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REVIEW ARTICLE
In fresh concrete a water:cement (W:C) ratio gradient develops (ITZ). Many properties of concrete should be analyzed
around the aggregate particles during casting, resulting in a differ- by considering it as a three-phase composite: aggre-
ent microstructure of the surrounding hydrated cement paste. This gate, ITZ, and matrix.
zone around the aggregate is called the interracial transition zone The so-called wall effect has been extensively pre-
(ITZ). This review describes the formation mechanisms and the sented to explain the special features of the ITZ [1,2].
microstructure of the ITZ. The higher W:C implies a diffusion pro- During casting, the spatial arrangement of anhydrous
cess during hydration, and this zone may be consequently described grains becomes looser in the vicinity of aggregate par-
as a heterogeneous area with a porosity gradient and a complemen- ticles. Consequently, in fresh concrete the porosity and
tary gradient of anhydrous and hydrated phases. By using very fine the W:C ratio increase from the bulk to the surface of
and well-dispersed mineral additions, the initial W:C gradient aggregate particles. A complementary explanation has
around the aggregates is lowered and the ITZ is densified. The been proposed: during the vibration of concrete and
microstructure of the ITZ may be improved in the vicinity of cal- before setting, microbleeding leads to an accumulation
careous aggregate, which reacts with calcium aluminates of Port- of water under the aggregate particles. Due to the first
land cement paste, forming calcium carboaluminates. The overall effect, the fresh cement paste which surrounds the ag-
engineering properties of concrete in relation to the ITZ are beyond gregate grains exhibits a gradient of water and a com-
the scope of this review. Nevertheless, the local properties of the plementary gradient of anhydrous cement. Due to the
interfacial zone are reviewed: the mechanical and the transport char- second effect, a certain heterogeneity of the gradient
acteristics of the ITZ are discussed in relation to the porosity and around the particles may be foreseen.
connectivity of pores. ADVANCEDCEMENTBASEDMATERIALS Only a few experimental data exist on the micro-
1995, 2, 30--38 structure of fresh concrete. The wall effect has been
KEY WORDS: Concrete, Hydration, Microstructure, Poros- confirmed by Escadeillas and Maso [3], who observed
ity, Transition zone mortars by back-scattered electron imaging (SEM). The
structure of fresh concrete has been frozen and the
observation reveals excess porosity in the vicinity of
the sand grains (Figure 1). This research also shows
is usually modeled as a composite ma- how the model of aggregate particles surrounded by
) explain its behavior under mechani- an ITZ is a schematic one: when sand grains are close
~,sical, or chemical stresses. According together, only a few small cement grains can be ar-
to this approach, a two-phase (aggregate and matrix) ranged together in this area, especially if they floccu-
model is not generally adequate because the cement late (i.e., in nonsuperplasticized, ordinary concrete).
paste cannot be considered as a homogeneous phase. This criticism of the model had been presented ear-
In fact, the microstructure of the cement paste is mod- lier by Diamond et al. [4] and Farran et al. [5], who
ified in the vicinity of the aggregate particles. Different observed or calculated that the average half-distance
terms have been used to refer to this zone; in this between sand grains and the ITZ thickness can be very
review it will be called the interfacial transition zone close. Nevertheless, this image of a surrounding ITZ
can be useful for understanding, and it has been used
in some calculations presented in the rest of this re-
B. Bourdette'spresent address is Departmentof Waste Storageand Disposal, view.
Atomic EnergyCommission,Orsay, France.
Address correspondenceto: J.P. Ollivier, LaboratoireMat~riauxet Durabilit6 The review is devoted to the microstructure of the
des Constructions, INSA-UPS,ComplexeScientifiquede Rangueil,31077 Tou- ITZ and its intrinsic properties. The microstructure of
louseCedex,France.
