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USER MANUAL
D106-016-008
MODEL NUMBER
T106-001-006
VISIONSCAN
TOOL-LESS, NON-DESTRUCTIVE
INSPECTION DEVICE FOR BLISTER PACKS
Original
SEPHA LTD
Unit 25 Carrowreagh Business Park Carrowreagh
Road, Dundonald Belfast BT16 1QQ Northern
Ireland United Kingdom
T: +44 (0)28 9048 4848
F: +44 (0)28 9048 0890
E: info@sepha.com
W : www.sepha.com
VISIONSCAN USER MANUAL
DISCLAIMER
Every precaution has been taken in the preparation of this document. Sepha Ltd
assumes no responsibility for errors or omissions. Sepha Ltd specifically disclaims any
express or implied warranties of merchantability or fitness for any particular purpose.
Further, Sepha Ltd reserves the right to make changes to this publication at any time,
without prior notification to any person or entity.
DOCUMENT HISTORY
DOCUMENT APPROVAL
The undersigned have completely and thoroughly reviewed the specified document.
NAME POSITION FUNCTION SIGNATURE DATE
Document
Jonathan Todd Product Engineer 24-OCT-2018
Owner
Operations Technical
Colin McLean 24-OCT-2018
Manager Review
Head of
Philip Cooper QA Review 24-OCT-2018
Technology
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CONTENTS
DISCLAIMER....................................................................................................... 2
DOCUMENT HISTORY .......................................................................................... 2
DOCUMENT APPROVAL ....................................................................................... 2
TECHNICAL SPECIFICATION ........................................................................ 6
WARNING SYSTEM NOTICE ........................................................................ 7
TYPOGRAPHICAL CONVENTIONS ................................................................. 7
SAFETY .................................................................................................... 7
INTRODUCTION ........................................................................................... 8
OVERVIEW ............................................................................................... 8
OPERATING PRINCIPLE .............................................................................. 9
HIGH LEVEL DESCRIPTION ....................................................................... 10
FEATURES AND BENEFITS ........................................................................ 10
LIMITATIONS ......................................................................................... 11
INSTALLING THE MACHINE ........................................................................ 12
UNPACKING ........................................................................................... 12
LOCATION.............................................................................................. 12
CONNECTIONS ....................................................................................... 13
ELECTRICAL SUPPLY ................................................................................ 13
PNEUMATIC SUPPLY ................................................................................ 13
USB AND ETHERNET PORTS ..................................................................... 13
MACHINE OVERVIEW ................................................................................. 14
MACHINE START UP ................................................................................ 14
USER CONTROLS .................................................................................... 14
MACHINE INTERFACE .............................................................................. 15
APPLICATION NAVIGATION ................................................................ 15
DIALOGS ......................................................................................... 17
CONTROL BAR .................................................................................. 18
SPLASH SCREEN ..................................................................................... 19
TEST SCREEN ......................................................................................... 21
TEST APPLICATION MENU .................................................................. 23
4.5.1.1 SELECT APPLICATION ..................................................................... 24
4.5.1.2 REPORTS ...................................................................................... 25
MACHINE OPERATION ................................................................................ 27
CREATING A NEW PRODUCT ..................................................................... 27
CREATE BLISTER MASK ..................................................................... 30
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TECHNICAL SPECIFICATION
The VISIONSCAN is a quality product and as such carries a full guarantee against faulty
workmanship. The electrical and pneumatic components used in the manufacture of the
machine are available worldwide. Due to our policy of continuing development we reserve
the right to alter the design or function without prior notification.
Voltage: 24V DC
Power consumption: Approx. 60W
Air: 0.6MPa + 0.1MPa (6Bar + 1Bar) (87psi + 14.5psi)
Machine weight: 30kg (68kg including crate)
External dimensions: 440mm (L) x 470mm (W) x 520mm (H)
Model Numbers: T106-001-006
Software version: A106-020-001.2
Construction material: Top cover: Acrylic capped ABS
Machine frame: Anodised Aluminium
Display: 12.1” LCD touch screen
Operating system: Windows 10
Version 1703 (OS Build 15063.540) or later.
