Ethicon Endo Surgery Generator - g11

Generator G11
Service Manual V 1.0
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Table of Contents
Overview�� 1
Scope�� 1
StandardConventionsUsed�� 1
Chapter 1 - General Information�� 1

Indications�� 1
Contraindications�� 1
DeviceDescription�� 1
HowSupplied�� 2
GeneralWarnings�� 3
GeneralCautions�� 4
MaintenanceandRepair�� 4
CustomerService�� 4
Chapter 2 - Theory of Operation�� 5

GeneratorG11FunctionalityOverview�� 5
GeneratorG11TheoryofOperation�� 5
MainPCBI/ODiagram�� 6
Chapter 3 - Repair and Replacement Procedures�� 7

BottomCoverandEPACRemovalProcedure�� 7
MainPCBDisassemblyProcedure�� 8
PowerModuleDisassemblyProcedure��15
SpeakerRemovalProcedure��16
Connector/DeviceReceptacleRemovalProcedure��17
FrontPanelDisassemblyProcedure��18
FootswitchReceptacleRemovalProcedure��20
HeatSinkFanRemovalProcedure��20
PowerCordReceptacleRemovalProcedure��21
Chapter 4 - Generator G11 Functional Test��22

DeviceDescription��22
ToVerifytheEnergyOutputoftheGeneratorG11��22
OutputDriveSpecifications��23
OutputVerificationProcedure��24
FinalInspection��29
GeneratorG11FunctionalTestResults��29
Chapter 5 - Assembly Diagram and Spare Parts List��30

MainAssemblyDiagram��30
SparePartsList��31
Cart(CRT11)��33
Cart(CRT11)PartsList��33
Appendix��34
ElectricalSafetyTestParameters��34
SchematicDiagrams��35
AdditionalHardwareTroubleshootingInformation��42
PowerversusLoadCurves��48
SystemSpecifications��51
ConformancetoStandards��55
Symbols��56

Generator G11 Service Manual
Overview
Please read all information carefully.
Go to www.e-ifu.com for the latest version of this manual.
Failuretoproperlyfollowtheinstructionsmayleadtoserioussurgicalconsequences�
Important: ThismanualisdesignedtoprovideserviceandrepairinstructionsfortheGeneratorG11�Itisnotareferencetosurgicaltechniques�
Harmonic®andEnSeal®aretrademarksofEthiconEndo-Surgery�
Scope
ThisServiceManualcontainsoperationalanddiagnosticinformation,repairandreplacementproceduresandfunctionaltestinformation,
whichhasbeendesignedtoassisttheServiceRepresentativeintheisolationandrepairoffaultsaswellasmaintenanceoftheEthicon
Endo-SurgeryGeneratorG11�Thisdocumentationassumesthattheservicerepresentativeisfamiliarwiththeelectricalandmechanical
standardsapplicabletomedicaldevices�Thisdocumentationalsoassumesthattheservicerepresentativeisfamiliarwiththeuseofanyspecial
toolsthatarerequiredtoservicetheGeneratorG11�
Standard Conventions Used

The Use of Caution, Warning, and Note Statements
InformationrelativetothecompletionofataskinasafeandthoroughmannerwillbesuppliedintheformofaCaution,aWarning,oraNote
statement�Thesestatementsarefoundthroughoutthedocumentation�
Thesestatementsshouldbereadbeforecontinuingtothenextstepinaprocedure�
Warning:AWarningstatementindicatesanoperatingormaintenanceprocedure,practice,orconditionthat,ifnotstrictlyobserved,could
resultinpersonalinjuryorlossoflife�
Caution:ACautionstatementindicatesanoperatingormaintenanceprocedure,practice,orconditionthat,ifnotstrictlyobserved,couldresult
indamagetoordestructionoftheequipment�
Note: ANotestatementindicatesanoperatingormaintenanceproblem,practice,orconditionthatisnecessarytoaccomplishataskefficiently�
Chapter 1 - General Information

Indications
TheGeneratorG11providesradiofrequencypowertodriveEnSealelectrosurgicalinstrumentsthatareusedduringopenorlaparoscopic
generalandgynecologicalsurgerytocutandsealvesselsandtocut,grasp,anddissecttissues�Inaddition,thegeneratorprovidespowerto
driveHarmonicultrasonicsurgicalinstrumentsthatareindicatedforsofttissueincisionswhenbleedingcontrolandminimalthermalinjuryare
desired�
EnSealandHarmonicinstrumentswhenusedwiththeGeneratorG11havenotbeenshowntobeeffectiveforsterilizationproceduresortubal
coagulation�Donotusetheseinstrumentsfortheseprocedures�
Contraindications
• TheuseoftheGeneratorG11andtheattachedinstrumentsarecontraindicated,wheninthejudgmentofthephysician,radiofrequencyor
ultrasonicsurgerywouldbecontrarytothebestinterestofthepatient�
• Theinstrumentsarenotindicatedforincisingbone�
Device Description
TheGeneratorG11suppliesenergytotheHarmonicandEnSealsurgicalinstruments�Thegeneratorusesatouchscreendisplayinterfaceand
hasauniquereceptacleportthatacceptseitheraHarmonicoranEnSealdevice�Connectors(HGA11forHarmonicandEGA11forEnSeal)
areusedtoenablethegeneratortopowerlegacydevices�
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How Supplied
TheGeneratorG11issuppliedinasemi-ready-to-usestate�TheshippingboxcontainstheGeneratorG11,powercordandoperator’smanual�
ThedisposableEthiconEndo-SurgeryEnSealorHarmonicinstrumentsarenotincludedinthispackagingandmustbepurchasedseparately�
TheHarmonicdeviceconnector(HGA11),EnSealdeviceconnector(EGA11),footswitch(FSW11),cart(CRT11)andverificationkey
(GEN11VK)arealsoavailableseparately�
Illustration and Nomenclature

Front Panel of the Generator
Figure 1
1 POWERON/OFF Glowsgreenwhenthegeneratorispoweredup�
SWITCH
2 DISPLAY/ Displayssysteminformationandservesasinterfaceforadjustingcontrolsandsettings�
TOUCHSCREEN
3 CONNECTOR/ Receptacleusedtoattachtheconnectorsordevicestothegenerator�
DEVICE
RECEPTACLE
Back Panel of the Generator
Figure 2
4 POWERCORD Receptacleusedtoattachthepowercordtothegenerator�
RECEPTACLE
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5 FOOTSWITCH Receptacleusedtoconnectthefootswitchtothegenerator�
RECEPTACLE
6 POTENTIAL Providesmeansforconnectiontoapotentialequalizationconductor�
EQUALIZATION
TERMINAL
Footswitch
Figure 3
7 MIN(LEFTPEDAL) ActivatespowerforEnSealorminimumpowerforHarmonic�
8 MAX(RIGHTPEDAL) ActivatesmaximumpowerforHarmonic�
General Warnings
• Readinstructionspriortoenergyactivation,anduseproperelectricalsafetyandhospitalprocedureswhenworkingonthegeneratorunit�
Servicingshouldbeperformedbyqualifiedpersonnelonly�
• Alwaysdisconnectthedevicefromtheelectricalpowersourcebeforeservicing�
• Afterremovingthecover,inspecttheinternalcomponentsforobviousdamageorforeigndebris�Neverremoveorinstallanypartswith
thepoweron�
• Verifythattheunitisfullyoperationalpriortoadministeringpoweroutput�
• Highvoltagesmaybepresentonsurfacesinsidethegenerator�Nevertouchanexposedconductivesurfacewhilethecoverisremoved
andtheunitisenergized�
• Thisequipmentisforuseonlybyqualifiedmedicalpersonneltrainedintheuseofultrasonicsurgeryorelectrosurgery�Inappropriateuse
oftheequipmentbyuntrainedmedicalpersonnelmayresultinhazardouselectricaloutput�
• TheGeneratorG11containscomponentsthataresensitivetoelectrostaticdischarge(ESD)�ProperESDprecautionsmustbetakenwhile
servicingtheGeneratorG11�Repairworkmustbedoneatastaticcontrolledworkstation�Useanantistaticcontainerforthetransportof
ESDsensitivecircuitboardsandcomponents�
• Donotactivateinthepresenceofoxidizinggasessuchasnitrousoxide(N2O)andoxygenasexplosionmayoccur�
• Non-flammableagentsshouldbeusedforcleaninganddisinfectionwhereverpossible�
• DonotenergizetheGeneratorG11inamoistenvironmentasashockhazardmayexist�IfliquidshaveenteredtheGeneratorG11theunit
mustbereturnedtothemanufacturerfortestingpriortouse�
• Donotactivatetheunitincloseproximitytovolatilesolventssuchasmethanoloralcoholasexplosionmayoccur�
• AvoidactivationofGeneratorG11adjacenttoorstackedwithotherequipment�Ifadjacentorstackeduseisnecessary,monitorthe
GeneratorG11andtheotherequipmenttoassurenormaloperation�
• Interferenceproducedbytheoperationofhigh-frequencysurgicalequipmentmayadverselyaffecttheoperationofotherelectronic
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medicalequipmentsuchasmonitorsandimagingsystems�
• Activationwithaccessoriesandcablesotherthanthosespecifiedmayresultinunpredictableperformance,increasedelectromagnetic
emissions,ordecreasedelectromagneticimmunity�Nocustomermodificationofthisequipmentisallowed;modificationofthis
equipmentcouldhaveanegativeimpactonelectricalsafetyandelectromagneticemissions�
• Toavoidtheriskofelectricshock,thisequipmentmustonlybeconnectedtoasupplymainwithprotectiveearth�
• ToisolatetheGeneratorG11fromsupplymainspower,disconnectthepowercordeitherfromthebackpanelofthegeneratororfromthe
wall�Ensureaccesstothesepointsarekeptclear�
General Cautions
• Thetouchscreendisplayofthegeneratorisverysensitive�Donotusesharpmetalobjectsonthetouchscreen�
• Duringservicing,whenthebottomscrewsareremovedandthedeviceisopenexercisepropercautionasahazardousconditionmayexist�
• Replacefusesonlywiththeappropriatetypeandrating�SeeSystem Specifications�
• DonotsterilizetheGeneratorG11�Sterilizationwilldamagetheunit�
• DonotrestricttheopeningsonthebottomandthebackpaneloftheGeneratorG11,astheyprovidetherequiredairflowforcooling�
• Ifelectromagneticinterferencewithotherequipmentissuspected,reorientthedeviceorremovepossiblesourcesofinterference(for
example,cellularphones,radios,etc�)fromtheroom�
• Activationofaradiofrequencydevicewhennotinapositiontotestenergyactivationmaycausecapacitivecoupling�
• UseoftheCart(CRT11)isrecommendedifGeneratorG11ismovedoutoftheoperatingroom�Maintaincontrolofthegeneratorandcart
whenmovingoverthresholds�
• DonotreplaceboththemainPCBandBezelPCBsimultaneously�Doingthiswillcompromiseinternalelectronicinformationstored
withinthegenerator�Replaceoneboardandpower-uptheunitpriortoremovaloftheotherboard�
Maintenance and Repair

PeriodiccalibrationisnotrequiredforGeneratorG11�PeriodiccheckofoutputusingGEN11VKisrecommendedperfacilityguidelines�
ServiceoftheGeneratorG11wouldberequiredifGEN11VKshowsthegeneratorisoutoftolerance�SeeGEN11VKinstructionsforusefor
guidanceonperformingtheoutputcheck�Forservicingactivities,GeneratorG11mayalsobereturnedtoanauthorizedEESservicefacilityat
anytime�
Customer Service
Warranty
ThiswarrantyandtherightsandobligationshereundershallbeconstruedunderandgovernedbythelawsoftheStateofOhio,U�S�A�
EthiconEndo-Surgerywarrantsthisproducttobefreefromdefectsinmaterialandworkmanshipundernormaluseandpreventive
maintenancefortherespectivewarrantyperiodshownbelow�EthiconEndo-Surgery’sobligationunderthiswarrantyislimitedtotherepair
orreplacement,atitsoption,ofanyproduct,orpartthereof,whichhasbeenreturnedtoEthiconEndo-Surgeryoritsdistributorwithinthe
applicabletimeperiodshownbelowandwhichexaminationdisclosed,toEthiconEndo-Surgery’ssatisfaction,tobedefective�Thiswarranty
doesnotapplytoanyproduct,orpartthereof,thathasbeen:(1)adverselyaffectedduetousewithdevicesmanufacturedordistributedby
partiesnotauthorizedbyEthiconEndo-Surgery(2)repairedoralteredoutsideEthiconEndo-Surgery’sfactoryinawaysoasto,inEthicon
Endo-Surgery’sjudgement,affectitsstabilityorreliability,(3)subjectedtoimproperuse,negligenceoraccident,or(4)usedotherthanin
accordancewiththedesignanduseparameters,instructionsandguidelinesfortheproductorwithfunctional,operationalorenvironmental
standardsforsimilarproductsgenerallyacceptedintheindustry�
EthiconEndo-Surgery’sproductsarewarrantedforthefollowingperiodsafterdeliverytotheoriginalpurchaser:
Generatorandpowercord One(1)year,partsandlabor
Footswitch One(1)year,partsandlabor
Cart One(1)year,partsandlabor
UNLESSSUPERCEDEDBYAPPLICABLELOCALLAW,THISWARRANTYISINLIEUOFALLOTHERWARRANTIES,EXPRESS
ORIMPLIED,INCLUDINGTHEWARRANTIESOFMERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE,AND
OFALLOTHEROBLIGATIONSORLIABILITIESONTHEPARTOFETHICONENDO-SURGERYANDISAPURCHASER’S
EXCLUSIVEREMEDY�INNOEVENTSHALLETHICONENDO-SURGERYBELIABLEFORSPECIAL,INCIDENTALOR
CONSEQUENTIALDAMAGESINCLUDING,WITHOUTLIMITATION,DAMAGESRESULTINGFROMLOSSOFUSE,PROFITS,
BUSINESSORGOODWILL,OTHERTHANASEXPRESSLYPROVIDEDBYASPECIFICLAW�EthiconEndo-Surgeryneitherassumes
norauthorizesanyotherpersontoassumeforitanyotherliabilityinconnectionwiththesaleoruseofanyofEthiconEndo-Surgeryproducts�
Therearenowarrantiesthatextendbeyondthetermshereof�EthiconEndo-Surgeryreservestherighttomakechangestoproductsbuilt
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and/orsoldbythematanytimewithoutincurringanyobligationtomakethesameorsimilarchangesonproductspreviouslybuiltand/orsold
bythem�
Customer Service
ContacttheEthiconEndo-SurgeryCustomerServiceDepartmentoryourlocalrepresentativeforanycustomerortechnicalsupport�
Call1-800-USE-ENDO(1-800-873-3636)intheU�S�only�
Chapter 2 - Theory of Operation

