for 40A, 50A, and 60A fused power input cards” on page 1-66
for label position.
Otherwise, the alarm indicator fuse slot on the front of the holder assembly
must be covered by applying the label matching the main fuse current rating.
See “Installing the main fuse on the fused power input card of 14-slot shelf”
for the label position.
Figure 1-27
Installing the main fuse on the fused power input card of 14-slot shelf
Fused Power
Input Card
Note: Use of the alarm indicator fuse provided with Fused Power Input Card
kits (NTK505EAE5, NTK605EAE5, or NTK505EEE5) is optional and requires
careful consideration. The fuse cartridge connects the main fuse and alarm
indicator fuse in parallel. If the main fuse is missing or already blown during
installation, the electrical path through the parallel alarm indicator fuse may
provide sufficient current to activate the Power OK LED on the card but
insufficient current to blow the fuse. Neither a Power Failure nor a Power
Failure - Fuse Blown alarm would be asserted, giving the impression of power
redundancy. Alarm indicator fuses are intended for use where required by the
installation practice. Otherwise, the indicator fuse position must be covered
with the label supplied with the power input card.
Step Action
13 Slide the fuseholder assembly into the power input card (the fuseholder
assembly is keyed in). An audible click indicates that the fuseholder assembly
is fully inserted.
Step Action
14 Insert the power input cards into sub-slots 1 and 3 of slot 17.
See the following illustrations for the sub-slot locations on the different shelf
types:
• “Example of a 6500 14-slot optical shelf” on page 1-15
Note: 2x50A power input card is only used with the 14-slot packet-optical
shelf and is mechanically blocked from insertion in other shelf types
(NTK503{Ax/Bx/Cx/Dx/Gx}[E5], which are only rated for 60A or less).
• “Example of a 6500 14-slot optical/front electrical shelf” on page 1-16
• “Example of a 6500 14-slot optical/rear electrical shelf (including cooling
fan module and air plenum - rear side shown with covers)” on page 1-17
• “Example of a 6500 14-slot metro front electrical shelf” on page 1-18
• “Example of a 14-slot converged optical shelf or a 14-slot packet-optical
shelf and cooling fan module” on page 1-19
• “Example of a 14-slot converged optical/front electrical shelf and cooling
fan module” on page 1-20
• “Example of a 14-slot converged optical/rear electrical shelf and cooling
fan module” on page 1-21
Step Action
15 To secure the power input cards in place, first hand-tighten the captive
screws. Then tighten as follows:
• For power input cards with a D-sub power connector or 2x50A power
input card with 2-hole lug terminations, use a screwdriver to tighten the
captive thumbscrew (located on the right side of the card) to between
0.45 and 0.68 N-m (4 and 6 lb-in.).
• For 60A power input cards with 2-hole lug terminations, use a screwdriver
to tighten the captive screw located at the left of the lug terminal block to
between 0.45 and 0.68 N-m (4 and 6 lb-in.).
The 60A Power Input Cards (NTK505CAE5/NTK505DAE5), Fused Power
Input Card - Max 60A (NTK505EAE5) and 2x50A Power Input Card
(NTK505DS) use protective covers to prevent access to powered terminals
and are required when the equipment is powered. Ensure the covers are
securely in place before applying power and remain in place at all times when
powered.
CAUTION
Risk of power brownout
Make sure the power input cards are fully seated and
secured, and that the covers are securely in place
before applying power. When applying power, the
Power OK LED will be activated even if the power input
card is not fully seated.
16 If required, insert the optional 18/100A Alarm Indicator fuse into the front of
the fuseholder assembly. See the Attention in step 11.
Step Action
Power cable
Note: For a 14-slot shelf, if you plan to lock the shelf door, make sure that
you follow the instruction in “Locking tab on 14-slot shelves” on page 1-72.
Step Action
Figure 1-30
Locking tab on 14-slot shelves
Note: Fused power input cards can have variable capacity (20A, 30A, 40A,
50A, and 60A). Fused power input cards can be used in all 6500 shelf types.
When equipped in an optical shelf, optical/front electrical shelf, optical/rear
electrical shelf, or metro front electrical shelf, the fused power input card
cannot be equipped with a fuse greater than 40A.
18 Select your next step.
If you are using 6500 shelf with Then go to
2x50A or 60A power input cards step 19
40A power input cards step 26
Step Action
20 Measure and cut the required #6 AWG green (ground) cable length needed
to reach between the rack or cabinet designated grounding point to the 30 cm
point of the power input card terminals. A tap and 2-hole lug must be used to
accommodate the given cable sizes.
Note: Use non-oxidizing compound before any crimp connections are made
on bare conductors. For details, see the grounding guidelines in
Installation - General Information, 323-1851-201.0, the section on preparing
for installation.
21 Tap one end of the ground cable onto each Battery RTN conductor cable and
terminate the other end of the ground cable with a 2-hole lug to the rack or
cabinet. Fasten the 2-hole lug to the rack or cabinet and ensure that a torque
of 27 lb-in. (or 311 g-m) for installation has been applied.
22 Remove the protective cover from the power input card A and power input
card B.
23 Remove the terminal nuts.
24 Connect the output power cables A to the power input card A and the output
power cables B to the power input card B and tighten the lug nuts. Use a
torque driver to verify that torque has been applied correctly: 20 lb-in.
Note: Use non-oxidizing compound before any crimp connections are made
on bare conductors. For details, see the grounding guidelines in
Installation - General Information, 323-1851-201.0, the section on preparing
for installation.
25 Re-install the protective cover.
The 60A Power Input Cards (NTK505CAE5/NTK505DAE5), Fused Power
Input Card - Max 60A (NTK505EAE5), and 2x50A Power Input Card
(NTK505DS) use protective covers to prevent access to powered terminals
and are required when the equipment is powered. Ensure the covers are
securely in place before applying power and remain in place at all times when
powered.
CAUTION
Risk of power brownout
Make sure the power input cards are fully seated and
secured, and that the covers are securely in place
before applying power. When applying power, the
Power OK LED will be activated even if the power input
card is not fully seated.
Go to step 28.
Step Action
26 Attach the connector on the power cable assembly to power input card A and
power input card B and tighten the captive screws on the connector to
0.56 N-m (5 lb-in.).
27 Secure the power cables as required to the mounting points on the shelf and
the cooling fan module mounting brackets or the rack.
28 Select your next step.
If Then go to
you have installed a 1U BIP/FIP “Installing power cables and
testing input power to the 1U
BIP/FIP” on page 1-75
otherwise “Testing power to the 6500
shelf” on page 1-88
—end—
Procedure 1-4
Installing power cables and testing input power to the
1U BIP/FIP
Use this procedure to install power cables and test input power to the 1U BIP
(NTK599DA) or 1U FIP (NTK599EA) (see Figure 1-31), that is, to:
• connect output power cables to the BIP/FIP (to power the 6500 shelves)
• connect input power cables to the panel (input wiring)
• test input power
If the 6500 is co-located with other Ciena products that will be powered by the
1U BIP or the 1U FIP, see the respective documentation for cabling
instructions specific to the respective Ciena products.
Figure 1-31
Front views of 1U BIP and 1U FIP
Prerequisites
Make sure that
• The equipment rack and the 1U BIP/FIP are installed, secured, and
grounded according to manufacturer instructions.
• You have
— installed the 6500 shelf
— installed the power input cards and the maintenance card
— connected the power cables to the 6500 shelf
• There is appropriate battery power.
• All required interface, power, and communications cables are available.
The BIP/FIP is not supplied with power cables. You must purchase or
assemble power cables according to specifications.
• You have the following tools and materials:
— 40-A breaker kit (NTK599ZS)
— 8 mm socket (to install input lugs and output feeds)
— Phillips screwdriver
— hardware
— non-oxidizing compound (part of installation kits)
— crimping tool
— clear heat-shrink tubing, UL VW-1 rated
— non-abrasive non-metallic pad (to clean input terminals)
— wire stripper
— digital multimeter
— cable ties
— small flat screwdriver
— power cables
— electrical tape (to temporarily wrap equipment feeds during
installation)
— engineering documentation package (EDP) or international
documentation package (IDP) or equivalent site/network engineering
plans
• You are familiar with the operating company guidelines for input wiring and
that you have a copy of the supplier documentation (shipped with the BIP/
FIP).
• You observe all the safety requirements described in Installation - General
Information, 323-1851-201.0.
• You have the appropriate personal grounding device to dissipate
electrostatic charges.
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
Ground the rack/cabinet to the common building network
(CBN), isolated bonding network (IBN) or ETSI Mesh Bonding
Network ground/protective earth. For details, see the
procedure on connecting the rack ground to the office ground
in Installation - General Information, 323-1851-201.0.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage” on page 1-77.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on a shelf installed and grounded in a grounded rack/
cabinet or clip to a suitable ground point.
Preparing to install power cables
3 Make sure that you have:
• installed the 6500 shelf (“Installing a 6500 14-slot shelf (all variants),
access panel, cooling fan modules, and air plenum” on page 1-13)
• installed the maintenance interface card (“Installing the maintenance
interface card in the 14-slot shelf” on page 1-58)
• installed the power input cards and connected the power cables to the
6500 shelf (“Installing power input cards and connecting power cables in
a 6500 14-slot shelf (all variants)” on page 1-61)
4
DANGER
Risk of electrical shock or burns
A battery power distribution system constitutes a
significant energy hazard that can result in serious
burns if you do not follow the appropriate procedures
for working with power. Make sure that the circuit
breakers (A and B feeds) in the power distribution path
are switched off.
Make sure that the circuit breakers (A and B feeds) in the distribution panel
are switched off.
5 Make sure that
• no voltage is on the power cables
• for the BIP all circuit breakers are in the OFF position on both the A and
B sides
• for the FIP, if you will be connecting output power cables for a 6500
shelf, the 40-A breakers are not inserted
Step Action
6 See the EDP, IDP, or the equivalent site/network engineering plans for details
regarding the number of power feeds and return cables and the routing
scheme.
ATTENTION
If the 6500 product is co-located in the same bay with another product, you
must install 6500 power cables first.
7 Temporarily position the power cable assembly in the equipment rack upright
to prepare for installation in the BIP/FIP. Temporarily strain relief if necessary.
8 Select your next step.
If you are routing output power cables using Then go to
front access (6500 output power cables only) step 9
rear access (6500 output power cables) step 16
Figure 1-33
Front or rear access of output power cables for the 6500 shelf—measuring reference points for
strain relief and routing (top view)
Front access
A side B side
12.0 in L+
(304.8 mm)
L-
Tie cables to the lances at
the back (examples shown)
Rear access
12.0 in
(304.8 mm)
Step Action
11 Measure 12 in. (304 mm) from the entry point just outside the front access
opening (Figure 1-33 on page 1-80) to the high-current terminals. Mark off the
measurement on the cables.
You perform this step to allow sufficient slack in the drawer.
12 If necessary use a cable tie to temporarily hold the power cable assembly
before making terminal connections.
13 Use a cable tie on the front opening to apply strain relief to the power cable
assembly at the insertion point marked in step 11 (Figure 1-32 on page 1-79).
14 Repeat step 10 to step 13 for the output power cables on the remaining side.
15 Route the A side output power cables coming out of the front opening (see
Figure 1-32 on page 1-79) over and toward the B side. Secure the cables to
the horizontal tie bar. Then go to step 24.
Installing 6500 output power cables—rear access
16 Unfasten the thumbscrews on the front of the BIP/FIP and open the drawer of
the BIP/FIP (see Figure 1-31 on page 1-75).
17 Route the output power cables to the rear of the BIP/FIP.
18 Start on one side (A or B) by inserting the output power cable assembly
through the opening at the rear of the BIP/FIP.
19 Guide the output power cable assembly to the terminals at the front of the
drawer. See Figure 1-33 on page 1-80 for the high-current terminals to which
you will connect the 6500 cables.
The 6500 output power cables connect to the high-current terminals. Make
sure that you route the cables toward the correct terminals.
Step Action
20 Measure 12 in. (304 mm) from the entry point just outside the rear access
opening (see Figure 1-33 on page 1-80) to the terminals. Mark off the
measurement on the cables.
You perform this step to allow sufficient slack in the drawer.
21 Repeat step 18 to step 20 for the output power cables on the remaining side
(A or B).
22 Insert a cable tie through the lance just outside each of the rear access
openings for the A side and B side.
Step Action
23 See Figure 1-33 on page 1-80 to determine to which side of the rack you must
route the power cables and how to route and secure the cables after they exit
the BIP/FIP. In both cases, use the lances along the rear of the BIP/FIP to
apply strain relief.
Connecting output power cables to terminals A and B
24
CAUTION
Risk of incorrect connecting
The 6500 output power cables connect to the high-
current terminal lugs. Make sure that you connect to the
correct terminal lug or block, see Figure 1-33 on page
1-80. Otherwise, you can cause equipment damage
when you power up.
25 Start on one side (A or B) by removing the protective caps from the BIP/FIP
high-current terminals and place them in a secure place. (You will re-install
them in step 28.)
26 Match the individual output power cables to their respective terminal
connectors. See Figure 1-33 on page 1-80.
27 Connect the output power cables to their respective terminals. Torque to the
manufacturer’s specifications.
28 Re-install the protective caps on the BIP/FIP high-current terminals.
29 Repeat step 25 to step 28 for the remaining side (A or B).
Step Action
32 Apply moderate force to mate the holes of the internal power cable guide to
the holes at the rear of the BIP/FIP. Secure the guide into place using the
screws provided.
33 Repeat step 31 and step 32 for the remaining side (A or B).
34 Close the BIP/FIP drawer and secure it into place with the thumbscrews.
Step Action
Connect the two-hole lugs to the input terminals (–48V/–60V and return) on
both sides (A and B), and re-install the KEPS nuts. Torque to manufacturer’s
specifications.
43 Secure the input feeds to provide strain relief as required. Use the lances on
the mounting brackets on the BIP/FIP (see Figure 1-32 on page 1-79).
Step Action
46 Remove the plastic cover from one side of the label panel.
47 From the back of the label panel, squeeze the tabs of the plastic cover and
push through the hole.
48 Push the breaker into place.
49 Perform step 46 to step 48 for the other side.
50 Re-install the label panel.
Testing input power
51 Use a digital multimeter set to ohms and make sure that none of the –48V or
–60V feeds are short-circuited to the return feeds.
52 Start on either side A or B by supplying input power to the respective side.
Step Action
53 Verify that you have the correct polarity. Use a digital multimeter set to volts
to test voltage and polarity at the input terminals of the BIP/FIP.
• The typical float voltage for a nominal –48V system must be from –52V
to –55V.
• The typical float voltage for a nominal –60V system must be
approximately –60V.
If the voltage and polarity are within range but the LEDs do not turn on,
contact your next level of support.
54 Record the voltage and the polarity.
55 Reattach the power landing cover over the input terminals.
56 Turn off the power to either side A or B.
57 Verify that the corresponding PWR (power) LED extinguishes.
58 Repeat step 52 to step 57 for the side that you did not test.
59 Turn off all power to the BIP/FIP.
If you have routed the output power cables for a 6500 shelf, go to “Testing
power to the 6500 shelf” on page 1-88.
—end—
Procedure 1-5
Testing power to the 6500 shelf
Use this procedure to test power to the 6500 shelf. For illustrations of the
various variants of breakered, breakerless, or fused power input cards,
including the location of the test points on the cards, if applicable, refer to the
“Shelf and equipment descriptions” section in Part 1 of Planning, NTRN10FG.
Prerequisites
• Make sure that you have a digital voltmeter (DVM).
DANGER
Risk of electrocution
Working with live circuits is dangerous. Before you continue,
make sure that the shelf power is turned off at the power
distribution panel and cannot be turned on by accident. Use a
multimeter to verify that no potential exists.
• Make sure that you observe all the safety requirements described in
Installation - General Information, 323-1851-201.0.
• Make sure that you have the appropriate personal grounding device to
dissipate electrostatic charges.
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrocution”
on page 1-88.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf installed and grounded in a grounded rack/
cabinet or clip to a suitable ground point.
Step Action
Testing power to the shelf equipped with breakerless or fused power input cards
4 Follow the instructions in the precautionary message.
CAUTION
Risk of power brownout
Make sure the power input cards are fully seated and
secured, and that the covers are securely in place
before applying power. When applying power, the
Power OK LED will be activated even if the power input
card is not fully seated.
6 Turn on the circuit breakers at the secondary power distribution panel to the
BIP/FIP.
7 Identify on the BIP/FIP the circuit breakers that connect the power cables to
the A and B feeds on the 6500 shelf you are installing.
See the following illustrations for the location of the circuit breakers or fuses:
• “Front view of the 2U BIP (example shows 19-in. mounting brackets)” on
page 1-91
• “Front views of 1U BIP and 1U FIP” on page 1-92
Step Action
Figure 1-36
Front view of the 2U BIP (example shows 19-in. mounting brackets)
Alarm cutoff
With front cover on Lamp test
Status A feed status
Breakers
B feed status
Alarm in
Output power
Front cover cable area
Diagram
(inside the cover)
Alarm out
Step Action
Figure 1-37
Front views of 1U BIP and 1U FIP
8 Turn on the BIP/FIP circuit breakers you identified for the A feed.
Go to step 10.
9 Turn on the power at the power distribution site for the A feed.
ATTENTION
Test points for power feed voltage measurements are not supported on fused
power input cards. For the 60A fused power input cards, carefully measure
the voltage at the power terminals.
Step Action
10 Using a DVM, measure the voltage at the test points on the power input
card A in reference to ground. DVM readings must be as indicated in the
following table.
Power cable Nominal system value DVM reading (V dc)
(V dc) (Note)
Note: The values measured by the DVM must correspond to the float
voltage of the connected power plant. The values in this column are typical.
If the values indicated by the DVM are not correct, the cables are incorrectly
wired. Verify that the power cables are terminated correctly at the BIP/FIP. If
the power cables are correctly terminated, you must replace the power cable
assembly.
11 Check that the LEDs on the fan units turn green and that the units are
functioning.
12 Select your next step.
If the power to the power input card is coming from Then go to
a BIP/FIP step 13
a power distribution panel step 16
13 Turn off the BIP/FIP circuit breakers you identified for the A feed.
14 Repeat step 8 to step 13 for the B feed and the B power input card.
15 Turn off the circuit breakers at the secondary power distribution panel to the
BIP/FIP.
Go to step 18.
16 Turn off the power at the power distribution site for the A feed.
17 Repeat step 8 to step 16 for the B feed and the B power input card.
You have completed this procedure.
Testing power to the shelf equipped with breakered power input cards
18 Turn on the power source for power input card A.
19 Turn on the breaker on power input card A.
20 Check that the green POWER OK LED on the power input card is solid green.
If the green LED does not turn on, possible causes are ground short-circuit
or reverse polarity. You must power down the system, then remove the power
cable before you troubleshoot further.
Step Action
21 Check that the LEDs on the fan units turn green and that the units are
functioning.
22 Turn off the breaker on the power input card.
23 Turn off the power source for the power input card A.
24 Repeat step 18 to step 23 for power input card B.
You have completed this procedure.
Next install the shelf processor. Perform “Installing the shelf processor” on
page 1-95.
—end—
Procedure 1-6
Installing the shelf processor
Use this procedure to install the shelf processor into the 6500 14-slot shelf.
CAUTION
Risk of damage to equipment
Before installing the shelf processor(s) into a 6500 shelf, make
sure that you have installed and tested the cooling fan module
and applicable power input cards.
ATTENTION
When using the zero touch provisioning (ZTP) commissioning mode, the
RJ45 Ethernet loopback plug (ELP) (NTT09FA) must be installed in the Craft
port of the SP before the SP is powered up. If two SPs are installed, the RJ45
ELP must be installed in both SPs.
Variants
The shelf processor is available in the following variants:
• NTK555CAE5/NTK555EAE5—shelf processor 2 (SP-2)
• NTK555FAE5—shelf processor 2 with dual central processor (SP-2 Dual
CPU)
Hardware product engineering codes (PEC) are used in this procedure for
general identification only. Each shelf processor is ordered/shipped with pre-
loaded software as a shelf processor kit (combined hardware and software),
by the related kit PEC. For details on the applicable shelf processor based on
the shelf and software load, see Planning - Ordering Information,
323-1851-151.
Figure 1-38
SP-2 NTK555CAE5/NTK555EAE5
Figure 1-39
SP-2 Dual CPU NTK555FAE5
Shipping options
Depending on your requirements, the shelf processor is shipped in different
packaging options.
Prerequisites
Make sure that you
• have the following tools and materials:
— Phillips screwdriver
— 5/16 in. hex torque wrench
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
CAUTION
Risk of equipment damage
Before you insert any shelf processor, make sure that you
power up the 6500 shelf and test the power input cards and
cooling fan module.
CAUTION
Risk of autoprovisioning failure
Before you install any circuit packs, you must install the shelf
processor (this procedure). To prevent damage to equipment
and to ensure autoprovisioning of circuit packs, insert circuit
packs in the correct order, as instructed.
CAUTION
Risk of circuit pack damage
Handle circuit packs with care at all times. Make sure that you
do not drop any circuit pack. Otherwise, you will damage it.
Also, do not remove the connector protectors until you are
ready to install the circuit pack.
CAUTION
Risk of circuit pack damage
Do not force a circuit pack all the way to the back of its slot if it
resists insertion. Before installing a circuit pack, make sure
that you understand the detailed procedure for inserting circuit
packs (see “Inserting or removing circuit packs in the 6500
shelf” on page 1-137).
CAUTION
Risk of traffic loss
Shelves that are configured to exclusively exhaust air out the
front may affect the inlet air temperature of nearby shelves. If
front exhaust is required and a 6500 shelf is equipped in the
same rack as one or more other shelves configured for front
exhaust, refer to front exhaust considerations in the Bay/rack
configurations section in Part 1 of Planning, NTRN10FG.
Step Action
Step Action
3 Make sure the power distribution system on the corresponding power input
cards A and B is turned on. Go to step 5.
4 Turn on breakered power input card A and power input card B.
5 Select your next step.
If the 6500 shelf Then go to
was shipped in a packs-in-place kit step 6
was not shipped in a packs-in-place kit step 9
6 Unfasten and remove the standoffs (if they are still present behind the
faceplate thumbscrews). Standoffs are used for shipping purposes only and
must be removed.
7 Open the latches by sliding the latch catches towards the middle of the shelf
processor.
8 Slide the shelf processor into the 6500 shelf until the backplane alignments
pins are engaged and then push on the faceplate to partially seat the shelf
processor.
Then go to step 14.
9 Remove the protective cover/covers from the shelf backplane.
10 If applicable, remove the shelf processor from its packaging.
11 Make sure to un-clip and remove the connector protector from the rear of the
circuit pack (“Examples of circuit pack connector protectors” on page 1-131).
12 Open the latches by sliding the latch catches towards the middle of the shelf
processor.
13 Position the shelf processor into the tracks of the required slot, slide in until
the backplane alignments pins are engaged, and then push on the faceplate
to partially seat the shelf processor in slot 15.
The 14-slot shelves support SP redundancy, which require two shelf
processors (a working SP and a protection SP). You will install the second
shelf processor into slot 16 later in this procedure.
One shelf processor is always active and controls the 6500 shelf, while the
other shelf processor is the standby SP. By default, the working shelf
processor in slot 15 (for the 14-slot shelves) is always the active SP.
Step Action
14 Use the latches (see Figure 1-40) to fully seat the shelf processor.
This action requires some force to fully engage the connector field.
Figure 1-40
SP-2 view with latches shown open
15
CAUTION
Risk of incorrect installation
Make sure that the shelf processor lock latches are
locked into position. If the lock covers are not locked,
the latch sensors on the shelf processor do not allow
the 6500 shelf to identify the shelf processor and do not
allow the shelf processor to autoprovision.
Slide each latch catch out to the side until the latch catch snaps closed.
The shelf processor must be fully seated, and both latches must be locked to
the faceplate.
Step Action
Wait until this sequence is complete before proceeding to the next step.
Software initialization can take up to five minutes and is complete when the
green status LED stops flashing and the green Ready LED turns on. If the red
Fail LED turns on, the circuit pack has faults and must be returned to Ciena.
Note: The red LED may turn on if the incorrect shelf processor is inserted.
Make sure that the shelf processor has the correct product engineering code
(PEC) for the given shelf type. For the 6500 shelf processor types, see Part 1
of Planning, NTRN10FG.
Do not remove the shelf processor if the green LED is flashing or the blue
LED is on.
Next perform “Connecting control and communication cables” on page 1-102.
—end—
Procedure 1-7
Connecting control and communication cables
• Use this procedure to connect cables to the following ports of the access
panel of the 6500 shelf, as applicable:
— external synchronization input (ESI) and external synchronization
output (ESO)
— telemetry input/output (I/O)
— shelf alarms
— DTE
— ILAN and COLAN
Note: For ESI and ESO, the 120-ohm twisted pair used on the 14-slot
SONET access panels (NTK505MA and NTK505MBE5) must be
shielded.
See “Front views of access panels” and “Reference list of access panel
illustrations”.