External interface: 2x USB 2.0 ports
1x Ethernet port
Operating temperature: 15 - 27°C.
Operating potential: 24 hours a day, 7 days a week
Humidity: <65% relative humidity
Noise level <75dB (from a height of 1m at 1m distance).
Manufacturing standards: BS EN 60204 Safety of machinery
Maximum pack size*: 170mm x 210mm maximum pocket depth 13mm
*Subject to testing.
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! WARNING
Indicates a potentially hazardous situation, which if not avoided may result in injury or
death.
! CAUTION
Indicates where a failure to observe an instruction or precaution could result in
equipment damage or undesirable operation.
NOTE
Indicates where a failure to observe an instruction or precaution could result in
equipment damage or undesirable operation.
TYPOGRAPHICAL CONVENTIONS
SAFETY
! WARNING
Failure to follow these instructions may cause harm to personnel and/or damage to
equipment.
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INTRODUCTION
OVERVIEW
VISIONSCAN is a tool-less, non-destructive inspection device for blister packs ideal for
selective in process inspection.
The VISIONSCAN uses a vision system to compare changes in blister pack lidding
material under vacuum to determine if leaks are present in the pockets. At the end of
the test cycle a pass/fail result will be displayed for all the pockets.
The packs will be loaded into the test area. The user will activate the test cycle. The
test cycle will be automatically executed according to a pre-defined test method. During
the cycle the blister packs will be subject to pressure and vacuum environments and
images taken of the change in characteristic of the lidding material. These images will
then be compared to determine if the blister pocket contains a leak. At the end of the
test cycle the user interface will display a pass/fail result for the blister that was tested.
A VISIONSCAN test chamber schematic and description is illustrated in Figure 1.
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3
4
5
NO. DESCRIPTION
1 Camera and lens
2 LED bar light
3 Vacuum/pressure chamber with viewing window
4 Pack retention system
5 Test area with blister pack
OPERATING PRINCIPLE
The VISIONSCAN uses changes in the lidding foil shape under vacuum to detect good
pockets and those with a hole. It does this by comparing images taken by the camera
and using image analysis techniques to determine changes in the pocket surface.
Light is reflected onto each blister pack and an image acquired by the vision system
before and after a vacuum is applied to the test chamber. The deflection caused by the
difference between the pressure inside the pocket and the vacuum outside causes the
images to vary and this variation is analysed by the VISIONSCAN software to produce a
test result. The lidding foil of a good pocket will exhibit deflection that will be maintained
throughout the period of constant vacuum, while lidding foil with a substantial leak path
(pin hole size) will exhibit little or no deflection. In the case of micron order leak path the
lidding foil will initially deflect but then relax after a given test period. This can be
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detected by acquiring a third camera image and comparing it with the image taken at
initial vacuum. As well as using light intensity for comparison, it also looks at the light
profile of the pocket. A good pocket has a concave profile under vacuum and using
analysis techniques looking at light distribution the software can compare this concave
profile with the flat profile of the pocket before vacuum to give a change in centroid
position. If no change occurs the system displays a failed pocket result.
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NOTE
*Dependant on blister size, material type, hole size, free volume of air and pocket
characteristics under vacuum.
LIMITATIONS
NOTE
It is recommended that the customer contact SEPHA Ltd if they are considering leak
testing a blister pack with these characteristics.
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UNPACKING
! WARNING
The VISIONSCAN weights in the order of 30kg. Loading and unloading of the machine
should only be carried out with appropriate mechanical handling equipment and
trained personnel.
LOCATION
! CAUTION
The machine power supply switch must be accessible in case of an emergency.
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CONNECTIONS
Machine can be supplied by 100-240V ~ 50/60Hz 1.5A, provided the correct power lead
is attached to the power supply via plug.