Generator G11 Functionality Overview
TheHarmonicandEnSealinstrumentsthatconnecttothegeneratoraresurgicaldevicesthatcombinehighcompressionandlowheatto
quicklycreatestrongvesselsealswhilegeneratingminimalsmoke,tissuechar,orthermalinjury�
Generator G11 Theory of Operation

TheGEN11generatorisaflexible,high-power,widebandelectricalsurgicalinstrumentpowersource�Themaincomponentofthesystem
isapush-pullpoweramplifierthatdrivesanoutputtransformer�Theoutputtransformeriscapableofsteppinguptheoutputvoltageofthe
amplifiertoamaximumof420Vrms@0�75ArmsforHarmonicinstruments,or,viaanintermediatetaponthesecondarycoil,100Vrms
@3�0ArmsforRFinstruments�Differentinstrumentswillutilizedifferentrangesofthegenerator’soutput�Therefore,dependingonthe
particularinstrumentused,themaximumoutputofthegeneratormaynotbeachievedduringinstrumentactivation�Theoutputtransformer
alsoprovidesthenecessaryisolationfromearthground(perIEC60601-1)oftheoutputsthatcanpotentiallycomeincontactwithpatients�
ThereareDC-blockingcapacitorsinserieswiththeRFoutput,asrequiredbymedicalregulationIEC60601-2-2�
Theinputtotheamplifierisfedbyahigh-speeddigital-to-analogconverter(DAC)thatisinturncontrolledbyadigitalsignalprocessor(DSP)
throughafield-programmablegatearray(FPGA)�TheDSPdigitallycontrolsthewaveshape,amplitude,andfrequencyoftheoutputsignal
inclosed-loopfashionbymonitoringtheoutputvoltageandcurrentthroughtwohighspeedanalog-to-digitalconverters(ADC)�Theoutput
voltageandcurrentarefedtotheADCthroughisolationtransformersthatcrossthepatient-isolationbarrier�Thewaveshapeisgeneratedby
theDSPusingdirectdigitalsynthesiswithintheFPGA�Theamplitudeiscontrolledonafinescaledirectlythroughthehigh-speedDAC,and
onacoarsescalethroughalower-speedDACwhichsetsthefull-scalerangeofthehigh-speedDAC�
Additionally,theDSPcontrolsaswitch-modeconverterwhichprovidespowertotheamplifier,inordertooptimizetheefficiencyofthe
system�ItdoesthisbydynamicallyadjustingtheDCoutputoftheconvertertoprovidejustenoughoverheadvoltagefortheamplifierto
produceitscurrentlycommandedoutputlevel�TheDSPalsosetsandperiodicallyadjuststhebiaslevelsofthefouroutputFET(fieldeffect
transistors)viadedicatedlow-speedDACandADChardware�Otherfunctionsonthepatientisolationsidesuchasmonitoringhandswitch
states,readingandwritingtoEEPROM(electricallyerasableprogrammableread-onlymemories)containedinhandpieces,instruments,and
securitykeys,andmonitoringthehealthoftheRFDC-blockingcapacitorsareperformedbyasecondFPGAontheisolatedside,undercontrol
oftheDSPviaabidirectionalopticalcommunicationlinkwhichconformstotheIrDA(InfraredDataAssociation)standard�
Auserinterface(UI)processorcontrolsallotheruserinteractionswiththegeneratorincludingtheLCD(liquidcrystaldisplay)output,
capacitivetouch-screeninput,andaudiooutput�Theonlyexceptiontothisisthecapacitivetouchon/offbutton,whichiscontrolledbythe
on/offprocessorlocatedontheBezelboard,andpoweredbyseparate5VDCstandbypowerthatispresentwheneverthegeneratorisplugged
in�Theon/offprocessorcontrolspowertotherestofthesystemviaapowersupplyenablesignaltothemain48VDCpowersupply�Aserial
portandtwoUSB(universalserialbus)portsarealsoprovidedfordatatransfer�Theseportsarenotuseraccessible�
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Main PCB I/O Diagram
POWER SUPPLY
AC LINE
SYSTEM VOLTAGES
POWER SUPPLY ENABLE

SWITCH-MODE
CONVERTER
BIAS PATIENT ISOLATED CIRCUITS
ADC
DAC H1
E1
DAC
AMP
ADC
RS
PR
HS*
MEMORY DAC
DSP PROCESSOR FPGA HS*

XFM SIGNAL SR
ADC
COND.
SERIAL P
CKT.
I/O PORT ADC
HS* HS
XFM
ADC
I I
R R
FPGA
D D
POWER SUPPLY ENABLE A A
MEMORY
UI PROCESSOR ON / OFF DCI
PROCESSOR
USB
PORTS (2) DATA CKT.
INTERFACE ID
ON/OFF BUTTON
TOUCH SCREEN
LCD AUDIO INTERFACE * HS - High Speed
AMP TOUCH SCREEN
H1 - Harmonic Power Output
E1 - EnSeal (RF) Power Output
BEZEL BOARD PR - Power Return
P - Presence
HS - Hand Switch
ID - Identification / EEPROM
DCI - Data Circuit Interface
Figure 4 Main PCB I/O Diagram
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Chapter 3 - Repair and Replacement Procedures

Bottom Cover and EPAC Removal Procedure
1� Turntheunitupsidedown�
Figure 5
2� Removethefourmountingscrewsasshownintheimage�
Note: Duringdisassemblyandassembly,metalshavingsmaybegeneratedwhenscrewingandunscrewingscrews�Besuretocleanup
anymetalshavings�
Figure 6
3� Removethebottomenclosurebyslidingitbackwards�
Figure 7
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4� SeparatethebottomEPAC�
Figure 8
Main PCB Disassembly Procedure

Note: ThemainPCBcontainsinformationthatiselectronicallystored�OnceanewPCBhasbeeninstalledinthegeneratorand
poweredup,itcannotbeusedinanothergenerator�PleasebesureyouwanttoreplacethePCBbeforeinstallingthenewone�
Caution: DonotreplaceboththemainPCBandBezelPCBsimultaneously�Doingthiswillcompromiseinternalelectronicinformation
storedwithinthegenerator�Replaceoneboardandpower-uptheunitpriortoremovaloftheotherboard�
1� DisconnecttheJ4DCConnectorandPowerGroundingCableasshown�
Figure 9
Figure 9a
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Figure 9b
Figure 9c
2� Disconnectthefollowingasshownintheimages:
- J5Footswitch
Figure 10
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Figure 10a
- J8EnclosureFan
Figure 11
Figure 11a
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3� SeparatethePCBfromthegenerator�
Figure 12
4� Removethefollowingelectricalconnectionsandroutewires:
- J21PowerSupplyIO
Figure 13
- J23Speaker
Figure 14
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- J27HeatsinkFan
Figure 15
- J25Backlight
Figure 16
- J28Receptacle9pin
Figure 17
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- J24Receptacle5pin
Figure 18
- J29LCDFlatConnector
Figure 19
Figure 19a
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Figure 19b
- J30BezelFlatConnector
Figure 20
Figure 20a
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Figure 20b
Power Module Disassembly Procedure

1� Removethepowermodulegroundconnectorfromthemoduleterminal�
Figure 21
2� Takeoutthepowermodulefromtheunit�
Figure 22
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Speaker Removal Procedure

1� RemovethetopEPACfromthetopchassis�
Figure 23
Figure 23a
Figure 23b
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2� Pulloutthespeakerusingflatheadscrewdriver�
Note: Thespeakerisstucktothetopwithtape�Itisseparatedusingaflatheadscrewdriver�
Figure 24
Connector / Device Receptacle Removal Procedure

1� RemovethesidescrewsoftheConnector/DeviceReceptaclewithaT15Torx�
anymetalshavings�
Figure 25
2� SeparatetheConnector/DeviceReceptaclefromthetopchassis�
Figure 26
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Front Panel Disassembly Procedure

1� Removethetwoscrewsfromthetopchassis�
anymetalshavings�
Figure 27
2� SeparatetheBezelassemblyfromthetopenclosureandLCDcablesasshownbelow�
Figure 28
3� RemovegasketandLCDfromtheBezel�
Figure 29
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Figure 29a
4� SeparatetheLCDgasketfromtheBezel�
Figure 30
5� DisconnecttheBezelPCBcables�
Note: TheBezelPCBcontainsinformationthatiselectronicallystored�OnceanewBezelPCBhasbeeninstalledinthegeneratorand
poweredup,itcannotbeusedinanothergenerator�PleasebesureyouwanttoreplacetheBezelPCBbeforeinstallingthenewone�
Caution: DonotreplaceboththemainPCBandBezelPCBsimultaneously�Doingthiswillcompromiseinternalelectronicinformation
storedwithinthegenerator�Replaceoneboardandpower-uptheunitpriortoremovaloftheotherboard�
Figure 31
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6� TakeoutthePCBfromtheBezel�
Figure 32
Footswitch Receptacle Removal Procedure

1� Loosenthenutandseparatethefootswitchreceptaclefromthebackpanel�
Figure 33
Heat Sink Fan Removal Procedure

1� SeparatetheheatsinkfanandthemainboardfanfromtheEPACslots�
Figure 34
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Power Cord Receptacle Removal Procedure

1� Removethesidescrewsandseparatethepowercordreceptaclefromthebackpanel�
Figure 35
2� Removethesetscrewandwasheronthepowerentryringterminal�
Note: PowerEntryModuletotheChassisGroundmustgoontopofawasherandthenbeimmediatelybackedupbyanutwithcaptive
washer�Thisistheprotectiveearthgroundandthisconfigurationisregulated�Theremainingtwoterminalscangoonineither
orderandthentheymustbebackedupwiththenutwithcaptivewasher�
Figure 36
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Chapter 4 - Generator G11 Functional Test

Device Description
TheGEN11VerificationKey(GEN11VK)isatooltoverifypoweroutputbytheGeneratorG11(GEN11)ineitherHarmonicorEnSealmode�
TheGEN11VKisforuseonlybymedicalpersonneltrainedinmedicalandelectricalequipmentoperation�UsetheGEN11VKperfacility
guidelinestoverifytheoutputoftheGeneratorG11�
Required Equipment for Procedure
Thefollowingarenotincludedinthegeneratorpackaging:
• Verificationkey(GEN11VK)
• Footswitch(FSW11)
• AHarmonicHandpiece(HP054,HPBLUE)withahandactivatedinstrumentandcorrespondingtorquewrench�
• AnEnSealinstrument�
• Adampchamoisorpapertowel�
• Awaxblockorcupofwater�
• StandardpairoftestcablestoconnecttheElectrosurgicalAnalyzertotheverificationkey�
Note: Testcableslengthshouldbeequaltoorshorterthan3feet(36inches/1meter)inlength�
• StandardElectrosurgicalAnalyzer(Example:Model454AbyDNINEVADAInc�/FlukeBiomedical)
Note: PowermeasurementaccuracyoftheElectrosurgicalAnalyzershouldbeequaltoorlowerthan±10%atbothHarmonicandEnSeal
drivefrequencies(55�5KHz±5KHzand330KHz±3KHzrespectively)�
Note: RefertoTable1forresistorvaluesrequiredfortheoutputverification,ifnotavailablewithintheElectrosurgicalanalyzer,these
resistorsneedtobeconnectedtotheauxiliaryconnectionoftheElectrosurgicalanalyzer:
Table 1 – Required Resistor Values for Output Verification
Load Resistor Value Minimum Load Resistor Power Rating

(Ohms) (Watts)
50 150
100 100
150 25
200 50
650 100
1250 50
To Verify the Energy Output of the Generator G11

TheOutputVerificationfunctionoftheGEN11VKverifiesthatHarmonicorEnSealpoweroutputsarewithinrequiredspecificationsforthe
GeneratorG11�InHarmonicmode,performoutputverificationbydrivingtwopredeterminedoutputcurrent-drivelevelsintoknownresistors�
InEnSealmode,performoutputverificationbydrivingapredeterminedoutputpowercurveintoknownresistors�
IfGeneratorG11exhibitspoweroutputoutsideoftheacceptableranges,contactyourlocalrepresentativeforinstructions�Forrepair,
GeneratorG11mayalsobereturnedtoanauthorizedEthiconEndo-Surgeryservicefacilityatanytime�
Note: EnSealisusedtodescribeinstrumentsdrivenbyradiofrequency(RF)power�
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Output Drive Specifications

Themaximumoutputslistedinthefollowingtablesrepresenttestpointsforoutputverificationofthegenerator�Theoutputsarenotthe
maximumthatthegeneratoriscapableofproducing�Instead,thetestpointsreflectloadsthatareavailablefromoff-the-shelfElectrosurgical
Analyzers�Notalloftheseoutputsarecurrentlyavailableclinically�AccesstotheseoutputsiscontrolledbytheGEN11VK,whichplacesthe
generatorinverification-onlymode�
Table 2 – Harmonic Maximum Output Drive Specifications
Activation Switch Current Amps (RMS) Voltage VAC (RMS) Power (Watts)
MIN/EnSeal 0�2 250 50
MAX 0�4 250 100
Table 3 – EnSeal Maximum Output Drive Specifications
Activation Switch Current Amps (RMS) Voltage VAC (RMS) Power (Watts)
MIN/EnSeal 3 100 135
Note: DuringEnSealoutputveriication,verifyonlytheMIN/EnSealactivation�
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Output Verification Procedure