Figure 1-41
Front views of access panels
Table 1-7
Reference list of access panel illustrations
SONET access panel with connections for eight external slots Figure 1-54 on page 1-122
(NTK505MBE5) in a 6500 14-slot shelf
Figure 1-42
SONET/SDH-J Access Panel
For the external slots on the SONET Access Panel, a straight thru Ethernet
cable is used.
For cable and connector specifications, see the section on cable and
connector details in Installation - General Information, 323-1851-201.0.
The interfaces described in this procedure are intended for intra-building use
only. The Ethernet intra-building port(s) described in this procedure must use
a shielded intra-building cable/wire that is (are) grounded at both ends to meet
the metallic lightning criteria of Telcordia GR-1089-CORE.
Prerequisites
Make sure that you
• have the following tools and materials:
— the appropriate control and communication cables. For details, see
Planning - Ordering Information, 323-1851-151.
— a torque driver
• observe all the safety requirements described in Installation - General
Information, 323-1851-201.0
• have the appropriate personal grounding device to dissipate electrostatic
charges
Precautions
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
Figure 1-43
Telemetry input connections on the SDH Access Panel, SDH-J Access Panel, and SONET Access
Panel with connections for eight external slots
NO NC
Common
Telemetry Relay
ground
(logic ground)
pin 9 Rectifier with
Twisted wire pair failure alarm/Environmental
connects the sensing and relay control
telemetry I/O pins circuits
to the relay
Access panel
Note 1: The telemetry input ground must not have a direct connection to any other
office ground.
Note 2: Telemetry inputs are active low. To drive one of the inputs low, the control circuit must
short it to the ground pin.
Step Action
Figure 1-44
Telemetry output connections on the SDH Access Panel, SDH-J Access Panel, and SONET
Access Panel with connections for eight external slots
Pin 2
Common NO Out 1
Pin 4
Common NO Out 2
Pin 1
Common NO Out 3
Pin 3
Common NO Out 4
Pin16
Pin14
Pin17
Pin15
Access panel
Note: Each telemetry output pin connects to a normally open (NO) relay
contact on the access panel. Connect the common contacts on the output
relays to the common return (RET) pins.
Step Action
Figure 1-45
Shelf alarm relays on the SDH Access Panel
Step Action
Figure 1-46
Shelf alarm relays on the SONET/SDH-J Access Panel
Step Action
Figure 1-47
Telemetry input connections on the SONET/SDH-J Access Panel
Step Action
Figure 1-48
Telemetry output connections on the SONET/SDH-J Access Panel
Step Action
4 Make sure that all circuit breakers located on the BIP are in the OFF
(0 position) on both the A and B feeds.
5 Unfasten the two thumbscrews that secure the BIP cover and open the cover.
6 Connect the alarm out connector to the BIP.
Torque to 5 lb-in. (maximum). If the alarm outputs require a wire wrap
connection, insert the D-sub-to-wire wrap add-on adapter (“Front view of the
2U BIP (example shows 19-in. mounting brackets)” on page 1-113).
7 If you do not plan to use the BIP alarm functionality, plug the BIP alarm
terminator into the BIP alarm input connector (“Front view of the 2U BIP
(example shows 19-in. mounting brackets)” on page 1-113) to eliminate the
BIP visual alarms. Fasten the two screws on the terminator shell.
8 Connect the alarm cable to the BIP. If you are planning to eventually install
multiple 6500 shelves and are pre-dressing the rack with multiple-shelf alarm
cables, but are initially installing only one shelf, plug the BIP alarm
terminator(s) into the unused ports on the alarm cable to eliminate the BIP
visual alarms. Fasten the two screws on the terminator shell.
9 Close the BIP cover and fasten the thumbscrews to secure the cover in place.
Step Action
Figure 1-49
Front view of the 2U BIP (example shows 19-in. mounting brackets)
Alarm cutoff
With front cover on Lamp test
Status A feed status
Breakers
B feed status
Alarm in
Output power
Front cover cable area
Diagram
(inside the cover)
Alarm out
Step Action
10 On the access panel, connect cables and torque the fixing pins to 5 lb-in., or
wire wrap, as applicable, and route the cables to the left as follows:
• ESI/ESO (75 ohms unbalanced and 120 ohms balanced)
• DTE
• alarms - If you are connecting the alarm cable from the 2U BIP (you have
connected the other end of the cable to the BIP in step 8) to the SONET/
SDH-J Access Panel, cut off the connector at the Access Panel end and
wire wrap the individual cables. See Table 1-8.
• telemetry
For locations of the ports on the access panel, see the related illustration.
• “SDH Access Panel interface pinouts” on page 1-119
• “SONET Access Panel with connections for eight external slots interface
pinouts” on page 1-122
• “SONET/SDH-J Access Panel interface pinouts” on page 1-118
• “SDH-J Access Panel interface pinouts - synchronization, DTE, alarms
out (visual)” on page 1-120 and “SDH-J Access Panel interface pinouts -
telemetry” on page 1-121
Table 1-8
BIP-to-SONET/SDH-J Access Panel with DB-9 connector cut off
Visual, Critical, N/O - Pin #1 Orange Pin #24A- Visual, Critical, COM
No connection - Pin #2 - -
Visual, Major, N/O - Pin #6 Blue Pin #18C - Visual, Major, COM
No connection - Pin #7 - -
Visual, Minor, N/O - Pin #8 White/Blue Pin #18A - Visual, Minor, COM
No connection - Pin #9 - -
Step Action
Table 1-9
Telemetry interface pinout
Telemetry Wire wrap pins on DB25 Pin on SDH DB25 cable color
signal SONET/SDH-J and SONET Access
Access Panel Panel with
connection for eight
external slots
Table 1-9
Telemetry interface pinout (continued)
Telemetry Wire wrap pins on DB25 Pin on SDH DB25 cable color
signal SONET/SDH-J and SONET Access
Access Panel Panel with
connection for eight
external slots
11 If you are using the SONET/SDH-J Access Panel, you can terminate the drain
wire of the ESI/ESO (120 ohms balanced) wire-wrap cable(s) to the GND pin
in the ACO pin pair. See “SONET/SDH-J Access Panel interface pinouts” on
page 1-118.
You can use cables with right-angled connectors for DB25 (female) based
telemetry connectors used on the SDH and SONET Access Panel with 8
external slots.
For the SONET Access Panel, any of the GND leads in the Telemetry can be
used to terminate the Common of the C & N/O alarm pair. Note that no more
than 3 wire-wrap wires must share a GND post.
Step Action
Note 1: If you disconnect a cable from an external slot and want to insert the
same cable or another cable in the same external port, wait a few seconds
before reconnecting (wait for the green LED to turn off) to allow the shelf
inventory to update.
Note 2: If you disconnect a cable from an RJ45 port, protect the empty port
with the appropriate dust cap.
Figure 1-50
SONET/SDH-J Access Panel interface pinouts
Figure 1-51
SDH Access Panel interface pinouts
ESI/ESO UNBAL ESI/ESO BAL DTE VISUAL TELEMETRY SP-A SP-B ILAN ILAN COLAN-X
ALARMS DB25 COLAN COLAN IN OUT
13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
Pin Signal Pin Signal Pin Signal Pin Signal Pin Signal
1 OUT3_NO 6 IN8 11 IN4 16 OUT4_COM 21 IN14
2 OUT1_NO 7 IN5 12 IN1 17 OUT2_COM 22 IN11
3 OUT4_NO 8 IN6 13 IN2 18 IN15 23 IN12
4 OUT2_NO 9 GND 14 OUT3_COM 19 IN16 24 IN9
5 IN7 10 IN3 15 OUT1_COM 20 IN13 25 IN10
Figure 1-52
SDH-J Access Panel interface pinouts - synchronization, DTE, alarms out (visual)
ESI/ESO A ESI/ESO B
Synchronization (ESI/ESO)
Pin Signal Pin Signal
1 ESIA_N 1 ESIB_N
5 4 3 2 1
2 ESOA_N 2 ESOB_N
9 8 7 6
3 GND 3 GND
4 GND 4 GND
5 GND 5 GND
6 ESIA_P 6 ESIB_P
7 ESOA_P 7 ESOB_P
8 GND 8 GND
9 GND 9 GND
Pin Signal
External Alarms Out (Visual) 1 V_CRIT_NC
2 V_CRIT_NO
3 V_MAJOR_NO
5 4 3 2 1 4 V_MIN_NO
9 8 7 6 5 V_MIN_COM
6 V_CRIT_COM
7 V_MAJOR_NC
8 V_MAJOR_COM
9 V_MIN_NC
Figure 1-53
SDH-J Access Panel interface pinouts - telemetry
Figure 1-54
SONET Access Panel with connections for eight external slots interface pinouts
External 83 84 85 86 87 88 89 90 DTE ESI/ESO/ 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Telemetry COLAN-A COLAN-B ILAN In ILAN Out COLAN-X
Slots Alarms A
1 8
Pin EIA/TIA 568B Function
Color Code
RJ-45
1 White/Orange GND: Ground
Female 2
Socket Orange/White CP: Card Present
3 White/Green SCL: Serial Clock
4 Blue/White SDA: Serial Data
5 White/Blue 5VDC: Power
6 Green/White GND: Ground
7 White/Brown GND: Ground
8 Brown/White GND: Ground
13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
Pin Signal Pin Signal Pin Signal Pin Signal Pin Signal
1 OUT3_NO 6 IN8 11 IN4 16 OUT4_COM 21 IN14
2 OUT1_NO 7 IN5 12 IN1 17 OUT2_COM 22 IN11
3 OUT4_NO 8 IN6 13 IN2 18 IN15 23 IN12
4 OUT2_NO 9 GND 14 OUT3_COM 19 IN16 24 IN9
5 IN7 10 IN3 15 OUT1_COM 20 IN13 25 IN10
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
A ESI1_P N/C ESO1_P N/C ESI2_P N/C ESO2_P N/C GND N/C VIS_MN_ VIS_MJ_ VIS_CR_ AUD_MN_ AUD_MJ_ AUD_CR_
(TIP) (TIP) (TIP) (TIP) NO NO NO NO NO NO
C ESI1_N N/C ESO1_N N/C ESI2_P N/C ESO2_P N/C ACO N/C VIS_MN_ VIS_MJ_ VIS_CR_ AUD_MN_ AUD_MJ_ AUD_CR_
(RING) (RING) (RING) (RING) COM COM COM COM COM COM
E GND N/C GND N/C GND N/C GND N/C GND N/C VIS_MN_ VIS_MJ_ VIS_CR_ AUD_MN_ AUD_MJ_ AUD_CR_
(SHIELD) (SHIELD) (SHIELD) (SHIELD) NC NC NC NC NC NC
Procedure 1-8
Installing circuit packs in the 6500 14-slot shelf
Use this procedure to install circuit packs and filler cards into a 6500 14-slot
shelf.
CAUTION
Risk of equipment damage
You must install the shelf processor(s) before performing this
procedure. To install the shelf processor, see “Installing the
shelf processor” on page 1-95.
Do not insert any circuit packs—except the access panel and
maintenance interface card—into an unpowered 6500 shelf.
Otherwise, you risk damaging equipment.
You must power up a 6500 shelf, test the power input cards and
cooling fan module, and install the shelf processor before
seating any circuit packs into the backplane.
Prerequisites
Make sure that you
• observe all the safety requirements described in Installation - General
Information, 323-1851-201.0.
ATTENTION
As of Release 10.2, a MuxAmp configuration is supported using the following
amplifiers. The MuxAmp is used in some networks where lower power
interfaces (like the WL3n source) are used. This configuration requires that
Automatic Power Reduction (APR) be disabled, otherwise it may be triggered
during normal operation and hence the amplifiers had to be reclassified as
Class 1M from IEC 60825-1.
The amplifiers used in this application are required to have a Hazard Level
1M warning label. Consequently, the latest circuit pack release will be
labeled for use in Class 1M applications.
For more information and the procedure to apply the Level 1M label on these
circuit packs, see the section on observing product and personnel safety
guidelines in Installation - General Information, 323-1851-201.0.
Note: If you are installing pluggables that use MPO cables, the MPO
cables can be formed to create a 90-degree exit but may interfere with the
standard depth door/cover, if equipped. Some specific pluggables have an
extended flexible pull tab/handle that will interfere with the standard depth
door/cover, if equipped. The extended depth cover solution provides
additional space in front of the circuit pack. For specific door compatibility
considerations with pluggables that use MPO cables, refer to the
pluggable’s description in Planning - Ordering Information, 323-1851-151.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
CAUTION
Risk of circuit pack damage—High
Handle circuit packs with care at all times. Make sure that you
do not drop any circuit pack. Otherwise, you will damage it.
Also, do not remove the connector protectors until you are
ready to install the circuit pack.
CAUTION
Risk of autoprovisioning failure
Make sure that you install the shelf processor (see “Installing
the shelf processor” on page 1-95) before you install the
cross-connect circuit packs. Insert circuit packs in the correct
order to ensure that circuit packs autoprovision.
CAUTION
Risk of circuit pack damage
Do not force a circuit pack all the way to the back of its slot if it
resists insertion. Before installing a circuit pack, make sure
you understand the detailed procedure for inserting the circuit
packs (see “Inserting or removing circuit packs in the 6500
shelf” on page 1-137).
CAUTION
Risk of incorrect installation
Make sure that the circuit pack lock/eject latches are locked in
position. If the lock covers are not locked, the latch sensors on
the circuit pack do not allow the shelf to identify the circuit
pack, and do not allow the circuit pack to autoprovision.
CAUTION
Risk of traffic loss
Shelves that are configured to exclusively exhaust air out the
front may affect the inlet air temperature of nearby shelves. If
front exhaust is required and a 6500 shelf is equipped in the
same rack as one or more other shelves configured for front
exhaust, refer to front exhaust considerations in the Bay/rack
configurations section in Part 1 of Planning, NTRN10FG.
DANGER
Risk of personal injury
When inserted in a shelf slot, optical interface circuit packs
emit laser light that can blind. Keep all optical connectors on
the optical interface circuit packs capped when they are not
connected to optical fiber cables. Never look directly into the
end of an optical fiber or components.
CAUTION
Risk of equipment damage—14-slot shelves (front exhaust fans)
When a 6500 14-slot shelf with front exhaust fans is equipped
with any circuit pack that has a power budget of over 150W per
slot (or equivalently 300W for a double-slot wide pack), the
shelf cannot be equipped with an exhaust air deflector grill.
Step Action
5 Make sure the power distribution system on the corresponding power input
cards A and B is turned on.
6 Turn on breakered power input card A and power input card B.
7 Select your next step.
If Then
you are installing a circuit pack before you install the circuit pack,
with a power budget over 150W remove the exhaust air deflector grill (if
per slot (or equivalently, over it is currently equipped).
300W for a double-slot wide (For example, if you are installing a
circuit pack) into a 14-slot shelf 100G [eDC100G, WL3, Flex2 WL3]
with front exhaust OCLD into a 6500 14-slot converged
shelf [NTK503ADE5/NTK503BDE5/
NTK503CDE5] equipped with front
exhaust fans, you must remove the air
deflector grill if it is currently equipped.)
Go to step 8.
otherwise go to step 8
Step Action
9 Follow these instructions for each circuit pack as you perform this procedure.
a. Slide the circuit pack out 2 inches and undo the latches until they are
perpendicular to the faceplate.
b. Insert the circuit pack with the latches open until the connectors start to
engage and the latch pawls reach into the latching troughs.
c. Close the circuit pack latches at the same time with equal force.
CAUTION
Risk of equipment damage
Do not close one latch at a time. Otherwise you risk
damaging the connectors. Close the latches with equal
force on both sides.
12 Ensure that you are properly grounded. The shelf has various ESD jack
locations. (For examples, see Installation - General Information,
323-1851-201.0, the section on observing product and personnel safety
guidelines, the section on dissipating static electricity.)
13 Remove the cross-connect circuit packs from their packaging.
14 Make sure to un-clip and remove the connector protector from the rear of the
circuit pack (“Examples of circuit pack connector protectors” on page 1-131).
Step Action
16 Seat one PKT/OTN XC circuit pack (NTK615AA) in slot 7 of the 14-slot shelf
and wait until the green and the blue LEDs on the XC turn steadily on
(approximately 25 minutes).
Alarms may be raised during the interval, which should clear automatically.
17 Seat the second cross-connect circuit pack in slot 8 of the 14-slot shelf. Wait
until the software download and initialization sequence is complete before
proceeding to the next step—see step 19 for the detailed instructions.
Then go to step 20 (to install optical circuit packs, or filler cards, as
applicable).
18 Install a cross-connect circuit pack in slot 7 of the 14-slot shelf.
Step Action
19 Wait 15 seconds, then insert the second cross-connect circuit pack in slot 8
of the 14-slot shelf. Make sure that you install the cross-connect circuit packs
one at a time. Refer to “Inserting or removing circuit packs in the 6500 shelf”
on page 1-137.
The red Fail, the green Ready and the blue In Use status LEDs on the front
of the circuit pack go through the following sequence:
• The red LED turns on when the circuit pack is first inserted.
• After a few seconds, the red, green and blue LEDs turn on.
• After a few seconds, the red and blue LEDs turn off and the green LED
flashes to indicate the software is initializing.
• When software initialization is complete, the green status LED turns on
(does not flash).
• If the auto-equipping feature is turned on or if the equipment is already
provisioned for the respective slot, the circuit pack is in-service and the
blue LED turns on after the green LED.
Wait until this sequence is complete before proceeding to the next step.
Software download and initialization can take up to five minutes and is
complete when the green status LED stops flashing and the green Ready
LED turns on. If the red Fail LED turns on, the circuit pack has faults and must
be returned to Ciena.
When the green LED is steadily lit (after the software initialization), an auto-
upgrade of the circuit pack may occur. During an auto-upgrade, the green
LED remains steadily lit and the blue LED remains off (a Software
Auto-Upgrade in progress alarm is raised and clears after the auto-upgrade
is complete).
Do not remove the circuit pack if the green LED is flashing, if the blue LED is
on, or if the circuit pack is auto-upgrading (check for the Software
Auto-Upgrade in progress alarm).
20 Select your next step.
If you are installing Then go to
optical or data services circuit packs step 21
filler cards step 27
Step Action
DANGER
Risk of personal injury
When inserted in a shelf slot, optical interface circuit
packs emit laser light that can blind. Keep all optical
connectors on the optical interface circuit packs
capped when they are not connected to optical fiber
cables. Never look directly into the end of an optical
fiber or components.
Step Action
23 After you have removed the connector protector from the rear of the circuit
pack, install the circuit pack in its assigned slot.
Refer to Planning - Ordering Information, 323-1851-151, for valid slot
assignments. For more information on circuit pack support (for example,
circuit pack variants supported with various cross-connect variants), refer to
the “Shelf and equipment descriptions” description in Part 1 of Planning,
NTRN10FG.
Refer to “Inserting or removing circuit packs in the 6500 shelf” on page 1-137
for circuit pack insertion.
The red Fail, the green Ready and the blue In Use status LEDs on the front
of the circuit pack go through the following sequence:
• The red LED turns on when the circuit pack is first inserted.
• After a few seconds, the red, green and blue LEDs turn on.
• After a few seconds, the red and blue LEDs turn off and the green LED
flashes to indicate the software is initializing.
• When software initialization is complete, the green status LED turns on
(does not flash).
• If the auto-equipping feature is turned on or if the equipment is already
provisioned for the respective slot, the circuit pack is in-service and the
blue LED turns on after the green LED.
Software download and initialization can take up to five minutes and is
complete when the green status LED stops flashing and the green Ready
LED turns on. If the red Fail LED turns on, the circuit pack has faults and must
be returned to Ciena.
Step Action
When the green LED is steadily lit (after the software initialization), an auto-
upgrade of the circuit pack may occur. During an auto-upgrade, the green
LED remains steadily lit and the blue LED remains off (a Software
Auto-Upgrade in progress alarm is raised and clears after the auto-upgrade
is complete).
Do not remove the circuit pack if the green LED is flashing, if the blue LED is
on, or if the circuit pack is auto-upgrading (check for the Software
Auto-Upgrade in progress alarm).
24 Select your next step.
If Then go to
you are installing a circuit pack that requires pluggable step 25 (to install
modules and the modules are not installed the modules)
you are installing a circuit pack that does not require step 26 (to install
pluggable modules or the modules are installed, and the remaining
there are more circuit packs to install circuit packs)
you have finished installing all the required circuit step 27 (to install
packs filler cards)
25 If you are installing a circuit pack that requires pluggable modules, and the
modules are not installed, install the modules on the circuit pack. Refer to
“Installing and removing pluggable modules” on page 1-140.
“Installing and removing pluggable modules” also instructs you to
• install dust covers for any empty pluggable cages to prevent damage to
the cages
• use optical terminators on unused input faceplate connectors of installed
WSS circuit packs. If dust caps are used instead of optical terminators,
PMs can be reported against the port and the port may appear in-service.
Step Action
ATTENTION
You must use filler cards in slots that do not have active circuit packs. Filler
cards protect the connectors on the backplane from dust and debris, and
improve the efficiency of shelf cooling.
CAUTION
Risk of circuit pack damage
Make sure that you installed all the fillers cards required by
your configuration before you install the optical transponder
circuit packs. Failure to comply will result in damage to the
circuit packs due to overheating.
Step Action
The red Fail, the green Ready and the blue In Use status LEDs on the front
of the circuit pack go through the following sequence:
• The red LED turns on when the circuit pack is first inserted.
• After a few seconds, the red, green and blue LEDs turn on.
• After a few seconds, the red and blue LEDs turn off and the green LED
flashes to indicate the software is initializing.
• When software initialization is complete, the green status LED turns on
(does not flash).
• If the auto-equipping feature is turned on and the network element mode
is provisioned, or if the equipment is already provisioned for the
respective slot, the circuit pack is in-service and the blue LED turns on
shortly after the green LED. If the network element is not commissioned
(network element mode not provisioned), the blue LED will not illuminate.
Step Action
Procedure 1-9
Inserting or removing circuit packs in the 6500 shelf
Use this procedure to insert circuit packs in their slot or to remove circuit packs
from their slot.
For details on shelf processors, see Procedure 1-6, “Installing the shelf
processor”.
Prerequisites
Make sure that you
• observe all the safety requirements described in Installation - General
Information, 323-1851-201.0
• have the appropriate personal grounding device to dissipate electrostatic
charges
Precautions
WARNING
Risk of burn
The circuit pack may be hot—do not touch hot surfaces when
reseating or removing a circuit pack.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
CAUTION
Risk of circuit pack damage—High
Handle circuit packs with care at all times. Make sure that you
do not drop any circuit pack. Otherwise you will damage it.
Also, do not remove connector protectors until you are ready
to install the circuit pack.
CAUTION
Risk of circuit pack damage
Do not force a circuit pack all the way to the back of its slot if it
resists insertion.
CAUTION
Risk of traffic loss
Shelves that are configured to exclusively exhaust air out the
front may affect the inlet air temperature of nearby shelves. If
front exhaust is required and a 6500 shelf is equipped in the
same rack as one or more other shelves configured for front
exhaust, refer to front exhaust considerations in the Bay/rack
configurations section in Part 1 of Planning, NTRN10FG.
Step Action
Push the circuit pack towards the back of the shelf until it engages with the
backplane and then push on the faceplate to partially seat it. At this time, the
lock/eject latches will slip into the grooves at the top and bottom edges of the
slot rack.
Push the lock/eject latches towards the circuit pack faceplate. The latch
snaps into the locked position as the circuit pack mates with the shelf
backplane.
Step Action
The latches are now locked in position against the circuit pack faceplate and
hold the circuit pack securely in the shelf.
Do not use excessive force when pushing the lock/eject latches towards the
faceplates. If the latches do not lock into place, remove the circuit pack and
examine the connector at the back of the circuit pack. Look for bent pins or
damage.
8 You have completed inserting the circuit pack. If you were referred to this
procedure from another procedure, return to the referring procedure.
Removing a circuit pack from a slot
9 Make sure that the blue LED on the circuit pack faceplate is off.
If the blue LED is on, do not pull out the circuit pack.
10 Disconnect any cables or fibers from the circuit pack faceplate as applicable.
See “Connecting or disconnecting fiber-optic cables” on page 1-221.
11 Pull the lock/eject latches of the circuit pack faceplate to their completely
extended positions.
The circuit pack connector disengages from the backplane.
12 Pull the circuit pack out of the slot.
You have completed removing the circuit pack. If you were referred to this
procedure from another procedure, return to the referring procedure.
—end—
Procedure 1-10
Installing and removing pluggable modules
Use this procedure to install or remove XFP, SFP, SFP+, SFP28, QSFP+,
QSFP28, QSFP-DD, CFP, CFP2, or CFP2-DCO pluggable modules to or from
a circuit pack.
Also use this procedure to install or remove CXM C-Band Type 1 modules.
Figure 1-56
Example of an optical SFP/SFP+/SFP28 module
Latch
Note: SFP, SFP+ and SFP28 modules have a similar form factor.
Figure 1-57
Installing an SFP/SFP+/SFP28 module
Figure 1-58
Example of an XFP module
Figure 1-59
Example of an optical CFP module and CFP module mated in host system
Figure 1-60
Example of a CXM C-Band Type 1 module
Module location
in the host system
Fixing pins
Figure 1-61
Example of a CFP2 module
Figure 1-62
Examples of CFP2-DCO modules (two variants)
Note: The CFP2 and CFP2-DCO modules have the same form factor.