PNEUMATIC SUPPLY
A compressed air supply should be connected to the air supply in (Figure 2) located on
the right hand side of the machine. The regulator will accept an 8mm OD pneumatic
pipe. The copressed air supply sould have the following specfication:
a) Minimum 0.6 MPa (6Bar) (87psi).
b) Minimum capacity of 200l/min.
c) Be clean, dry and free from oil.
! CAUTION
Compressed air supply should not exceed 0.8MPa (116psi).
The VISIONSCAN has two USB 2.0 ports and one Ethernet port. The connections are
located on the right side of the machine (Figure 2).
NOTE
The USB ports can be used to connect an external keyboard and mouse if desired by
the customer.
The Ethernet port can be used to connect the machine to the customer’s domain
network.
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MACHINE OVERVIEW
MACHINE START UP
To start up the VISIONSCAN ensure the machine is connected to the appropriate power
source (Section 3.4) and turn on machine via the power switch (location illustrated in
Figure 2). The machine will automatically power up and boot the application software.
USER CONTROLS
The VISIONSCAN is fitted with a LCD touchscreen display. All machine controls are
accessed through the application software from this display. The machine is not fitted
with a physical keyboard or mouse. All required data entry can be completed via the
software keyboard. If desired, the customer can attach an external keyboard for data
entry via the external USB ports
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MACHINE INTERFACE
APPLICATION NAVIGATION
Application navigation diagram is illustrated in Figure 3. This details the links between
each application.
HOME
MENU
SELECT APPLICATION
TEST APPLICATION
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DEVELOPMENT
APPLICATION
CALIBRATION
APPLICATION
CHAMBER
REPORTS FOCUS LED LEAK TEST
SENSOR
CONFIGURATION
APPLICATION
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DIALOGS
Figure 8 – Dialog
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CONTROL BAR
The application software has a permanent control bar which is displayed on each screen.
This provides the user quick access to certain functions. The control bar is illustrated in
Figure 9.
2 3 4 5 6 7 8 9 10
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SPLASH SCREEN
On start up of the application software the SPLASH screen is displayed. The user can
select to log in with local or domain account credentials (assuming user account already
exists, if not a system administrator will need to create new credentials see Section 6.2).
Password entry will be hidden by asterisks as displayed in Figure 10. Active directory
users will be authenticated using .NET authentication.
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TEST SCREEN
Successful log in from Figure 10 will navigate user to TEST screen Figure 11.
1
6
7
3
3 Displays statistics dialog which will include total number of packs passed for the
current batch out of the total number of packs tested. (packs passed/total
packs tested)
4 Displays current session ID. ID will be auto generated.
5 Displays statistics dialog which will include total number of packs passed for the
current session ID out of the total number of packs tested for the same session.
(packs passed/total packs tested)
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NO. DESCRIPTION
6 Dynamic display. On entering the TEST screen or switching product, a stored
png image of currently selected product will be displayed to instruct operator on
correct pack placement inside test area. After completing a successful test, the
result image will be displayed. When the test is re-started, the previous test
images are discarded and will not have any impact on the new test results.
7 Live reading of vacuum chamber sensor on graduated scale from 300mbar to -
700mbar.
Start test Initiates test cycle. Button will only be active when all
cycle conditions are met to conduct a test cycle. If conditions
are not met icon will be greyed out.
Print .pdf Prints current batch test results to pdf/A.
report
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The test application has two plugins; TEST SCREEN and REPORTS as displayed in Figure
12. Pressing TEST SCREEN returns the user to Figure 11. On pressing REPORTS takes
the user to Figure 14.
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4.5.1.2 REPORTS
As the reporting system is controlled via SAP® Crystal Reports®, the reports are fully
configurable. Reports that are exported as pdf are pdf/a compliant.
Each report type will have a maximum of 2 executable functions; Print and/or Save. The
availability of these functions can also be preconfigured, with inactive functions being
greyed out.
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Print report Opens crystal report in logicity viewer. User will then
be able to press print.
Save report Opens crystal report in logicity viewer. User will then
be able to press save.