1� TurnofftheGeneratorG11�
2� Connectthefootswitch(FSW11)tothefootswitchreceptacleonthebackpanelofthegenerator�
3� Connecttheoutputverificationkey(GEN11VK)totheGeneratorG11frontpanelreceptacle�
Figure 37 GEN11 Verification Key
4� ConnecttwostandardtestleadstotheHarmonicoutputoftheverificationkey�
Figure 38 Standard Test Leads
Note: ThefollowingfigureillustratesthethreeactiveconnectionsoftheverificationkeywhenpluggedintotheGeneratorG11:
Figure 39 Three Active Connections
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5� ConnecttheotherendofthestandardtestcablestotheElectrosurgicalAnalyzer�
6� Power-uptheGeneratorG11�Afterthepower-upsequence,thefollowingscreenshoulddisplayonthetouchscreen�
Figure 40 Secure Settings
7� Select“OutputVerification”onthetouchscreen,asshownbelow�
Figure 41 Output Verification
To Verify Harmonic Power Output

8� Thefollowingscreenwillappear:
Figure 42 Harmonic Enabled
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Warning: EnsurethemodeselectedonthetouchscreenisthesameasthemodepluggedintoontheGEN11VK�Incorrectlyplugging
cablesintowrongreceptacleswillresultinincorrectoutputpowerreadings�
9� SettheElectrosurgicalAnalyzerloadresistorto150Ohms�
10� ActivatetheHarmonicMINoutputbypressingtheMIN/EnSealfootpedalonthefootswitchassembly�
11� WhileactivatingtheMINoutput,measuretheoutputpowerandrecordinTable4-HarmonicMINOutputPowerVerification�
Note: Alltablesreferredtointhisprocedureareprovidedattheendofthissection�
12� ReleasetheMIN/EnSealfootpedalonthefootswitchassemblytode-activatetheHarmonicMINoutput�
13� Repeatsteps9-12witha650Ohmresistoranda1250Ohmresistor�
15� ActivatetheHarmonicMAXoutputbypressingtheMAXfootpedalonthefootswitchassembly�
16� WhileactivatingtheMAXoutput,measuretheoutputpowerandrecordinTable5-HarmonicMAXOutputPowerVerification�
17� ReleasetheMAXfootpedalonthefootswitchassemblytode-activatetheHarmonicMAXoutput�
19� Usingthetouchscreen,selectNeitherEnabled,asshownbelow�
Figure 43 Neither Enabled
20� UnplugthestandardtestcablesfromtheHarmonicoutputoftheverificationkey�
21� ConnectthestandardtestcablestotheEnSealoutputoftheverificationkey�
To Verify EnSeal Power Output
22� Usingthetouchscreen,select“EnSealEnabled”,asshownbelow�
Figure 44 EnSeal Enabled
GeneratorG11,V1�0
26 2011-04

Warning: EnsurethemodeselectedonthetouchscreenisthesameasthemodepluggedintoontheGEN11VK�Incorrectlyplugging
cablesintowrongreceptacleswillresultinincorrectoutputpowerreadings�
24� ActivatetheEnSealoutputofthegeneratorbypressingtheMIN/EnSealfootpedalonthefootswitchassembly�
25� WhileactivatingtheEnSealoutput,measuretheoutputpowerandrecordinTable6-EnSealOutputPowerVerification�
26� ReleasetheMIN/EnSealfootpedalonthefootswitchassemblytode-activatetheEnSealoutput�
28� PowertheGEN11generatordown�
29� Removethestandardtestcablesandverificationkey�
30� ExaminetherecordedvaluesfortheHarmonicandEnSealoutputs,comparetoacceptableminimum/maximumlimitsandrecordthe
PASS/FAILcolumn�
GeneratorG11,V1�0
27 2011-04

Table 4 – Harmonic MIN Output Power Verification

Load Resistor Target Power Minimum Power Measured Power Maximum Power Pass / Fail
(Ohms) (Watts) Limit (Watts) (Watts) Limit (Watts)
Harmonic 150 6 4�50 7�70
MIN 650 26 22�23 30�03
1250 50 42�75 57�75
Table 5 – Harmonic MAX Output Power Verification

Harmonic 150 24 20�52 27�72
MAX 650 100 85�50 115�50
1250 50 42�75 57�75
Table 6 – EnSeal Output Power Verification

EnSeal 50 135 115�42 155�92
100 100 85�50 115�50
200 50 42�75 57�75
TestOperator:
Name Signature Date
GeneratorSerialNumber:
Note: ThetolerancesbuiltintotheminimumandmaximumpowerlimitsintheHarmonicandEnSealOutputPowerVeriicationTables
accountforthegeneratoroutputtolerancesandanElectrosurgicalAnalyzerwithapowermeasurementaccuracyof±10%�
Touch Screen Test (Optional)

Performtheoptionaltouchscreentest,iftheproblemissuspectedwithtouchscreen�
1� Selectthetest�
2� Followtheon-screenprompt�
3� Eachcellshouldchangetoalightershadewhenitistouched�Ifanycelldoesnotchangewhentouched,thenthegeneratorneedstobe
serviced�
4� Aftercompletingthetest,removetheverificationkey�Thegeneratorwillrestartautomatically�
GeneratorG11,V1�0
28 2011-04

Final Inspection
Testeachgeneratortoensureitisfunctional�Recordresultsondatasheet(seesamplebelow)�Testingwillincludethefollowing:
1� Pluginpowercordtogeneratorandtowalloutlet�Poweronthegeneratorusingtheon/offbutton�Ensurethatthedevicepowerson�
2� Ensurethataudiblebeepisheardandgeneratorpowerswitchglowsgreen�
3� EnsurethattheLCDisfunctioning�
4� Touchmultipleareasofthetouchscreentoverifythatitisfunctioningandchangesaccordingtotouchprompts�
5� ChecktheLCDimagebyselectingdifferentoptionsinthetouchscreen�
6� PluginfootswitchtoreceptacleinRearAirPlateandensurethatthegeneratorisactivatedbythefootswitch�
7� PluginHarmonicdevice(handpiecewithinstrument)intothegenerator�Activatetheinstrumentusingfootswitchfor2secondstorun
test�(Ifusingshears,keepthejawsopen�)Ensurethatgeneratorisactivatingbyverifyingwithwaxblockorwater�
8� PluginEnSealdeviceintothegenerator�Clampthedevicejawsontoapieceofdampchamoisorpapertowel�ActivateEnSeal
instrumentusingthefootswitch�Ensurethatgeneratorisactivatedbyobservingwaterevaporation�
9� PluginHarmonicdevice(handpiecewithinstrument)intothegenerator�Activatetheinstrumentusinghandswitchfor2secondstorun
test�(Ifusingshears,keepthejawsopen�)Ensurethatgeneratorisactivatingbyverifyingwithwaxblockorwater�
10� PluginEnSealdeviceintothegenerator�Clampthedevicejawsontoapieceofdampchamoisorpapertowel�ActivateEnSeal
instrumentusingthehandswitch�Ensurethatgeneratorisactivatedbyobservingwaterevaporation�
11� Duringthegeneratoractivation,ensurethespeakerisfunctioning�
12� Duringthegeneratoractivation,ensurethatfansarefunctioning�
Generator G11 Functional Test Results

DeviceSerialNumber:
Output Verification Passes Test Pass Fail

1 On/OffButtonActivates
2 AudibleSpeakerBeeps/Powerswitchglowsgreen
3 LCDPowersup
4 TouchScreenFunctions
5 LCDImageChanges
6 Footswitchactivatesthegenerator
7 GeneratoractivatesaHarmonicloadwithfootswitch
8 GeneratoractivatesanEnSealloadwithfootswitch
9 GeneratoractivatesaHarmonicloadwithhandswitch
10 GeneratoractivatesanEnSealloadwithhandswitch
11 SpeakerFunction
12 FansFunction
TestOperator:
Name Signature Date
GeneratorG11,V1�0
29 2011-04

Chapter 5 - Assembly Diagram and Spare Parts List

Main Assembly Diagram
Figure 45 - Main Assembly Diagram
GeneratorG11,V1�0
30 2011-04

Spare Parts List
ThefollowingreferencenumberscorrespondtothenumbersinFigure 45 - Main Assembly Diagram�
Item No. Part Number Description

2 EE01-63095 MainPCBAssembly
3 EE65-00002 7”LCDDisplay(Hitachi)
4 EE99-00007 PowerEntryModule,Fused5A
5 EE70-00001 PowerSupply,48V400W(Condor)
6 EE40-00005 Fuse5A250VSlowburn5x20mm(PowerEntry)
7 EE45-00036 M3Nutwithcaptivewasher(PowerEntry)(SeeNOTE3)
8 EE20-00021 AdapterPlate
9 EE20-00022 EnclosureBottomDecoAssembly
10 EE20-00025 EnclosureTopDecoAssembly
11 EE15-00031 POAG-S6-15Equipotential
12 EE45-00003 F/M6LockWasher(Equipotential)
13 EE45-00002 MUO�5D/M6Nut(Equipotential)(SeeNOTE4)
14 EE45-00042 8-32x1/2”PHPhillipsscreww/Washer(SeeNOTE1)
15 EE45-00004 M3�5x12mmThreadformingTorxPlusScrew(Receptacle)(SeeNOTE2)
16 EE45-00048 8-32x1�25”Setscrew(EarthGround)
17 EE45-00049 8-32Nutw/CaptiveWasher(EarthGround)
18 EE20-00019 USBCoverPlateAssembly
19 EE20-00020 RearAirPlateAssembly
20 EE20-00014 Bezel/ITOAssembly
21 EE01-63096 BezelPCBAssembly
22 EE20-00015 BondingGasketDisplayFront
23 EE20-00016 LCDGasketDisplayRear
24 EE20-00017 FoamPadPCBOnOff
25 EE00-00009 EPACTop(Condor)
26 EE99-00010 BottomEPACandTapeSub-Assembly
27 EE00-00004 EPACMiddle(Condor)
28 EE20-00018 FootEnclosure
29 EE60-00001 MainLabel
31 EE60-00016 SerialNumberLabelwithGraphicsonly
32 EE60-00004 MagneticRepLabel
33 EE60-00006 PatentLabel
34 EE05-00001 FlexCableAssembly,MainBoardtoLCD
35 EE05-00002 CableAssembly,PowerEntryModuletoPowerSupply
36 EE05-00003 CableAssembly,BacklighttoMainBoard
37 EE05-00004 CableAssembly,PowerEntryModuletoChassisGround
38 EE05-00005 CableAssembly,PowerSupplytoMainBoard
39 EE05-00007 CableAssembly,PowerSupplyI/OtoMainBoard
40 EE05-00008 CableAssembly,Enclosure/HeatsinkFantoMainBoard
41 EE05-00010 CableAssembly,FootswitchtoMainBoard(SeeNOTE5)
42 EE05-00011 CableAssembly,ReceptacletoMainBoard
43 EE38-00002 Speaker(8Ohm)
GeneratorG11,V1�0
31 2011-04


44 EE00-00002 SpeakerAdhesivePad
45 EE20-00026 BezelGutterGasket
46 EE05-00014 CableAssembly,MainBoardtoChassisGround
47 EE30-00009 Ferrite,Footswitch
48 EE30-00008 Ferrite,Receptacle
49 EE45-00050 #8Internal-ToothLockWasher
50 EE99-0015 DampingTrim
N/A EE40-00009 Fuse,2Amp(MainBoard)
N/A EE40-00008 Fuse,8Amp(MainBoard)
N/A EE00-00010 FoamEndCap-Left
N/A EE00-00011 FoamEndCap-Right
N/A EE05-00012 PowerCord13Amps,125V,15Feet
N/A EE00-00013 Anti-StaticBag20”x24”
N/A EE00-00014 CorrugatedBoxforGEN11
NOTE:
Note No. Description
1 Fastenersshownshouldbetightenedtoa7�0±1in/lbTorquesetting�
2 Receptacleconnectorfastenersshouldbetightenedtoa14�0±1�5in/lbTorquesettingonly�
Wheninitiallyformingthreadsuse27�0±3in/lbTorquesetting�
3 PowerEntryModulefastenersshouldbetightenedtoan8�0±1in/lbTorquesetting�
4 Equipotentialfastenershouldbetightenedtoa19�0±2in/lbTorquesetting�
5 Footswitchconnectorfastenershouldbetightenedtoa9�0±1in/lbTorquesetting�
6 USBcoverplatefastenershouldbetightenedtoa3�0±1in/lbTorquesetting�
GeneratorG11,V1�0
32 2011-04

Cart (CRT11)
Figure 46 - Cart
Cart (CRT11) Parts List

1 ETH2600 Caster,Locking(2Places)
2 ETH2660 Caster,Swivel(2Places)
3 ETH2700 DeviceRetentionScrew
4 ETH2800 Grommet(2Places)
N/A ETH2900 Thisisthefullhardwarekitthatincludes8screws,flatwashersandlockwashersfor
theuprightaswellasthe4lockwashersforthecasters�
*Allscrewsmustbetorquedto70-80in/lb�
GeneratorG11,V1�0
33 2011-04

Appendix
Electrical Safety Test Parameters
Electricalsafetytestsarerecommendedtobeperformedonaregularlyscheduledbasisinaccordancewithfacilityguidelines�Thefollowing
testprocessesandparametersarerecommendedinaccordancewiththesafetystandardsspecifiedinthismanual�
Table 1 – Ground Bond Test
Test Parameter Test Name / Description UCL LCL Units
Consultlocalrequirements TotalResistance 0�100 0�001 Ohms
Table 2 – Patient Applied Part Circuit Dielectric Test
Note: Itisrecommendedonlyifaserviceorrepairtothepatientconnectedcircuitismade�
Test ID Test Name / Description UCL LCL Units

4000V PatientAppliedPartDielectric 10�0 0�15 mA
Table 3 – Chassis to mains Circuit Dielectric
Note: ItisrecommendedonlyifaserviceorrepairtotheAClinecircuitismade�
Test ID Test Name / Description UCL LCL Units