ReceivedJanuary4, 1994; AcceptedApril 11, 1994 the ITZ formed around inert aggregates in OPC-based
Cumulative Intruded
0.2 T pore volume (cm3/g)
0.18
0.14
0.18 1
0.12
0.1
@08
0.06
0.04
• v----0.554 • v=0.486 • v=0.448 ~ v=0.384 i v=0.157 ~ v=O FIGURE 5. Two-dimensional visualization of a mortar. The
grains that belong to the percolating duster are drawn in
FIGURE 3. MIP cumulative curves of mortars containing dif- light gray and the other ones in dark gray. The traces of the
ferent volume fractions of sand. A discontinuity in the evo- ITZ, in black, have different thicknesses because they result
lution between the curves may be noticed for a sand volume from the intersection of a spherical shell with the cutting
concentration higher than 45% (from ref 10). plane (from ref 12).
Advn Cem Bas Mat Interfacial Transition Zone in Concrete 33
1995 ;2:30-38
.~v_.~
o.o3 IIIIIIII IIIIIIII IIIlllll t111111 t~ 70
/
0025 Itltllll Illlrlll I1[11111 IIIIIf 1,~= 60 /
002 IIIIIlll ll/lllll llllllll Illlllll IIIIIli~ 50
00,5 Iit11111 IIIIitll IIIIIl~~lllll~ I 40 /
-~- oo, Iltltlll IIIIlIII IIIIIIIII I~rll III1~1~,1,~1~] 30
Iltltlll k Illll;ll IIIIIIII1...~1 II~tl]V~ll~l -
000~ !IIIIII~.~~_._IlIIJlLI..L~I~IIIll, 20
age analysis on the model [15] or on concrete speci- Excess % area (absolute)
8
mens [16]: "the package of cement grains results in 7 - L~. CALCIUM HYDROXIDE
microstructure gradients extending some 50 ~,m from 6 ~ ~'-
the interface into the c e m e n t paste in which the
amount of anhydrous cement decreases as the inter- 4
3
face is approached" [2]. 2
The hydration of the cement and the resulting fea- 1
tures in the ITZ may be described by considering dif- 0
-1 , 5 1 ~ 20
fusion of ions and spatial constraints. As large areas -2
filled with water are available in the vicinity of the -3
aggregate particles, the hydration happens mainly fol-
D~tance from aggregate (/an)
lowing the Le Ch~telier mechanism. Then, after the
dissolution of anhydrous compounds, the more mobile [Ilyssr C~28days 4~lday [
. . . . J
ions move under the influence of concentration gradi- Excess % area (absolute)
ents (i.e., from the bulk to the interface. In OPC, Na ÷ , 15 .
16.0 Ettrlnglte (arl~trary units) packing of the particles if the size of the additions is
much finer than the size of the cement grains; and (2)
1"40 ~ L ~ R L IC°nstant water c°ntent: W/B=0"22I a modification of the hydration process. These two fac-
1.20 ~ ~.~._ • OPC tors may act simultaneously. It is then difficult to an-
1.00 ~ ~ 10% SF
alyze their individual effect and the choice made in this
review of the influence of mineral additions is to
0.80 • 20% SF present successively the influence of the ultrafine ad-
0.60 ~ 30% SF ditions and then the influence of the fine additions
whose size is similar to the cement grains.
0.40
0.20 i J
Influence of Ultrafine Additions
10 100
Distance from aggregate surf~e (/~n)
As mentioned by Goldman and Bentur [8], silica fume
grains may be considered as a microfiller. Their influ-
FIGURE11. Concentration profile of ettringite into the ITZ as ence in reducing the porosity and the W:C ratio gradi-
a function of silica fume substitution (from ref 23). When ents in the ITZ has been discussed earlier in this re-
packing in the vicinity of aggregates is improved, the W:C
ratio gradient decreases and then the diffusion of ion toward view. These reductions have been presented as a proof
the surface of the aggregate. of the existence of a wall effect. When using very fine
alumina grains as another microfiller, Hanna [20] has
shown that the filling effect into the ITZ as well as in
an analysis may be confirmed by the modification in the bulk paste is due to the size of the finer particles,
the ettringite profile with the silica fume content (Fig- this effect being effective if the particles are defloccu-
ure 11 [20]). lated (i.e., w h e n superplasticizer is used). A similar
conclusion has been presented by Goldman and Ben-
Morphology of Hydrates in the ITZ tur [8] using very fine carbon black grains.