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MACHINE OPERATION
All the options required to develop a new product are accessed in the DEVELOPMENT
APPLICATION under the PRODUCT EDITOR screen. To create a new product, first the Add
icon must be pressed as described in Table 9
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Table 9
CONDUCT VERIFICATION OF
RELEASE PRODUCT METHOD AND ENABLE PRODUCT
FOR TESTING IN TEST SCREEN
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The process for creating a new blister mask is described in Figure 17, full information
provided with test method development training when purchased.
REMOVE RETENTION
OPEN THE DRAWER AND REMOVE RETENTION FRAME
FRAME
PRESS BLISTER
PRESS START
SELECT SUITABLE
PARAMETERS SO ALL INFORMATION PROVIDED WITH TEST METHOD DEVELOPMENT TRAINING
POCKETS ARE DETECTED
PRESS ADD
PRESS SAVE
PRESS MENU
REPLACE RETENTION
OPEN THE DRAWER AND REPLACE RETENTION FRAME
FRAME
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PACK DETECTION
Pack detection function sets up the parameters required for the vision system to
recognise the pack outline and correctly overlay the areas the vision system will analyse
for movement during the test cycle.
PLACE BLISTER PACKS IN PACKS SHOULD BE PLACED IN THE SAME ORIENTATION WITH MIMINAL TILT.
TEST AREA PACKS MUST NOT OVERLAP OR REST OUTSIDE THE TEST AREA
CLOSE DRAWER
PRESS DETECTION
PRESS START
PRESS SAVE
PRESS MENU
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1 8
2 9
4 10
5 11
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LED SETUP
The processed images are analysed (utilising camera gain and shutter) to determine
optimal settings so that the lidding foil is adequately illuminated during test sequence
analysis. This function can be customised if required to suit different pack formats
including light orientation and light order.
PLACE BLISTER PACKS IN PACKS SHOULD BE PLACED IN THE SAME ORIENTATION WITH MIMINAL TILT.
TEST AREA PACKS MUST NOT OVERLAP OR REST OUTSIDE THE TEST AREA
PRESS LIGHTS
PRESS START
SELECT SUITABLE
PARAMETERS SO ALL INFORMATION PROVIDED WITH TEST METHOD DEVELOPMENT TRAINING
POCKETS ARE EXPOSED
PRESS ADD
PRESS SAVE
PRESS MENU
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2 6
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Each product installed on the VISIONSCAN will have an associated test method. The
test method will contain all the parameters required to determine if the tested pack are
assigned a pass or a fail result. Smart test mode will only execute a new test cycle if any
physical parameters have changed since the last time Play was pressed.
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ITEM DESCRIPTION
Threshold 2 The grayscale change required per pixel before the VISIONSCAN
identifies a change between the Decay and Reduced image. If
above the threshold value the pixel is shown in white in the
comparison image. (0-255). Setting for analysis 3 light
orientation.
AutoM Turn on/off AutoM filter.
Erode Turn on/off Erode filter.
Erode 1 Number of iterations.
Dilate Turn on/off Dilate filter.
Dilate 1 Number of iterations.
GROSS PARAMETERS
Reference Pressure developed in vacuum chamber (0-300) before reference
image is captured.
Gross Vacuum level produced in vacuum chamber (0-700) from which
gross Vacuum 1 image is acquired.
Limit The percentage of black to white displayed for each pocket in the
gross comparison image over which the VISIONSCAN identifies
the pocket as having a gross leak.
Threshold 1 The grayscale change required per pixel before the VISIONSCAN
identifies a change between the Reference and Gross image. If
above the threshold value the pixel is shown in white in the
comparison image. (0-255). Setting for analysis 1 light
orientation.
Threshold 2 The grayscale change required per pixel before the VISIONSCAN
identifies a change between the Reference and Gross image. If
above the threshold value the pixel is shown in white in the
comparison image. (0-255). Setting for analysis 2 light
orientation.
AutoM Turn on/off AutoM filter.
Erode Turn on/off Erode filter.