1500Vfor60secor1776V Chassis-to-MainsCircuitDielectric 10�0 0�5 mA
for1sec
Table 4 – Earth Leakage Current (Optional, not required for servicing the device)
Consultlocalrequirements EarthCurrentLeakage-Normal 300 0�0 µA
Consultlocalrequirements EarthCurrentLeakage–Reverse 300 0�0 µA
Consultlocalrequirements EarthCurrentLeakageSingleFault–Normal 1�0 0�0 mA
Consultlocalrequirements EarthCurrentLeakageSingleFault–Reversed 1�0 0�0 mA
Table 5 – Patient Leakage Current from Applied Part to Earth (Optional, not required for servicing the device)
Consultlocalrequirements PatientLeakageCurrent-Normal 10 0�0 µA
Consultlocalrequirements PatientLeakageCurrent–Reverse 10 0�0 µA
Consultlocalrequirements PatientLeakageCurrentSingleFault–Normal 50�0 0�0 µA
Consultlocalrequirements PatientLeakageCurrentSingleFault–Reversed 50�0 0�0 µA
GeneratorG11,V1�0
34 2011-04

Schematic Diagrams
Schematic - Audio DAC and Miscellaneous Connectors
LCD CONNECTOR AUDIO
AUDIO TYPEDETECTOR
AUDIO CURRENTSENSE
R275 R724 R246 R656
34.0K 330K 12V 12VAUD 2.00K 10.0K
3.3V
3.3V FB5
1% 1% 1% 1%
R334 R333 0.1W 0.1W BLM21PG221SN1 0.1W 0.1W
10.0K 10.0K 5V R271
1% 1% C141 10.0K
0.1W 0.1W 10UF
3
1% C124 12VAUD
U69 0.1W C120 10UF
16V 5 + V+ LM339A 0.1UF
COMP OUT
2 AUDIO_ID 7B1< 35V 25V R245
C140 4 2.00K 12VAUD
0.1UF - V- 1%
LGND
0.1W
8
LGND C125
16V 0.1UF U55
LGND 6 TLE2142
12
IN-
35V V+ 7 I_SPKR 14B5<
J29 5 IN+
V-
CONN_40
1 R652 R669 R670
LGND LGND 2.15K 2.00K 10.0K
2
4
LCD_SCAN_LR 0_OHM R295 1% 1% 1%
2C3> 3 0.1W 0.1W 0.1W
2C3> LCD_SCAN_UD 0_OHM R296 R264 LGND
4
0.5000
R297 NC
5 1%
7C5< 2B3> LCD_DTMG 0_OHM
6 1W
LGND LGND LGND
FB22 7
2B4> LCD_DOTCLK 1 2 8
BLM15EG221SN1 9
7C5< 2C1> LCD_BLUE<5..1>
NC 10 LOW PASS FILTER 24KHZ
11 C646
5 0_OHM R299 5V 5V
12
C633 0.1UF
4 0_OHM R300
13 0.1UF
3 0_OHM R301
14
R251 35V
15 R640 16V 10.0K
2 0_OHM R302 10.0K R638
16 C637 C616 C624
1%
1 0_OHM R303
17 0.1W 0.1UF
LGND
8.45K
1% 220PF 330PF 1% AUDIO AMPLIFIER
7C5< 2C1>2B3> LCD_GREEN<5..0> 18 0.1W 50V 50V 12VAUD 0.1W
12VAUD J23
19 16V R630 C640 U62
5 0_OHM R304 TPA1517 CONN_2
20 C629 8.45K 0.1UF C122
4 0_OHM R305
21 2B1> UI_CYA_1 R624 0.1UF 0.1UF 16 VCC OUT1 7 SPEAKER_V+ 1
3 0_OHM R306
22
3.3V
1% 35V C650
OUT1 8 SPEAKER_V- 2 SPEAKER
23 2B1> UI_CYA_2 R633 16V 0.1W 35V 0.1UF 2 IN1 OUT2 13
2 0_OHM R307
24 U56 19 IN2 OUT2 14
1 0_OHM R308 2B1> UI_CYA_3 R649 PCM1723 LGND
35V
8
25
LCD_RED<5..1> 0 0_OHM R309 FB4 21 14 R230 R629 LGND 1G
7C5< 2B3> THERMPAD
8
26
BLM18AG102SN1 VDD VOUTL 8.45K 8.45K U55 C112 R239
27
13 VCC VOUTR
11 2 IN- TLE2142 0.1UF 10.0K U104
17 M/SB SGND 4
5 0_OHM R310
28
3 VCP CAP
15 1% 1%
V+ 1 2 TLE2142 5 SVRR PGND 9
4 0_OHM R311 C110 3
IN-
1 12
0.1W 0.1W
V-
29 0.01UF IN+ 35V 1%
V+
PGND
3 0_OHM R312
30 2B1> I2S_BIT_CLK 16 10 NC 0.1W 3 V-
NC
3 NC-3 GND/HS 1
AUDIO_DAC_LRCLK 18
BCKIN _ZERO C108 C605 IN+
6 10
31 16V 2B3> LRCIN 2200PF SPARE_CC0603 NC NC-6 GND/HS
2 0_OHM R313 AUDIO_DAC_DIN 17 20 50V C113 15 11
32 2B3> NC 0.1UF NC NC-15 GND/HS
C109
4
DIN RES
1 0_OHM R314
10UF 18 NC-18 GND/HS 20
33 NC
4
2B3> UI_SPI1_AUDIO_CS 0_OHM R650 6 4 16V LGND
34 ML NC-4 NC 35V
LGND 7C6< 5A3<2B3> UI_SPI1_SCK 0_OHM R634 7 19 LGND
35 NC
2B3> LCD_CC 0_OHM R315
36 7C5< 5A3<2B3> UI_SPI1_MOSI 0_OHM R623 8
MC
MD
NC-19
LGND LGND
3.3V 9 12VAUD LGND
37 U51 _RSTB
27.000MHZ LGND
38 C121 R769
4 3 22.0 R639 1 R244 10UF
12VAUD
39 VDD OSC XTI R767 10.0K
24 12 10.0K 25V
40 XTO AGND 1% 10.0K
10.0K R227 1 2 3.3V 2 22 0.1W
35
SHLD EN GND SCKO DGND 1%

SHIELDED CABLEOPTION R336 SHLD
C623 NC
5 MCKO PGND
23
1% 0.1W
R298 0.1W 12VAUD
SPARE_RC0603 0.01UF
3.3V LGND 10.0K
8
U57 1%
16V Q32 0.1W U104
LGND NB3L553 R648 2B3> N_AMP_SHUTDOWN 5 6 TLE2142
2N7002DW
6
2 1 10.0K LGND LGND R768 IN-
V+ 7
NC Q0 VDD
LGND 1% Q32 10.0K NC
3 0.1W R756 2 2N7002DW
5 V-
NC Q1 IN+
6 1.00K
1%
NC
4
LGND LGND Q2 1%
2B3< AUDIO_BASE_CLK 33.0 R655 7 Q3 ICLK
5 0.1W 0.1W
4 8 LGND
4
GND OE
1
LGND LGND LGND
LGND
LGND
BACKLIGHT CONNECTOR BEZEL BOARDCONNECTOR BUFFERS FOUR CHANNEL TRI-STATE BUFFER

3.3V
5VSTBY C669
C674 F4 0.1UF
0.1UF 0466.500
16V 3.3V
C664 3.3V 3.3V 3.3V
16V 0.5A 0.1UF
R287
5V LGND 10.0K R728 R715 R716
C673 F5 1% 16V
LGND 0466.500 U73 10.0K 10.0K 10.0K
0.1UF 0.1W 1% 1% 1%
SN74LVC1G126
0.1W 0.1W 0.1W
J30 16V 5
CONN20_2SHLD 0.5A VCC
LGND
J25 U67
R276 CONN_2_2NP 0_OHM R319 BEZEL_CLK BUTTON_INT_B 2 4 BUTTON_INT SN74LVC125A
0_OHM 1 A Y 2C3<
10C1> 12V_LCD 1 2
14 VCC
2.0A 2 3
0_OHM R320 UI_SPI1_MISO 2B3< 7C5< 1 OE GND
3
0.1W 4
0_OHM R321 BEZEL_MOSI 7C5< 5B5< 2B3> UI_SPI1_MOSI 2 1A 1Y
3 BEZEL_MOSI
NC 1NP 5 7C6< 5B5< 2B3> UI_SPI1_SCK 5 2A 2Y
6 BEZEL_CLK
NC 2NP 6
0_OHM R322 N_BEZEL_CS 2B3> UI_SPI1_BEZEL_CS 9 3A 3Y
8 N_BEZEL_CS
7
0_OHM R323 BEZEL_RST 2B3> 3.3V 12 4A 4Y
11 NC
C665 LGND
8 0.1UF
9
1 _1OE
10
0_OHM R324 INHIBIT_LATCH 16V 3.3V R277 4 _2OE
LGND 0_OHM R325 BRDPWRON_LATCH 10.0K 10
11 1% _3OE
12 R283 R729 0.1W 13 _4OE GND
7
LGND 10.0K 10.0K
13 1% 1%
14 0.1W U71 0.1W
0_OHM R326 BUTTON_INT_B SN74LVC1G126
15
0_OHM R327 N_5480_CHANGE_B 5 LGND
16 VCC
LGND

17
18
0_OHM R328 UI_I2C_SDA 2C3<> N_5480_CHANGE_B 2 A Y
4 N_5480_CHANGE 2C3<
19
0_OHM R329 UI_I2C_SCL 2B3<>
20
1 3
OE GND
SHLD1
SHLD2
LGND
LGND
GeneratorG11,V1�0
2011-04

Schematic - FPGA Minor
CF APPLIED PART
3.3V_ISO
HANDPIECE I/O CONNECTOR
R294
6
NC
5 MBD330DWT1
D11 L16 1206
ACM2520-102-2P J24
FB8 LGND_ISO CONN_5
BLM21PG221SN1 2 3
1
HP_EEPROM_DAT 1
1 4
3
2
3
2 MBD330DWT1 5V_ISO
NC 4
D11
6
5 LGND_ISO
NC MBD330DWT1
4
D9
LGND_ISO
FB7 L15
BLM21PG221SN1 ACM2520-102-2P
1
HP_PRES 1 4
3
2 3
NC
2 MBD330DWT1 5V_ISO
D9
6
5 LGND_ISO
NC MBD330DWT1
4
D8
LGND_ISO
FB6 L14
BLM21PG221SN1 ACM2520-102-2P
1
13C8> HSW 1 4
3
2 3
2 MBD330DWT1
NC
D8
LGND_ISO
4
-5V_ISO
36
PRESENCE RESISTANCE SENSOR(I=1.22MA)

R-PRESENCE 0TO3010 OHMS
R643
20.0K 5V_ISO
1%
0.1W
8
R662 R247 R657

U59 17.4K 4.64K 619
6 IN- OP262
V+ 7 0.1% 0.1% 0.1%
5 IN+
V-
0.1W 0.1W 0.1W
R642 LGND_ISO 5V_ISO

20.0K
8
4
1%
0.1W -5V_ISO U59 R236
2 OP262 5V_ISO
IN- 619
V+ 1 HP_PRES
3 IN+
V-
0.1%
LGND_ISO 0.1W
C628
0.01UF
16V
4
R661 -5V_ISO R671

17.4K 4.64K
10D5< 9C2< 13B8> HSW_REF
0.1% 0.1% C641
0.1W 0.1W 0.01UF
C666 C644 LGND_ISO
0.1UF 0.1UF 16V
16V 16V
LGND_ISO LGND_ISO -5V_ISO

GeneratorG11,V1�0
2011-04

Schematic - Power Supplies
ISOLATED POWER
SUPPLIES
CF APPLIED PART
U61
5V_ISO TPS7350Q
5V_ISO 5 3
47UH
OUT1 IN1
6 4
L11
OUT2 IN2
5V_ISO U31 3.3V_ISO 7

FDG410NZ
1.2V_ISO TPS76633 C645 SENSE

2
R552 10UF
2 3.3V_ISO_PG R237 1 _EN
100K 6 5 IN1 PG
16V
GND _RESET
8
1% 5 6 7 0_OHM R156
0.1W U38
IN2 OUT1 0603 R238 C643 C414 + C90 + C91 MBRM120L MBRM120L
Q8
TPS79912 2 1 8 1.00K 47UF 47UF D6 D4

NC FB/NC OUT2 1% 0.1UF 10UF
6 IN OUT
1 1 4 4 _EN GND
3 0.1W 16V 16V 25V 25V
LGND_ISO LGND_ISO R765
5 C87 49.9 R757
NC NC-5 C486 R195 C391 C366 R166 10UF 49.9
2 1G 2.00K 100K 16V 1%
NR GND1 10UF 1% 10UF 0.1UF 1% 0.125W
4 3 16V 5V_ISO 16V 16V L10
0.1W 0.1W 60068-00$0A 1%
3
EN GND2
LGND_ISO 0.125W
R548 4 1
C489 C475 100K
0.1UF 0.01UF
6
5
2
1
1% C677 C678 5V
16V 16V 0.1W 220PF 220PF
50V 50V 5 2 R418
0_OHM
3.3V_ISO_PG LGND_ISO LGND_ISO Q5
FDG410NZ
3
LGND_ISO 2.0A
C485 LGND_ISO6 C679 + C70 + C69 C67 C270
0.1W
0.1UF R766 3 220PF 47UF 47UF 10UF 0.1UF
LGND_ISO LGND_ISO LGND_ISO 16V 49.9 50V 25V 25V 16V 16V 5V
R317 1%
20.0K 0.125W R758 C271
3.3V_ISO HSW_REF 13B8> 9A2< 9C2< + + 0.1UF
C634 C413 C93 C92 49.9
4
1% 0.1UF 10UF 47UF 47UF
LGND_ISO 0.1W 16V 16V 25V 25V R105
MBRM120L MBRM120L 1% 16V
U54 D7 D5 0.125W 0.050
-5V_ISO UCC384-5 LGND 1% C186
14
11
R783 R293 1W 10UF

1 2 LGND
75.0 U72 20.0K VOUTS VIN
AD8564 VA+ 7 5 3 U82 16V
6
5
2
1
+ VOUT VIN
9C3< NEG_5_ISO_PG 5 VD+ 6 UCC37324
1% OUT COMP 1% VIN
47UH
8 7 R419 LGND 7 6
L12
0.125W GND 0.1W
- C621 VIN Q4 0_OHM OUTA VDD
2.5V_ISO VA-
10UF FDG410NZ
3 5
5V_ISO 16V 4 GND SD/CT
8 2.0A
OUTB
INA
2 ISO_DRV_A 7B1>
R196 8 4
75.0 R330 R748 0.1W NC
1
3
6
C671 NC-8 INB