Moreover, a pozzolanic reaction takes place with sil-
The morphology of hydration products in the ITZ has
ica fume, and calcium hydroxide is consumed in the
been extensively studied. As m a n y investigations have
bulk paste as well as in the ITZ [24,25]. This modifica-
been published, this review is focused on the most
tion of the microstructure in the ITZ has been pro-
important results. Using a geometrical model, Barnes
posed to explain the enhancement of the compressive
et al. [21] have detected a duplex film. This film is
strength of concrete. In fact, it seems that the main
typically 1 to 1.5-p,m thick. The inner part which is
factor is the filling effect because the strength increase
formed in direct contact with the aggregates is portlan-
is similar with silica fume and inert alumina [26] or
dite and the outer part is C-S-H gel. The CH film is
carbon black [8] grains.
preferentially oriented with the c-axis normal to the
aggregate. SEM investigations made by these authors
and many others have shown that hydrate crystals are Influence of Fine Additions
well formed and larger than in the bulk paste. The The influence of fly-ash and slag additions on the ITZ
preferential orientation of portlandite in the ITZ has microstructure has been extensively studied by Caries-
been studied by XRD (X-ray diffraction) with a method Gibergues [27]. During the first days, the influence of
proposed by Hadley [22] and developed by Grandet these additions is poor because the wall effect is not
and Ollivier [23]. In this technique, the CH orientation affected. Some minor differences can be underlined:
is characterized by means of an orientation index de- for example, microbleeding can be more important
fined from the ratio between two XRD reflections. Ac- with slag additions increasing the ITZ thickness. These
cording to this method, the ITZ thickness is the dis- additions may act as nucleation sites; the crystalliza-
tance to the aggregate in which the orientation index is tion of portlandite is therefore more disoriented. The
higher than in the bulk. For OPC paste the typical pozzolanic reaction in the presence of fly-ash has no
thickness defined in this way is about 50 ~m. particular effect in the ITZ. The influence of calcareous
fillers on the ITZ structure has not been extensively
investigated. It could be assumed that the packing
Influence of Mineral Additions on the around aggregate particles is not affected, the size of
these additions being the same of cement grains. With
ITZ Microstructure a higher W:C ratio in the ITZ, calcium aluminate hy-
Mineral additions may have some influence on the de- drates are formed more easily instead of ettringite, and
velopment of the microstructure in the interfacial zone the reactivity of calcareous fillers is enhanced [28]. A
because of two main factors: (1) a densification of the positive consequence of this reaction is the formation
36 Ollivier et al. Advn Cem Bas Mat
1995;2:30-38
of calcium carboaluminate, which fills in the porosity tion, CaCO3-Ca(OH)2-H20. The experimental facts
of the ITZ (see below). seem to be convincing in the two approaches, but this
point has yet to be clarified.
,o 41~//
1.4 i /
/ 1.2 i
/ /
i
/ / --~B~ B__~I I
0.8
1
lO 0.6
O[ ......
0.4
1 2 3 4 5 6 7 8 9 10
"rime(clays)
FIGURE 12. Evolution with time of the amounts of calcium
aluminate hydrate (C4AH13, curve 1) and carboaluminate FIGURE 13. Bond strength between Portland cement p a s t e
(curve 2) in the vicinity of a marble particle. W:C ratio of the and granite (curve 1) or limestone (curve 2) polished aggre-
OPC paste = 0.50 (from ref 14). gates (from ref 37).
Advn Cem Bas Mat Interfacial Transition Zone in Concrete 37
1995;2:30-38
microstructure. The water coefficient of permeability of tact with aggregates and tends toward a lower limit
cement-rock composites has been measured by Skalny than its theoretical value calculated from the quantities
and Mindess [38]. The coefficient of permeability is of water and cement introduced into the concrete.