Figure 1-63
Examples of optical QSFP+ modules
Figure 1-64
Example of an optical QSFP28 module
Figure 1-65
Example of an optical QSFP-DD module
Prerequisites
Make sure that
• You obtain dust covers for any empty pluggable cages. Dust covers are
required to prevent damage to empty pluggable cages. For empty CXM
module slots on the host systems, CXM sub-slot filler panels/covers (410-
5819-001) are required.
• You obtain optical terminators for WSS circuit packs.
Use optical terminators on unused input faceplate connectors of installed
WSS circuit packs. If dust caps are used instead of optical terminators,
PMs can be reported against the port and the port may appear in-service.
• You have the correct type of pluggable module and the required number
of modules. You require one module for each port.
• For the pluggable modules supported by each optical interface circuit
pack, refer to the section “Supported pluggable modules in each circuit
pack” in Part 3 of Planning, NTRN10FG.
• If you are using fixed attenuators for the optical interfaces and the shelf is
equipped with a front cover, do not add the attenuators on the optical
interface. Instead, add the required attenuators to the patch panel or
inside a fiber storage tray.
• If you are installing the following SFPs (NTTP12ACE6, NTTP12BCE6, or
NTTP61BAE6) on circuit packs with horizontal SFP cages as opposed to
angled SFP cages, then the shelf front cover (NTK509CBE6,
NTK509CCE6, NTK509DCE6) cannot be installed on the 6500 shelf.
Doing so can damage the patchcords that connect to the SFP.
• For 6500 circuit packs that have a fiber connection exiting the faceplate at
90 degrees, use fibers with standard short 42.5 mm flexible boots,
NTTC50++V6 Ciena supplied patchcords or the equivalent Telcordia GR-
326 compliant, short flexible LC boot.
Do not install in-line plug attenuators at the 6500 circuit pack faceplate on
ports that are perpendicular to the faceplate (also not recommended on
angled ports).
• For the following circuit packs:
— NTK553HA: The faceplate LC connectors on the NTK553HA circuit
pack protrude by an extra 10 mm compared to faceplate LC
connectors on the NTK553EAE5 circuit pack. As a result, in order to
avoid unacceptable interference with the standard depth shelf front
cover/door if equipped, NTTC50xx patchcords (with standard LC
boots) or approved equivalent must be used. Also, attenuator pads
cannot be mounted on the faceplate of the NTK553HA circuit pack
when the shelf front cover is installed.
— NTK553JB: the faceplate LC connectors on the NTK553JB circuit
pack protrude by an extra 10 mm compared to faceplate LC
connectors on the NTK553JAE5 circuit pack. As a result, in order to
avoid unacceptable interference with the standard depth shelf front
cover/door if equipped, NTTC50xx patchcords (with standard LC
— boots) or approved equivalent must be used. Also, attenuator pads
cannot be mounted on the faceplate of the NTK553JB circuit pack
when the shelf front cover is installed.
— NTK553FC/NTK553LA/NTK553LB: The faceplate LC connectors on
the NTK553FC, NTK553LA, and NTK553LB circuit packs protrude by
an extra 10 mm compared to faceplate LC connectors on the
NTK553FAE5 circuit pack. As a result, in order to avoid unacceptable
interference with the shelf front cover, NTTC50++ patchcords (which
employ short boot LC with a maximum boot length of 42.5mm from
ferrule tip to back of the boot) or approved equivalent must be used.
Also, attenuator pads cannot be mounted on the faceplate of the
NTK553FC, NTK553LA, and NTK553LB circuit pack when the shelf
front cover is installed.
• If you are installing pluggables that use MPO cables, the MPO cables can
be formed to create a 90 degree exit but may interfere with the standard
depth door/cover, if equipped. Some specific pluggables have an
extended flexible pull tab/handle that will interfere with the standard depth
door/cover, if equipped. The extended depth cover solution provides
additional space in front of the circuit pack. For specific door compatibility
considerations with pluggables that use MPO cables, refer to the
pluggable’s description in Planning - Ordering Information, 323-1851-151.
• Make sure that you observe all the safety requirements described in
Installation - General Information, 323-1851-201.0.
• Make sure that you have the appropriate personal grounding device to
dissipate electrostatic charges.
• Make sure that you have the LC fiber tool (174-0099-900).
Although optional, this tool assists in installing and removing LC fibers or
removing pluggables (SFP/SFP+/SFP28/QSFP+/QSFP28/QSFP-DD/
XFP) when space is restricted. When not in use, this tool can be stored in
its container or inside into the shelf front cover (applies to shelf front covers
NTK509CCE6, NTK509DCE6, and NTK509CD for the 14-slot shelf
types).
Precautions
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs and pluggable modules.
Step Action
Step Action
Step Action
7 While holding the pluggable module with the side where the electrical
connections are exposed to your left, slide the pluggable module into one of
the receptacles in the circuit pack faceplate. See Figure 1-57 on page 1-141.
ATTENTION
Mounting rails inside the host circuit pack guide and support the module. The
module must slide easily into its receptacle until it locks into place. If it does
not slide easily, verify the orientation of the module.
ATTENTION
Mounting rails inside the host circuit pack guide and support the module. The
CFP/CFP2/CFP2-DCO module or the CXM C-Band Type 1 module must
slide easily into its receptacle until it locks into place. If it does not slide easily,
verify the orientation of the module.
Step Action
Ensure that the module is fully inserted, then fasten the fixing pins on the
module. See “Example of an optical CFP module and CFP module mated in
host system” on page 1-142, “Example of a CFP2 module” on page 1-143, or
“Example of a CXM C-Band Type 1 module” on page 1-143.
Note: An MPO patchcord is shipped with the CXM C-Band Type 1 module.
You will connect the patchcord in Procedure 1-17, “Connecting or
disconnecting fiber-optic cables”.
You have completed installing the module. If you were referred to this
procedure from another procedure, return to the referring procedure or go to
step 21.
Removing a pluggable module
9 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf installed and grounded in a grounded rack/
cabinet or clip to a suitable ground point.
Step Action
Step Action
Figure 1-66
LC fiber tool (174-0099-900)—two views
Step Action
Figure 1-67
Disconnecting fiber-optic cables using the LC fiber tool (174-009-900)
Step Action
Step Action
Step Action
Procedure 1-11
Installing a CMD16, CMD24, CMD42, CMD64, CMD96,
CMD44, eCMD44, OMD4, BMD2, GMD10, UBMD2, or
MBMD2 module
Use this procedure to install the following modules into a frame:
• 16 Channel Mux/Demux (CMD16) 100 GHz C-Band module
• 24 Channel Mux/Demux (CMD24) 100 GHz C-Band module
• 64 Channel Mux/Demux (CMD64) 75 GHz C-Band module
• 42 Channel Mux/Demux (CMD42) 112.5 GHz C-Band module
Note: Contact Ciena for availability of the CMD42.
Prerequisites
• Make sure that you
— are familiar with the manufacturer’s torque specifications for the rack,
as required
— have a 3/8-in. wrench
— have the engineering documentation package (EDP) or installation
documentation package (IDP) or equivalent site/network engineering
plans
— have the required mounting brackets if you are not using the brackets
pre-installed on the module. If you are re-installing a FIM Type 4, FIM
Type 5, FIM Type 6, 2-slot optical module chassis (OMC2), CMD16,
CMD24, or CMD42 and require mounting brackets, you can use
replacement bracket kits NTZF99XL (1U 19-inch) or NTZF99XM (1U
23-inch). See Planning - Ordering Information, 323-1851-151 for
details.
— have a ground cable and a ground lug appropriate to the frame. Have
screws appropriate to the frame to attach the frame ground.
— have a crimp tool for 6 AWG (16-mm2) ground cable
— have a flathead screwdriver
— observe all the safety requirements described in Installation - General
Information, 323-1851-201.0
— have the appropriate personal grounding device to dissipate
electrostatic charges
• For UBMD2 and MBMD2 modules, use Ciena-supplied (or equivalent
Telcordia GR-326 compliant) SC optical fiber patchcords specified to have
the Telcordia GR-326 standard boot that measures 58 mm (maximum)
from ferrule tip to the back of the boot. Any other fiber boot length that
exceeds 58 mm is not recommended and has not been qualified to use
with these modules.
To achieve the correct fiber bend radius with the 58 mm fiber boot, the
UBMD2 and MBMD2 ship with metallic 90-degree fiber boot clips. The
boot clips are packaged in a small ESD bag (open the module door to find
the ESD bag attached to the module).
• For CMD44 modules, use Ciena-supplied (or equivalent Telcordia GR-326
compliant) LC optical fiber patchcords specified to have the Telcordia
GR-326 standard boot that measures 42.5 mm (maximum) from ferrule tip
to the back of the boot. Any other fiber boot length that exceeds 42.5 mm
is not recommended and has not been qualified to use with these
modules.
Note: The CMD44 modules are shipped with 20 plastic bend radius clips.
These clips are optional and are included in case attenuators or incorrect
LC fiber boot length were installed. They are not required if the correct
42.5 mm fibers are installed and dressed correctly.
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
equipment.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage”.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf installed and grounded in a grounded rack/
cabinet or clip to a suitable ground point.
3 Unpack and inspect the module. See the following illustrations for the different
modules:
• “16 Channel Mux/Demux (CMD16) 100 GHz C-Band module (door
open)”
• “24 Channel Mux/Demux (CMD24) 100 GHz C-Band module (door
open)” on page 1-159
• “42 Channel Mux/Demux (CMD42) 112.5 GHz C-Band module (door
removed)” on page 1-159
• “64 Channel Mux/Demux (CMD64) 75 GHz C-Band module (door open)”
• “96 Channel Mux/Demux (CMD96) 50 GHz C-Band module (door open)”
on page 1-159
• “44 Channel Mux/Demux (CMD44) module (door open)” on page 1-160
• “10 Group Mux/Demux (GMD10) C-Band module” on page 1-160
• “Broadband Mux/Demux 1x2 (BMD2) module” on page 1-161
• “OMD4 C-Band Group 1-9 Mux/Demux module” on page 1-161
• “Upgrade Broadband Mux/Demux 1x2 (UBMD2)” on page 1-161
• “Monitor Broadband Mux/Demux 1x2 (MBMD2)” on page 1-161
Figure 1-69
16 Channel Mux/Demux (CMD16) 100 GHz C-Band module (door open)
Step Action
Figure 1-70
24 Channel Mux/Demux (CMD24) 100 GHz C-Band module (door open)
Figure 1-71
42 Channel Mux/Demux (CMD42) 112.5 GHz C-Band module (door removed)
Figure 1-72
64 Channel Mux/Demux (CMD64) 75 GHz C-Band module (door open)
Figure 1-73
96 Channel Mux/Demux (CMD96) 50 GHz C-Band module (door open)
Step Action
Figure 1-74
44 Channel Mux/Demux (CMD44) module (door open)
Figure 1-75
10 Group Mux/Demux (GMD10) C-Band module
Step Action
Figure 1-76
Broadband Mux/Demux 1x2 (BMD2) module
Figure 1-77
OMD4 C-Band Group 1-9 Mux/Demux module
Figure 1-78
Upgrade Broadband Mux/Demux 1x2 (UBMD2)
Figure 1-79
Monitor Broadband Mux/Demux 1x2 (MBMD2)
Step Action
5 Determine the appropriate mounting hole position on the frame and mounting
bracket setback position.
For details, see the EDP, IDP, or equivalent site/network engineering plans.
Also see the following illustrations for examples.
• “Mounting brackets for the CMD16 module” on page 1-163
• “Mounting brackets for the CMD24 module” on page 1-164
• “Mounting brackets for the CMD42 module” on page 1-165
• “Mounting brackets for the CMD64 module” on page 1-166
• “Mounting brackets for the CMD96 module” on page 1-167
• “Mounting bracket positions (bracket/setback positions apply to all CMD
modules; example shows the CMD44 module)” on page 1-168
• “Mounting brackets for BMD2 modules” on page 1-169
• “Mounting bracket for ETSI frame” on page 1-170
• “Mounting bracket for 19-inch frame in 5-inch setback position (default)”
on page 1-169
• The position of the mounting brackets for the 23-inch frame with 5-inch
setback is the same as shown for the 19-inch frame.
Note: The setback positions for the mounting brackets accommodate for
0.394 in. (10 mm) for the module door.
Figure 1-80
Mounting brackets for the CMD16 module
23-in. bracket
(one on each side)
ETSI bracket
(one on each side)
Step Action
Figure 1-81
Mounting brackets for the CMD24 module
23-in. bracket
(one on each side)
ETSI bracket
(one on each side)
Step Action
Figure 1-82
Mounting brackets for the CMD42 module
23-in bracket (one
on each side)
Step Action
Figure 1-83
Mounting brackets for the CMD64 module
Step Action
Figure 1-84
Mounting brackets for the CMD96 module
Step Action
Figure 1-85
Mounting bracket positions (bracket/setback positions apply to all CMD modules; example shows
the CMD44 module)
17.25 in
(438 mm)
11.81 in
11.02 in (300 mm)
(280 mm) Max depth
EIA alternate mounting
(6-inch setback)
EIA standard mounting
(5-inch setback) 6.0 in
(152 mm)
5.0 in
(127 mm)
ETSI mounting
50 mm
(50 mm)
(1.969 in)
Front of frame
footprint
0.394 in
(10 mm)
door
Step Action
Figure 1-86
Mounting brackets for BMD2 modules
18.31
18.96
22.31
22.96
18.65
20.28
20.97
Figure 1-87
Mounting bracket for 19-inch frame in 5-inch setback position (default)
Step Action
Figure 1-88
Mounting bracket for ETSI frame
6 Secure the module to the frame using the appropriate mounting screws (two
on each side for 1U modules, four on each side for 2U modules.
7 Insert and tighten the appropriate mounting hardware in the top hole of each
bracket. Use a torque wrench to verify that torque has been applied correctly
according to rack manufacturer torque specifications. In the case of the
PTE2000 rack, for the M6 and 12-24 mounting options, that specification is
5.65 N-m (50 lb-in.) for installation and 4.52 N-m (40 lb-in.) for inspection.
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the module to the frame
with the appropriate mounting screws. Otherwise, you
risk damaging the equipment.
Installing a ground bracket or a two-hole lug with a ground cable on the module
8 If the module you are installing has two grounding locations (on the side of
the module and at the rear), select the grounding location you will be using.
9 Attach the two-hole lug with a ground cable to the module.
10 Fasten the other end of the ground cable to an appropriate location on the
rack.
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the ground bracket with
mounting screws onto the frame. Otherwise, you risk
damaging the equipment.
Step Action
Step Action
Figure 1-90
Example of CMD42 fibering
Figure 1-91
Example of CMD96 fibering
Step Action
• To install the 90-degree boot clips provided with the UBMD2 and the
MBMD2, insert (wiggle) the end of the clip carefully into the end of the
fiber boot, while making sure that the clip does not work through one of
the slots in the boot. If this occurs, remove the clip and start over.
Figure 1-92
90-degree boot clip (shipped with the UBMD2 and the MBMD2)
Boot clip
Step Action
For UBMD2, see a fibering example (qualified 42.5 mm flexible boot fiber) in
the following illustration.
Fasteners (such as VELCRO) must be used to dress fiber in three different
areas. It is important that the fastener be used at the exit point of the module,
see the instructions included in the illustration.
The same guidance applies to MBMD2.
Figure 1-93
Example of routing fiber out the left side of the UBMD2
The UBMD2 requires a fiber be run between two UBMD2 ports. The UBMD2
does not provide within the module the capability of port-to-port fiber
connecting. Consequently, this fiber:
a. must exit the UBMD2 and must be secured as shown in the previous
illustration
b. then must be routed to an external fiber manager to store fiber slack (The
UBMD2 does not provide fiber slack storage)
c. then must re-enter the UBMD2 and must be secured as shown in the
previous illustration
Step Action
• For BMD2, see a fibering example (qualified 42.5 mm flexible boot fiber)
in the following illustration.
Figure 1-94
Example of BMD2 fibering
• For CMD96, see a fibering example (qualified 42.5 mm flexible boot fiber)
in the following illustration.
Figure 1-95
Example of CMD96 fibering
Step Action
Procedure 1-12
Installing an OMC2 chassis and associated modules
Use this procedure:
• to install a 2-slot optical module chassis (OMC2) in the equipment rack
• to install the following equipment in the OMC2 chassis:
— C/L-Band Mux/Demux (CLMD) module (NTK504PA)
— Upgrade Coupler/Splitter (UCS) module (NTK504PL)
— Monitor Coupler/Splitter (MonCS) module (NTK504PN)
— OMC2 filler panel (NTK504PY)
Prerequisites
• If you are using the upgrade coupler/splitter module (UCS) and/or the C/
L-band mux/demux module (CLMD) in applications that require using the
isolator port of the respective module for wet plant deployments of
Submarine Line Terminal Equipment (SLTE), Hazard Level 3B laser safety
labels (supplied as a kit with each UCS and CLMD) must be applied on
the front and back of the OMC2 door. Ensure that you have completed the
procedure on applying Hazard Level 3B laser safety labels on OMC2 in
Installation - General Information, 323-1851-201.0.
• For the UCS, CLMD, and MonCS modules, you must also apply a Hazard
Level 1M label to the back of the OMC2 door, if the Hazard Level 3B safety
labels are not applied. Ensure that you have completed the procedure
applying Hazard Level 3B and/or 1M laser safety labels on OMC2 in
Installation - General Information, 323-1851-201.0.
• Make sure that you:
— observe all the safety requirements described in Installation - General
Information, 323-1851-201.0. Have the appropriate personal
grounding device to dissipate electrostatic charges.
— are familiar with the manufacturer's torque specifications for the rack,
as required
— have the engineering documentation package (EDP) or installation
documentation package (IDP) or equivalent site/network engineering
plans
— have the appropriate personal grounding device to dissipate
electrostatic charges
— have the following tools and materials:
– a ground cable and a ground lug appropriate to the frame. Have
screws appropriate to the frame to attach the frame ground.
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of laser radiation exposure
If you are using the upgrade coupler/splitter module (UCS) and
or the C/L-band mux/demux module (CLMD) in applications
that require using the isolator port of the respective module for
wet plant deployments of Submarine Line Terminal Equipment
(SLTE), Hazard Level 3B laser safety labels (supplied as a kit
with each UCS and CLMD) must be applied on the front and
back of the OMC2 door. Users and service personnel must
have appropriate laser safety training.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
equipment.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage”.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf installed and grounded in a grounded rack/
cabinet or clip to a suitable ground point.
3 Unpack and inspect the equipment.
Step Action
4 If you are using the UCS and/or the CLMD in applications that require using
the isolator port of the respective module for wet plant deployments of
Submarine Line Terminal Equipment (SLTE), ensure that the Hazard Level
3B laser safety labels (supplied as a kit with each UCS and CLMD) are
applied on the OMC2, see the procedure in Installation - General Information,
323-1851-201.0.
If you are installing a UCS, CLMD, or MonCS module, apply Hazard Level 1M
laser safety labels (supplied as a kit with each module) to the back of the
OMC2 door, if Hazard Level 3B laser safety labels are not already applied.
See the procedure in Installation - General Information, 323-1851-201.0.
Note: If you have already applied a Hazard Level 3B laser safety label to the
back of the OMC2 door, you do not need to also apply the 1M label.
Otherwise, go to step 5.
Step Action
5 The OMC2 is shipped with 19-in. mounting brackets pre-installed. Select your
next step.
If you are using Then
the pre-installed mounting go to step 6
brackets
other mounting brackets unfasten the pre-installed brackets. Then
attach the required brackets to the OMC2
using the applicable mounting hardware
(shipped with the OMC2). See “Mounting
brackets for the OMC2”.
Note: You can also use replacement bracket kits NTZF99XL (1U 19-inch) or
NTZF99XM (1U 23-inch), if required. See Planning - Ordering Information,
323-1851-151 for details.
Step Action
Figure 1-96
Mounting brackets for the OMC2
6 Determine the appropriate mounting hole position on the rack and mounting
bracket setback position.
For details, see the EDP, IDP, or equivalent site/network engineering plans.
Step Action
7 Insert and tighten the appropriate mounting hardware to secure the OMC2 to
the rack. Use a torque wrench to verify that torque was applied correctly
according to rack manufacturer specifications. In the case of the PTE2000
rack, for the M6 and 12-24 mounting options that specification is 5.64 N-m
(50 lb-in.) for installation and 4.52 N-m (40 lb-in.) for inspection.
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the OMC2 to the rack
with the appropriate mounting screws. Otherwise, you
risk damaging the equipment.
9 Fasten the other end of the ground cable to an appropriate grounding location
on the rack.
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the ground cable with
mounting screws onto the rack. Otherwise, you risk
damaging the equipment.
10 Slide the OMC2 toward the front of the rack and secure it in a position that
provides easier access for installing modules or a filler panel. To achieve this,
pull out the plunger on the right-hand side of the OMC2 chassis (“Installing a
module into the OMC2 chassis” on page 1-183), pull the chassis toward the
front of the rack, and release the plunger to secure the chassis in the
front-most position.
Step Action
Installing a MonCS module, a UCS module or a CLMD module (see the following illustration)
12 If a filler panel is installed in the OMC2 slot where you must install the module,
unfasten the captive screws on the filler panel, remove the panel and store it
in a safe place.
13 Remove the module faceplate:
a. The module faceplate is secured with two captive screws (front of the
module faceplate) and two thumb nuts (back of the module faceplate).
Unfasten the captive screws and remove the thumb nuts.
Note: The thumb nuts can be discarded if the module installation is
permanent.
b. Detach the faceplate and store it within reach. You will install back the
module faceplate after you install the module in the chassis.
14 Align and insert the module into the OMC2 slot. Ensure that the tabs are on
the bottom.
Figure 1-98
Installing a module into the OMC2 chassis
Chassis slot
Thumb nut
(2 places)
Captive screw
(2 places)
Step Action
15 Place and align the module faceplate against the module and secure the
module to the chassis with the captive screws.
Figure 1-99
OMC2 configurations—2-module and 1-module
Step Action
Routing the fiber-optic cables and the communication cable(s) to the module(s) equipped in the
OMC2
18 Make sure that the OMC2 is in the most forward position—see step 10.
19 Route the fiber-optic cables to the applicable module.
20 Route the communication cable to the Equipment Inventory port on the
module faceplate.
Note: The OMC2 is equipped with features that allow you to secure the cable
ties used to bundle the cables.
21 Close the OMC2 door. Make sure to avoid pinching the cable bundle routed
through the OMC2 side opening.
22 Pull out the plunger on the right-hand side of the OMC2 chassis (see
“Installing a module into the OMC2 chassis” on page 1-183), push the chassis
inside the rack, and use the plunger to secure the chassis in position.
—end—
Procedure 1-13
Installing a Fiber Interconnect Module (FIM)
Use this procedure to install the following modules:
• FIM Type 1 (NTK504CA)
• FIM Type 2 (NTK504CB)
• FIM Type 3 (NTK504CC)
• FIM Type 4 (NTK504CD)
• FIM Type 5 (NTK504CE)
• FIM Type 6 (NTK504CF)
FIMs are shipped with the following equipment pre-installed. FIM ports are
pre-equipped with dust caps or loopback modules as listed below. In addition
to providing the optical loopback operation required by applications that use
the FIM, the loopback modules act as dust caps for the optical ports. Do not
remove the dust caps or loopback modules except as part of a fiber
connecting procedure. FIM assemblies that include pre-installed loopback
modules also include a bag of dust caps that must be put on any loopback
module that is being removed and saved for future use. For more information,
see the Photonic passive modules table in Planning - Ordering Information,
323-1851-151.
• FIM Type 1:
— dust caps on MPO ports 1 to 4 (WSS1)
— MPO Loopback (APC, SM, 12 Fiber) modules in all the other MPO
ports
— Duplex LC Loopback (SM) modules in each of the duplex LC ports
• FIM Type 2:
— dust caps on MPO ports 1 to 4 (WSS1)
— MPO Loopback (APC, SM, 12 Fiber) modules in all the other MPO
ports
• FIM Type 3:
— dust caps pre-installed on Fiber Group 1 ports (4 items)
— MPO loopback modules pre-installed on Fiber Group 2-20 ports
(76 items)
— dust caps for MPO loopback modules (not installed, 76 items)
— LC duplex loopback modules pre-installed on UPG ports 1-20
(20 items)
— dust caps for LC loopback modules (not installed, 20 items)
• FIM Type 4:
— Duplex LC Loopback (SM) modules in each of the duplex LC ports
• FIM Type 5:
— four MPO Loopback (APC, SM, 12 Fiber) modules pre-installed in four
of the FIM’s five MPO ports
— Duplex LC Loopback (SM) modules in each of the duplex LC ports
— dust caps on the rest of the FIM optical ports
• FIM Type 6:
— MPO Loopback (APC, SM, 12 Fiber) modules in each of the MPO
ports
— dust caps on the rest of the FIM optical ports
Prerequisites
Make sure that you
• are familiar with the manufacturer’s torque specifications for the rack, as
required
• have a 3/8-in. wrench
• have the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
• have a ground cable and a ground lug appropriate to the frame. Have
screws appropriate to the frame to attach the frame ground.