95.3K 20.0K 1G
-5V_ISO 1% 1% C635 THERMPAD
1% 0.1W 0603 0.1W 0.01UF 4 3 GND NC-1
1 NC
0.125W R546 LGND_ISO LGND_ISO 16V
10.0K ISO_DRV_B 7B1>
1% LGND_ISO
C482 0.1W -5V_ISO
2
LGND_ISO LGND_ISO R104 LGND
0.1UF
16V LGND_ISO 0.050 3.3V
C483 1%
0.1UF 1W
1
16V C174
U39 0.1UF
2 TLVH432
REF 3.3V_ISO 5V_ISO
16V
LGND
R547 R721 3.3V
3
10.0K 17.4K 3.3V LGND
8
1% 1%
0.1W 0.1W U81 U81
3 TLV3502 1 TLV3502
8
V+ V+
U68
+
COMP OUT
6 ILIM_ISO_A 7A1<
+
COMP OUT
7 ILIM_ISO_B 7A1<
TLV3502 V+ +
1 R395 4 - V-
2 - V-
9C3< POS_5_ISO_PG 7 OUT COMP
1.00K
2 1%
V- - 0.1W
LGND_ISO
5
U80
ADR510 R403 LGND LGND
10.0K
5
R270 1
LGND_ISO 20.0K C657
1% 1%
0.1W 0603 0.1W R402
2.00K C193
1% 0.1UF
3 2 0.1W 16V
NC TRIM/NC
LGND_ISO LGND_ISO
LGND
LGND LGND
POWER GOODCOMPARATORS LCD BACKLIGHT SUPPLY
DMP3056LDM
R55
15V R43 1.00MEG R30 12V 12V
1.00MEG 1.00MEG C159
1.8V 3.3V 3.3V 0.1UF
1%
1%
3.3V 0.1W 1%
3.3V 1.2V 6
R59 R60 C157 12V 5
0.1W 0.1W
Q15
10.0K 1.00MEG 0.1UF 35V
R24 R56 12V R371 R31 35V R49 2
37
20.0K 12V R363 20.0K 10.0K 107K 12V

1% 1%
2.49K 4 1 12V_LCD 5A8<
1% 10.0K 1% 1% 1% R359 LGND 1%
0.1W 0.1W 0.1W 0.1W 0.1W 0.1W 0.1W
3
1%
0.1W 0603
3
U7 LGND
U7
11 V+ LM339A U8
12V U13 R707
7 V+ LM339A
R54
1.00K
+
COMP OUT
13 1.8V_PG 2A8< 7B1< 7 V+ LM339A 1VREF ADR510 C659
10UF
10.0K
+
2.5_5_15V_PG 1VREF +
3.3V_PG C658
3
R25 1 10 R32 1 1 25V 1%
7B1< 0.1W 0.1UF
3
1.00K COMP OUT V- 1.00K COMP OUT

1VREF 6 - V- 1%
-
1VREF 6 - V- U8 C163
35V
1% 0.1W R57 12V
1%
9 V+ LM339A 0.1UF
0.1W R23 12V 28.7K C34 0.1W R44 12V R58
1.00K
+
14 3.3V_EN 16V
C27 1% C29 1VREF COMP OUT
12
1.58K
0.1W 0603 49.9K 8 2 3
1% C154 1% - V- TRIM/NC NC
12
12
0.1W 0603
C156 0.1UF 0.1W 0603
C155 1% R272
LGND 35V 0.1W LGND 10.0K LGND
0.1UF 0.1UF 1%
LGND 35V LGND 35V 0.1W
LGND LGND
12
LGND LGND LGND LGND LGND

LGND LGND
6
LGND LGND 5VSTBY
R35
1.00MEG
R62
1.00MEG 2B3> BACKLIGHT_ON 2 Q17
2N7002DW
12V R27
R47 5V 48V 1.00MEG
1.00MEG 1% 1% R65
0.1W 0.1W 10.0K 3.3V
1% 1%
1
R63 0.1W 0.1W
6
1% 12V 102K 12V

R53 R51 0.1W R34 R28
10.0K 1.15K 12V 20.0K 1% 2 Q2 249K 12V LGND
0.1W 2N7002DW R362
1% 1% 1% 1% 10.0K
0.1W 0.1W 0.1W 0.1W
3
1%
0.1W
3
U8 U8
U7
5 V+ LM339A 11 V+ LM339A 5D3> BRDPWRON 5 Q2
2N7002DW U7
R36 +
2.5_5_15V_PG R61 +
12_48V_PG
1
9 V+ LM339A 1.00K COMP OUT

2 1.00K COMP OUT
13 5 V+ LM339A
+
COMP OUT
14 4 V-
10 V-
R26
1.00K
+
COMP OUT
2 12_48V_PG 7C5<
R52 8 - V- 1%
-
1%
-
1VREF 4 - V-
4
10.0K 0.1W R33 0.1W R64

1% C23 C35 1%
R50 5.60K 10.2K 0.1W R29
0.1W C33 1% 1% C28
12
12
32.4K 0603 0603 5.90K

1% 0.1W 0.1W 1%
12
12
0603
LGND LGND 0603
0.1W 0.1W
LGND
LGND LGND LGND
-15V LGND LGND LGND LGND LGND
LGND LGND LGND
DC POWERSUPPLIES

3.3V 2.5V
1.8V U40
12V U16 12V U4 5V U11 15V TPS77825
L8
PTH12050W PTH12050W JCK2048D15
ACM12V-701-2PL
6 IN1 OUT1 13 0_OHM R542
DSP VDD_INT 3 VI VO
6 3 VI VO
6 1 +VIN +VOUT
3 1 4 7 IN2 OUT2 14
5V 1.8V 1.1V 2 TRACK C43 + C48 + C52
2 TRACK C18 + C20 + C25
2 -VIN -VOUT
5
C172 + C62
2 3 + C75 NC
4 NC-4 NC-17 17 NC C488 C471
10UF 47UF 47UF 10UF 47UF 47UF C17 C158 10UF 47UF 47UF NC
8 NC-8 NC-18 18 NC 10UF 10UF
5 16V 25V 25V 5 16V 25V 25V
10UF 0.1UF 6 4 25V 25V 25V 16V 16V
VOADJ VOADJ NC REMOTE_ON/OFF COM
U15 100V 100V 5 _EN THERMPAD 1G
C167 C50 C168
TPS74901 3.3V_PG 4 _INHIBIT GND
1
NC
4 _INHIBIT GND
1
NC
15 FB/NC GND/HSINK<7..0>
1.0UF 10UF 10UF 5 IN1 OUT1
1 R577 16 _RESET/PG GND 3
25V 16V 16V 6 18 R69 + C53 + C47 R67 + C26 + C19 R20 10.0K
7
IN2 OUT2
19 1.87K C169 C49 C51 C54 11.5K C22 C30 280 1%
IN3 OUT3 10UF 10UF 47UF 47UF 10UF 0.1UF 47UF 47UF 10UF 0.1UF 0.1W
8 20 1% 16V 16V 25V 25V 25V 35V 1% 25V 25V 25V 35V 1% LGND LGND
IN4 OUT4 0.1W 0.1W 0.1W
LGND LGND -15V
16 48V L9 LGND
FB ACM12V-701-2PL
PG
9 1_1V_PG 6C8< L6 48_FILT 1 4
LGND LGND 10UH LGND
2 13 R381 25V
2 3 25V
NC NC-2 NC-13 NC C171
3 14 4.99K
10UF 47UF 47UF
NC NC-3 NC-14 NC 1% LGND LGND LGND
4 17 0.1W 25V + C63 + C80
NC NC-4 NC-17 NC
10 BIAS
2.5_5_15V_PG
15 12 1.2V 3.3V
1.8V_PG 11
SS
EN
GND
THERMPAD
1G 12V U17 12V U9 U10 12V
PTH08000W PTH12050W PTEA404120
3 6 3 6 1 8 LGND
C166 VI VO VI VO
3
+VI +VO
4
2200PF -VI -VO
LGND 2 2
50V
TRACK C55 + C66 + C61 TRACK C31 + C39 + C37
10UF 47UF 47UF 10UF 47UF 47UF 6 7
5 25V 25V 5 25V 25V 2
ADJUST SENSE+
5 C170 C173
VOADJ
16V
VOADJ
16V + C11 C36 C150 ON/OFF SENSE- 0.1UF 10UF
3.3V 680UF 10UF 0.1UF 35V 25V
NC
4 _INHIBIT GND
1 3.3V_EN 4 _INHIBIT GND
1 100V 100V 100V
LGND R717 5V R17
10.0K R243 100
+ + + + R46
3
1% C60 C68 C64 C71 C40 C32 C38 C41 2.00K 1%

GeneratorG11,V1�0
0.1W U69 47UF 47UF 10UF 0.1UF R86 47UF 47UF 10UF 0.1UF 0.1W
11 3.3V 25V 25V 25V 35V 27.4K LGND 25V 25V 25V 35V 1%
LM339A V+ + 0.1W
3.3V_PG_TTL 13 R730 1% LGND
7B1< OUT COMP 1.00K 0.1W
V- -
10
1%
0.1W
LGND LGND
12
LGND LGND LGND CONNECT SENSE PINS TOTHE12V NEARLCD

2011-04

Schematic - Amplifier
GENERATOR OUTPUT
WIRE LOOPTESTPOINTS
CF APPLIED PART
TP69 1
VS
TP59 1
IS
HS_OUT
TP27 1
RF_OUT
TP62 1
RF_XFM
TP72 1
TP63 1
DECOUPLING LGND_ISO
5V_ISO 5V_ISO
R754
499
C651 C670 HS_OUT
0.1UF 0.1UF 1%
16V 16V 0.1W 5V_ISO
R335
R751 5V_ISO 10.0K
R737 R736 243
100K 100K VS
3
1% 1% 1% L17
1.0W 1.0W 1% 0.1W
C656 C672 55993-00 R290 R289
0.1UF 0.1UF 0.1W
7
12.1 0_OHM
16V 16V VCC+ U74 4 VS+ 8B3<
LGND_ISO 8 THS4130 0_OHM 1
VIN+ _PD 1% 2.0A
5 R755 0.1W 0.1W R316
4 5 C135 C134 23.7
-5V_ISO -5V_ISO 330PF 1%
THERM 3 50V 0.1W
1 VIN- VOCM
0_OHM R740
R332 R331
12.1 0_OHM
VS-
1G
R749 R750 VCC-
NC
2 6 8B3<
R745
NC-2
38.3K 38.3K
453 1% 2.0A
2
1% 1%
1.0W 1.0W 0.1W 0.1W
6
1% -5V_ISO
0.1W
LGND_ISO SIG_XFMR_CT 8A1>
LGND_ISO R739
499
C136
1% 0.1UF
0.1W 16V
R753 R752
357 511 LGND
1% 1%
0.125W 0.125W
R686 R685
0.050 0.050
1% 1%
1W 1W
C130 C118
0.047UF 0.047UF R719
LGND_ISO
1.87K
1250V 1250V
J28
CONN_9 C129 C119 1%
0.1W 5V_ISO
0.047UF 0.047UF R273
1
RF_OUT RF_XFM 10.0K
R704 5V_ISO
2 NC 1250V 1250V 475
IS 1 2
3
3 1% L13
4 NC 1% 0.1W
55993-00 R263 R262
0.1W
7
5 NC 12.1 0_OHM
6 NC
VCC+ U64 4 IS+ 8B3<
8 THS4130 0_OHM 1
7 NC VIN+ _PD 1% 2.0A
8 NC
5 R720 0.1W 0.1W R265
HS_OUT 4 5 C127 C126 23.7
9 330PF 1%
THERM 3 50V 0.1W
1 VIN- VOCM
0_OHM R684
R267 R266
12.1 0_OHM
IS-
1G
VCC- 2 6 8B3<
R695 NC NC-2
475 1% 2.0A
2
1 2 0.1W 0.1W
6
1% -5V_ISO
NC
NC
NC
NC
NC
NC
0.1W
LGND_ISO SIG_XFMR_CT
LGND_ISO R683
1.87K
C128
19
14
17
13
15
16
18
24
22
20
23
21
1% 0.1UF
0.1W 16V
T3
SHLD1
SHLD2
NC-13
NC-15
NC-16
NC-18
NC-20
NC-23
55860-00
38
LGND
NC-10
NC-3
NC-4
NC-5
NC-6
NC-7
NC-8
NC-9
WIRE LOOPTESTPOINTS
2
3
4
5
6
7
8
9
1
12
10
11
12C3> VCT TP67 1

VS+
VS-
NC
NC
NC
NC
NC
NC
NC
NC
C356 C547 C82 C85 TP70 1

0.1UF 0.1UF 10UF 10UF
100V 100V 100V 100V
TP56 1
IS+
TP58 1
IS-
LGND LGND LGND LGND
TP68 1
SIG_XFMR_CT
TP45 1
14D8< PRI_A PRI_B 14C8< TP65 1

R761 R762 C675 C676 R763 R764
10.0K 10.0K 0.1UF 0.1UF 10.0K 10.0K
PRAMP_A 1 2 1 2 PRAMP_B
1% 1% 100V 100V 1% 1%
0.1W 0.1W 0.1W 0.1W
LGND
2
2
C295 C371 C592 C625
0.47UF Q6 0.47UF Q7 0.47UF Q11 0.47UF Q13
DRV_A1 1 2 GATE_A1 1 IXTH24N50L
DRV_A2 1 2 GATE_A2 1 IXTH24N50L
DRV_B1 1 2 GATE_B1 1 IXTH24N50L
DRV_B2 1 2 GATE_B2 1 IXTH24N50L
50V 50V 50V 50V
SRC_A1 14D5< SRC_A2 14D5< SRC_B1 14D5< SRC_B2 14C5<