essentially constant with time in tests on quartz and This perturbation, which is most significant on a
limestone themselves. However, tests on either pure thickness of 15 to 20 ~m around the aggregates and
cement paste or cement-rock composites showed that equal to the mean diameter of the cement grains, has a
the apparent water permeability decreases for several number of consequences on the microstructure of the
days before reaching a stable value corresponding to hydrated cement paste in the vicinity of the aggre-
an established regime in the specimen. The test results gates. These consequences are as follows:
suggest to the authors that the ITZ itself does not ap- 1. The relatively large dimension of the spaces re-
pear to play a significant role with regard to water maining vacant for the formation of the first hydrates,
permeability, but no comparative values of the perme- together with the significant variations in mobility of
ability are given in the reference [34]. A similar con- ions resulting from anhydrous compounds, leads, dur-
clusion has been obtained by Wakeley and Roy [39]: ing hydration, to preferential crystallization of hy-
the contact zone between different rocks or mortar drates corresponding to the more mobile ions, ettring-
does not provide a preferred pathway for water flow. ire and portlandite, according to the Le Chatelier hy-
These data are not in a good agreement with mercury dration process.
intrusion porosimetry experiments in which widening 2. A locally greater W:C ratio with fewer nucleation
of the larger pathways is explained by the existence of sites results in a minimum of germs and formation of
an interconnected cluster of ITZ. In fact, it seems dif- larger, better-formed, and preferentially oriented crys-
ficult to measure the flow in excess through one ITZ in tals in contact with aggregates.
a permeability test because its thickness is extremely 3. Finally, as the pores to be filled in are larger, the
thin in comparison with the overall dimension of a porosity, at all ages, will remain higher.
specimen. Thus, a zone where the paste has a microstructure
The chloride diffusion coefficient of the ITZ has been different from the surrounding bulk exists around the
estimated by Breton et al. [40]. The transport of chlo- aggregate particles. The microstructural characteristics
ride ions has been studied, first by diffusion and sec- of this zone vary gradually from the surface of the
ond under the action of an electric field. The results aggregates. The p h e n o m e n o n therefore clearly in-
show an increase of the diffusivity in the ITZ: assum- volves an ITZ.
ing a 100 ~m ITZ thickness, the diffusion coefficient is The consequences of initial geometrical perturbation
12 times greater than the bulk cement paste one. on the microstructure have in turn an effect on the
The overall engineering properties of concrete obvi- properties of the ITZ, which is mechanically less resis-
ously depend on the local properties of the ITZ, but the tant than the bulk. The first microcracks resulting from
analysis of the consequences of the microstructure on mechanical or hygrothermal action will appear in this
the bulk properties is not so easy. For example, the zone. If the ITZs surrounding the aggregate particles
oxygen diffusion coefficient of concrete depends on are connected, as is the case in concrete, transfers will
the diffusion coefficients of the three phases: the ag- be facilitated, particularly by diffusion. These transi-
gregate, the paste, and the ITZ. It depends on the tion zones will thus provide the main route for pene-
aggregate concentration and the ITZ thickness, and it tration of chemically aggressive ions.
depends also on the interconnection of the ITZ [41]. Superplasticizers and ultrafine additions will reduce
These relations between the properties of concrete and the largest spaces, with the former closing grains and
the characteristics of the ITZ are extensively studied the latter multiplying nucleation sites. The microstruc-
because their knowledge could be an efficient way for tural differences between the paste in the ITZ and that
improving the material or for fitting it to specifications in the bulk will be lowered. High performance con-
in a more economical way. cretes are directly derived from an understanding of
this phenomenon.
When aggregates are superficially soluble in the in-
terstitial solution (mainly by action of alkali), the ions
Conclusion coming from the aggregates can combine, in the tran-
The geometrical arrangement of cement grains in wa- sition zone where they are in highest concentration,
ter, whether flocculation occurs or not, will be dis- with the more mobile ions coming from cement grains.
turbed in concrete by the presence of aggregates. This This is the case with limestone aggregates with the
involves a wall effect creating a gradient for water con- formation of carboaluminates.
centration in the cement paste and thus a W:C ratio While the mechanisms and the microstructures they
gradient. In its initial state, the latter is infinite on con- generate are now well known, the influence of such
38 Ollivier et al. Advn Cem Bas Mat
1995;2:30-38
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are yet to be a n s w e r e d are centered on the quantifica-
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