Erode 1 Number of iterations.
Dilate Turn on/off Dilate filter.
Dilate 1 Number of iterations.
Centroid Activates the function of centroid.
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ITEM DESCRIPTION
Centroid limit The number of pixel change threshold between reference image
centroid and vacuum image centroid before pocket is indicated as
a pass for gross leak.
LIGHT ORDER
Analysis 1 Light order in which LEDs are activated during image caption.
Analysis 2
NOTE
Full method development training can be provided by SEPHA LTD.
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BATCH CONTROL
The TEST screen (Figure 25) has the ability to create a new batch, close a current batch
and reopen a closed batch (Figure 26). This can be initiated by pressing the batch
header as indicated below by the area highlighted in the blue rectangle.
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To create a new batch, ensure the product you want to create the new batch for is
selected from the drop down menu (Figure 25). Press the batch header to display the
batch control dialog (Figure 26) and press New batch icon ( Table 17 ) and enter the new
batch name into the dialog box (Figure 27).
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If the batch name already exists the user will be prompted and the tick button will not be
active. Once a valid batch name has been entered press the tick button to accept and
the new batch will be created.
NOTE
Windows invalid characters cannot be used in the creation of a new batch name. For
example the ‘/’ character.
CHANGING BATCH
To change the batch for one that is already open, press the change batch icon. A dialog
as displayed in Figure 28 will be presented. Any batches that are currently opened but
not closed will be displayed in a dropdown list for selection. Press the tick to accept or
the cross to exit.
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Table 17) and select the batch name from the dropdown menu (Figure 29) that is to be
reopened. Press the tick to accept or the cross to exit. This feature will only be visible if
activated in OPTIONS.
To close the current batch, ensure the batch you want to close is populated in the batch
field (Figure 25) and press the close batch icon. A confirmation dialog (Figure 30) will
pop up with the batch ID that will be closed. Press the tick to accept or the cross to exit.
Actions can be executed after batch completion (closing batch), such as automatic
machine backup or print batch report. This can be configured using a batch file
“close_batch.bat”.
To set automatic backup after close batch, navigate to file explorer then complete the
following steps:
a) If not already present, create “close_batch.bat”
b) Right click, edit
c) Enter the following
"C:\Program Files (x86)\Pranas.NET\SqlBackupFree\SqlBackupFree.exe" -r "D:\Backup\new.jobx" -diff
"C:\Program Files (x86)\Uranium Backup\Uranium.exe" cmdline execbks "Mini Backup" T V T.
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RUNNING A TEST
To run a test, navigate to the TEST screen and complete the following steps:
a) Logon to machine (Section 4.4).
b) Figure 11, Table 4) and ensure that the correct product is selected from the
dropdown menu .
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e) The machine will execute the test cycle and results will be displayed on screen at
the end of the test cycle.
f) Test results can be exported from the TEST screen by pressing the print report
icon or navigating to REPORTS screen and following instructions in Section
4.5.1.2.
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BARCODE SCANNING
Barcode scanning will be used to select the Product and Batch data required for testing.
For example, when an operator wishes to test a product they will use the barcode
scanner to select product and batch from a pre-defined barcode list. The operator will
then load the packs and start test. All results data will reference the information from
the barcode.
The machine software will be configured to use the following scanner type.
Scanner type: USB
Scanned data will be generated from a list of pre-defined barcodes for example, product
name and batch name. There will be 3 options for data input;
Option 1: Single scan product name
Option 1 scan mode (Table 18) will require a single product barcode scan. Option 2 scan
mode ( Table 19
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Table 19) will require a product and batch barcode scan. The scanning mode will be set
in the OPTIONS plugin. For the scanner to recognise a product, the barcode that is
scanned must match the product names that are installed on the machine.
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When scanning the batch barcode the machine will recognise if the code is a ‘new batch’
or existing batch. If it’s a new code the machine will create a new batch name. If the
batch already exists the machine will reopen the existing batch. Reopening an existing
batch can be disabled in the CONFIGURATION application.