3
R142 R154 R211 R231

0.0200 0.0200 0.0200 0.0200
MINIMA DETECTOR 1%
1W
1%
1W
1%
1W
1%
1W
LGND LGND LGND LGND

15V
15V
R491
8
301K
U90 1%
THS4032 -
6 0.1W
7 +
+
5
R494 15V
1.00K
1% AMPLIFIER HEATSINK
0.1W
4
1G
C455 R184
BIAS ENABLE&SENSE DRIVE SHUTDOWN FET

220PF 20.0K HS1
LGND 1%
-15V DN2 783503B04500G
0.1W
50V MMBD4148SE
15V R516 R515 2 1 1
R553 1.02K 1.02K 2
R554 1.00K 3.3V OT_THERM
15V VMINIMA 14C5< 3
1% 1% 6A3<
0.1W 15V 0.1W 4
1%
8
0603 15V 0.1W 5

8
R468 R478 DN3 R497 U90

2 THS4032 6
MMBD4148SE 15V 5V OVERTEMP
8
1.47K 1.47K 49.9K U95 R506 -

PRI_A 6 1
4
7
THS4032
2 U95
THS4032
R510 R517 -
+ 7 1.00K
3
+
THERMOSTAT 8
1% 1% 1% - 1.02K 1.02K + R713
0.25W 0.25W 0.25W + 1 5 1% 10.0K HW_SHTDN3 DMP3056LDM
9
+ 11A8< 8C4<7C5> SW1
3
2
5
6
10
1
1% 1% 0.1W 1% 11C8< 11B8< Q22
T
1G
+
0.1W 67L095 11
0.1W 0.1W
1G
R602 R587 Q30 12

1.47K 1.47K C487 R502 -15V 3
1G
C392
4
PRI_B 10PF -15V 1.00K

4700PF
FDG410NZ 13
3
NC
4
50V 1% 50V 14
2
5
6
1
1% 1% -15V C462 0.1W FDA_PD

0.25W 0.25W MMBD4148SE LGND 15
DN5 100PF
DN4 50V LGND 16
BAT54S
LGND R679 R678 D38 17
LGND LGND LGND 0.5000 0.5000 MBRM2H100T3 R586 R561 R570 R574 18
R550 R500 NC VCT 5.90K 5.90K 5.90K 5.90K
2
1
1.47K 1.47K 19
4
1% 1% 1% 1%
1% 1% 1% 1% 0.1W 0.1W 0.1W 0.1W 20
0.25W 0.25W R712 R674 1W 1W R673
LGND LGND 21
20.0K 1.00K 1.00K
22
R575 R486 1% 1% 1%
1.47K 1.47K 0.1W 0.1W 0.1W 23
1% 1% 24
0.25W 0.25W IBIAS_P IBIAS_N 6A3< 6A3< -15V
3
N_BIAS_EN 5 Q17
7B5> 2N7002DW R668 R667
1.00K 1.00K
LGND LGND 1% 1% LGND LGND
0.1W 0.1W
4
LGND LGND LGND LGND
DECOUPLING CAPS
GeneratorG11,V1�0
-15V 15V
C438 C474C286C648C463C105 C84 C477 C583C604C290C359C555 C620 C294 C324 C77 C81 C401 C458 C647 C283 C472 C104 C83 C451 C567 C613C293C377C597C305C632C349 C78 C76
0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF
35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V
LGND LGND
2011-04

Schematic - Power Input and Buck Regulator
MAIN POWER
INPUT &BUCKREGULATOR
J6
CONN_1
47UH
CHASSIS GND 1
L4
LGND 48_AMP
NC
J4 F1 L1 NC
4
2
1
CONN_6 0477008.MXP ACM12V-701-2PL

1
1 4
48VDC INPUT 2 8A
3
2 3
4
5 C142 + C74 + C73 C72 C65 C42 C44
6 0.1UF 680UF 680UF 10UF 10UF 0.1UF 0.1UF
100V 100V 100V 100V 100V 100V 100V
LGND LGND LGND LGND LGND LGND LGND LGND

NC
L7
2
R377 60067-00$0A
C162 0_OHM Q3
12V 0.1UF 1 FDP20AN06A0
C160
NC-2 C-4N
0.1UF 2.5A
35V 0.125W
35V
3
2
3
C161
1
C164 0.1UF
LGND
10UF
NC
35V
25V U79 BUCK_VSW VCT 11C4<
ISL2111
1 2
4
1
VDD HB
3
CMT2-.8-15L
2
HO R372
8B8> BUCK_PWM_HI 7 4
HI HS 0_OHM Q1
BUCK_PWM_LO 8 10 1
T2
8B8> FDP20AN06A0
LI LO C58 C57 C56 C59 C180 C179
2.5A MBRM2H100T3 10UF 10UF 10UF 10UF 0.1UF 0.1UF
NC
6 NC-6 THERMPAD
1G 0.125W D3 100V 100V 100V 100V 100V 100V
5 9
NC
3
3
NC-5 VSS
R45 R48
0.0200 0.0200
LGND 1% 1%
1W 1W

LGND LGND
39
3.3V
R38 R42
10.0K 14.3K
1% 1% 3.3V
0.1W 0.1W
R40 C21
10.0K 0.1UF
1% 16V
0.1W
U5 LGND
8
ADR510 R39
10.0K U6
1 1 + V+ TLV3502
1% COMP OUT
7 BUCK_ILIM 8B8<
0.1W R41 2 - V-
10.0K C24
1% 0.1UF
NC
3 TRIM/NC
2 0.1W 16V BUCK FET HEATSINK
U12
5
LGND 780603B02000G
LGND LGND LGND
1 WIRE LOOPTESTPOINTS
2
3
4 BUCK_PWM_HI
TP11 1
5
6 BUCK_PWM_LO
TP12 1
3.3V 7
8 VCT
TP21 1
R22 9
F2
48V 10.0K 3.3V 10 BUCK_VSW
L5 1% TP9 1
0477002.MXP ACM12V-701-2PL 0.1W 11
8
1 4 12 BUCK_ILIM
U6 TP6 1
3 TLV3502 13
2A + V+
2 3 6 NC 14
COMP OUT TP7 1
4 - V- 15
16
C144 TP10 1
0.1UF R37
100V 10.0K
5
1%
0.1W
LGND LGND
LGND LGND LGND

LGND

POWER SUPPLY IO CONNECTOR ENCLOSURE FANCONNECTOR HEATSINK FANCONNECTOR
12V 12V
R773 R779
5VSTBY 10.0K 48_AMP 10.0K
C115 48_FILT 1% J8 1% J27
0.1UF 0.1W 0.1W
CONN_5 CONN_5
16V 1 1
2 2
C46 C45 3 C138 C137 3
LGND J21 0.1UF 10UF 4 0.1UF 10UF 4
100V 100V 5
100V 100V 5
NC 1 R772 R778
5D3> INHIBIT 2
10.0K 10.0K
1% 1%
NC 3 0.125W 0.125W
LGND LGND LGND LGND
NC 4
5
3.3V LGND 3.3V LGND
6
NC 7 R770 R771 R875 R776 R777
10.0K 20.0K 84.5K 13.7K 33.2K R876
NC 8 R775 R781
1% 1% 1% 10.0K 1% 1% 10.0K
NC MH1 0.125W 0.125W 0.125W 1% 0.125W 0.125W 1%
NC MH2 0.1W 0.1W
6
C114
7C1> EFAN_S0 2 Q33
2N7002DW
LGND EFAN_TACH 7C1< 7B1> HFAN_S0 5 Q35
2N7002DW
LGND HFAN_TACH 7C1<
6
2 Q34 5 Q36
2N7002DW 2N7002DW
4
1
LGND LGND
LGND NC LGND NC
3
R774 R780
GeneratorG11,V1�0
EFAN_S1 Q33 Q34 HFAN_S1 Q35

4
Q36
1
7B1> 5 2N7002DW
10.0K
2N7002DW
5 7B1> 2 2N7002DW
10.0K
2N7002DW
2
1% NC 1% NC
0.1W 0.1W
4

2011-04

Schematic - Activation Switches of Instrument ID
HANDSWITCH DETECTION &INSTRUMENT COMMS FOOTSWITCH DETECTION
CF APPLIED PART NC NC
3
C680
2200PF
D1 D10
50V DF3A6.8FUT1 DF3A6.8FUT1
R680 R255
26.7K 26.7K
R3 D2 L3
0.1% 0.1% 33.2 MBD330DWT1 ACM2520-102-2P
0.1W 0.1W 6 1 1 4
2
R706 R703
1
15.0K 20.0K 1%
R2 0.1W 2 3 J5
5
R4 0_OHM CONN_4
DN1 0.1% 0.1% 2.0A C9
BAT54S 0.1W 0.1W 0603 0.1W 220PF
NC
1
1 2 2
500V 3
NC
12V T1 L2
3 P0584 ACM2520-102-2P 4
R254 3 1 4
5V_ISO 10.0K 5V_ISO C148 LGND LGND
0.1UF
2
0.1% 1 C1 4 3 2 3
0.1W 1000PF
4
U63 U63 35V 4 50V

2 9 C13 8
OP462 OP462 4700PF MBD330DWT1
HSW_ABS 1
IN-
8
IN-
50V 10 D2 R12
9C2< V+ V+
499
V-
3 V-
10 LGND C149
IN+ IN+ 1.0UF
7
1%
R688 R699 25V 0.1W
10.0K 10.0K U3
1% 1% UCC37324 C16 R16 R13 R1
11
11
-5V_ISO 0.1W -5V_ISO 0.1W 1.0UF 49.9 750 33.2

6 VDD OUTA
7
5 25V
OUTB NC 1% 1% 1%
7B1> FSW_CLK 2 INA
0.1W 0.1W 0.1W
LGND_ISO LGND_ISO 4 8
INB NC-8 NC
THERMPAD
1G
NC
1 NC-1 GND
3
R349 R347
R14 10.0K 100K
R698 R689 R258 10.0K FSW_SIG
20.0K 20.0 4.99K 1%
0.1W 1% 1%
3.3V 0.1W 0.1W 3.3V
0.1% 0.1% 0.1% C14
0.1W 0.1W 0.1W 1.0UF 3.3V
25V R15 12V R21
LGND LGND 2.00K R343 10.0K
3
1% 10.0K 1%
0.1W 1% U77 0.1W
0.1W 5 + V+ LM339A
R19 2 FSW_MON
2.00K COMP OUT 7B1>
5V_ISO 4 - V-
1%
4
U63 0.1W R18 R345

13 R259 2.00K 10.0K
OP462 20.0
IN-
1% 1%
12
V+ 14 0.1W 0.1W
12 V- LGND
IN+ 0.1%
0.1W
LGND LGND 3.3V

11
-5V_ISO
R357
1.40K
R690 R261 1%
20.0K 4.99K 0.1W
3.3V
0.1% 0.1% 12V
0.1W 0.1W R342
R355 10.0K
3
LGND_ISO 10.0K 1%
1% U77 0.1W
0.1W 7 + V+ LM339A
COMP OUT
1
6 - V-
9C2> HSW LGND

R358
3
10.0K
12
C649 LGND
DN6 1000PF 1%
BAT54S 50V 0.1W
NC
2
1
3.3V
LGND_ISO 12V
3
40
R360
3
INST_EEPROM_DAT_O 5 Q18 10.0K
9C3> FDG6335N U77
1% 9
0.1W + V+ LM339A
COMP OUT
14 FSW_PRS 7C5<
8 - V-
4
LGND_ISO R361
1.40K
1%
12
0.1W
LGND
R284 R744
301K 20.0K
9C3< INST_EEPROM_DAT_I
LGND
1% 3.3V_ISO 1%
0.1W 0.1W
11 14 WIRE LOOPTESTPOINTS
U72
AD8564 VA+
+
2 3.3V
4 VD+ R280 HSW 12V
OUT COMP 10.0K 1 TP61
GND
-
1 R348
VA- HSW_ABS 453 C153
1% 1 TP52 1% 0.1UF
3 6 0.1W 0.1W 3.3V
R346
R742 R734 1 TP32 49.9K 35V
20.0K 10.0K 7B1> FSW_CLS_MAX R344
-5V_ISO 1% 1% 10.0K
0.1W 0.1W 1% 1%
0.1W LGND
3 0.1W
R350 U77
LGND_ISO LGND_ISO 1.02K 11 LM339A
1% + V+
LGND_ISO LGND_ISO 13 FSW_MAX 7C5<
0.1W COMP OUT
WIRE LOOPTESTPOINTS 10 - V-
5V_ISO
DECOUPLING R356 LGND
R235 TP5 1
FSW_SIG 10.0K
12
1.00K
1% 3.3V_ISO 5V_ISO FSW_MON LGND
0.1W TP2 1 1%
0.1W
10D5< 9C2< 9A2< HSW_REF FSW_PRS
C667 C653 TP3 1
0.1UF 0.1UF 3.3V
U60 16V 16V FSW_MAX 12V
TP4 1
LM4040B25 R367
2 3 FSW_MIN 1.02K C151 3.3V
NC NC-2 TP8 1 1% 0.1UF
C642 R366 0.1W
NC
4 0.1UF FSW_CLK 49.9K 35V R364
NC-4 C668 C652 TP1 1
16V 0.1UF 0.1UF 7B1> FSW_CLS_MIN 10.0K
5 1 16V 16V 1%
NC NC-5 TP37 1 1% 0.1W
LGND_ISO 0.1W LGND
3
R368 U78
453 5 LM339A
-5V_ISO -5V_ISO 1% + V+
0.1W COMP OUT
2 FSW_MIN 7C5<
LGND_ISO LGND_ISO 4 - V-
LGND
R365 LGND
10.0K
SWITCHABLE FILTER
12
LGND
C681 1%
0.022UF 0.1W
HSW
50V
C682
0.022UF UNUSED DEVICES
50V 3.3V 3.3V 3.3V
R782
10.0K R370 R354 R351
12V 20.0K 12V 20.0K 12V 20.0K
1% 1% 1%
0.1W 0.1W 0.1W
3
1%
0.1W U78 U78 U78
LM339A 7 LM339A 9 LM339A 11
6
V+ + V+ + V+ +
NC
1 COMP NC
14 COMP NC
13 COMP
Q18 OUT OUT OUT
UNCOMMITTED DEVICES 9C3> FET_A 2 FDG6335N V- -
6 V- -
8 V- -
10
R369 R353 R352