• have a crimp tool for 6 AWG (16-mm2) ground cable
• have a flathead screwdriver
• observe all the safety requirements described in Installation - General
Information, 323-1851-201.0
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
equipment.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Step Action
Figure 1-101
FIM Type 1
Figure 1-102
FIM Type 2
Figure 1-103
FIM Type 3
Step Action
Figure 1-104
FIM Type 4, FIM Type 5, and FIM Type 6 - front view
Step Action
4 Select the applicable mounting brackets. For details, see the EDP, IDP, or
equivalent site/network engineering plans.
5 Attach the applicable mounting brackets to the module (see the following
illustrations). The 19-inch brackets are shipped installed.
Figure 1-105
Mounting brackets for FIM Type 1, FIM Type 2, and FIM Type 3 (example shows the right side of
FIM Type 1)
23-inch bracket
ETSI bracket
Step Action
Figure 1-106
Mounting brackets for FIM Type 4, FIM Type 5, and FIM Type 6
Step Action
CAUTION
Risk of damage to MPO cables
Before you close the FIM door, make sure you bend the
flexible boots of the MPO cables to allow the cables to
route to the side of the FIM. Otherwise, you can pinch
the optical fiber. (See “Bending the flexible boot of the
MPO cable before closing the FIM door” on page
1-231.)
Step Action
Procedure 1-14
Routing fiber-optic cables and electrical cables to
circuit packs in the 6500 shelf
For DAC cables, see “Installation guidelines for QSFP28-QSFP28 DAC cable”
on page 1-214.
ATTENTION
Each Active Optical Cable (AOC) has a QSFP28 plug at each end and is
used to interconnect two QSFP28 ports. AOCs are an alternative to using
two optical QSFP28 transceivers and an optical patch cord. Use AOCs as
indicated in the engineering documentation package (EDP) or international
documentation package (IDP) or equivalent site/network engineering plan.
• fiber-optic cables onto the 14-slot optical, 14-slot packet-optical shelf and
between paired circuit packs on the shelf
• In order to prevent congestion in the shelf fiber manager and minimize
interference between fiber patchcords and a shelf front cover, you must
consider the recommendations detailed in the operational considerations
section in 323-1851-151, Planning - Ordering Information, if any of the
following apply:
— using fiber patchcords with a boot length greater than 42.5 mm (not
recommended, but using an extended depth cover solution will provide
additional space in front of the circuit packs)
— using in-line optical attenuators (fixed pads) (not recommended, but
using an extended depth cover solution will provide additional space in
front of the circuit packs)
— using a circuit pack (such as eMOTR 4xXFP/8xSFP+/32xSFP or PKT
I/F GE 48xSFP) that has more than 32 optical connections/slot (16
duplex ports/slot) (using bend insensitive optical patchcords with
1.6 mm diameter is recommended)
— using fiber patchcords with a 2.0 mm diameter when more than 192
fibers are required per side in a 14-slot shelf (using bend insensitive
optical patchcords with 1.6 mm diameter is recommended when fiber
manager congestion is a concern)
• If you are installing pluggables that use MPO cables, the MPO cables can
be formed to create a 90 degree exit but may interfere with the standard
depth door/cover, if equipped. Some specific pluggables have an
extended flexible pull tab/handle that will interfere with the standard depth
door/cover, if equipped. The extended depth cover solution provides
additional space in front of the circuit pack. For specific door compatibility
considerations with pluggables that use MPO cables, refer to the
pluggable’s description in Planning - Ordering Information, 323-1851-151.
• Note that the Optical Time Domain Reflectometer requires at least 20 km
of optical fiber to verify the fiber for reflection or loss. An OTDR trace run
on short fiber may fail due to loss or reflection. The Optical Time Domain
Reflectometer applies to the following circuit packs:
— Single line Raman Amplifier (SRA C-Band) w/Optical Service Channel
(OSC) 1xSFP 10/100 BT WSC circuit pack (NTK552JA)
— Enhanced Service Access Module (ESAM C-Band) w/Optical Service
Channel (OSC) 1xSFP 10/100 BT WSC circuit pack (NTK552JT)
CAUTION
Risk of equipment damage
Connect only a fiber spool (with at least 20 km of fiber) to Port 8
of the SRA circuit pack. Never directly connect any other
equipment to Port 8, for example, any type of eVOA or fixed
attenuation pads.
• RJ-45 cables onto the 14-slot optical, 14-slot optical/front electrical, 14-
slot converged optical/front electrical, and 14-slot Metro front electrical
shelves
For valid slot assignments, see Planning - Ordering Information,
323-1851-151.
Some figures show power cables and communication cables as well as fiber-
optic cables. Before routing fiber-optic cables, connect power cables to the
power input cards and communication cables to the access panel. For certain
shelves, the fiber-optic cables overlap with power cables and/or
communication cables. For such shelves, a right side view of the shelf is also
provided to show the placement of each type of cable.
Figure 1-107
Example of fiber routing for a 14-slot shelf
For an example of fiber routing and RJ-45 cable routing for a 2xOSC circuit
pack on the 14-slot shelf, see the following illustration.
Figure 1-108
Example of fiber and RJ-45 cable routing for 2xOSC circuit pack in a 14-slot shelf
Prerequisites
• Make sure that you have
— curly locks or hook and loop cable ties (such as VELCRO) to bundle
the fibers
— the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
— the appropriate personal grounding device to dissipate electrostatic
charges
Precautions
CAUTION
Risk of fiber-optic cable damage
The minimum bend radius for fiber-optic cable is 1.5 in.
(3.8 cm). Observe this limit at all times to avoid low fiber-optic
cable performance or damage.
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
Step Action
Step Action
Step Action
Step Action
Use external fiber management drawers to store excess fiber cable. Fiber
slack storage is not provided for fibers leaving the 6500 shelf.
9 Select your next step.
If Then go to
you are routing an RJ-45 cable to a 2xOSC, SRA, SAM, or step 10
ESAM circuit pack
otherwise step 16
10 If you are routing an RJ-45 cable to a 2xOSC, SRA, SAM, or ESAM circuit
pack and the RJ-45 cable cannot be routed towards the bottom of the circuit
pack and through the fiber channel, then routing the RJ-45 cable towards the
top of the circuit pack is possible with the following considerations: obstruction
of circuit-pack level faceplate LEDs, interference with other access panel
cables, and due to the required cable bend radius, interference with a
standard depth cover. (Using an extended depth cover provides additional
space in front of the circuit packs. For details on extended depth covers, see
Planning - Ordering Information, 323-1851-151.)
Route the RJ-45 cable to a 14-slot shelf equipped with a 2xOSC, SRA, SAM,
or ESAM circuit pack in slot 1 or slot 14 as shown in “Recommended cable
routing—2xOSC, SRA, SAM, or ESAM circuit packs in a 14-slot shelf—
example (slot 1 or 14)” on page 1-206.
It is not recommended to route the RJ-45 cable vertically up. The circuit pack
status LEDs can be obstructed. The RJ-45 cable cannot fit through the
horizontal egress apertures with a fully connected Access Panel. Also, the
RJ-45 cable would require a relatively tight bend, which is not recommended.
11 Use curly locks or hook and loop fasteners (such as VELCRO) to manage the
RJ-45 cable exiting the shelf. Then go to step 16.
Step Action
Figure 1-109
Recommended cable routing—2xOSC, SRA, SAM, or ESAM circuit packs in a 14-slot shelf—
example (slot 1 or 14)
Step Action
Step Action
Figure 1-110
MPO cables and connector types
x x
12 1110 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 101112
x x
1 2 3 4 5 6 7 8 9 101112
Input Output
x x
1 2 3 4 5 6 7 8 9 101112 12 1110 9 8 7 6 5 4 3 2 1
Input Output
Procedure 1-15
Guidelines for cable routing to electrical SFP and
optical ports on the same shelf
Use the examples in the following illustrations as a guide when routing cables
to electrical SFP (eSFP) and optical ports on the same shelf:
• “Port locations on circuit packs” on page 1-210
• “Cable routing example for eMOTR Edge 4xXFP/2xSFP+/8xSFP
(NTK536BE)” on page 1-211
• “Cable routing example for PKT I/F GE 48xSFP circuit pack (NTK642AA)”
on page 1-212
• “Cable routing example for eMOTR 4xXFP/8xSFP+/32xSFP (NTK536FA)”
on page 1-213
For more information, refer to the following sections in the respective technical
publication:
• “Special considerations when using 10/100/1000BASE-T RJ45 SFP
(NTTP61CA)”, in eMOTR Circuit Packs, 323-1851-102.7
• “Special considerations when using 1000BASE-T RJ45 SFP
(NTTP61AAE6)”, in OTN I/F, PKT I/F and PKT/OTN I/F Circuit Packs,
323-1851-102.8
Figure 1-111
Port locations on circuit packs
Figure 1-112
Cable routing example for eMOTR Edge 4xXFP/2xSFP+/8xSFP (NTK536BE)
Route
4 CAT5 cables
at the back of the
fiber manager
for slot 2.
Route This reduces
4 CAT5 cables capacity for the
through top fiber trough
this location from 102 1.6-mm
of the fibers to 54.
fiber manager
Figure 1-113
Cable routing example for PKT I/F GE 48xSFP circuit pack (NTK642AA)
Route all
4 CAT5 cables
through this location
on the fiber manager.
This does not impact
the fiber manager
capacity.
Figure 1-114
Cable routing example for eMOTR 4xXFP/8xSFP+/32xSFP (NTK536FA)
—end—
Procedure 1-16
Installation guidelines for QSFP28-QSFP28 DAC cable
For Active Optical Cable (AOC) routing, see the “Routing fiber-optic
cables and electrical cables to circuit packs in the 6500 shelf” on page 1-196
procedure.
For for more information on WLAi MOTR two-circuit pack Regen, three-circuit
pack Regen, or four-circuit pack Regen configurations, see the section on
100G WL3 (MOTR, OTR) and WLAi (MOTR, FOTR) circuit packs in
WaveLogic Ai, Flex, 100G+, 40G, OSIC ISS, and SLIC10 Circuit Packs,
323-1851-102.4.
Figure 1-115
QSFP28-QSFP28 1.5m Passive Direct Attach Copper (DAC) cable
Applications
The following applications are supported:
• “Application 1—WLAi MOTR Client Regen (OTUCn client FEC ON,
100GE FEC ON)” on page 1-215
Note: Active Optical Cables (AOC) can be used instead of DAC cables for
the Regen applications described in this procedure (but are not limited to
these applications).
Figure 1-116
Application 1—WLAi MOTR Client Regen (OTUCn client FEC ON, 100GE FEC
ON)
Figure 1-117
Application 2—200G (2x100G/5x40G) MUX OTU4 (FEC ON) to WLAi MOTR OTU4
(FEC ON)
Figure 1-118
Cable routing example using 1.5 m DAC cables
Figure 1-119
Cable routing example using 0.35 m DAC cables
Engineering rules
The following engineering rules apply:
• FEC must be ON on the ports interconnected with DAC cables in these
applications, For more information, see the section on QSFP+ and
QSFP28 specifications in Pluggables Datasheets and Reference,
323-1851-180.
• The circuit packs interconnected with this cable must be located in the
same half of the shelf.
Note: For a 14-slot shelf, a “shelf half” is slots 1 to 6, or slots 9 to 14.
• When using the 1.2 m or 1.5 m DAC cable, the circuit packs
interconnected with this cable can be, but do not have to be, located in
consecutive slots.
• When using a 0.35 m DAC cable, the circuit packs interconnected with this
cable must be in adjacent slots.
• Refer to equipping rules in WaveLogic, OCLD, OCI, MUX, and Submarine
Circuit Packs, 323-1851-102.4 for rules relating to mating WLAi MOTRs.
• For MOTR card regen three card groups, the 0.35 m cable can only be
used for the adjacent card interconnect.
• For MOTR card regen four card groups, the 0.35 m cable cannot be used.
The 1.2 m or 1.5 m cable must be used, as all connections are across
cards.
• When both fiber patchcords and DAC cables are installed in the same
section of the shelf fiber manager, ensure that the DAC cables are
installed prior to the fibers.
• Ensure that the DAC cable is aligned correctly prior to inserting the
QSFP28 plug end into the circuit pack.
• When inserting a circuit pack adjacent to a circuit pack with DAC cables,
ensure the DAC cable tabs do not get caught.
• For “Application 1—WLAi MOTR Client Regen (OTUCn client FEC ON,
100GE FEC ON)” on page 1-215, a maximum of eight cables can be used
in each half of a 14-slot shelf (Note).
• For “Application 2—200G (2x100G/5x40G) MUX OTU4 (FEC ON) to WLAi
MOTR OTU4 (FEC ON)” on page 1-216, a maximum of two cables can be
used in each half of a 14-slot shelf (Note).
—end—
Procedure 1-17
Connecting or disconnecting fiber-optic cables
Use this procedure to connect or disconnect fiber-optic cables to or from
circuit packs or FIMs (including MPO cables).
Prerequisites
• Review the operational considerations section in the section on circuit
packs, modules, pluggable modules, and interface hardware, in
Planning - Ordering information, 323-1851-151.
• Have the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans.
• Make sure you have the appropriate patchcords before connecting
fiber-optic cables.
• For circuit packs that use optical XFP, SFP, SFP+, SFP28, QSFP+,
QSFP28, QSFP-DD, CFP, CFP2, or CFP2-DCO modules, make sure that
the modules are installed before you connect the fiber-optic cables.
• For circuit packs that use CXM C-Band Type 1 modules, make sure that
the modules are installed before you connect the MPO cables.
See Procedure 1-10, “Installing and removing pluggable modules”.
• If you are installing pluggables that use MPO cables, the MPO cables can
be formed to create a 90-degree exit but may interfere with the standard
depth door/cover, if equipped. Some specific pluggables have an
extended flexible pull tab/handle that will interfere with the standard depth
door/cover, if equipped. The extended depth cover solution provides
additional space in front of the circuit pack. For specific door compatibility
considerations with pluggables that use MPO cables, refer to the
pluggable’s description in Planning - Ordering Information, 323-1851-151.
Figure 1-120
Duplex clip on optical fiber patchcords
Duplex clip
• Make sure you have the LC fiber tool kit (174-0099-900) to disconnect the
connector.
Although optional, this tool assists in installing and removing LC fibers or
removing pluggables when space is restricted. When not in use, this tool
can be stored in its container.
• Make sure that you have the appropriate dust covers to protect unused
pluggable modules.
• If you are using fixed attenuators for the optical interfaces and the shelf is
equipped with a shelf front cover, do not add the attenuators on the optical
interface. Instead, add the required attenuators to the patch panel or
inside a fiber storage tray.
• For 6500 circuit packs that have a fiber connection exiting the faceplate at
90 degrees, use fibers with standard short 42.5 mm flexible boots,
NTTC50++V6 Ciena supplied patchcords or equivalent with Telcordia GR-
326 compliant, short flexible LC boot. See Figure 1-121 on page 1-223.
Do not install in-line plug attenuators at the 6500 circuit pack faceplate on
ports that are perpendicular to the faceplate (also not recommended on
angled ports).
• For 2x10G OTR, 8xOTN Flex MOTR, (1+8)xOTN Flex MOTR, 40G MUX
OCI (NTK525CFE5 variant) when in MOTR configuration with 40G OCLD,
or 10G eDCO in 1+1 TPT protection, operate a forced switch on the
inactive TPT line or client to force traffic on the active TPT and prevent any
switches before you connect or disconnect the optical fiber to the client
SFP.
• Make sure that you have the appropriate personal grounding device to
dissipate electrostatic charges.
Figure 1-121
6500 optical fiber boot length
Example of
incorrect boot length
Precautions
CAUTION
Risk of personal injury
When inserted in a shelf slot, the optical interface circuit pack
emits laser light that can blind. Keep all optical connectors on
the optical interface circuit packs capped when they are not
connected to optical fiber cables. Never look directly into the
end of an optical fiber.
CAUTION
Risk of laser radiation exposure
Using the upgrade coupler/splitter module (UCS) and/or the
C/L-band mux/demux module (CLMD) in applications that
require using the isolator port of the respective module for wet
plant deployments of Submarine Line Terminal Equipment
(SLTE) will necessarily defeat the laser safety features of the
line-facing amplifiers for operational reasons. Users of the
equipment and service personnel must have appropriate laser
safety training for Hazard Level 3B.
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
ATTENTION
Make sure that you follow the recommendations described in “Circuit packs
with 90-degree SFPs” on page 1-3 if you use the shelf front cover circuit
packs that have 90-degree SFPs.
Step Action
Step Action
Step Action
Step Action
Step Action
Figure 1-124
Disconnecting fiber-optic cables using the LC fiber tool (174-0099-900)
Step Action
Step Action
CAUTION
Risk of affecting performance
Before connecting an MPO cable, you must inspect and
clean the MPO cable connectors after removing the
MPO cable from its original packaging or if the MPO
cable was removed from the faceplate for any reason.
Before connecting any equipment that uses MPO
connectors, always inspect and clean all the MPO
connectors involved in the connection.
13 Before connecting, clean the MPO cable connector and the MPO faceplate
connector. See the procedure on inspecting and cleaning MPO connectors in
Installation - General Information, 323-1851-201.0.
14 Connect the MPO cables to the ports as specified in the EDP/IDP.
• The connectors have a key that indicates the correct aligning and mating
position. Make sure you are placing the key in the correct position.
• When connecting an MPO cable to the FIM, bend the flexible boot of the
MPO cable to allow the cable to route to the side of the FIM.
Use hook and loop fasteners (such as VELCRO) to bundle the MPO
cable fibers.
See the following precautionary message and illustration.
Step Action
CAUTION
Risk of damage to MPO cables
Before you close the FIM door, make sure you have
bent the flexible boots of the MPO cables. Otherwise,
you can pinch the optical fiber.
Figure 1-125
Bending the flexible boot of the MPO cable before closing the FIM door
Step Action
For FIM Type 3 port usage information, see the procedure on Connecting
intra-site fibers for 1x20 Colorless Directionless (CD) ROADM with FIM
Type 3 sites, in Commissioning and Testing, 323-1851-221.
For FIM Type 3, the port usage is as follows:
• WSS port usage:
— For an n-degree site, (n-1) ports are used for WSS interconnectivity
— Large ROADM Topology 100% add/drop (up to 10 degrees), n ports
are used for SMD14x8 interconnectivity.
— For Large ROADM topology with partial fill (11-14 degrees), (20-n)
ports are used for SMD14x8 interconnectivity.
• FIM Type 3 port usage:
— Degrees are populated starting at port group 1 up.
— Add/drop banks are populated starting at port group 20 down.
— LC ports are reserved for future use.
Table 1-10
Recommended port usage for 1x20 Colorless Directionless (CD) with FIM4 configurations
FIM Type 4 For FIM connected to 1x20 WSS: • FIM ports 48 and 49 (LC) are used for
LC ports — FIM ports 38/39 (LC) are used for future future channel expansion.
channel expansion. • All the other 19 pairs of FIM fibers
For FIM connected to SMD 14x8: (LC) are used for full 20 degree
interconnection with FIMs.
• The following FIM ports (LC) are not used
(they are not connected physically to any
SMD port):
— 18 and 19
— 28 and 29
— 38 and 39
— 44 to 49
• Each FIM can connect up to 14 degrees as
add/drops.
FIM Type 4 For FIM connected to 1x20 WSS: • FIM passthrough fibers (MPO) are
MPO ports — FIM ports (MPO) that connect to WSS populated starting from the ones that
ports 5, 6, and 7 are used for correspond to 1x20 WSS port 5, and
interconnections between degrees. then to higher numbered ports (6, 7,
8).
— FIM ports (MPO) that connect to WSS
port 8 are used for add/drops and can
connect to selective 5 add/drop banks (any
5 out of the 15 add/drop banks).
1x20 WSS • 1x20 WSS ports 5, 6, and 7 (MPO) are used No additional recommendations.
MPO ports for degree interconnections.
• Passthrough interconnections are populated
starting from 1x20 WSS port 5 (MPO), then to
1x20 WSS ports 6 and 7.
• 1x20 WSS port 8 (MPO) is used for add/
drops and can support up to 5 selective add/
drop banks (any 5 out of the 15 add/drop
banks).
Note: The port usage detailed is recommended, however, other port usages are allowed. The flexibility
of fiber connections is everywhere that includes the locations between WSS and FIM, and FIM and FIM,
under the condition that provisioning is correct.
Step Action
15 Make sure all the MPO faceplate ports that are not connected are equipped
with dust caps as follows:
• FIM Type 1 WSS1 ports
• CCMD8x16 ports (CDC applications)
• CXM ports (CDC applications)
• WSSOPM MPO ports (CDC applications and CDA applications)
• FIM Type 4, FIM Type 5, and FIM Type 6 ports connecting to WSS
• FIM Type 3 ports connecting to WSS
16
CAUTION
Risk of affecting performance
Before connecting any equipment that uses MPO
connectors, always inspect and clean all the MPO
connectors involved in the connection.
Make sure all the other FIM Type 1 MPO ports (WSS2 to WSS8 and CMD
ports) and all the FIM Type 2 ports are equipped with MPO loopback
modules. Inspect and clean the MPO loopback modules before connecting.
17 Make sure all the FIM Type 1 UPG ports are equipped with LC loopback
modules. Inspect and clean the LC loopback modules before connecting.