The software has the ability to ‘clip’ the barcode and only look at certain portions. For
example if only the digits ‘655’ were required from the bar code illustrated below. The
software will ignore four digits from the left and three digits from the right of the code
giving you ‘665’. This can be set in the options editor.
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The software has the ability to read sections of the barcode based on a ‘token’ to
separate sections of the code. For example if only the information TEST PRODUCT was
required from the barcode illustrated below, the token is the ‘;’ character and the
position of TEST PRODUCT is ‘0’. This will allow the software to ignore the information
‘TEST’ from the code. If the information TEST was required and not TEST PRODUCT then
the token position would be 1.
When barcode scanning is enabled in the machine OPTIONS plugin, a barcode button is
visible on the control bar of the test screen.
Once the scan button is pressed from the Test Screen the scanning process will begin.
The operator will then scan the appropriate bar codes when prompted as displayed
Figure 31.
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To save a test report into a human readable format, navigate to REPORTS screen in any
application menu except for configuration application and then complete the following
steps:
a) Select the report type from the dropdown menu.
b) Press the print report icon to open selected report.
c) If prompted, select product and desired batch/batches (only required if select
batch is selected, all other reports are auto compiled).
d) The report can now be saved, printed or closed via the toolbar depending on
report type.
SYSTEM BACKUP
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AUTO BACKUP
The VISIONSCAN by default is set to periodically take incremental backups which are
exported to a USB drive situated in the USB hub inside the casework of the machine.
This backup can be used when a PC failure has occurred, however if the entire machine
becomes compromised (i.e. total disaster) the backup will also be destroyed. For this
reason, it is recommended that the backup should be stored externally from the
machine. In CONFIGURATION APPLICATION both backup types can be configured using
File backup and SQL backup, where the destination location of the backups can be
specified as per customer SOP.
DATABASE BACKUP
If the VISIONSCAN database is located on an external server connected via domain, the
database will be backed up via customer IT department as part of server backup
procedures.
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USER ACCOUNTS
USER GROUPS
1 3
4
2
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Add group Will create new user group. When a valid name is
entered, accept icon will become active.
NOTE
The save icon must be pressed before leaving the groups screen or changes will not be
saved.
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USER ACCOUNTS
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Add user Will create new user account. When a valid name is
entered, accept icon will become active.
NOTE
If a user name is retired that user name cannot be used again.
The save icon must be pressed before leaving the ACCOUNTS screen or changes will
not be saved.
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SECURITY POLICY
The SECURITY screen sets the password and account definitions on the VISIONSCAN. If
the change in security policy affects currents users, they will be forced to change their
password on next login. SECURITY screen is displayed in Figure 35, and the security
policy described in Table 24.
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ITEM DESCRIPTION
Maximum Forced password change after the set number of days.
password age
Domain prefix Domain prefix for active directory connectivity
Set password Dynamic button (ON/OFF). When turned on, the password
strength complex structure field displays all parameters required for successful
creation. When turned off, the password structure field displays
the only requirement – minimum password length.
NOTE
The save icon must be pressed before leaving the security screen or changes will not
be saved.
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MACHINE CALIBRATION
The VISIONSCAN requires calibration every 12 months or after a machine service. The
calibration of the VISIONSCAN consists of three elements:
a) Pressure sensor / vacuum regulator
b) LED Brightness
c) Camera focus
Once calibration has expired on any one of the three elements the machine will not run a
test cycle.
! CAUTION
Carrying out a calibration will modify instrument settings. This will affect all
subsequent results. Calibration is to be carried out by trained personnel only.
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NO. DESCRIPTION
2 Value number is the engineering unit from the sensor under calibration. The
mbar value is what the sensor is currently reading and is based on the last
saved calibration file.
3 Actions buttons including start and save icons.
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+300
-700
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CAMERA FOCUS
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c) Load brightness calibration plate into recess of black anodised insert with the grey
side facing upwards.
d) Close drawer and press start icon.
e) Once all characters are correctly recognised, the save icon will become active.