20.0K 20.0K 20.0K
1% 1% 1%
1
12
12
12
0.1W 0.1W 0.1W

LGND LGND LGND
HSW HSW
3.3V_ISO LGND_ISO
3.3V_ISO 3.3V_ISO 3.3V_ISO LGND LGND LGND
R747 R743
20.0K R291 20.0K R281
1% 1%
14
14
11
11
0.1W 0603 0.1W 0603

U72 U72
AD8564 VA+
+
10 AD8564 VA+
+
15
9C3< CMPTR_D 12 OUT
VD+
COMP 9C3< CMPTR_C 13 OUT
VD+
COMP
GND -
9 GND -
16
VA- VA-
R746 R738
R318 20.0K R292 R741 20.0K R733
3
6
3
6
1% 1%
-5V_ISO 0603 0.1W 0603 -5V_ISO 0603 0.1W 0603
GeneratorG11,V1�0
LGND_ISO -5V_ISO LGND_ISO LGND_ISO LGND_ISO -5V_ISO LGND_ISO LGND_ISO
FOR WIRE LOOPTESTPOINTS -USE5016 FOR

GNDAND 5015 FOR
SIGNALS
2011-04

Schematic - Fault Detection
MOSFET SOAFAULT DETECTOR(450W /25A) PRIMARY CURRENTSENSE
11B3> PRI_A
NC
5
1 6
R143 R150
R175 R169 R162 R159 R157 2.00K 10.0K MBD330DWT1
604K 121K 71.5K 267K 33.2K 11B4> SRC_A1 D39
1% 1% 1% 1% 1%
0.25W 0.25W 0.25W 0.25W 0.25W 1% 1% R520
0.1W 0.1W 10.0K
R559 D18 NC
22.6K MBD330DWT1 1%
ISRC_A 1 6 0.1W
15V
1%
1G
0.1W LGND 15V
7
1
5
R149
8
R504 2.00K U24 R519
11B3> SRC_A2 2 THS4631
NC
52.3K - 2.00K U96
1%
NC
+ 6 2 - THS4032
R560 1% 0.1W 3 + NC
NC
1% + 1 ISRC_A
10.7K 0.1W 0.1W 3 +
1% R151
0.1W D18 909 R566
15V R518 100K
MBD330DWT1 909
5
8
4
4 3 1%
1% -15V 0.1W
1G
4
C512 C491
0.1UF 0.1W NC 1% -15V 1.0UF
NC 0.1W
2
LGND
35V 25V
3.3V R495 LGND LGND
42.2K
NC
LGND LGND R579
R564 1% 16.2K
1.00K 0.1W
3
1%
0.1W U98 D17 1%
LM339A V+ +
7 FAULT_REF MBD330DWT1 0.1W
1 OUT COMP
1 6
V- -
6 NC
IPRI_AVG 6A3<
2
5
4 3
R492 R219 R224
NC
66.5K 2.00K 10.0K

12
11B2> SRC_B1 MBD330DWT1

LGND D40
1% 1% 1%
0.1W 0.1W 0.1W 1 TP24
R557
D17 NC 10.0K
MBD330DWT1 WIRE LOOP
4 3 1%
15V 15V 0.1W R578
1G
LGND 15V 100K
3
7
1
2
R223 1%
0.1W
8
U98 R487 2.00K U46 R556
LM339A 9 FAULT_REF 11B1> SRC_B2 2 THS4631
NC
V+ + 34.0K - 2.00K U96

7B1< N_SOA_A 14 OUT COMP 1%
NC
+ 6 6 - THS4032
V- -
8 1% 0.1W 3 + NC
NC
1% + 7
0.1W 0.1W 5 +
ISRC_B
R225
909 R555
909
5
8
4
12
1% -15V
4
1G
LGND R569 R176 R170 R163 R160 R158 0.1W NC 1% -15V
5.90K 7.87K 107K 154K 150K 154K 0.1W
1% 1% 1% 1% 1% 1% LGND NC
0.1W 0.1W 0.1W 0.1W 0.1W 0.1W
LGND LGND
LGND LGND LGND LGND LGND LGND
11B2> PRI_B
R256 R252 R248 R240 R233

604K 121K 71.5K 267K 33.2K
1% 1% 1% 1% 1%
0.25W 0.25W 0.25W 0.25W 0.25W
ISRC_B
R573
22.6K
D35
MBD330DWT1
1 6
HEATSINK OVER
TEMP
1%
0.1W
5
R677 R735 R723

NC
52.3K 2.00K 330K

11B2> OT_THERM
R568 1% 1% 1%
10.7K 0.1W 0.1W 0.1W
1%
0.1W D35 R282
41
MBD330DWT1 5.90K 5V
4 3 1% C662
0.1W 0.1UF
5V
35V 3.3V
2
3.3V R672 LGND

R727 R268
NC
42.2K 332 LGND 1.00K
3
15V 1% 1%
R565 1% 0.1W U69 0.1W
1.00K 0.1W 7 LM339A
3
1% + V+
0.1W D32
1 HS_OVERTMP 7C5<
U98 COMP OUT
LM339A V+ +
11 FAULT_REF MBD330DWT1 FAULT_REF2 6 - V-
13 OUT COMP
1 6
V- -
10
U70
5
12
LM4040B25
R666 3 2 LGND
NC C
66.5K NC-2 NC
12
LGND C131 4
1% 0.1UF NC-4 NC
0.1W 35V
D32
1 NC-5
5 NC
MBD330DWT1
4 3
15V
3
LGND
U98 R658
LM339A 5 FAULT_REF
N
V+ + 34.0K
7B1< N_SOA_B 2 OUT COMP
V- -
4 1%
0.1W
12
LGND R572 R257 R253R249 R241 R234

5.90K 7.87K 107K 154K 150K 154K
AUDIO LEVELDETECTOR
1% 1% 1% 1% 1% 1%
0.1W 0.1W 0.1W 0.1W 0.1W 0.1W
LGND LGND LGND LGND LGND LGND
C687 R722
0.1UF 330K
5C1> I_SPKR
35V 1%
0.1W 3.3V
R732 5V R269
SOA_CLAMP 2.00K 1.00K
3
1% 1%
0.1W U69 0.1W
9 V+ LM339A

+
15V
COMP OUT
14 AUDIO_SNS 7B1<
C442 FAULT_REF2 8
0.1UF - V-
15V R503 R507

11.8K 16.2K 35V 12
1% 1% LGND LGND
R489 0.1W 15V 0.1W
8
20.0K
1 TP60
8
1% LGND U91
0.1W U91 D16
6 IN- TLE2142 WIRE LOOP
2 TLE2142 MBD330DWT1 V+ 7
R496 IN-
V+ 1 4 3 5 V-
6.49K IN+
FAULT_REF1 2 3 IN+
V-
1% R484 C378 C636

2
0.1W 20.0K
4700PF 4700PF
4
U92 1% 50V 50V

0.1W
NC
4
LM4040B50 C400
-15V 0.1UF
3 NC-2
2 NC
C411 35V
0.1UF 4
NC-4 NC LGND
35V -15V
1 5 LGND LGND LGND
NC-5 NC
LGND
WIRE LOOPTESTPOINTS
TP25 1
PRI_A
ISRC_A
TP42 1
PRI_B
TP50 1
GeneratorG11,V1�0
ISRC_B
TP43 1
TP47 1
LGND
FOR WIRE LOOPTESTPOINTS -USE5016 FOR

GNDAND 5015 FOR
SIGNALS
2011-04

Additional Hardware Troubleshooting Information

Note: Voltageslistedare+/-10%unlessotherwiseindicated�
TP2, TP3, TP4, TP5

Footswitch signals
(Top left one is TP2) TP1 J4 Power Supply input out
J8 Enclosure Fan
TP27 HS out
J27 heat sink fan
TP62 RF out
J23 – speaker
connector (pin o
is square one)
J24 EEPROM signals

J30 Bezel Connector
square pin is
Pins in order from
edge of PCB – Pins
1, 2, 4, 6, 7, 8, 9, 10,
11, 12, 13, 14, 15, 16,
18, 19
J28 – Power pins J25 – Backlight connector J29 – LCD connector, FB22 TP60
from receptacle (arrow pointing to pin 1) is fourth via from the right
Numbering: (blue arrow points to it),
1,2,3 CC signal is red arrow
4,5,6
7,8,9
Figure 47 - Access Points Used For GEN11 Troubleshooting While Powered
• LargeTPareground�
• IfalltheLEDarecontinuouslylit,itindicatesthatthePCBhasfailed�
GeneratorG11,V1�0
42 2011-04

Troubleshooting Using PCB Interface Signals:

InterfacefromPCBto:
i� LCDDisplay
• Backlightconnector(J25)
• 12VDCatJ25�1
• LCDconnector(J29)
1� Checkforgoodconnection�
2� CheckforclockonLCD_DOTCLK(FB22orR167)UIprocessorissendingaclocktoLCD�
Figure 48
3� Checkfordatatimingsignal(nexttodotclocksignalthirdfromtherightinFigure48)�ThisshowstheUIisproperlywriting
andrefreshingtheLCDwithdata�Ifthissignaldoesnotexist,thenthePCBisdefective�
Figure 49
GeneratorG11,V1�0
43 2011-04

4� CheckforLCDCCsignal(veryend–firstonthetopleftinFigure49�)Ifthissignaldoesnotexist,thentheLCDisdefective�
Figure 50
ii� Speaker
• Speakerconnector(J23)
1� CheckV+(J23�1)andV-(J23�2)foractivitywhensignalisexpected�
• Nosignalbothpins~+5�6VDC
• Whenactivatingsee~2Vp/psignalridingon~+5�6VDC
• Ifthissignaldoesnotexist,thenthePCBisdefective�
Figure 51
GeneratorG11,V1�0
44 2011-04

2� Thespeakercurrent(I_SPKR)feedstoacomparatorandoutputsAUDIO_SNS(TP60)�Thistestpointshouldindicate3�3V
whenthespeakercurrentpassesacertainthreshold�Ifthereisactivationwithoutcurrent,thenthespeakerisdefective�Ifthere
isnocurrentwhenaudiosignalinstepaboveispresent,thenthespeakerisdefective�
Figure 52
iii�HandpieceReceptacle
Checkforcontinuitybetweenhandpieceinputsanditsconnectors�
1� J24pins1-5�J24
• Pin4ispresence(alsoTP64)-Pin4toPin3isshortedwhenHPispresent
• EEPROMdataonPin1
• HandswitchsignalsonPin5(andalsofutureinstrumentEEPROMsignal)
2� J28powerdrivesignalstotheinstruments�
• Pin1(TP62)isRFout(EnSealoutputsignals)
• Pin9(TP27)isHSout(Harmonicoutputsignals)
• Pin3isgroundreturn
iv�FootswitchReceptacle
ConnectstoJ5�
1� FSW_MON(TP2)isexpectedtofollowtheFSW_CLKsignalalmostexactly�(CheckifalltheFETsareswitchingproperlyto
keeptrackofthePCBcircuitry�)
GeneratorG11,V1�0
45 2011-04

2� FSW_CLK(TP1)isexpectedtobea2kHzsquarewave(0to3�3V)�
Figure 53
3� FSW_PRS(TP3)isexpectedtobe3�3Vwhenfootswitchispresent�FSW_PRSsignaldipslowoneveryedgeoftheclockif
footswitchisnotpresent�Stayshighiffootswitchispresent�
Figure 54
4� FSW_MAX(TP4)–If“MAX”ispressed,thissignalisexpectedtobe3�3VaftertherisingedgeofFSW_CLK�Dipslowif
MAXpedalisnotpressedonrisingedgeoftheclock�
5� FSW_MIN(TP8)–If“MIN”ispressed,thissignalisexpectedtobe0VafterthefallingedgeofFSW_CLK�Normallylow,
spikeshighonthefallingedgesoftheclockwhentheMINpedalisnotpressed,butwillstaylowwhenthepedalispressed�
v�PowerSupply
• ACpowerinletandcableassembly�
• Checkfor48VatJ4�1withrespecttoGNDatJ4�6oranyGNDtestpoint�
GeneratorG11,V1�0
46 2011-04

vi�BezelPCB
• BezelBoardConnector(J30)
1� CheckUI_SPI1_MISO,(J30�2)forperiodicactivity–whichmeansthatPCBistryingtocommunicatetoBezel�
Figure 55
2� ChecklevelofN_BEZEL_CS(J30�6)�Itshouldbehigh(3�3V)fornormalactivity�Ifitisnothigh,itindicatesproblemswith
thePCB�
3� ChecklevelofBEZEL_RST(J30�7)�Itshouldbelowundernormalconditions�Ifitishigh,itindicatesproblemswiththe
PCB�
4� ChecklevelofINHIBIT_LATCH(J30�10)�Itshouldbehigh(3�3V)innormaloperation�Iflow,itindicatesaproblemwiththe
BezelPCB�
5� ChecklevelofBRDPWRON_LATCH(J30�11orR325)�Itshouldbehigh(3�3V)innormaloperation�Iflow,itindicates
problemwiththeBezelPCB�
6� Removethepowersupplycontrolcabletotestifthegeneratordoesnotturnon�AllowsgeneratortoturnonifBezelPCBis
notoperating�
vii�Fans
• EnclosureFanConnector(J8)
1� Checkfor48VatJ8�1�Ifthefandoesnotmoveandthisvoltageispresent,thenthefanisdefective�
2� Pin3istachsignalcomingbackfromfan�
3� Pins4and5arerelatedtofanspeedforfuturefunctionality�
• HeatsinkFanConnector(J27)
1� Checkfor48VatJ27�1�Ifthefandoesnotmoveandthisvoltageispresent,thenthefanisdefective�
2� Pin3istachsignalcomingbackfromfan�
3� Pins4and5arerelatedtofanspeedforfuturefunctionality�
GeneratorG11,V1�0
47 2011-04

Power versus Load Curves

Power versus Load Resistance (Impedance)
160.00 3.50
Voltage
140.00 3.00
Power
Power, Watts and Voltage, Volts RMS
Current
120.00
2.50
Current, Amperes RMS