Figure 1-126
CDC—MPO fiber numbering on WSS and CCMD connectors
12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1
Step Action
Figure 1-127
CDC—Logical port mappings for CCMD8x16 ports connected to FIM Type 1 ports
CCMD8x16
CCMD8x16 Fiber Connected
MPO logical port # DirecƟon switch port
physical port # posiƟon to
connected
1 NC NC
2 NC NC
3 WSS 4 4
OUT
4 WSS 3 3
5 WSS 2 2
6 WSS 1 1
33 1
7 WSS 1 1
8 WSS 2 2
9 WSS 3 3
IN
10 WSS 4 4
11 NC NC
12 NC NC
1 NC NC
2 NC NC
3 WSS 8 8
OUT
4 WSS 7 7
5 WSS 6 6
6 WSS 5 5
36 2
7 WSS 5 5
8 WSS 6 6
9 WSS 7 7
IN
10 WSS 8 8
11 NC NC
12 NC NC
Step Action
Figure 1-128
CDC—Logical port mappings for WSS MPO ports connected to FIM Type 1 WSS1 ports
1 NC NC 1 NC NC
2 8 CMD 1 2 15 CMD 8
3 4 WSS 5 3 14 CMD 7
OUT OUT
4 3 WSS 4 4 13 CMD 6
5 2 WSS 3 5 12 CMD 5
6 1 WSS 2 6 11 CMD 4
5 1 7 3
7 1 WSS 2 7 11 CMD 4
8 2 WSS 3 8 12 CMD 5
9 3 WSS 4 9 13 CMD 6
IN IN
10 4 WSS 5 10 14 CMD 7
11 8 CMD 1 11 15 CMD 8
12 NC NC 12 NC NC
1 NC NC 1 NC NC
2 10 CMD 3 2 20 UPG 2
3 9 CMD 2 3 19 UPG 1
OUT OUT
4 7 WSS 8 4 18 CMD 11
5 6 WSS 7 5 17 CMD 10
6 5 WSS 6 6 16 CMD 9
6 2 8 4
7 5 WSS 6 7 16 CMD 9
8 6 WSS 7 8 17 CMD 10
9 7 WSS 8 9 18 CMD 11
IN IN
10 9 CMD 2 10 19 UPG 1
11 10 CMD 3 11 20 UPG 2
12 NC NC 12 NC NC
Figure 1-129
CDC—Logical port mappings for WSS MPO ports connected to FIM Type 1 WSS2 ports
1 NC NC 1 NC NC
2 8 CMD 1 2 15 CMD 8
3 4 WSS 5 3 14 CMD 7
OUT OUT
4 3 WSS 4 4 13 CMD 6
5 2 WSS 3 5 12 CMD 5
6 1 WSS 1 6 11 CMD 4
5 1 7 3
7 1 WSS 1 7 11 CMD 4
8 2 WSS 3 8 12 CMD 5
9 3 WSS 4 9 13 CMD 6
IN IN
10 4 WSS 5 10 14 CMD 7
11 8 CMD 1 11 15 CMD 8
12 NC NC 12 NC NC
1 NC NC 1 NC NC
2 10 CMD 3 2 20 UPG 2
3 9 CMD 2 3 19 UPG 1
OUT OUT
4 7 WSS 8 4 18 CMD 11
5 6 WSS 7 5 17 CMD 10
6 5 WSS 6 6 16 CMD 9
6 2 8 4
7 5 WSS 6 7 16 CMD 9
8 6 WSS 7 8 17 CMD 10
9 7 WSS 8 9 18 CMD 11
IN IN
10 9 CMD 2 10 19 UPG 1
11 10 CMD 3 11 20 UPG 2
12 NC NC 12 NC NC
Step Action
Figure 1-130
CDC—Logical port mappings for WSS MPO ports connected to FIM Type 1 WSS3 ports
1 NC NC 1 NC NC
2 8 CMD 1 2 15 CMD 8
3 4 WSS 5 3 14 CMD 7
OUT OUT
4 3 WSS 4 4 13 CMD 6
5 2 WSS 2 5 12 CMD 5
6 1 WSS 1 6 11 CMD 4
5 1 7 3
7 1 WSS 1 7 11 CMD 4
8 2 WSS 2 8 12 CMD 5
9 3 WSS 4 9 13 CMD 6
IN IN
10 4 WSS 5 10 14 CMD 7
11 8 CMD 1 11 15 CMD 8
12 NC NC 12 NC NC
1 NC NC 1 NC NC
2 10 CMD 3 2 20 UPG 2
3 9 CMD 2 3 19 UPG 1
OUT OUT
4 7 WSS 8 4 18 CMD 11
5 6 WSS 7 5 17 CMD 10
6 5 WSS 6 6 16 CMD 9
6 2 8 4
7 5 WSS 6 7 16 CMD 9
8 6 WSS 7 8 17 CMD 10
9 7 WSS 8 9 18 CMD 11
IN IN
10 9 CMD 2 10 19 UPG 1
11 10 CMD 3 11 20 UPG 2
12 NC NC 12 NC NC
Figure 1-131
CDC—Logical port mappings for WSS MPO ports connected to FIM Type 1 WSS4 ports
1 NC NC 1 NC NC
2 8 CMD 1 2 15 CMD 8
3 4 WSS 5 3 14 CMD 7
OUT OUT
4 3 WSS 3 4 13 CMD 6
5 2 WSS 2 5 12 CMD 5
6 1 WSS 1 6 11 CMD 4
5 1 7 3
7 1 WSS 1 7 11 CMD 4
8 2 WSS 2 8 12 CMD 5
9 3 WSS 3 9 13 CMD 6
IN IN
10 4 WSS 5 10 14 CMD 7
11 8 CMD 1 11 15 CMD 8
12 NC NC 12 NC NC
1 NC NC 1 NC NC
2 10 CMD 3 2 20 UPG 2
3 9 CMD 2 3 19 UPG 1
OUT OUT
4 7 WSS 8 4 18 CMD 11
5 6 WSS 7 5 17 CMD 10
6 5 WSS 6 6 16 CMD 9
6 2 8 4
7 5 WSS 6 7 16 CMD 9
8 6 WSS 7 8 17 CMD 10
9 7 WSS 8 9 18 CMD 11
IN IN
10 9 CMD 2 10 19 UPG 1
11 10 CMD 3 11 20 UPG 2
12 NC NC 12 NC NC
Step Action
Figure 1-132
CDC—Logical port mappings for WSS MPO ports connected to FIM Type 1 WSS5 ports
1 NC NC 1 NC NC
2 8 CMD 1 2 15 CMD 8
3 4 WSS 4 3 14 CMD 7
OUT OUT
4 3 WSS 3 4 13 CMD 6
5 2 WSS 2 5 12 CMD 5
6 1 WSS 1 6 11 CMD 4
5 1 7 3
7 1 WSS 1 7 11 CMD 4
8 2 WSS 2 8 12 CMD 5
9 3 WSS 3 9 13 CMD 6
IN IN
10 4 WSS 4 10 14 CMD 7
11 8 CMD 1 11 15 CMD 8
12 NC NC 12 NC NC
1 NC NC 1 NC NC
2 10 CMD 3 2 20 UPG 2
3 9 CMD 2 3 19 UPG 1
OUT OUT
4 7 WSS 8 4 18 CMD 11
5 6 WSS 7 5 17 CMD 10
6 5 WSS 6 6 16 CMD 9
6 2 8 4
7 5 WSS 6 7 16 CMD 9
8 6 WSS 7 8 17 CMD 10
9 7 WSS 8 9 18 CMD 11
IN IN
10 9 CMD 2 10 19 UPG 1
11 10 CMD 3 11 20 UPG 2
12 NC NC 12 NC NC
Figure 1-133
CDC—Logical port mappings for WSS MPO ports connected to FIM Type 1 WSS6 ports
1 NC NC 1 NC NC
2 8 CMD 1 2 15 CMD 8
3 4 WSS 4 3 14 CMD 7
OUT OUT
4 3 WSS 3 4 13 CMD 6
5 2 WSS 2 5 12 CMD 5
6 1 WSS 1 6 11 CMD 4
5 1 7 3
7 1 WSS 1 7 11 CMD 4
8 2 WSS 2 8 12 CMD 5
9 3 WSS 3 9 13 CMD 6
IN IN
10 4 WSS 4 10 14 CMD 7
11 8 CMD 1 11 15 CMD 8
12 NC NC 12 NC NC
1 NC NC 1 NC NC
2 10 CMD 3 2 20 UPG 2
3 9 CMD 2 3 19 UPG 1
OUT OUT
4 7 WSS 8 4 18 CMD 11
5 6 WSS 7 5 17 CMD 10
6 5 WSS 5 6 16 CMD 9
6 2 8 4
7 5 WSS 5 7 16 CMD 9
8 6 WSS 7 8 17 CMD 10
9 7 WSS 8 9 18 CMD 11
IN IN
10 9 CMD 2 10 19 UPG 1
11 10 CMD 3 11 20 UPG 2
12 NC NC 12 NC NC
Step Action
Figure 1-134
CDC—Logical port mappings for WSS MPO ports connected to FIM Type 1 WSS7 ports
1 NC NC 1 NC NC
2 8 CMD 1 2 15 CMD 8
3 4 WSS 4 3 14 CMD 7
OUT OUT
4 3 WSS 3 4 13 CMD 6
5 2 WSS 2 5 12 CMD 5
6 1 WSS 1 6 11 CMD 4
5 1 7 3
7 1 WSS 1 7 11 CMD 4
8 2 WSS 2 8 12 CMD 5
9 3 WSS 3 9 13 CMD 6
IN IN
10 4 WSS 4 10 14 CMD 7
11 8 CMD 1 11 15 CMD 8
12 NC NC 12 NC NC
1 NC NC 1 NC NC
2 10 CMD 3 2 20 UPG 2
3 9 CMD 2 3 19 UPG 1
OUT OUT
4 7 WSS 8 4 18 CMD 11
5 6 WSS 6 5 17 CMD 10
6 5 WSS 5 6 16 CMD 9
6 2 8 4
7 5 WSS 5 7 16 CMD 9
8 6 WSS 6 8 17 CMD 10
9 7 WSS 8 9 18 CMD 11
IN IN
10 9 CMD 2 10 19 UPG 1
11 10 CMD 3 11 20 UPG 2
12 NC NC 12 NC NC
Figure 1-135
CDC—Logical port mappings for WSS MPO ports connected to FIM Type 1 WSS8 ports
1 NC NC 1 NC NC
2 8 CMD 1 2 15 CMD 8
3 4 WSS 4 3 14 CMD 7
OUT OUT
4 3 WSS 3 4 13 CMD 6
5 2 WSS 2 5 12 CMD 5
6 1 WSS 1 6 11 CMD 4
5 1 7 3
7 1 WSS 1 7 11 CMD 4
8 2 WSS 2 8 12 CMD 5
9 3 WSS 3 9 13 CMD 6
IN IN
10 4 WSS 4 10 14 CMD 7
11 8 CMD 1 11 15 CMD 8
12 NC NC 12 NC NC
1 NC NC 1 NC NC
2 10 CMD 3 2 20 UPG 2
3 9 CMD 2 3 19 UPG 1
OUT OUT
4 7 WSS 7 4 18 CMD 11
5 6 WSS 6 5 17 CMD 10
6 5 WSS 5 6 16 CMD 9
6 2 8 4
7 5 WSS 5 7 16 CMD 9
8 6 WSS 6 8 17 CMD 10
9 7 WSS 7 9 18 CMD 11
IN IN
10 9 CMD 2 10 19 UPG 1
11 10 CMD 3 11 20 UPG 2
12 NC NC 12 NC NC
Step Action
Figure 1-136
FIM Type 4 connectors
Figure 1-137
FIM Type 5 connectors
Step Action
Figure 1-138
FIM Type 6 connectors
Figure 1-139
FIM Type 3 connectors
Step Action
Procedure 1-18
Installing a 6500 14-slot Shelf Front Cover Extension
Kit NTK509CY for use with Shelf Front Cover
NTK509CBE6
Use this procedure to install a 6500 14-slot Shelf Front Cover Extension Kit
NTK509CY to use to increase the depth of the Shelf Front Cover
NTK509CBE6.
Two versions of the 6500 14-slot Shelf Front Cover Extension Kit NTK509CY
are available:
• Version 1, which includes two brackets:
— one left extended bracket, and
— one right extended bracket
• Version 2, which includes three brackets:
— one left extended bracket, and
— two right extended brackets (one for the top and one for the bottom)
In this procedure you also replace the light pipe on the shelf front cover.
Figure 1-140
Close-up of extension kit brackets (NTY509CY)—Version 1
Figure 1-141
Close-up of extension kit brackets (NTY509CY)—Version 2
410-5358-001 410-5357-001
Figure 1-142
Top and front views (with extension kit NTY509CY installed)
Top view
Front view
Prerequisites
Make sure that you
• determine whether it is necessary to remove the power card (step 4 and
step 9) by discussing the issue with the required subject matter experts
• have the following:
— one of the 14-slot Shelf Front Cover Extension Kit (NTK509CY):
– the kit that includes two brackets: one left extended bracket and
one right extended bracket
or
– the kit that includes three brackets: one left extended bracket and
two right extended brackets (one for the top right and one for the
bottom right)
— M6 KEPS nuts and a 10 mm open-end wrench
— hook and loop fasteners (such as VELCRO)
— the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
— the appropriate personal grounding device to dissipate electrostatic
charges
Precaution
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
Step Action
Step Action
Taking shelf out of service—applicable only to shelves equipped with 60A power input cards
4 Place the 14-slot shelf out of service.
CAUTION
Risk of equipment damage
Make sure that you handle the cables and fibers
carefully during this procedure.
Make sure that you protect the cables and fibers on both sides of the 14-slot
shelf, as required, while you attach the extension kit brackets to the mounting
brackets.
Use hook and loop fasteners (such as VELCRO) to contain the cables and
fibers temporarily, as required.
Removing the shelf front cover
5
DANGER
Risk of personal injury or equipment damage
Do not let go of the 14-slot shelf front cover when you
open it. The shelf front cover is not permanently
attached to the shelf and you must remove the shelf
front cover completely. If you let go of the shelf front
cover when you open it, you can cause personal injury,
damage to the equipment, or both.
Retract the spring-loaded pins at the top of the shelf front cover (on both
sides) while at the same time pulling the left and right end of the shelf front
cover just enough to disengage the pins from the shelf holes.
6 Pull the shelf front cover outwards approximately 45 degrees. Holding the
shelf front cover from both sides, slide the shelf front cover to the right side
slightly to disengage the retention hook from the shelf.
7 Set the shelf front cover aside in a safe place. You will re-install it later in this
procedure (step 24).
Step Action
Step Action
Step Action
12 Using the M6 KEPS that you removed in step 11, attach the left extended
bracket over the shelf studs of the shelf.
Spare mounting screws are included in the kit.
See Figure 1-144.
Figure 1-144
Attaching left extended bracket
Shelf studs
Step Action
Attaching right extended bracket to shelf—kit with one right extended bracket
15 Remove the two M6 KEPS nuts from the right side of the shelf. See the
following illustration.
Figure 1-145
Removing KEPS nuts—right side (to prepare to install right extended bracket)
KEPS nuts
Step Action
16 Using the M6 KEPS nuts that you removed in step 15, attach the right
extended bracket to the shelf.
Spare mounting nuts are included in the kit.
Figure 1-146
Attaching right extended bracket
Step Action
For a view of both the left extended bracket and right extended bracket
installed, see the following illustration.
Step Action
Figure 1-148
Left extended bracket and right extended bracket installed—view from left and from right
Removing hook and loop fasteners (such as VELCRO)—temporary cable and fiber
management—applicable only to shelves equipped with 60A power input cards
18 Remove the hook and loop fasteners (such as VELCRO) used to contain the
cables and fibers temporarily (in step 4), if applicable.
Replacing the light pipe on shelf front cover
19 Place the shelf front cover on a flat surface.
Step Action
20 Remove the two screws, the light pipe, and two nuts from the shelf front cover.
See the following illustrations:
• “Replacing the light pipe with 420-1837-001—removing parts (for
NTK509CBE6 Shelf Front Cover)”
• “Replacing the light pipe with 420-1837-00—installing new parts (for
NTK509CBE6 Shelf Front Cover)” on page 1-256
Do not remove the two springs. You need them for the new light pipe.
Figure 1-149
Replacing the light pipe with 420-1837-001—removing parts (for NTK509CBE6 Shelf Front Cover)
Step Action
Figure 1-150
Replacing the light pipe with 420-1837-00—installing new parts (for NTK509CBE6 Shelf Front
Cover)
Step Action
Step Action
Figure 1-152
Overview—extension kit with two right extended brackets (top and bottom)
Step Action
Right extended top bracket (top 60A power input card—in service)
27 Remove the KEPS nut (see “Removing KEPS nut from right bracket”).
Figure 1-153
Removing KEPS nut from right bracket
28 Install the right extended top bracket over the shelf stud (see “Installing and
attaching right extended top bracket”).
29 Using the KEPS nut, attach the right extended top bracket to the shelf.
Figure 1-154
Installing and attaching right extended top bracket
Step Action
30 Install the flat washer and SEMS screw from the inside of the shelf into the
PEM nut on the right extended top bracket (see “Installing flat washer and
SEMS screw—view from inside right of the shelf”).
Figure 1-155
Installing flat washer and SEMS screw—view from inside right of the shelf
Step Action
Step Action
33 Install the right extended bottom bracket over the shelf stud (see “Right
extended bottom bracket installed”).
Figure 1-158
Right extended bottom bracket installed
34 Re-install and fasten the KEPS nuts (see “Right extended bottom bracket
secured into place”).
Figure 1-159
Right extended bottom bracket secured into place
Step Action
35 Engage the 60A power input card into the backplane and place it back into
service (see “60A power input card engaged and in service”).
Figure 1-160
60A power input card engaged and in service
The following illustration shows the right extended top and bottom brackets
installed.
Figure 1-161
Right extended top and bottom brackets installed
Step Action
Step Action
Figure 1-162
Replacing the light pipe with 420-1837-001—removing parts (for NTK509CBE6 Shelf Front Cover)
Step Action
Figure 1-163
Replacing the light pipe with 420-1837-00—installing new parts (for NTK509CBE6 Shelf Front
Cover)
Step Action
Re-installing shelf front cover onto left extended bracket and right extended top and bottom
brackets (on shelf)
40 Install the shelf front cover by hooking to the bottom bracket hinge pins, pivot
the shelf front cover closed and engage the plungers into the side holes on
the right and left extended shelf brackets (see “Shelf front cover installed—
view from left and right”).
Figure 1-164
Shelf front cover installed—view from left and right
Step Action
The following illustration shows the 14-slot Shelf Front Cover Extension Kit,
Version 2 (NTK509CY) and the shelf front cover installed.
Figure 1-165
14-slot Shelf Front Cover Extension Kit (NTY509CY) and shelf front cover
installed—Version 2 kit (view from right)
—end—
Procedure 1-19
Installing or removing Shelf Front Cover NTK509CCE6
for 6500 14-slot converged optical shelf NTK503ADE5
Use this procedure to install or remove Shelf Front Cover NTK509CCE6 for
the 6500 14-slot converged optical shelf NTK503ADE5 (see “Shelf Front
Cover NTK509CCE6 for 6500 14-slot converged optical shelf NTK503ADE5”).
“Shelf Front Cover NTK509CCE6 on NTK503ADE5 shelf—various views” on
page 1-270 provides views of Shelf Front Cover NTK509CCE6 installed.
The shelf front cover can be locked with an external padlock for physical
security. Instructions are included in this procedure. Locking the shelf front
cover is optional.
Figure 1-166
Shelf Front Cover NTK509CCE6 for 6500 14-slot converged optical shelf NTK503ADE5
Figure 1-167
Shelf Front Cover NTK509CCE6 on NTK503ADE5 shelf—various views
Prerequisites
Make sure that you
• have the following:
— Shelf Front Cover NTK509CCE6
— #2 Phillips screwdriver to fasten the ground cable
— a padlock to lock the shelf front cover (optional)
— a fuseholder pull tool (N0207221) (optional)
— an LC fiber tool kit (174-0099-900) (optional)
— the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
— the appropriate personal grounding device to dissipate electrostatic
charges
• rotated the locking tab outwards (Figure 1-180 on page 1-284) before you
install power cards.
For details, see the related procedure on connecting the power cables
(Table 1-2 on page 1-10).
Precautions
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
3
CAUTION
Risk of equipment damage
If the air deflector grill is present, remove it from the
shelf. The air deflector grill interferes with the left-
hinged variants of the 14-slot shelf covers/doors, for
example, NTK509CCE6.
Step Action
M6 KEPS
(x6)
M5 KEPS
(x2)
Step Action
6 Place the left-side hinge bracket (410-5164-001) over the studs on the left
side of the shelf (see “Installing left-side hinge bracket and ground cable”).
7 Secure the left-side hinge bracket into place using the KEPS nuts that you
removed in step 5.
8 Attach the ground cable (N0214964) to the ground point (adjacent the ground
symbol), with the ring lug facing vertically down (see “Installing left-side hinge
bracket and ground cable”).
Figure 1-169
Installing left-side hinge bracket and ground cable
Left-side hinge
bracket Ground cable
Left-side hinge bracket
(410-5164-001), attached to ground
installed over studs and
part of bracket point adjacent to
secured into place with KEPS
kit 500-0095-001 ground symbol
nuts
Step Action
9 Route the ground cable horizontally around the front of the shelf wall (to
facilitate later ground cable attachment).
Installing top right-side latch receptacle to shelf
10 Remove the KEPS nut from the top right-side shelf mounting bracket (see the
following illustration).
Figure 1-170
Removing KEPS nuts from top right-side shelf mounting bracket
Step Action
11 Place the top right-side shelf mounting bracket over the studs and secure into
place using the KEPS nut (see Figure 1-171).
Figure 1-171
Installing top right-side shelf mounting bracket
Step Action
12 Fasten the top right-side shelf mounting bracket from inside the right wall of
the shelf using an M3 SEMS screw and flat washer (see Figure 1-172).
Figure 1-172
Fastening top right-side shelf mounting bracket from inside right wall of shelf
Step Action
14 Place the bottom right-side shelf mounting bracket over the studs and secure
into place with the KEPS nuts (see the following illustration).
Figure 1-174
Installing bottom right-side shelf mounting bracket
Step Action
Step Action
For a view from the rear left with the shelf front cover closed, see Figure 1-177
on page 1-281.
Step Action
Figure 1-177
Rear-left view with shelf front cover closed and ground cable attached
Step Action
Step Action
Step Action
Step Action
28 Close the shelf front cover and close the latches to fasten the shelf front cover
into position (see Figure 1-181).
Figure 1-181
Shelf Front Cover NTK509CCE6 and latches closed
Step Action
30 Loosen the adjustment screw, two on each latch receptacle (see Figure
1-182).
31 Move the latch receptacles vertically and horizontally as required.
Figure 1-182
Loosening adjustment screws (2) on latch receptacle and adjusting as required
32 With the shelf front cover latches in the open position, close the shelf front
cover.
33 Hold a latch receptacle in place and open the shelf front cover.
34 Tighten the latch receptacle adjustment screws.
35 Repeat step 30 to step 34 to adjust the second latch receptacle.
Inserting a padlock
36 Insert the padlock through the locking tab and close the padlock.
You have completed this procedure.
Step Action
Procedure 1-20
Installing or removing Shelf Front Cover NTK509CCE6
for 6500 14-slot converged optical/rear electrical shelf
NTK503CDE5
Use this procedure to install or remove Shelf Front Cover NTK509CCE6 (see
“Shelf Front Cover NTK509CCE6 for 6500 14-slot converged optical/rear
electrical shelf NTK503CDE5”) for the 6500 14-slot converged optical/rear
electrical shelf NTK503CDE5.
The Shelf Front Cover NTK509CCE6 can be locked with an external padlock
for physical security. Instructions are included in this procedure. Locking the
shelf front cover is optional.
Figure 1-183
Shelf Front Cover NTK509CCE6 for 6500 14-slot converged optical/rear electrical shelf
NTK503CDE5
Prerequisites
Make sure that you
• have the following tools and materials:
— the Shelf Front Cover NTK509CCE6
— a nut driver
— #2 Phillips screwdriver
— a padlock to lock the shelf front cover (optional)
— a fuseholder pull tool (N0207221) (optional)
— an LC fiber tool kit (174-0099-900) (optional)
— the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
— the appropriate personal grounding device to dissipate electrostatic
charges
• rotated the locking tab outwards (“14-slot shelf latch receptacles” on page
1-293) before you install power cards.
For details, see the related procedure on connecting the power cables
(“Installation procedures” on page 1-10).
Note: If you plan to lock the shelf front cover, rotate open the locking tab on
the right hand side of the shelf before installing the power cable. Some types
of power cables prevent this locking tab from being rotated in service.
Precautions
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
6 Remove all KEPS nuts from the left-side shelf mounting bracket.
7 Place the left-side hinge bracket (410-5164-001) over the studs on the left
side of the shelf.
8 Secure the left-side hinge bracket into place using the KEPS nuts that you
removed in step 6.
Step Action
9 Attach the ground cable (N0214964) to the ground point (adjacent the ground
symbol), with the ring lug facing vertically down (see “Ground cable
installed”).
10 Route the ground cable horizontally around the front of the shelf wall (to
facilitate later ground cable attachment).
Figure 1-185
Ground cable installed
Step Action
KEPS nut
Locking tab rotated
outwards, ready for
padlock, as applicable
Latch receptacle
(two places)
Step Action
12 Place the top right-side shelf mounting bracket over the studs and secure into
place using the KEPS nut (see “Installing top right-side shelf mounting
bracket”).
Figure 1-187
Installing top right-side shelf mounting bracket
Step Action
13 Fasten the top right-side shelf mounting bracket from inside the right wall of
the shelf using an M3 SEMS screw and flat washer (see “Fastening top right-
side shelf mounting bracket from inside right wall of shelf”).
Figure 1-188
Fastening top right-side shelf mounting bracket from inside right wall of shelf
Step Action
Step Action
Note: If you plan to lock the shelf front cover, rotate open the locking tab on
the right hand side of the shelf before installing the power cable. Some types
of power cables prevent this locking tab from being rotated in service.
Storing the fuseholder pull tool (optional)
19 Place the fuseholder pull tool in the storage pocket on the bottom left (rear)
of the shelf front cover.
20 Remove the release liner from the mating disk.
21 Align the fuseholder pull tool inside the shelf front cover with the
loop-and-hook disk side towards the shelf front cover and press into place
(see “Fuseholder pull tool (N0207221)—recommended storage (in storage
pocket of Shelf Front Cover NTK509CCE6)”).
Go to step 18.
Figure 1-190
Fuseholder pull tool (N0207221)—recommended storage (in storage pocket of
Shelf Front Cover NTK509CCE6)
Step Action
Step Action
31 Loosen the adjustment screw, two on each latch receptacle (see “Loosening
adjustment screws (2) on latch receptacle and adjusting as required” on page
1-300).
32 Move the latch receptacles vertically and horizontally as required.
Step Action
Figure 1-192
Loosening adjustment screws (2) on latch receptacle and adjusting as required
33 With the shelf front cover latches in the open position, close the shelf front
cover.
34 Hold a latch receptacle in place and open the shelf front cover.
35 Tighten the latch receptacle adjustment screws.
36 Repeat step 31 to step 35 to adjust the second latch receptacle.
Inserting a padlock
37 Insert the padlock through the locking tab and close the padlock.
You have completed this procedure.
Removing the shelf front cover
Note: A minimum 1 inch (25.4 mm) clearance is required above the shelf
front cover to remove or lift it off the hinge pins.
38 Unlock and remove the padlock, if applicable.
39 Open the latches to unfasten the shelf front cover.
40 Open the shelf front cover a minimum of 40 degrees to lift the shelf front cover
up off the hinge pins.
Step Action
41 Disconnect the ground cable from the tab connector on the inside of the shelf
front cover, on the left side.
42 Lift the shelf front cover off the hinges.
43 Handle the shelf front cover with care.
44 If the latch alignment is still not acceptable, loosen the adjustment screws for
both latch receptacles approximately 1/4 turn (4 screws in total).
The receptacles should now be able to move, both up and down and side to
side.
45 Close the shelf front cover. The taper on the latches will cause the latch to
move into position for optimal alignment. (Hand adjustment may be required.)
46 Open the shelf front cover and tighten all 4 adjustment screws.
The shelf front cover should now open and close freely.
—end—
Procedure 1-21
Installing or removing Shelf Front Cover NTK509CCE6
for 6500 14-slot packet-optical shelf NTK503SA
Use this procedure to install or remove Shelf Front Cover NTK509CCE6 (see
Figure 1-193) for the 6500 14-slot packet-optical shelf NTK503SA shelf.