Press the save icon and the sequence will finish.
LEAK TEST
The seal integrity of the test chamber can be tested by raising the nest and injecting
pressure to ensure air does not leak out. Navigate to LEAK TEST plugin and press Start.
At the end of the test either pass or fail will be displayed.
NOTE
If a fail result is generated, ensure nest is located correctly and repeat test. Failure
indicates that the chamber seal is not located correctly, damaged or worn.
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CALIBRATION REPORT
The report includes time/date stamps including the operator name of who conducted the
calibration (Figure 40).
To save a test report into a human readable format, navigate to REPORTS screen in any
application menu except for configuration application and then complete the following
steps:
a) Select the calibration from the dropdown menu.
b) Press the save report icon to open calibration report.
c) The report can now be saved, printed or closed via the toolbar.
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OPTIONS
The options for VISIONSCAN are separated into 2 categories. Global options are located
in OPTIONS screen and local options are located in LOCAL OPTIONS screen in the
CONFIGURATION APPLICATION.
GLOBAL OPTIONS
Options which will be active for all machines connected to the same global database
(only if database is located on customer domain).
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ITEM DESCRIPTION
Non conformance Dynamic button (ON/OFF). If enabled, any result that fails a test
flag cycle will display a message informing the user that a failure was
detected. Default OFF.
Re-open batch Dynamic button (ON/OFF). If enabled it will display the Reopen
batch icon in Figure 26.
Auto logoff time Sets the time in minutes when a user will be automatically logged
off the machine if no actions has been taken. Default 10 mins.
Global folder Sets the location of the central database if stored on customer
domain. Default blank.
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ITEM DESCRIPTION
Batch left clipping Specifies how many characters from left side of barcode to ignore
as explained in section 5.4.1.2.
Batch right Specifies how many characters from right side of barcode to
clipping ignore as explained in section 5.4.1.2.
LOCAL OPTIONS
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ITEM DESCRIPTION
Machine The machine will have a unique serial number. A specific location
Localisation can also be assigned to the machine using this text entry field.
Default blank.
Product import Dynamic button (ON/OFF). If enabled, Import icon will be
displayed in Table 9. If disabled the icon will be hidden.
Product import Defines the location where products will be imported from. If left
source blank the machine will automatically look for an attached USB
pen drive.
Product export Dynamic button (ON/OFF). If enabled, Export icon will be
displayed in Figure 16. If disabled the icon will be hidden.
Product export Defines the location where products will be exported to. If left
destination blank the machine will automatically look for an attached USB
pen drive.
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MACHINE MAINTENANCE
ROUTINE MAINTENANCE
DAILY CHECKS
a. Visual check product mat is clean, have no debris and are adhered to nest.
b. Visual check no blister packs have fallen out of nest.
MONTHLY CHECKS
a. Visual check the test chamber seal to ensure there is no damage or wear that
could inhibit the performance of the vacuum or pressure integrity.
b. Visual check retention frame wire is not broken.
6 MONTHLY CHECK
a. Remove upper casework and visual check vacuum chamber window for dust. If
there is dust present use a low pressure airline or anti-static cloth to remove
dust.
! WARNING
Do not alter or move the position of the LEDs or camera. These positions are set by
SEPHA and are critical to machine operation.
! WARNING
Do not remove fixed guards unless machine has completely shut down and the
pneumatic supply disconnected.
YEARLY CHECK
a. Machine calibration required. This will include chamber sensor, Brightness and
focus. Refer to SECTION 7.
b. Remove upper casework, vacuum any dust debris. Check electrical connections
are secure.
c. Machine service by Sepha Engineer recommended
CRITICAL COMPONENTS
The VISIONSCAN has components that are deemed critical to the machine operation. A
list of recommended Operational and Strategic Spares can be found in APPENDIX 5.
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MAINTENANCE CONTRACTS
Customers are advised to enter into a routine maintenance contract with Sepha. It is
recommended that the machine is serviced by a Sepha Engineer every 100,000
operation cycles or annually, whichever comes sooner.
