Oil furnace sizing Furnace Sizing Program - version 1639.03.08.

25
Using data file 0583 - NCP 30-20 SasolNG.of6
Copyright - Leonine International Inc - May 2001 to Nov 2019
Customer is :
Date : 19 Nov 2019

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Boiler model = NS-C 56

Boiler type = Steam boiler
Boiler equivalent evaporation 20408.0 kg/hour
Boiler gross thermal efficiency 82.5 %
Boiler gross thermal efficiency (secondary fuel) 82.5 %
Boiler operating time 24 Hours/day

The peak actual steam load 11.700 ton/hour

The mean actual steam load 6.650 ton/hour

Fuel type = SASOL natural gas

Specific heat capacity 1.600 kJ/kg K
Density 1.972 kg/m³
Gross calorific value (GCV) 50.000 MJ/kg
Circulating temperature 140.0 °C
Tank storeage temperature 21.0 °C
Circulating velocity allowed 1.50 m/s
Fuel pump oversize ratio 2.000

Fuel minimum delivery 40000.0 Liters

Time delivery after order 1.0 Days
Fuel tank maximum filling 90.0 %

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Results:
Fuel (secondary) Heavy fuel oil HS
Maximum steam (1 boiler on-line) 20.408 ton/hour
Guide to minimum storeage temperature 21.0 °C
Guide to atomising temperature 88.0 °C

At full load (20.4 TPH)...

Saacke pump (overflow to return line) 2011.0 liter/hour
Saacke pump (overflow to supply line) 2011.0 liter/hour
Recommended pump size 3024.0 liter/hour
-Power (75% efficiency @ 30m head) 0.3 W
Fuel used (5.0% overload) 1512.0 liter/hour
Fuel used - mass flow 1452.0 kg/hour
Outflow heater (21 to 140°C) 76.8 kW
-Steam flow 151.3 kg/hour
-Steam at start up 605.0 kg/hour
-Steam line size (40 m/s) 10.1 mm
In-line heating is NOT required

HFOrep_S.txt[2020-08-19 3:21:05 PM]

 Fuel day tank size 36288.0 Liter
Fuel three day tank 108864.0 Liter
Fuel five day tank 181440.0 Liter
Circulating line size 26.7 mm

At the average steam load (6.7 TPH)...

Recommended pump size (2 x) 985.4 liter/hour
-Power (75% efficiency @ 30m head) 0.1 W
Fuel used 492.7 liter/hour
Fuel used - mass flow 473.1 kg/hour
Tank suction heater size 25.024 kW
-Steam flow 49.287 kg/hour
-Steam at start up 197.148 kg/hour
-Steam line size (40 m/s) 5.8 mm
In-line heating is NOT required
Fuel day tank size 11824.5 Liter
Fuel three day tank 35473.6 Liter
Fuel five day tank 59122.7 Liter
Circulating line size 8.7 mm

At the peak steam load (11.7 TPH)...

Recommended pump size 1733.7 liter/hour
-Power (75% efficiency @ 30m head) 0.2 W
Fuel used 866.8 liter/hour
Fuel used - mass flow 832.4 kg/hour
Tank suction heater size 44.027 kW
-Steam flow 86.716 kg/hour
-Steam at start up 346.862 kg/hour
-Steam line size (40 m/s) 7.6 mm
In-line heating is NOT required
Fuel day tank size 20804.1 Liter
Fuel three day tank 62412.2 Liter
Fuel five day tank 104020.4 Liter
Circulating line size 15.3 mm

Bulk fuel tank capacity recommended (ave) 57582.8 Liters

Minimum distance for ullage 65.0 mm
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Note: The line size does not take pressure drop into consideration.

HFOrep_S.txt[2020-08-19 3:21:05 PM]