The shelf front cover can be locked with an external padlock for physical
security. Instructions are included in this procedure. Locking the shelf front
cover is optional.
Figure 1-193
Shelf Front Cover NTK509CCE6 for 6500 14-slot packet-optical shelf NTK503SA
Brackets
Bracket not required
not required
Prerequisites
Make sure that you
• have the following:
— Shelf Front Cover NTK509CCE6
— #2 Phillips screwdriver to fasten the ground cable
— a padlock to lock the shelf front cover (optional)
— a fuseholder pull tool (N0207221) (optional)
— an LC fiber tool kit (174-0099-900) (optional)
— the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
— the appropriate personal grounding device to dissipate electrostatic
charges
• rotated the locking tab outwards (“Shelf Front Cover NTK509CCE6 and
latches closed” on page 1-311) before you install power cards.
For details, see the related procedure on connecting the power cables
(“Installation procedures” on page 1-10).
Precautions
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
3
CAUTION
Risk of equipment damage
If the air deflector grill is present, remove it from the
shelf. The air deflector grill interferes with the left-
hinged variants of the 14-slot shelf covers/doors, for
example, NTK509CCE6.
5 Attach the ground cable (N0214964) using a #2 Phillips screwdriver to the left
side of the shelf, below the ground symbol (see “Attaching the ground cable”
on page 1-305).
Step Action
Figure 1-194
Attaching the ground cable
Ground point
6 Route the ground cable horizontally around the front of the shelf wall (to
facilitate later ground cable attachment).
7 With the shelf front cover in the open position, align the hinge receptacles
over top of the hinge pins and lower into position to engage the hinge pins
(see “Installing shelf front cover on hinges” on page 1-306).
Step Action
Figure 1-195
Installing shelf front cover on hinges
Step Action
8 Connect the ground cable to the tab connector on the inside of the Shelf Font
Cover (left side of the shelf) (see Figure 1-196 and Figure 1-197).
Figure 1-196
Ground cable connected to tab connector on rear of shelf front cover (left side
of shelf)
Tab connector
Inside of shelf
front cover
Figure 1-197
Rear-left view with shelf front cover closed and ground cable attached
Ground cable
attached
Step Action
9 Close the shelf front cover and close the latches to fasten into position.
10 Select your next step.
If you Then
want to store the fuseholder pull tool go to step 11
want to lock the shelf front cover go to step 20
close but not lock the shelf front cover close the shelf front cover and
close the latches to fasten the
shelf front cover into position.
You have completed this
procedure.
Step Action
Step Action
Step Action
21 Close the shelf front cover and close the latches to fasten the shelf front cover
into position (see “Shelf Front Cover NTK509CCE6 and latches closed”).
Figure 1-201
Shelf Front Cover NTK509CCE6 and latches closed
Latches closed
Locking tab
rotated outwards,
ready for padlock,
as applicable
Procedure 1-22
Installing a 6500 14-slot Shelf Front Cover Extension
Kit NTK509CZ for use with Shelf Front Cover
NTK509CCE6
Use this procedure to install a 14-slot Shelf Front Cover Extension Kit
NTK509CZ to use to increase the depth of the Shelf Front Cover
NTK509CCE6.
In this procedure you also replace the light pipe on the shelf front cover.
Figure 1-202
Extension kit NTK509CZ installed
Figure 1-203
Views with measurements (top view and front view (NTK509CZ)
Top view
Front view
Figure 1-204
Removing KEPS or SEMS, hinges and hinge bracket—left side (to prepare to install NTK509CZ)
Prerequisites
Make sure that you have the following tools and materials:
• a 14-slot Shelf Front Cover Extension Kit (NTK509CZ)
• M6 and M5 KEPS nuts, and a 10 mm open-end wrench
• hook and loop fasteners (such as VELCRO)
• the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
• the appropriate personal grounding device to dissipate electrostatic
charges
Precaution
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
11 Remove the hinges from the hinge bracket that you removed in step 10. Then
re-install them on the left extension bracket using the SEMS screws.
Step Action
12 Using the KEPS nuts, attach the left extension kit bracket to the left side of
the shelf.
Spare mounting screws are included in the kit.
See the following illustrations.
Figure 1-206
Installing extension bracket (NTK509CZ) and male hinges—left side
Step Action
Figure 1-207
Extension bracket (NTK509CZ) and male hinges installed—left side
Step Action
Figure 1-208
Extension bracket (NTK509CZ) and male hinges installed—left side
Step Action
Figure 1-209
Close-up of extension kit brackets (NTK509CZ) —for left side and right side of shelf
Step Action
Figure 1-210
Removing KEPS nuts, receptacle brackets, screw and washer—right side (to prepare to install
NTK509CZ)
Step Action
Figure 1-211
Removing KEPS nuts, receptacle brackets, screw and washer—right side (to prepare to install
NTK509CZ)
15 Using the screw, the washer, and the M6 KEPS nuts, that you removed in step
14, attach the two right extension kit brackets to the right side of the shelf as
follows, as shown in “Attaching extension brackets (NTK509CZ)—right side”
on page 1-323:
a. attach the screw and washer through the inside right wall to the top
extension bracket
b. attach the two KEPS nuts to the bottom extension bracket
c. KEPS nut to the top extension bracket
Spare mounting screws are included in the kit.
Step Action
Figure 1-212
Attaching extension brackets (NTK509CZ)—right side
Step Action
Step Action
Figure 1-214
Extension kit (NTK509CZ) attached—right side
Step Action
Figure 1-215
Replacing the light pipe with 420-1837-001—removing parts (for NTK509CCE6 Shelf Front Cover)
Step Action
Figure 1-216
Replacing the light pipe with 420-1837-001—installing new parts (for NTK509CCE6 Shelf Front
Cover)
Step Action
Procedure 1-23
Installing or removing a 6500 14-slot Shelf Front Cover
Kit w/ Extended Depth (NTK509CD) on a 14-slot
converged shelf NTK503ADE5/NTK503CDE5
Use this procedure to install or remove a 6500 14-slot Shelf Front Cover Kit
W/Extended Depth NTK509CD and the 6500-14 Supplementary bracket kit
(500-0095-001), which provides increased shelf front cover depth for the 6500
14-slot converged shelf (NTK503ADE5 and NTK503CDE5 variants).
Figure 1-217
6500 14-slot Shelf Front Cover Kit W/ Extended Depth (NTK509CD) + 6500-14 Supplementary
bracket kit (500-0095-001)—for 6500 14-slot converged shelf NTK503ADE5/NTK503CDE5
14-slot packet-optical Shelf Front Cover Kit W/ 6500 14 Supplementary bracket kit
Extended Depth (NTK509CD) (500-0095-001)
Figure 1-218
Top view and front view—6500 14-slot Shelf Front Cover Kit w/ Extended Depth (NTK509CD)
Top view
Front view
Figure 1-219
Shelf Front Cover Kit w/ Extended Depth (NTK509CD)—various views with NTK503ADE5 shown
Prerequisites
Make sure that you
• have the following:
— 14-slot packet-optical Shelf Front Cover Kit w/ Extended Depth
NTK509CD
— a 6500-14 Supplementary bracket kit (500-0095-001)
— #2 Phillips screwdriver to fasten the ground cable
— a padlock to lock the shelf front cover (optional)
— a fuseholder pull tool (N0207221) (optional)
— an LC fiber tool kit (174-0099-900) (optional)
— the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
— the appropriate personal grounding device to dissipate electrostatic
charges
• rotated the locking tab outwards (“Positioning the locking tab” on page
1-346) before you install power cards.
For details, see the related procedure on connecting the power cables
(“Installation procedures” on page 1-10).
ATTENTION
Latch receptacles are adjustable (“Loosening adjustment screws (2) on latch
receptacle and adjusting as required” on page 1-348), if required, to align the
shelf front cover latch plungers and facilitate smooth shelf front cover closure
and latch engagement.
Precautions
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
M6 KEPS
(x6)
M5 KEPS
(x2)
Step Action
6 Place the left-side hinge bracket (410-5164-001) over the studs on the left
side of the shelf (see “Installing left-side hinge bracket and ground cable”).
7 Secure the left-side hinge bracket into place using the KEPS nuts that you
removed in step 5.
8 Attach the ground cable (N0214964) to the ground point (adjacent the ground
symbol), with the ring lug facing vertically down (see “Installing left-side hinge
bracket and ground cable”).
Figure 1-221
Installing left-side hinge bracket and ground cable
Left-side hinge
bracket Ground cable
Left-side hinge bracket
(410-5164-001), attached to ground
installed over studs and
part of bracket point adjacent to
secured into place with KEPS
kit 500-0095-001 ground symbol
nuts
Step Action
9 Route the ground cable horizontally around the front of the shelf wall (to
facilitate later ground cable attachment).
Installing top right-side latch receptacle to shelf
10 Remove the KEPS nuts from the top right-side shelf mounting bracket (see
the following illustration).
Figure 1-222
Removing KEPS nuts from top right-side shelf mounting bracket
11 Place the top right-side shelf mounting bracket over the studs and secure into
place using the KEPS nut (see “Installing top right-side shelf mounting
bracket”).
Step Action
Figure 1-223
Installing top right-side shelf mounting bracket
Flat washer
(N0083497)
M3 SEMS screw
(N0038285)
Top
right-side
shelf
mounting
bracket
(N0198470) Secured
placed over into place
studs with KEPS
nut
Step Action
12 Fasten the top right-side shelf mounting bracket from inside the right wall of
the shelf using an M3 SEMS screw and flat washer (see the following
illustration).
Figure 1-224
Fastening top right-side shelf mounting bracket from inside right wall of shelf
M3 SEMS screw
(N0038285)
Flat washer
(N0083497)
M6 KEPS
(x2)
Step Action
14 Place the bottom right-side shelf mounting bracket over the studs and secure
into place with the KEPS nuts (see the following illustration).
Figure 1-226
Installing bottom right-side shelf mounting bracket
M6 KEPS
(x2)
M6 KEPS
(x2)
Bottom right-side shelf
mounting bracket
(N0198471)
Step Action
Figure 1-227
Installing shelf front cover (NTK509CD) on hinges
Step Action
Figure 1-228
Attaching ground cable to tab connector on rear of shelf front cover (left side of shelf)
Tab connector
Step Action
Figure 1-229
Rear-left view with shelf front cover closed and ground cable attached
Ground cable
attached
Step Action
Mating disk
in place
Fuseholder
pull tool,
inside the
shelf front
cover, pressed
into place (view
from inside View from outside shelf
shelf front front cover
Step Action
Step Action
Step Action
28 Close the shelf front cover and close the latches to fasten the shelf front cover
into position (see “Shelf front cover with latches closed”).
Figure 1-233
Shelf front cover with latches closed
Locking tab
rotated outwards,
Latches ready for padlock,
closed as applicable
Step Action
30 Loosen the adjustment screw, two on each latch receptacle (see “Loosening
adjustment screws (2) on latch receptacle and adjusting as required”).
31 Move the latch receptacles vertically and horizontally as required.
Figure 1-234
Loosening adjustment screws (2) on latch receptacle and adjusting as required
“V” notch
identifies
plunger latch
at nominal
position
Adjustment
screws
Latch receptacle
Adjust latch
receptacle
vertically and
horizontally as
required
32 With the shelf front cover latches in the open position, close the shelf front
cover.
33 Hold a latch receptacle in place and open the shelf front cover.
34 Tighten the latch receptacle adjustment screws.
35 Repeat step 30 to step 34 to adjust the second latch receptacle.
Inserting a padlock
36 Insert the padlock through the locking tab and close the padlock.
You have completed this procedure.
Step Action
Procedure 1-24
Installing or removing a 6500 14-slot Shelf Front Cover
Kit w/ Extended Depth (NTK509CD) on a 14-slot
packet-optical shelf NTK503SA
This procedure applies to new installations only for the 14-slot packet-optical
shelf (NTK503SA).
Use this procedure to install or remove a 6500 14-slot Shelf Front Cover Kit
W/ Extended Depth NTK509CD, which provides increased shelf cover depth
for the 6500 14-slot packet-optical shelf NTK503SA.
For convenience, you can store the fuseholder pull tool (N0207221) inside the
shelf front cover. The related instructions are included in this procedure.
Figure 1-235
14-slot packet-optical Shelf Front Cover Kit with Extended Depth (NTK509CD)
Figure 1-236
Top view and front view—14-slot packet-optical Shelf Front Cover Kit with Extended Depth
(NTK509CD)
Top view
Front view
Figure 1-237
Shelf Front Cover Kit with Extended Depth (NTK509CD) on NTK503SA shelf—various views
Prerequisites
Make sure that you
• have the following:
— 14-slot packet-optical Shelf Front Cover Kit with Extended Depth
NTK509CD
— #2 Phillips screwdriver to fasten the ground cable
If the male hinges are not attached to the NTK503SA shelf, also use
the #2 Phillips screwdriver to attach the male hinges to the shelf using
the M4 SEMS screws.
— a padlock to lock the shelf front cover (optional)
— a fuseholder pull tool (N0207221) (optional)
Precautions
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
Installing male hinges—only applicable if male hinges are not pre-attached to shelf
5 Use a #2 Phillips screwdriver to install the male hinges on the left side wall of
the shelf with the M4 SEMS mounting screws (supplied with the kit).
Two M4 SEMS mounting screws are required for each male hinge.
“Installing 14-slot packet-optical Shelf Front Cover Kit with Extended Depth
(NTK509CD)—left side” on page 1-357 shows a view from the left side of the
shelf with a close-up of the holes into which you install the male hinges.
“Installing 14-slot packet-optical Shelf Front Cover Kit with Extended Depth
(NTK509CD)—right side” on page 1-358 shows a view from the right of the
shelf.
Step Action
Figure 1-238
Installing 14-slot packet-optical Shelf Front Cover Kit with Extended Depth (NTK509CD)—left side
Step Action
Figure 1-239
Installing 14-slot packet-optical Shelf Front Cover Kit with Extended Depth (NTK509CD)—right
side
Step Action
Figure 1-240
Attaching the ground cable
Step Action
8 With the shelf front cover in the open position, align the hinge receptacles
over top of the hinge pins and lower into position to engage the hinge pins
(see the following illustration).
Figure 1-241
Installing shelf front cover onto the hinge pins
9 Attach the ground cable to the tab connector on the rear of the shelf front
cover, on the left side of the shelf. See the following illustrations.
Figure 1-242
Attaching the ground cable (shelf front cover open)—view from inside left
Shelf front
cover, open,
view from
inside
Tab
connector
Step Action
Figure 1-243
Rear left view with shelf front cover closed and ground cable attached
Ground
cable Shelf Front
attached Cover, closed
View Close-up,
from left view from left
Step Action
13 Align the fuseholder pull tool inside the shelf front cover, with the
loop-and-hook disk side towards the shelf front cover and press into place
(see “Fuseholder pull tool (N0207221)—recommended storage (inside shelf
front cover)”).
Go to step 10.
Figure 1-244
Fuseholder pull tool (N0207221)—recommended storage (inside shelf front cover)
Fuseholder
pull tool,
inside the
shelf front
cover, pressed
into place (view
from inside
shelf front View from outside shelf
cover front cover
Step Action
Locking tab,
shown rotated
outwards (ready to
use to lock the shelf
front cover)
Latches
open
Step Action
15 Close the shelf front cover and close the latches to fasten the shelf front cover
into position (see the following figure).
Figure 1-246
Shelf Front Cover with latches closed
Locking tab
rotated outward,
ready for padlock,
Latches closed
as applicable
16 Insert the padlock through the locking tab and close the padlock.
You have completed this procedure.
Removing the shelf front cover
Note: A minimum 1 inch (25.4 mm) clearance is required above the shelf
front cover to remove or lift it off the hinge pins.
17 Unlock and remove the padlock, if applicable.
18 Open the latches to unfasten the shelf front cover.
19 Open the shelf front cover a minimum of 40 degrees to lift the shelf front cover
up off the hinge pins.
20 Disconnect the ground cable from the tab connector on the inside of the shelf
front cover, on the left side.
21 Lift the shelf front cover off the hinges.
22 Handle the shelf front cover with care.
—end—
Procedure 1-25
Installing or removing Shelf Front Cover NTK509DCE6
on 6500 14-slot converged optical/front electrical
shelf NTK503BDE5
Use this procedure to install or remove Shelf Front Cover NTK509DCE6 on
the 14-slot converged optical/rear electrical shelf NTK503BDE5.
Shelf Front Cover NTK509DCE6 is a left lift-off hinged door, which from the
open position can be lifted off the hinges if required (the ground cable must be
disconnected at the spade receptacle).
For convenience, you can store the LC fiber tool kit (174-009-900) inside the
shelf front cover. The related instructions are included in this procedure.
Prerequisites
Make sure that you have
• the following tools and materials:
— Shelf Front Cover NTK509DCE6
— a nut driver
— a Phillips screwdriver
— a fuseholder pull tool (N0207221) (optional)
— an LC fiber tool kit (174-0099-900) (optional)
— the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
— the appropriate personal grounding device to dissipate electrostatic
charges
• rotated the locking tab outwards (“Shelf Front Cover NTK509CCE6 and
latches closed” on page 1-379) before you install power cards
Precautions
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
Latch
Branding
Right top latch
bracket
Left hinge bracket
System alarm lamp
Circuit pack status lens (Power, Critical,
window Major, Minor, ACO)
Ground
cable and
hardware
Right bottom latch
Left hinge bracket bracket
Step Action
M6 KEPS
(x2)
Top of shelf
M6 KEPS
(x2)
Bottom of shelf
Step Action
7 Place the left-side hinge bracket over the studs and fasten all M6 KEPS nuts
(see the following illustration).
Figure 1-249
Installing left-side hinge bracket over studs and fastening M6 KEPS nuts
Top of shelf
Studs
KEPS nuts
Bottom of shelf
KEPS nuts
Studs
410-5165-001
(x2)
Step Action
Step Action
11 Place the top right-side latch receptacle over the stud and fasten the KEPS
nut (see “Installing top right-side latch receptacle”).
Figure 1-252
Installing top right-side latch receptacle
N0083497
Top right side
N0038285 latch receptacle
N0198470
Stud
KEPS
nut
Step Action
12 Fasten the top right-side latch receptacle from the inside right wall of the shelf
using M3 SEMS screws and a flat washer.
13 Fasten the top right-side shelf mounting bracket from inside the right wall of
the shelf using an M3 SEMS screw and flat washer (see the following
illustration).
Figure 1-253
Fastening top right-side shelf mounting bracket from inside right wall of shelf
M3 SEMS screw
(N0038285)
Flat washer
(N0083497)
M6 KEPS
nuts (x2)
Step Action
15 Place the bottom right side latch receptacle bracket over the studs and fasten
the KEPS nuts (see “Securing bottom right side latch receptacle bracket”).
Figure 1-255
Securing bottom right side latch receptacle bracket
N0198479
Studs
M6 KEPS
nuts (x2)
Step Action
Top
Hinge pins
Bottom
Step Action
Tab connector
18 Close the shelf front cover and fasten by closing the top and bottom latches
(see “Ground cable connected, view from left side of shelf (shelf front cover
closed)”).
Figure 1-258
Ground cable connected, view from left side of shelf (shelf front cover closed)
Step Action
Step Action
Step Action
Locking tabs,
shown rotated
outwards
(ready to use
to lock shelf
front cover)
Bottom
(close-up
of open
Latch open latch)
Step Action
28 Close the shelf front cover and close the latches to fasten the shelf front cover
into position (see “Shelf Front Cover NTK509CCE6 and latches closed”).
Figure 1-262
Shelf Front Cover NTK509CCE6 and latches closed
Latch closed
Locking tab
rotated outwards,
ready for padlock,
as applicable
Latch closed
Step Action
30 Loosen the adjustment screw, two on each latch receptacle (see “Loosening
adjustment screws (2) on latch receptacle and adjusting as required”).
31 Move the latch receptacles vertically and horizontally as required.
Figure 1-263
Loosening adjustment screws (2) on latch receptacle and adjusting as required
32 With the shelf front cover latches in the open position, close the shelf front
cover.
33 Hold a latch receptacle in place and open the shelf front cover.
34 Tighten the latch receptacle adjustment screws.
35 Repeat step 30 to step 34 to adjust the second latch receptacle.
Step Action
Inserting a padlock
36 Insert the padlock through the locking tab and close the padlock.
You have completed this procedure.
Removing the shelf front cover
Note: A minimum 1 inch (25.4 mm) clearance is required above the shelf
front cover to remove or lift it off the hinge pins.
37 Unlock and remove the padlock, if applicable.
38 Open the latches to unfasten the shelf front cover.
39 Open the shelf front cover a minimum of 40 degrees to lift the shelf front cover
up off the hinge pins.
40 Disconnect the ground cable from the tab connector on the inside of the shelf
front cover, on the left side.
41 Lift the shelf front cover off the hinges.
42 Handle the shelf front cover with care.
—end—
Procedure 1-26
Installing a 6500 14-slot Optical/Front Electrical Shelf
Cover Extension Kit NTK509CX for use with Shelf
Front Cover NTK509DCE6
Use this procedure to install a 6500 14-slot Optical/Front Electrical Shelf
Cover Extension Kit NTK509CX to use to increase the depth of the Shelf Front
Cover NTK509DCE6. The kit provides additional brackets that are bolted on
top of the existing bracket mounting points on the 6500 shelf.
In this procedure you also replace the light pipe on the shelf front cover with
the extended version.
Prerequisites
Make sure that:
• the mounting brackets have been attached to the shelf or that the shelf has
been installed in a frame
• you have the following tools and materials:
— the 14-slot Optical/Front Electrical Shelf Cover Extension Kit
(NTK509CX):
— Shelf Front Cover NTK509DCE6
— a nut driver
— a Phillips screwdriver
— the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
— the appropriate personal grounding device to dissipate electrostatic
charges
Step Action
4 Make sure that you have removed and discarded the air deflector grill from
the 14-slot converged optical/front electrical shelf. The air deflector grill
interferes with Shelf Front Cover NTK509DCE6.
Step Action
N0038285
M3 SEMS
N0083497
M3 flat washer
Hinge brackets
410-6600-001
From NTK509CX kit
Lock tab bracket
410-6601-001
From NTK509CX kit
M6 KEPS Nut
N0038249
3 places
Step Action
Step Action
11 Place the lock tab (“Lock tab bracket 410-6601-001 (top right side of shelf)”)
over the top right-side stud and fasten the KEPS nut (“NTK509CX kit—
installation overview” on page 1-384).
Figure 1-266
Lock tab bracket 410-6601-001 (top right side of shelf)
12 Fasten the lock tab from the inside right wall of the shelf using M3 SEMS
screws and a flat washer (see detail in “NTK509CX kit—installation overview”
on page 1-384).
13 Fasten the top right-side shelf mounting bracket from inside the right wall of
the shelf using an M3 SEMS screw and flat washer (see “Fastening top right-
side shelf mounting bracket from inside right wall of shelf” on page 1-372).
Installing latch receptacle bracket to shelf bottom right side
14 Remove the KEPS nuts from the bottom right side shelf mounting bracket
(see “Removing KEPS nuts from bottom right side shelf mounting bracket” on
page 1-372).
Step Action
Step Action
17 Remove the two screws, the light pipe, and two nuts from the shelf front cover
(“Replacing the existing light pipe and installing the extended version”).
Do not remove the two springs. You need them for the new light pipe.
Figure 1-268
Replacing the existing light pipe and installing the extended version
Step Action
19 Press down on the light pipe to compress the springs, and while holding
down, re-install the two screws.
Installing shelf front cover
20 With the shelf front cover in the open position, align the hinge receptacles
over top the hinge pins and lower into position to engage the hinge pins.
Attaching ground cable
21 Connect the ground cable to the tab connector on the rear of the shelf front
cover (left side).
22 Close the shelf front cover and fasten by closing the top and bottom latches.
23 To perform the following tasks for the Shelf Front Cover NTK509DCE6, go to
step 19 on page 1-376 in “Installing or removing Shelf Front Cover
NTK509DCE6 on 6500 14-slot converged optical/front electrical shelf
NTK503BDE5”:
• store the fuseholder pull tool
• store the LC fiber tool kit
• lock the shelf front cover
• remove the shelf front cover
• close but not lock the shelf front cover
Procedure 1-27
Connecting a terminal server, a terminal, or a modem
to the 6500 14-slot shelf
Use this procedure to connect a terminal server, a VT100 (or VT100
emulating) terminal, or a modem to the shelf. For cable and connector
specifications, see the section on cable and connector details in
Installation - General Information, 323-1851-201.0. Torque all fixing pins to
5 lb-in.
If you plan to use Site Manager for the maintenance activity and have a
terminal that has never been connected to a shelf processor (SP) running the
correct 6500 network element software load, make sure that the correct
version of Site Manager is installed on the terminal. Also make sure that you
have first connected the terminal to the SP (running the correct network
element software load) with an Ethernet cable.
This LAN connection is required briefly for the automatic transfer of necessary
nodal information files from the SP to the terminal. See Site Manager for 6500
Packet-Optical Platform Fundamentals, 323-1851-195, for information on Site
Manager installation requirements and procedures.