NOTE
If you have any questions regarding maintenance contact SEPHA LTD
CLEANING
WORKSTATION
The anodised aluminium workstation can be washed in warm detergent solution (diluted
isopropanol) and should be dried thoroughly before use. The interior may be cleaned
with a vacuum cleaner. Dust that gathers on the machine can be removed with a
microfiber/anti-static cloth.
SCREEN
Anti-static wet/dry screen wipes suitable for use with LCD TFT monitors should be used.
ELECTRICAL COMPARTMENT
! WARNING
Power down machine and turn off pneumatic supply before cleaning this area. Risk of
electric shock.
UPPER CASEWORK
Plastic/Acrylic Cleaner/Polish and soft non-abrasive cloth, do not wipe over VISIONSCAN
decal as it will discolour. The decal can withstand mild detergent mixed with water.
This area should be cleaned with a low pressure air line or microfiber/anti-static cloth.
Camera lens should be cleaned with extreme care. Do not use abrasive cloth or wipes. It
is recommended that the camera lens is only cleaned by Sepha personnel during
servicing.
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! WARNING
Do not adjust the camera lens aperture or focus ring. These positions are set by
SEPHA and are critical to machine operation.
! WARNING
Do not alter or move the position of the LEDs or camera. These positions are set by
SEPHA and are critical to machine operation.
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DISASTER RECOVERY
14. Right click on the extracted .bak file and select Properties
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20. Select OK
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24. SQL Restore will open and auto-populate the relevant information
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32. Select Add from Disk from the plus icon in the top right.
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ALARM LIST
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Sepha Ltd
BOM Report
Qty
T106-801-002 VisionScan Operational Spares
A106-006-001 Retension Frame Assembly 1.00
P1000-144 Screw Shoulder Socket Cap Head 6Dx20LxM5 4.00
P1000-764 12mmCompression Spring, Rate 0.26N/mm, OD 9.143mm, Free Leng 4.00
P106-027-002 Retension Frame 1.00
P110-224-001 Retension Frame Upper Magnetic 1.00
A106-015-001 Calibration Plate 1.00
P1000-792 X-rtie ColorChecker 18% Gray Balance 1.00
P106-032-002 Calibration Plate P-touch Label 1.00
P1000-697 O Ring Solid Cord 3mm 1.00
P1000-766 Feet Stops 4.00
P106-017-003 Nest Insert 1.00
P106-033-001 VisionScan Rubber Mat 1.00
P1000-759 Rubber WRAS Approved EPB Sheet 1x1.4 x1.5m 0.10
P2000-781 24V PSU External 1.00
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EU DECLARATION OF CONFORMITY
Name of manufacturer or supplier: SEPHA LIMITED
Full postal address including country of origin: UNIT 25, CARROWREAGH BUSINESS PARK,
CARROWREAGH ROAD
DUNDONALD, BELFAST
BT16 1QQ
NORTHERN IRELAND
EU DECLARATION OF CONFORMITY
The object of the declaration described above is in conformity with the relevant community
harmonization legislation:
• European Machine Directive 2006/42/EEC
• European Low Voltage Directive 2014/35/EU
• European Electromagnetic Compatibility Directive 2014/30/EU
YEAR OF AFFIXATION OF THE CE MARK: 2018
Reference to the relevant standards:
• CEN BS EN ISO 12100:2010 (Safety of Machinery. General principles for design. Risk Assessment
and risk reduction)
• Cenelec BS EN 60204-1:2016+A1:2009 (Safety of Machinery. Electrical equipment of machines.
Specification for general requirements)
• CEN BS EN ISO 13849-1:2015 (Safety of Machinery. Safety-related parts of control systems.
General principles for design)
• Cenelec BS EN 62061:2005+A2:2015 (Safety of machinery. Functional safety of safety-related
electrical, electronic & programmable electronic control systems)
Place of Issue: BELFAST
Date: _________________________________
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