Note 1: For the 14-slot shelves, if you are using Site Manager connection
over a modem, use a RS-232 cable whose DTR and CD pins are not tied
together and the modem should be set up to reset the Carrier Detect (CD)
properly (from Modem properties). Set up the modem to control Carrier
Detect and DTR.
Note 2: The SP2 NTK555CAE5, NTK555EAE5, and NTK555FAE5 do not
have a DCE port. You can use the DTE port on the access panel of the
14-slot shelves.
The interfaces described in this procedure are intended for intrabuilding use
only.
Prerequisites
Make sure that you have the following:
• the engineering documentation package (EDP), installation
documentation package (IDP), or equivalent site/network engineering
plans
• the appropriate personal grounding device to dissipate electrostatic
charges
Precaution
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
Step Action
Figure 1-269
Connecting a terminal cable to the shelf processor
5 Connect the data terminating equipment (DTE) end of the null terminal cable
to the terminal server or VT100 terminal (or VT100 terminal emulator).
6 At the terminal server or VT100 terminal (or VT100 terminal emulator), set the
terminal communications parameters to the following values:
Speed (baud) = 9600
Data bits = 8
Stop bits = 1
Parity = None
7 After you complete the temporary maintenance activity, disconnect the
terminal cable from the connector on the shelf processor.
You have completed this procedure.
Connecting a modem to a 6500 14-slot shelf
Programming the modem
8 Connect your modem to your personal computer (PC). Refer to your modem
documentation for instructions.
9 Power up your PC and modem.
10 Activate the terminal-emulation program on the PC.
Step Action
Parameter Setting
Auto-answer Yes
Step Action
Before you begin the procedures in this section, make sure that you have:
• determined your site prerequisites
• determined your equipment prerequisites
• available all required tools and materials
Refer to the section on preparing for installation in Installation - General
Information, 323-1851-201.0 for information on the above.
• you have read the section on observing product and personnel safety
guidelines in Installation - General Information, 323-1851-201.0
Precautions
CAUTION
Risk of shelf malfunction
Ciena recommends that you do not use cellular phones at any
6500 site. The use of cellular phones in proximity to 6500
equipment can cause shelf malfunction.
CAUTION
Risk of equipment damage
Make sure you know how to handle electronic components
correctly before you begin installation procedures. Incorrect
handling can cause damage to static sensitive components.
Procedure list
The following table lists the procedures in this section.
Note: After you installed all shelves, the system is ready for system line-
up and testing (SLAT). Make sure the network element is powered down
before you proceed to SLAT. See Commissioning and Testing,
323-1851-221.
Table 2-1
Installation procedures
Procedure Comment
“Installing and grounding equipment drawers” on page 2-5 Required if you are using OMX
equipment drawers or DSCM
drawers (NT0H57LA)
“Installing a 1U Bulk Fiber Management Tray 174-0094-900” on Required if you are using
page 2-26 174-0094-900 equipment drawers
“Installing an NT0H57BB equipment drawer” on page 2-30 Required if you are using NT0H57BB
equipment drawers
“Installing a DSCM tray in a DSCM drawer (NT0H57LA)” on page Required if you are using DSCM
2-35 trays
“Connecting OMX 4CH equipment drawers to the 6500 shelves” Required if you are using OMX 4CH
on page 2-39 equipment drawers
“Connecting OMX 16CH DWDM equipment drawers to the 6500 Required if you are using OMX 16CH
shelves” on page 2-44 DWDM equipment drawers
“Routing fiber-optic cables for the OMX 4CH equipment drawer” Required if you are using OMX 4CH
on page 2-50 equipment drawers
“Routing fiber-optic cables for the OMX 16CH DWDM equipment Required if you are using OMX 16CH
drawer” on page 2-54 DWDM equipment drawers
“Guidelines for routing fiber-optic cables in the NT0H57BB fiber Required if you are using fiber
manager” on page 2-59 manager (NT0H57BB) equipment
drawers
Table 2-1
Installation procedures
Procedure Comment
“Guidelines for routing fiber-optic cables in the 1U Bulk Fiber Required if you are using 1U Bulk
Management Tray 174-0094-900” on page 2-64 Fiber Management Tray
(174-0094-900) equipment drawers
“Installing 2110-Tx-xxxx DCMs into the 2110 shelf” on page 2-80 Perform as required or when referred
to from another procedure
Procedure 2-1
Installing and grounding equipment drawers
Use this procedure to install the following equipment drawers in the equipment
rack:
• OMX 4CH enhanced + fiber manager
• OMX 16CH DWDM
• two-channel TPT (TPT-2)
• four-channel TPT (TPT-4)
• 10-channel TPT (TPT-10)
Also use this procedure to install the DSCM drawer (NT0H57LA) (“DSCM
drawer (NT0H57LA)” on page 2-6), in which case follow the instructions that
apply to 1U drawers. The DSCM drawer (NT0H57LA) is shipped with brackets
already installed for mounting in a 19-inch equipment rack. The brackets can
be also used for 23-inch installations by removing them from the supplied
installation, rotating them 90 degrees and then reattaching them to the
drawer’s sides.
The OMX is a 1U (OMX 4CH) or 2U (OMX 16CH DWDM) external drawer that
contains optical filters, a small patch panel with bulkhead connectors, and
fiber management components. The drawers can be installed anywhere in the
rack. It is recommended that you install the drawers directly beneath a shelf.
The OMX drawers are shipped with one set of mounting brackets already
installed. The installed brackets are for front-mounting the drawer in a 19-inch
equipment rack. ETSI mounting brackets and 23-inch mounting brackets are
also shipped with these drawers.
Figure 2-1
DSCM drawer (NT0H57LA)
Figure 2-2
Attaching brackets for front-mounting installation (example shows a 1U drawer)
Figure 2-3
Attaching brackets for mid-mounting installation (example shows a 1U drawer)
For OMX 16CH DWDM, see the following illustrations for examples of
mounting brackets:
• “Attaching PTE2000-EEA mounting brackets with 5 in. setback (example
shows 16CH OMX DWDM)” on page 2-8
• “Attaching PTE2000-EEA mounting brackets with 4 in. setback (example
shows 16CH OMX DWDM)” on page 2-8
• “Attaching ETSI mounting brackets (example shows 16CH OMX DWDM)”
on page 2-9
• “Attaching 23-in. mounting brackets with 5 in. setback (example shows
16CH OMX DWDM)” on page 2-9
Figure 2-4
Attaching PTE2000-EEA mounting brackets with 5 in. setback (example shows 16CH OMX DWDM)
Figure 2-5
Attaching PTE2000-EEA mounting brackets with 4 in. setback (example shows 16CH OMX DWDM)
Figure 2-6
Attaching ETSI mounting brackets (example shows 16CH OMX DWDM)
Figure 2-7
Attaching 23-in. mounting brackets with 5 in. setback (example shows 16CH OMX DWDM)
Figure 2-8
1U front mount 23-in. mounting bracket, 5-in. setback (4CH OMX)
The following illustration shows a 2U TPT-10 with the mounting brackets pre-
installed in the 5-inch mounting position measured from the front of the
component.
Figure 2-9
Example of TPT-10 (5-inch setback from front of TPT-10—pre-installed mounting bracket
Figure 2-10
Setback positions for mounting brackets for 2U TPT-10
Rear of
rack
Measured
from front
of rack
Measured
6 in. from front of
(152.4mm) component
6 in.
(152.4mm)
5 in. 5 in.
(127mm) (127mm)
To front mount a drawer in the 6-inch setback position, attach the mounting
brackets as shown in “Front mount (6-inch setback)” for a regular 1U drawer.
Note: For the regular 1U drawer, the mounting brackets are mounted in a
reverse position (from the 40 mm and 5-inch setback positions).
Figure 2-11
Front mount (6-inch setback)
Prerequisites
The following table lists the tools and materials required to install and ground
OMX drawers.
Table 2-2
Tools and materials for installing and grounding equipment drawers
Two-hole lug (#10 bolt, 5/8" spacing) for 6 AWG wire for 2 supplied
grounding 1U drawer with 1U
drawer
Table 2-2
Tools and materials for installing and grounding equipment drawers
#1 Phillips screwdriver 1 no
#2 Phillips screwdriver 1 no
#3 Phillips screwdriver 1 no
Torque wrench 1 no
The torque values required for attaching the screws from “Tools and materials
for installing and grounding equipment drawers” on page 2-14 are listed in the
following table.
Table 2-3
Torque values
Item Torque
Phillips flat countersunk screws 4-40 X 3/16-in. (for 1.01 N-m (9 lb-in.)
attaching mounting brackets to the drawer)
#12-24 x 1/2-inch hex head thread forming screws 3.61 N-m (32 lb-in.)
#10-32 x 3/4-inch Phillips head machine screws 2.71 N-m (24 lb-in.)
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of equipment damage
Make sure you know how to handle electronic components
correctly before you begin installation procedures. Incorrect
handling can cause damage to static sensitive components.
ATTENTION
Drawers are shipped with mounting brackets installed for front-mounting into
a 19-in. equipment rack with 1.25-in. (31.75 mm) EIA hole spacing. If you are
front-mounting the drawer with the brackets already installed into a 19-in.
rack, begin with step 10.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage”.
Step Action
Step Action
8 Hold the bracket in position against the side of the drawer. Insert the screws
in the top and bottom holes and tighten. See “Torque values” on page 2-15.
9 Attach the second mounting bracket on the other side of the drawer (repeat
step 7 and step 8).
Installing the equipment drawer in the rack
10
CAUTION
Risk of equipment damage
Make sure that the drawer is adequately supported
during the rack-mounting procedure.
Step Action
11 Based on your rack type, select the mounting hardware from the installation
kit provided.
If the rack type is Then select
19-in. or 23-in. the thread forming screws
ETSI the machine screws with cage nuts
12 On one side of the drawer, insert a screw with lock washer through the top
hole in the mounting bracket and into the rack rail and secure the screw.
13 On the other side of the drawer, insert one screw with lock washer through
the top hole in the mounting bracket and into the rack rail and secure the
screw.
14 Insert one screw with lock washer into each of the remaining holes on both
sides of the drawer.
15 Tighten all the screws to secure the drawer to the rack rails. Tighten the
mounting hardware to the rack manufacturer’s torque specifications. Use a
torque wrench to verify that torque has been applied correctly. In the case of
the PTE2000 rack, for the M6 and 12-24 mounting options, that specification
is 5.65 N-m (50 lb-in.) for installation and 4.52 N-m (40 lb-in.) for inspection.
Grounding the equipment drawer
16 Measure and cut a length of insulated ground wire to reach from the ground
point on the drawer to the system ground point. See “Attaching ring lugs to
ground wire”.
Figure 2-12
Attaching ring lugs to ground wire
Strip
required
amount
Crimp-type
1-hole lug
Step Action
For 1U drawers, the mounting bracket on the left side of the drawer is the
ground point for the drawer. A second ground point for the drawer is located
on the left side of the drawer. See “Second ground point on left side of 1U
OMX drawer”.
Figure 2-13
Second ground point on left side of 1U OMX drawer
For OMX 16CH DWDM drawers, the ground point is located inside the
module on the top left of the Channel 1 add/drop connectors. See “Dual-hole
ground point inside OMX 16CH DWDM”.
Figure 2-14
Dual-hole ground point inside OMX 16CH DWDM
Step Action
For the 1U drawers and the OMX 16CH DWDM drawers, the metallic
grounding strip on the rack rail is the connection point for the system ground.
See Figure 2-15. If the mounting brackets rest on the metallic grounding strip,
you do not require the ground cable.
For the 2U 10-channel Transponder Protection Tray, the ground point is
located on the left side (Figure 2-16).
Figure 2-15
Dual-hole ground point and metallic ground strip on rack rail
Figure 2-16
Ground point for a 2U 10-channel TPT-10
Step Action
17 Prepare the ground cable by stripping 14 mm (0.5 in.) of insulation from both
ends of the 6 AWG ground cable, based on the manufacturer's
recommendations or standard practice.
18 Select the appropriate ground lug to insert and crimp at each end of the
stripped wire.
If you are grounding Then
a 1U drawer using the ground point insert each stripped end into a
on the left side of the drawer two-hole ground lug and crimp. Then
go to step 19.
an OMX 16CH DWDM insert each stripped end into a
two-hole ground lug, and crimp. Then
go to step 25.
a 2U TPT-10 insert each stripped end into a
two-hole ground lug, and crimp. Then
go to step 33.
Grounding a 1U drawer using the ground point on the left side of the drawer
19 Route the ground cable behind the back rack upright to the ground point on
the left side of the drawer. See Figure 2-13 on page 2-21.
20 Position the lug over the holes and insert the screws (with the lockwasher
attached) through the lug. The screws are provided with the drawer.
21 Tighten the screws. See “Torque values” on page 2-15.
22 Secure the lug on the other end of the ground wire to the system ground point
(see Figure 2-17).
Figure 2-17
Example of grounding each OMX drawer individually to rack
Step Action
26 Locate the dual hole grounding point inside the OMX 16CH DWDM. The dual
hole grounding point is located in the top left portion of the module, near the
Band 1 fiber connectors (see “Dual-hole ground point inside OMX 16CH
DWDM” on page 2-21).
27 Insert the ground wire in the OMX 16CH DWDM by routing the wire and the
dual hole lug through the round aperture on the side of the OMX 16CH
DWDM. The round aperture is where the ground wire must exit the OMX
16CHM DWDM when the front panel is closed (see “Dual-hole ground point
inside OMX 16CH DWDM” on page 2-21).
Step Action
28 Select the two required screws in the OMX 16CH DWDM installation kit, and
secure the ground wire to the dual hole ground point inside the OMX 16CH
DWDM (see “Dual-hole ground point inside OMX 16CH DWDM” on page
2-21).
29 Tighten the screw. See “Torque values” on page 2-15.
30 Secure the lug (see “Torque values” on page 2-15) on the other end of the
ground wire to the system ground point (see “Dual-hole ground point and
metallic ground strip on rack rail” on page 2-22).
31 Close the OMX 16CH DWDM front panel by pulling up the panel and securing
the two external lock-screws.
32 If required, put the appropriate East and/or West label sticker(s) on the
faceplate of the OMX equipment drawer.
You have completed this procedure. If you have performed this procedure to
install a DSCM drawer (NT0H57LA), next perform “Installing a DSCM tray in
a DSCM drawer (NT0H57LA)” on page 2-35.
Grounding a 2U TPT-10
33 Locate the dual-hole grounding point on the left side of the drawer. See
“Ground point for a 2U 10-channel TPT-10” on page 2-22.
34 Route the ground cable behind the back rack upright to the ground point on
the left side of the drawer.
35 Position the dual-hole lug over the hole and insert the screws (with the
lockwasher attached) through the dual hole lug. See “Torque values” on page
2-15.
Note: The screws are provided with the drawer.
36 Use screws to secure the dual-hole lug on the other end of the ground wire to
the system ground point (see “Dual-hole ground point and metallic ground
strip on rack rail” on page 2-22). See “Torque values” on page 2-15.
—end—
Procedure 2-2
Installing a 1U Bulk Fiber Management Tray
174-0094-900
Use this procedure to install a 1U Bulk Fiber Management Tray 174-0094-900
in the rack.
Prerequisites
Make sure that you have
• a torque wrench
• the appropriate personal grounding device to dissipate electrostatic
charges
• the EDP, IDP, or equivalent site/network engineering plans
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
Ground the rack/cabinet to the common building network
(CBN), isolated bonding network (IBN) or ETSI Mesh Bonding
Network ground/protective earth. For details, see the
procedure on connecting the rack ground to the office ground
in Installation - General Information, 323-1851-201.0.
Correct grounding of the equipment rack/cabinet is mandatory
in accordance to electrical safety standards and mitigates the
electrostatic discharge (ESD) and operational concerns
described in Installation - General Information,
323-1851-201.0, the section on observing product and
personnel safety guidelines, the subsection on consequences
of incorrect grounding. For additional details, see the section
on working with power.
Also, ground every 6500 shelf and peripheral tray as described
in the related procedure. Make sure that you perform the
grounding steps in this procedure.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage” on page 2-26.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf.
3 Determine the correct height for the fiber manager equipment drawer below
the shelf, on the equipment rack, according to your EDP, IDP, or equivalent
site/network engineering plans.
4 Determine the type of rack in which you will install the fiber manager
equipment drawer, according to your EDP, IDP, or equivalent site/network
engineering plans.
The fiber manager equipment drawer is shipped with the mounting brackets
pre-configured for a 19-in. rack. See the following illustration.
If you are installing the fiber Then go to
manager in a
19-in. rack step 7 to install the fiber manager on the rack
23-in. rack step 5 to detach the mounting brackets from
the fiber manager and re-configure for 23-in.
rack installation
ETSI rack step 6 to detach the mounting brackets from
the fiber manager and attach the ETSI
brackets
Step Action
Figure 2-19
Fiber manager 174-0094-900
5 Detach the pre-installed mounting brackets from the fiber manager. Attach
the short side of each bracket to the side of the fiber manager. Use the same
mounting screws that were pre-installed on the mounting bracket.
Use a torque wrench to verify that torque has been applied correctly:
3.05 N-m (27 lb-in.) for installation and 2.26 N-m (20 lb-in.) for inspection.
Then go to step 7 to install the fiber manager on the rack.
Step Action
6 Detach the pre-installed mounting brackets from the fiber manager. Attach
the short side of each of the ETSI brackets to the side of the fiber manager.
Use the same mounting screws that were pre-installed on the mounting
bracket.
Use a torque wrench to verify that torque has been applied correctly:
3.05 N-m (27 lb-in.) for installation and 2.26 N-m (20 lb-in.) for inspection.
Then go to step 7 to install the fiber manager on the rack.
Installing the fiber manager on the rack
7 Based on your rack type, select the mounting hardware from the installation
kit provided.
If the rack type is Then select
19-in. or 23-in. the thread forming screws
ETSI the machine screws with cage nuts
8 Install the fiber manager equipment drawer on the rack using the hardware
you selected.
9 Insert and tighten the four mounting screws in the bottom hole of each
bracket. See “Torque values” on page 2-15.
Grounding the fiber manager equipment drawer
10 Fasten one end of the ground cable to the ground point on the left-hand side
of the manager equipment drawer. Fasten the other end of the ground cable
to an appropriate location on the rack.
CAUTION
Risk of damage to equipment
Use a torque wrench to attach the ground bracket with
mounting screws onto the frame, otherwise, you risk
damaging the equipment.
—end—
Procedure 2-3
Installing an NT0H57BB equipment drawer
Use this procedure to install an NT0H57BB (fiber manager with flip-up fiber
spools) equipment drawer in the rack.
Prerequisites
Make sure that you have
• a torque wrench
• the appropriate personal grounding device to dissipate electrostatic
charges
• the EDP, IDP, or equivalent site/network engineering plans
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
Ground the rack/cabinet to the common building network
(CBN), isolated bonding network (IBN) or ETSI Mesh Bonding
Network ground/protective earth. For details, see the
procedure on connecting the rack ground to the office ground
in Installation - General Information, 323-1851-201.0.
Correct grounding of the equipment rack/cabinet is mandatory
in accordance to electrical safety standards and mitigates the
electrostatic discharge (ESD) and operational concerns
described in Installation - General Information, 323-1851-
201.0, the section on observing product and personnel safety
guidelines, the subsection on consequences of incorrect
grounding. For additional details, see the section on working
with power.
Also, ground every 6500 shelf and peripheral tray as described
in the related procedure. Make sure that you perform the
grounding steps in this procedure.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
circuit packs.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage” on page 2-26.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf.
3 Determine the correct height for the fiber manager equipment drawer below
the shelf, on the equipment rack, according to your EDP, IDP, or equivalent
site/network engineering plans.
4 Determine the type of rack in which you will install the fiber manager
equipment drawer (19-in, 23-in., or ETSI rack) according to your EDP, IDP, or
equivalent site/network engineering plans.
5 Check as follows whether the bracket type corresponding to the rack type is
attached to the side of the equipment drawer, and whether it is attached in the
required position:
• bracket for 19-in. installation—For a 19-in. rack installation, the respective
bracket must be mounted with the long side attached to the equipment
drawer, as shown in the following illustration.
• bracket for 23-in. installation—For a 23-in. rack installation, the bracket
shown in the illustration below must be mounted with the short side
attached to the equipment drawer. The respective instructions will follow
later in this procedure.
• ETSI bracket. The respective instructions will follow later in this
procedure.
Step Action
Figure 2-20
Fiber manager NT0H57BB (with bracket attached for 19-in. rack installation)
Step Action
7 Detach the mounting brackets from the fiber manager. Using the same
mounting screws, attach to the side of the fiber manager the required side of
each bracket: long side of mounting bracket for 19-in. rack installations, short
side of mounting bracket for 23-in. rack installations.
Use a torque wrench to verify that torque has been applied correctly:
3.05 N-m (27 lb-in.) for installation and 2.26 N-m (20 lb-in.) for inspection.
Then go to step 9 to install the fiber manager in the rack.
8 Attach the mounting brackets to the sides of the fiber manager.
Use a torque wrench to verify that torque has been applied correctly:
3.05 N-m (27 lb-in.) for installation and 2.26 N-m (20 lb-in.) for inspection.
Then go to step 9 to install the fiber manager in the rack.
Installing the fiber manager on the rack
9 Based on your rack type, select the mounting hardware from the installation
kit provided.
If the rack type is Then select
19-in. or 23-in. the thread forming screws
ETSI the machine screws with cage nuts
10 Install the fiber manager equipment drawer on the rack using the hardware
you selected.
11 Insert and tighten the four mounting screws in the bottom hole of each
bracket. See “Torque values” on page 2-15.
Step Action
Procedure 2-4
Installing a DSCM tray in a DSCM drawer (NT0H57LA)
Follow this procedure to install a dispersion slope compensation module
(DSCM) tray in a DSCM drawer (NT0H57LA).
Normally, the DSCM trays are not shipped installed in the DSCM drawer. You
must perform this procedure to install every DSCM tray received.
Prerequisites
Make sure that you
• Have installed the DSCM drawer (NT0H57LA) (see “Installing and
grounding equipment drawers” on page 2-5).
• Have a 5/16-in. wrench.
• Have the hex cap nuts (4) supplied with the DSCM drawer (NT0H57LA)
• Have the engineering documentation package (EDP) or installation
documentation package (IDP) or equivalent site/network engineering
plans.
• Observe all the safety requirements described in Installation - General
Information, 323-1851-201.0.
• Have the appropriate personal grounding device to dissipate electrostatic
charges.
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of equipment damage
Electrostatic discharge (ESD) can damage electrostatic
sensitive devices. Use antistatic protection to avoid damaging
equipment.
Step Action
1 Open the DSCM tray drawer by pressing and holding the two locking latches
located on the sides of the drawer, and pulling it toward you until the drawer
is fully extended.
2 Locate the locking clip at the back left corner of the drawer. Lock the drawer
open by rotating the locking clip counter-clockwise until it rests on the edge
of the drawer.
Step Action
3 Insert the DSCM tray (“DSCM tray”) into the DSCM tray drawer as follows:
a. Place the DSCM tray at an angle so that the slots at the rear of the tray
align with the rear studs on the drawer.
b. Align the front slots on the tray with the front studs on the drawer and
lower the front of the tray to the base of the drawer
Figure 2-21
DSCM tray
Step Action
4 Fasten the DSCM tray to the drawer using the four nuts as follows:
a. Insert a nut to each of the screws at the front of the tray and tighten.
b. Insert a nut to each of the screws at the back of the tray and tighten.
See “DSCM tray in a DSCM drawer”.
Figure 2-22
DSCM tray in a DSCM drawer
5 Locate the locking clip at the back left corner of the drawer. Unlock the drawer
by rotating the locking clip clockwise.
6 Close the drawer by pressing and holding the locking tabs on the sides of the
tray while you slide the tray into the rack.
—end—
Procedure 2-5
Connecting OMX 4CH equipment drawers to the 6500
shelves
Use the procedure to access connectors in OMX 4CH Enhanced + fiber
manager equipment drawers and to establish connections to the DWDM
optical interface circuit packs in the 6500 shelves.
Prerequisites
Make sure that you have the tools and materials listed in the following table.
Table 2-5
Required tools and materials
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
Ground the rack/cabinet to the common building network
(CBN), isolated bonding network (IBN) or ETSI Mesh Bonding
Network ground/protective earth. For details, see the
procedure on connecting the rack ground to the office ground
in Installation - General Information, 323-1851-201.0.
CAUTION
Risk of personal injury
When inserted in a shelf slot, the optical interface circuit pack
emits laser light that can blind. Keep all optical connectors on
the optical interface circuit packs capped when they are not
connected to optical fiber cables. Never look directly into the
end of an optical fiber.
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
CAUTION
Risk of affecting network reliability
Always clean fiber connectors before making connections to
ensure network reliability.
CAUTION
Possible risk of damage to equipment and fiber
Make sure that the bulkhead connectors are lowered and
snapped into place before closing the drawer. Failure to do so
could cause damage to the connector unit, the fibers attached
to the connector unit, or both.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage” on page 2-39.
Step Action
5 Locate the connector on the OMX 4CH required to make the necessary
connection. See “OMX 4CH connectors”.
Figure 2-23
OMX 4CH connectors
B
O
BAND OTS THRU CH 1 CH 3 CH 5 CH 7
T DROP OUT OUT DROP DROP DROP DROP
T
O
BAND OTS THRU CH 1 CH 3 CH 5 CH 7
P ADD IN IN ADD ADD ADD ADD
T
O BAND OTS THRU CH 1 CH 3 CH 5 CH 7
P TX IN IN ADD ADD ADD ADD
B
O
BAND OTS THRU CH 1 CH 3 CH 5 CH 7
T RX OUT OUT DROP DROP DROP DROP
Step Action
6 Lift the pull-up tab on the top of the bulkhead to access the connector. See
“OMX 4CH connector bulkheads” (an example of channel 1 or [CH1] add
port).
Figure 2-24
OMX 4CH connector bulkheads
TX
RX
1
7 Scope the channel 1 (CH1) connector on the OMX 4CH add port. Clean if
necessary, and scope again. See the section on cleaning connectors in
Installation - General Information, 323-1851-201.0.
8 Scope the fiber-optic patch cord connector. Clean if necessary, and scope
again. See the section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
9 Scope the Tx port on the DWDM circuit pack. Clean if necessary, and scope
again. See the section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
10 Connect channel 1 (CH1) on the OMX 4CH add port to the Tx port on the
DWDM circuit pack.
11 Lower the connector by pushing down on the tab at the top of the unit, until
the bulkhead snaps into place.
12 Locate the connector on the OMX 4CH required to make the necessary
connection, in this case, (CH1) drop port. See “OMX 4CH connectors” on
page 2-41.
Step Action
13 Lift the pull-up tab on the top of the bulkhead to access the connector. See
“OMX 4CH connector bulkheads” on page 2-42.
14 Scope the channel 1 (CH1) connector on the OMX 4CH drop port. Clean if
necessary, and scope again. See the section on cleaning connectors in
Installation - General Information, 323-1851-201.0.
15 Scope the fiber-optic patch cord connector. Clean if necessary, and scope
again. See the section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
16 Scope the Rx port on the DWDM circuit pack. Clean if necessary, and scope
again. See the section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
17 Connect channel 1 (CH1) on the OMX 4CH drop port to the Rx port on the
optical interface circuit pack.
18 Route the slack fiber around the fiber management components in the
drawer.
19 Use curly ties or hook and loop fasteners (such as VELCRO) to bundle the
fibers where they enter the drawer.
20 Make sure that you have lowered all the bulkheads and that the fibers are
routed correctly around the fiber management components.
21 Select your next step.
If the drawer has a Then
non-spring-loaded locking clip return the locking clip to the original
upright position
spring-loaded locking clip push the clip down
22 Perform step 5 through step 21 for the OMX 4CH protection module.
23 To close the drawer, press and hold the locking tabs on the drawer while you
slide the drawer into the shelf. The locking tabs click into position when the
drawer is in place.
—end—
Procedure 2-6
Connecting OMX 16CH DWDM equipment drawers to
the 6500 shelves
Use this procedure to access connectors in OMX 16CH DWDM equipment
drawers and to establish connections to the DWDM optical interface circuit
packs in the 6500 shelves.
Prerequisites
Make sure that you have the tools and materials listed in the following table.
Table 2-6
Required tools and materials
Phillips # 2 screwdriver 1 no
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of affecting network reliability
To ensure network reliability, clean the fiber connectors before
you make connections.
CAUTION
Risk of equipment damage
When the gray slider adapter is extended to the furthest
outward position and an SC or LC connector is inserted into
the SC or LC coupling, the slider adapter can separate at the
seams due to the pressure being applied.
Firmly support the slider adapter when inserting an SC or LC
connector to avoid equipment damage.
CAUTION
Risk of damage to equipment and fiber
Make sure that the sliders are pushed fully to the rear before
closing the front cover. Failure to do so could cause damage to
the connector unit, the fibers attached to the connector unit, or
both.
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage” on page 2-44.
Step Action
4 Locate the required slider adapter. For the connector labels, see the following
illustrations:
• “Labels for OMX 16CH DWDM C-band” on page 2-47
• “Labels for OMX 16CH DWDM L-band” on page 2-47
Step Action
Figure 2-26
Labels for OMX 16CH DWDM C-band
Figure 2-27
Labels for OMX 16CH DWDM L-band
5 Pull the slider adapter out. See “Using the slider adapter” on page 2-48.
6 Remove the connector dust cover.
7 Scope the channel 1 (CH1) connector on the OMX 16CH DWDM add port.
Clean if necessary, and scope again. See the section on cleaning connectors
in Installation - General Information, 323-1851-201.0.
8 Scope the fiber-optic patch cord connector. Clean if necessary, and scope
again. See the section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
9 Carefully insert the optical fiber connector into the slider adapter.
A click indicates that you have inserted the optical fiber connector correctly.
Step Action
Figure 2-28
Using the slider adapter
10 Scope the Tx port on the DWDM circuit pack. Clean if necessary, and scope
again. See the section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
11 Connect channel 1 (CH1) on the OMX 16CH DWDM add port to the Tx port
on the DWDM circuit pack.
12 Locate the connector on the OMX 16CH required to make the next
connection. In this case (CH1) drop port.
13 Pull the slider adapter out. See “Using the slider adapter”.
14 Remove the connector dust cover.
15 Scope the channel 1 (CH1) connector on the OMX 16CH DWDM drop port.
Clean if necessary, and scope again. See the section on cleaning connectors
in Installation - General Information, 323-1851-201.0.
16 Scope the fiber-optic patch cord connector. Clean if necessary, and scope
again. See the section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
17 Carefully insert the optical fiber connector into the slider adapter.
A click indicates that you have inserted the optical fiber connector correctly.
Step Action
Procedure 2-7
Routing fiber-optic cables for the OMX 4CH
equipment drawer
Use this procedure to route the optical fibers from the OMX 4CH + fiber
manager tray through the fiber management trough below the card cage of the
14-slot shelf. Consult your system diagram for site-specific details.
Prerequisites
Make sure that:
• The OMX cable (Ethernet cable) has been installed.
• All fibers and connectors are clean (see the section on cleaning
connectors in Installation - General Information, 323-1851-201.0).
• All fibers are labeled.
• You have the appropriate personal grounding device to dissipate
electrostatic charges.
When you complete this procedure, the optical fibers are routed from the OMX
4CH + fiber manager tray to the circuit pack area of the 14-slot shelf.
If you are using split flex tubing to route and secure fiber-optic cables, secure
the split flex tubing approximately every 12-in. (30.5 cm) to the transverse
arms of the equipment rack using lacing cord or wax string.
CAUTION
Invisible laser radiation
The 6500 Packet-Optical Platform operates up to a hazard
level of 1M. Use only viewing instruments with proper optical
attenuation.
CAUTION
Possible risk of damage to equipment and fiber
Make sure that the bulkhead connectors are lowered and
snapped into place before closing any drawers. Failure to do so
could cause damage to the connector unit, the fibers attached
to the connector unit, or both.
Allow for sufficient slack in the fibers entering and exiting the
any drawers. If sufficient slack is not left, the fibers can become
stretched and damaged when the drawer is opened.
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
Step Action
Step Action
3 If this OMX connects to circuit packs in slots on the left hand side, route the
fibers entering or exiting the tray through the opening on the left side (see
“OMX 4CH + fiber manager tray optical fiber routing (left side)”). If this OMX
connects to circuit packs in slots on the right hand side, route the fibers
entering or exiting the tray through the opening on the right side (see “OMX
4CH + fiber manager tray optical fiber routing (right side)” on page 2-53).
Consult your system diagram for site-specific details.
Follow the bend radius rule when you route fiber. Do not exceed a 30-mm
(1.18-in.) bend radius when you route fiber. Do not exceed a 3-in. (76.2-mm)
bend radius when you coil or bend fibers.
Store excess fiber slack within the tray.
You can bundle together the fibers that enter the tray. Use tie wraps or curly
locks.
CAUTION
Risk of equipment damage
To avoid damaging the optical fibers, make sure that
the optical fibers inside the OMX are clear of the cover
when you replace the cover.
Figure 2-29
OMX 4CH + fiber manager tray optical fiber routing (left side)
B
O
BAND OTS THRU CH 1 CH 3 CH 5 CH 7
T DROP OUT OUT DROP DROP DROP DROP
BAND TX
CH 1 DROP
CH 1 ADD
CH 2 DROP
CH 2 ADD
CH 3 DROP
CH 3 ADD
CH 4 DROP
CH 4 ADD
BAND RX
T
O
BAND OTS THRU CH 1 CH 3 CH 5 CH 7
P ADD IN IN ADD ADD ADD ADD
T
O
BAND OTS THRU CH 1 CH 3 CH 5 CH 7
P TX IN IN ADD ADD ADD ADD
B
O
BAND OTS THRU CH 1 CH 3 CH 5 CH 7
T RX OUT OUT DROP DROP DROP DROP
CAUTION
INVISIBLE LASER RADIATION WHEN OPEN
AVOID EXPOSURE TO BEAM
Step Action
Figure 2-30
OMX 4CH + fiber manager tray optical fiber routing (right side)
B
O
BAND OTS THRU CH 1 CH 2 CH 3 CH 4
T DROP OUT OUT DROP DROP DROP DROP
BAND TX
CH 1 DROP
CH 1 ADD
CH 2 DROP
CH 2 ADD
CH 3 DROP
CH 3 ADD
CH 4 DROP
CH 4 ADD
BAND RX
T
O
BAND OTS THRU CH 1 CH 2 CH 3 CH 4
P ADD IN IN ADD ADD ADD ADD
T
O
BAND OTS THRU CH 1 CH 2 CH 3 CH 4
P TX IN IN ADD ADD ADD ADD
B
O
BAND OTS THRU CH 1 CH 2 CH 3 CH 4
T RX OUT OUT DROP DROP DROP DROP
CAUTION
INVISIBLE LASER RADIATION WHEN OPEN
AVOID EXPOSURE TO BEAM
4 Repeat step 1 and step 3 for the other OMX (if applicable).
5 Use hook and loop fasteners (such as VELCRO) to bundle fiber-optic cables
entering and exiting the shelf.
6 Slide the OMX drawer into the rack while pressing the locking tabs in the
middle of the sides of the drawer. The front locking tabs click when the tray is
in the correct position.
—end—
Procedure 2-8
Routing fiber-optic cables for the OMX 16CH DWDM
equipment drawer
Use this procedure to route the optical fibers within the OMX 16CH DWDM
equipment drawer. Consult your system diagram for site-specific details.
No fiber slack storage devices are provided inside the OMX 16CH DWDM.
You must manage fiber slack outside the OMX 16CH DWDM. The steps in this
procedure provide guidelines on fiber management. Make sure that you
confirm the preferred method of fiber slack management for the system with
the person responsible for installation.
Prerequisites
Make sure you that:
• The OMX 16CH DWDM equipment drawer is installed. For installation
information, see “Installing and grounding equipment drawers” on page
2-5.
• All fibers and connectors are clean (see the section on cleaning
connectors in Installation - General Information, 323-1851-201.0).
• All fibers are labeled.
• You find out the strategy for fiber slack management for the system from
your next level of support (for installation).
• You have a #2 Phillips screwdriver.
• You have the appropriate personal grounding device to dissipate
electrostatic charges.
If you are using split flex tubing to route and secure fiber-optic cables, secure
the split flex tubing approximately every 12 inches (30.5 cm) to the transverse
arms of the equipment rack using lacing cord or wax string.
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
CAUTION
Invisible laser radiation
The 6500 operates up to a hazard level of 1M. Use only
viewing instruments with proper optical attenuation.
CAUTION
Possible risk of damage to equipment and fiber
Make sure that the slider adapters (which hold the fiber
connectors) are completely inserted back into place before you
close the OMX 16CH DWDM front panel. Failure to do so can
cause damage to the connector unit, the fibers attached to the
connector unit, or both.
Step Action
Step Action
Figure 2-31
Lock screw on the OMX 16CH DWDM front panel (front panel closed)
The internal fibers are already routed inside the OMX 16CH DWDM drawer.
3 For the routing of external fibers, follow the inter-shelf routing fiber diagram
inside the OMX 16CH DWDM front panel. See “Inter-shelf fiber routing label
inside the OMX 16CH DWDM front cover” on page 2-57. For external and
internal fiber routing in the OMX 16CH DWDM, see “Routing fibers inside the
OMX 16CH DWDM” on page 2-57. For external fibers, follow the guidelines
shown on the inter-shelf routing fiber label, which are as follows:
• Slider adapters on the left side: Route to the left side of the drawer the
duplex LC fibers going to the slider adapters for
— Band 1 and Band 2 on the C-band OMX 16CH DWDM (NT0H32JA),
and
— Band 5 and Band 6 on the L-band OMX 16CH DWDM (NT0H32KA)
• Slider adapters in the center: Route to the right side of the drawer
— the SC fibers going to the OTS slider adapters for both the C-band
and the L-band OMX 16CH DWDM, and
— the L-band slider adapters on the C-band OMX 16CH DWDM.
(These ports are the L-band upgrade ports only available on the
NT0H32JA.)
Step Action
Figure 2-32
Inter-shelf fiber routing label inside the OMX 16CH DWDM front cover
Figure 2-33
Routing fibers inside the OMX 16CH DWDM
• Slider adapters on the right side: Route to the left side of the drawer the
duplex LC fibers going to the slider adapters for
— Band 3 and Band 4 on the C-band OMX 16CH DWDM (NT0H32JA),
and
— Band 7 and Band 8 on the L-band OMX 16CH DWDM (NT0H32KA)
“Routing fibers inside the OMX 16CH DWDM” shows the external fibers
connected in the OMX 16CH DWDM.
Step Action
4 Make sure that the fibers enter and exit the OMX 16CH DWDM through the
apertures on the side of the drawer. See “Lock screw on the OMX 16CH
DWDM front panel (front panel closed)” on page 2-56 for a view of the fibers
entering and exiting the OMX 16CH DWDM (front panel closed).
Store fiber slack outside the OMX 16CH DWDM, using alternative methods.
For example, tie fiber bundles (fastened with curly locks or hook and loop
fasteners, such as VELCRO) on the side of the rack. Make sure that you
confirm the preferred method of fiber slack management with the person
responsible for installation.
Follow the bend radius rule when you store the excess fiber slack outside the
drawer. Do not exceed a 30 mm (1.18-inch) bend radius when you route fiber.
Do not exceed a 3-inch (76.2-mm) bend radius when you coil or bend fibers.
5 Use curly locks or hook and loop fasteners (such as VELCRO) to bundle
fiber-optic cables entering and exiting the OMX 16CH DWDM. See “Lock
screw on the OMX 16CH DWDM front panel (front panel closed)” on page
2-56 and “Routing fibers inside the OMX 16CH DWDM” on page 2-57.
6 Pull up the front panel and secure the two external lock-screws to close the
OMX 16CH DWDM.
—end—
Procedure 2-9
Guidelines for routing fiber-optic cables in the
NT0H57BB fiber manager
Follow these guidelines when you are routing slack fiber through the
NT0H57BB fiber manager.
Do not use the NT0H57BB fiber manager with devices that have MPO-type
connectors. For more information, including a list of devices that have
MPO-type connectors, see the table of additional hardware components in
Planning - Ordering Information, 323-1851-151.
Precautions
CAUTION
Risk of insufficient fiber slack
Be sure the fiber manager, and the drawer from which the fiber
is being routed, are fully open before you begin to route the
fiber around the fiber manager spools. You must leave
sufficient slack in the fiber so that you can open the drawers
without stretching the fiber.
CAUTION
Risk of fiber damage
Each fiber manager can manage a maximum of 16 fibers.
Each fiber spool in the drawer can manage 1.6 meters of fiber
(maximum 3-mm diameter). Do not stretch the fiber, or wrap
the fiber on the spools too tightly, or you risk damaging the
fiber.
CAUTION
Risk of affecting network reliability
You must always clean fiber connectors before you make
connections to ensure network reliability. For details, see the
section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
ATTENTION
The fiber manager has two sliding fiber management components located on
the left and right sides of the drawer. Each of these components has two tabs
that lock into position across the top of the dish, to hold the routed fibers in
position.
To open the tab to route fiber through the dish, press the tab toward the back
of the latch while you lift the tab. Press down on the tab to close it.
CAUTION
Possible risk of damage to equipment and fiber
Observe the minimum bend radius of 30 mm (1.18 in.) for the
patch cords. Always use the fiber management features in the
drawer to route the fiber.
Allow for sufficient slack in the fibers that enter and exit the
drawers. If sufficient slack is not left, the fibers can become
stretched and damaged when the drawer is opened.
5 Use curly locks or hook and loop fasteners (such as VELCRO) to bundle
the fibers
• entering and exiting the fiber manager drawer
• in the rear middle of the fiber manager drawer
“Routing slack fiber on spools in the fiber manager (NT0H57BB), same side”
on page 2-62 illustrates how to route slack fiber around the spools in the fiber
manager. “Bundling fibers entering and exiting the fiber manager
(NT0H57BB) (example shows same side routing)” on page 2-63 illustrates
how to bundle the fibers. (Both examples show same side routing/fibers
entering and exiting on the same side of the NT0H57BB fiber manager.)
—end—
Figure 2-34
Routing slack fiber on spools in the fiber manager (NT0H57BB), same side
Label here
Curly ties
Figure 2-35
Bundling fibers entering and exiting the fiber manager (NT0H57BB) (example shows same side
routing)
Open
Closed
Procedure 2-10
Guidelines for routing fiber-optic cables in the 1U Bulk
Fiber Management Tray 174-0094-900
Follow these guidelines when you are routing slack fiber through the 1U Bulk
Fiber Management Tray 174-0094-900.
Precautions
CAUTION
Risk of insufficient fiber slack
Be sure the 1U Bulk Fiber Management Tray and the drawer
from which the fiber is being routed, are fully open before you
begin to route the fiber around the fixed fiber semi-circular
spools. You must leave sufficient slack in the fiber so that you
can open the drawers without stretching the fiber.
CAUTION
Risk of fiber damage
Do not stretch the fiber, or wrap the fiber around the fiber
semi-circular spool tightly, or you risk damaging the fiber.
CAUTION
Risk of affecting network reliability
You must always clean fiber connectors before you make
connections to ensure network reliability. For details, see the
section on cleaning connectors in Installation - General
Information, 323-1851-201.0.
ATTENTION
The 1U Bulk Fiber Management Tray has two sliding fiber management
components located on the left and right sides of the drawer. Each of these
components has two tabs that lock into position across the top of the dish, to
hold the routed fibers in position.
To open the tab to route fiber through the dish, press the tab toward the back
of the latch while you lift the tab. Press down on the tab to close it.
CAUTION
Possible risk of damage to equipment and fiber
Observe the minimum bend radius of 30 mm (1.18 in.) for the
patch cords. Always use the fiber management features in the
drawer to route the fiber.
Allow for sufficient slack in the fibers that enter and exit the
drawers. If sufficient slack is not left, the fibers can become
stretched and damaged when the drawer is opened.
Guideline Detail
4 Use curly locks or hook and loop fasteners (such as VELCRO) to bundle
the fibers entering and exiting the 1U Bulk Fiber Management Tray.
Table 2-7
1U Bulk Fiber Management Tray—capacity
For examples of how to route fiber around the fixed fiber semi-circular spools
in the 1U Bulk Fiber Management Tray based on the length of fiber slack and
entrance and exit method, see the applicable illustration listed in the following
tables:
• “Same side fiber routing—examples” on page 2-67
• “Opposite side (passthrough) fiber routing—examples” on page 2-71
Table 2-8
Same side fiber routing—examples
The same side figures show examples of routing fiber on the left side of the
1U Bulk Fiber Management Tray. Follow the same guidelines when routing on
the right side of the 1U Bulk Fiber Management Tray.
Figure 2-36
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—0.6 m (2 ft) same side
Figure 2-37
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—0.9 m (3 ft) same side
Figure 2-38
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—1.2 m (4 ft) same side
Figure 2-39
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—1.5 m (5 ft) same side
Figure 2-40
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—1.7 to 1.8 m (5.5 to 6 ft) same side
Figure 2-41
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—1.8 to 2.0 m (6 to 6.5 ft) same side
Table 2-9
Opposite side (passthrough) fiber routing—examples
Figure 2-42
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—0.9 m (3 ft) passthrough
Figure 2-43
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—1.2 m (4 ft) passthrough
Figure 2-44
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—1.5 m (5 ft) passthrough
Figure 2-45
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—1.5 m+ (5 ft+) passthrough
Figure 2-46
Example—routing slack fiber on fiber spools in the 1U Bulk Fiber Management Tray
(174-0094-900)—1.8 m (6 ft) passthrough
—end—
1 Launch Site Manager and log in to the network element. For instructions, see
Administration and Security, 323-1851-301.
2 Select Active Alarms from the Faults drop-down menu to retrieve alarms.
Clear all LOS, LOP, SF, EBER, SD and equipment alarms raised against the
Host OC-3/STM-1 circuit pack.
Procedure 2-11
Installing a 2110 shelf
Use this procedure to install a 2110 shelf into the 19-in., 23-in. or ETSI rack.
This procedure applies to the 2110 shelf for the DSCMs (B-955-0003-00x),
which can be equipped with one full-width 2110-Tx-xxxx Dispersion
Compensation Module (DCM, also referred to as DSCM) (166-0203-9xx and
166-0403-9xx) or up to two half-width 2110-Tx-xxxx DCMs (B-955-0003-00x,
B-955-0003-3xx, 166-0203-9xx and 166-0403-9xx). If equipped with a
half-width DCM, the remaining slot can be equipped with a 2110 blank (filler
panel) (B-955-0004-001). For the installation procedure for DSCM modules
(NTT870AAE5-AHE5/AJE5-ANE5/APE5-AQE5, NTT870CAE5-CHE5/CJE5,
NTT870EAE5-EDE5, and NTT870GAE5-GGE5), refer to “Installing a DSCM
tray in a DSCM drawer (NT0H57LA)” on page 2-35.
Prerequisites
Make sure that you have the following:
• a #2 Phillips-head screwdriver
• a 5/16-in. wrench
• the engineering documentation package (EDP) or installation
documentation package (IDP) or equivalent site/network engineering
plans
• the appropriate personal grounding device to dissipate electrostatic
charges
Precautions
DANGER
Risk of electrical shock and equipment damage
Grounding is mandatory to satisfy local electrical codes/
regulations for the safe use of the equipment.
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
Step Action
1 Verify that the equipment rack/cabinet is grounded. Also, you must ground
every 6500 shelf (and any peripheral trays as described in the applicable
installation procedure). Grounding is mandatory.
Follow the instructions in the precautionary message “Risk of electrical shock
and equipment damage”.
2 Wear an appropriate ESD personal grounding device to dissipate
electrostatic charges. If you are wearing an antistatic wrist strap, connect the
cord to the ESD jack on the shelf.
3 Unpack and inspect the 2110 shelf.
Step Action
4 Position and attach a 19-inch, 23-inch, or ETSI mounting bracket to the side
of the 2110 shelf, securing it with the supplied mounting screws as shown in
“Example of installing 19-inch brackets on 2110 shelf”.
5 Secure the other bracket to the other side in the same way.
6 Position the 2110 shelf in the equipment frame and attach the brackets to the
frame with four screws, two screws on each side, as shown in “Example of
installing a 2110 shelf with 19-inch brackets” on page 2-79.
—end—
Figure 2-47
Example of installing 19-inch brackets on 2110 shelf
Figure 2-48
Example of installing a 2110 shelf with 19-inch brackets
Procedure 2-12
Installing 2110-Tx-xxxx DCMs into the 2110 shelf
Use this procedure to install one or two half-width DCM modules, or a
full-width DCM module into a 2110 shelf.
Prerequisites
Make sure that you
• have the engineering documentation package (EDP) or installation
documentation package (IDP) or equivalent site/network engineering
plans
• read the section on observing product and personnel safety guidelines in
Installation - General Information, 323-1851-201.0
• the appropriate personal grounding device to dissipate electrostatic
charges
Precaution
CAUTION
Risk of equipment damage
Electrostatic discharge can damage electrostatic sensitive
devices. Use antistatic protection to avoid damaging circuit
packs.
Step Action
Step Action
4 Push the module until it is fully seated into the chassis and the back of the
module faceplate is flush against the front of the chassis.
5 Turn the panel fastener on each side of the DSCM faceplate to secure the
module to the chassis.
Note: On the half-width modules, the inner fastener does not engage the
drawer. This does not compromise the mechanical stability of the unit.
Equipping these modules with two fasteners enables them to be used in
either slot.
6 Clean and connect all fiber jumpers to the appropriate ports on the module.
—end—
Figure 2-49
Installing a half-width module
Figure 2-50
Installing a full-width module
Release 12.7
Publication: 323-1851-201.3
Document status: Standard
Issue 1
Document release date: May 2020
CONTACT CIENA
For additional information, office locations, and phone numbers, please visit the Ciena
web site at www.ciena.com