100.00
2.00
80.00
1.50
60.00
1.00
40.00
20.00 0.50
0.00 0.00
-150 50 250 450 650 850 1050 1250
Load Impedance, Ohms
Figure 56 - Electrosurgical Power versus Load Resistance
A Graph of Voltage, Current and Power vs. Load Impedance Describing a Load Curve
160.00 3.50
Voltage
140.00 3.00
Power
Power, Watts and Voltage, Volts RMS
Current
120.00
2.50
Current, Amperes RMS

100.00
2.00
80.00
1.50
60.00
1.00
40.00
20.00 0.50
0.00 0.00
0 20 40 60 80 100 120 140 160 180 200
Figure 56a - Zoomed View of Electrosurgical Power Versus Load Resistance
GeneratorG11,V1�0
48 2011-04

Voltage versus Load Resistance (Impedance)
A Graph of Voltage Measurement and Uncertainty vs. Load Impedance
120
100
Voltage Measurement, Volts RMS
80
Voltage
60 Voltage Measurement Low
Voltage Measurement High
40
20
0
0 20 40 60 80 100 120 140 160 180 200
Load Impedance
Figure 57 - Electrosurgical Voltage Measurement versus Load Impedance
Impedance Measurement versus Load Impedance
A Graph of Impedance Measurement and Uncertainty vs. Load Impedance
200
180
160
Impedance Measurement, Ohms
140
120
Load Im pedance
100 Im pedance Measurem ent Low
Im pedance Measurem ent High
80
60
40
20
0
0 50 100 150 200
Load Impedance
Figure 58 - Electrosurgical Impedance Measurement versus Load Impedance
GeneratorG11,V1�0
49 2011-04

Measurement Uncertainity versus Load Impedance
A Graph of Measurement Uncertainty vs. Load Impedance
25.00%
20.00%
Percent Uncertainty
15.00% % Error, Current

% Error, Voltage
% Error Power
10.00% % Error Impedance
5.00%
0.00%
0 500 1000 1500 2000 2500 3000
Figure 59 - Electrosurgical Measurement Uncertainty versus Load Impedance
A Graph of Measurement Uncertainty vs. Load Impedance
25.00%
20.00%
Percent Uncertainty
15.00% % Error, Current

% Error, Voltage
% Error Power
10.00% % Error Impedance
5.00%
0.00%
0 10 20 30 40 50 60 70 80 90 100
Figure 59a - Zoomed View of Electrosurgical Measurement Uncertainty versus Load Impedance
GeneratorG11,V1�0
50 2011-04

System Specifications
MainFuses T5AL250V(Time-delay,5Amp,glassbody,5x20mmpackagesize,quantity:2)
DegreeofProtectionAgainstElectricShock TypeCFappliedpartconsistingoftheHarmonicorEnSealinstruments
ClassofProtectionAgainstElectricShock Class1
IngressProtectionG11Enclosure IP21
IngressProtectionG11Footswitch IP68
MainInput 100-240V~,50/60Hz,500VA
Output EnSeal Output:
Bipolar,noneutralelectroderequired
100VACRMSmaximum
135wattsmaximum(ratedload15ohms)
300-490kHz(330kHzunlessotherwisemarkedininstrumentIFU)
Harmonic Output:
150VACRMSmaximum
35wattsmaximum
30-80kHz(55�5kHzunlessotherwisemarkedininstrumentIFU)
AmbientOperatingConditions Temperature:59°Fto80�6°F,15°Cto27°C
Humidity:30%-75%non-condensing
AtmosphericPressureRange:700hPa-1060hPa
TransportandStorageConditions Temperature:-31°Fto129�2°F,-35°Cto+54°C
Humidity:10%-95%non-condensing
AtmosphericPressureRange:700hPa-1060hPa
Weight Generator:13lbs(5�9kg)
Cart:37lbs(16�8kg)
Footswitch:8lbs(3�6kg)
OverallDimensions Generator:13�76”(35�0cm)x13�98”(35�5cm)x5�34”(13�6cm)
Cart:18�88”(48�0cm)x22�11”(56�2cm)x37�53”(95�3cm)
Footswitch:13�45”(34�2cm)x7�50”(19�0cm)x4�10”(10�4cm)
PowerCord North American removable power cord setwiththefollowingcharacteristics:
PlugStyle:NEMA5-15(clear)NorthAmericanHospitalGrade
Receptacle:IEC60320C13withstraightnon-angledcordentry
CordLength:4�6metersnominal
CurrentRating:13A
VoltageRating:125VACminimum
WiringCode:NorthAmerican
CordageDescription:SJT(UL)orSJT(CSA)
Conductors:16AWG3C
AgencyApprovalsRequired:ULandCSA
International removable power cord set withthefollowingcharacteristics:

PlugStyle:asneededbyparticularcountryrequirements
Receptacle:IEC60320C13withstraightnon-angledcordentry
CordLength:2�44-4�6metersnominal
CurrentRating:10A
Minimumconductorsizecross-sectionalarea:1�0mm2copper
VoltageRating:250VACminimum
Wiring:International
CordageType:HAR
Itemtohavecertificationbyatleastoneofthefollowingagencies:VDE,ASTA,SEMKO,
KEMA,LCIE,DFT,IMQ,SEV
GeneratorG11,V1�0
51 2011-04

Electromagnetic Compatibility (EMC)

TheGeneratorG11requiresspecialprecautionsregardingelectromagneticcompatibility(EMC)andmustbeinstalledandusedinaccordance
withtheEMCinformationprovidedinthisguide�TheGeneratorG11isintendedforuseintheelectromagneticenvironmentsspecifiedbelow�
Caution: EnsurethattheGeneratorG11isusedonlyintheseenvironments�
Electromagnetic Emissions
Emissions Test Compliance Guidance
RFemissions Group1(perIEC TheGeneratorG11usesRFenergyonlyforitsinternalfunction�

60601-2-2:2009) Therefore,itsRFemissionsareverylowandarenotlikelyto
CISPR11 causeanyinterferenceinnearbyelectronicequipment�
RFemissions ClassA TheGeneratorG11issuitableforuseinallestablishmentsother

thandomesticandthosedirectlyconnectedtothepublic
CISPR11 low-voltagepowersupplynetworkthatsuppliesbuildingsused
fordomesticpurposes�
Harmonicemissions Notapplicable
IEC61000-3-2
Voltagefluctuations/flicker Notapplicable
emissions
IEC61000-3-3
Electromagnetic Immunity Guidance

Forelectromagneticimmunity,essentialperformanceis:activationtonesarecoupledwithenergyoutput,energyoutputceaseswhen
activationswitchesareopened,andthereisnoenergyoutputwithoutactivationswitchclosure�
Immunity Test IEC 60601 Test Level Compliance Level Electromagnetic Environment -
Guidance
Electrostatic ±6kVContact ±6kVContact Relativehumidityshouldbeatleast
Discharge ±8kVAir ±8kVAir 30%�
IEC61000-4-2
Electricalfast ±2kVonPowerSupply ±2kVonPowerSupply Mainspowerqualityshouldbethat

Transient/Burst Lines Lines ofatypicalcommercialorhospital
IEC61000-4-4 ±1kVonInput/Output ±1kVonInput/Output environment�
Lines Lines
Surge ±1kVline(s)toline(s) ±1kVDifferentialMode Mainspowerqualityshouldbethat

IEC61000-4-5 ±2kVline(s)toearth ±2kVCommonMode ofatypicalcommercialorhospital
environment�
PowerFrequency 3A/m 3A/m Powerfrequencymagneticfieldsshould

MagneticFields beatlevelscharacteristicofatypical
IEC61000-4-3 locationinatypicalcommercialor
hospitalenvironment�
GeneratorG11,V1�0
52 2011-04

VoltageDips, <5%UT (95%dipinUT for <5%UT (95%dipinUT for Mainspowerqualityshouldbethat

ShortInterrupts, 0�5cycles) 0�5cycles) ofatypicalcommercialorhospital
andVariations <40%UT (60%dipinUT <40%UT (60%dipinUT for environment�Iftheuserofthe
onPowerSupply for5cycles) 5cycles) GeneratorG11requirescontinued
Lines <70%UT (30%dipinUT <70%UT (30%dipinUT for operationduringpowermains
IEC61000-4-11 for25cycles) 25cycles) interruptions,itisrecommendedthat
<5%UT <5%UT theGeneratorG11bepoweredfrom
(>95%dipinUT)for5s (>95%dipinUT)for5s anuninterruptiblepowersupplyora
battery�
ConductedRF 3Vrms 3Vrms PortableandmobileRF

communicationsequipmentshould
IEC61000-4-6 150kHzto80MHz beusednoclosertoanypartofthe
GeneratorG11,includingcables,than
therecommendedseparationdistance
calculatedfromtheequationapplicable
tothefrequencyofthetransmitter�
Recommendedseparationdistance:
d = 1�2 P
RadiatedRF 3V/m 3V/m d = 1�2 P 80MHzto800MHz

d = 1�2 P 800MHzto2�5GHz
IEC61000-4-3 80MHzto2�5GHz wherePisthemaximumoutput
powerratingofthetransmitterin
watts(W)accordingtothetransmitter
manufactureranddistherecommended
separationdistanceinmeters(m)�
FieldstrengthsfromfixedRF
transmitters,asdeterminedbyan
electromagneticsitesurvey,ashouldbe
lessthanthecompliancelevelineach
frequencyrange�b
Interferencemayoccurinthevicinityof
equipmentmarkedwiththefollowing
symbol:
Note: At80MHzand800MHz,thehigherfrequencyrangeapplies�
Note: Theseguidelinesmaynotapplyinallsituations�Electromagneticpropagationisaffectedbyabsorptionandreflectionfrom
structures,objectsandpeople�
TheISM(industrial,scientificandmedical)bandsbetween150kHzand80MHzare6,765MHzto6,795MHz;13,553MHzto
a
13,567MHz;26,957MHzto27,283MHz;and40,66MHzto40,70MHz�
ThecompliancelevelsintheISMfrequencybandsbetween150kHzand80MHzandinthefrequencyrange80MHzto2�5GHz
b
areintendedtodecreasethelikelihoodthatmobile/portablecommunicationsequipmentcouldcauseinterferenceifitisinadvertently
broughtintopatientareas�Forthisreason,anadditionalfactorof10/3hasbeenincorporatedintotheformulaeusedincalculatingthe
recommendedseparationdistancefortransmittersinthesefrequencyranges�
GeneratorG11,V1�0
53 2011-04

Recommended separation distances between portable and mobile RF communications equipment and the Generator G11
TheGeneratorG11isintendedforuseinanelectromagneticenvironmentinwhichradiatedRFdisturbancesarecontrolled�Thecustomer
ortheuseroftheGeneratorG11canhelppreventelectromagneticinterferencebymaintainingaminimumdistancebetweentheportable
andmobileRFcommunicationsequipment(transmitters)andtheGeneratorG11asrecommendedbelow,accordingtothemaximumoutput
powerofthecommunicationsequipment�
Rated maximum output power of Separation distance according to frequency of transmitter

transmitter (W) (m)
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
d = 1�2 P d = 1�2 P d = 1�2 P
0�01 0�12 0�12 0�23
0�1 0�38 0�38 0�73
1�0 1�20 1�20 2�30
10 3�79 3�79 7�27
100 12 12 23
Fortransmittersratedatamaximumoutputpowernotlistedabove,therecommendedseparationdistancedinmeters(m)canbeestimated
usingtheequationapplicabletothefrequencyofthetransmitter,wherePisthemaximumoutputpowerratingofthetransmitterinwatts
(W) accordingtothetransmittermanufacturer�
Note: At80MHzand800MHz,theseparationdistanceforthehigherfrequencyrangeapplies�
Note: Theseguidelinesmaynotapplyinallsituations�Electromagneticpropagationisaffectedbyabsorptionandreflectionfromstructures,
objectsandpeople�
GeneratorG11,V1�0
54 2011-04

Conformance to Standards
TheGeneratorG11conformstothefollowinginternationalstandards:
EN (IEC) 60601-1 Medicalelectricalequipment-Part1:Generalrequirementsforbasicsafetyandessential

(with Canadian and US National Deviations) performance
EN (IEC) 60601-1-2 Medicalelectricalequipment-Part1-2:Generalrequirementsforbasicsafetyandessential

performance-Collateralstandard:Electromagneticcompatibility-Requirementsandtests
EN (IEC) 60601-2-2 Medicalelectricalequipment-Part2-2:Particularrequirementsforthesafetyofhighfrequency
surgicalequipment
EN (IEC) 60601-1-8 Medicalelectricalequipment-Part1-8:Generalrequirementsforbasicsafetyandessential
performance-Collateralstandard:Generalrequirements,testsandguidanceforalarmsystems
inmedicalelectricalequipmentandmedicalelectricalsystems
GeneratorG11,V1�0
55 2011-04

Symbols
Footswitch
Non-ionizingRadiation
EquipotentialGroundLug
ElectricalandElectronicequipment�Returnwastetoacollectionsystemortreatmentand
recyclingfacilities�ApplicableintheEU�Followdecontaminationinstructionsbefore
returningwaste�
AuthorizedRepresentativeintheEuropeanCommunity
Manufacturer
On/OffSwitch
Caution:Federal(USA)lawrestrictsthisdevicetosalebyorontheorderofaphysician�
KeepDry
DateofManufacture
ReorderNumber
SerialNumber
AuthorizedRepresentativeintheUSA
GeneratorG11,V1�0
56 2011-04

Refertoinstructionsmanual/booklet�
Non-sterile
CFAppliedPart(DeviceConnector)
Theelectronicinformationproduct(EIP)hasmettherequirementssetforthbythePeople’s
RepublicofChinaformarkingofEIPs,andcanbeusedduringitsenvironmentalprotection
useperiodof50years�Aftertheenvironmentalprotectionperiodhasexpired,theEIPshould
berecycled�ApplicableinthePeople’sRepublicofChina�
Fuse
ProductiscertifiedbyaNationallyRecognizedTestingLaboratory�
ConsulttheGeneratorG11Operator’sManual�
RecyclablePackaging
RelativeHumidity
Temperature
LowAlarm
MediumAlarm
GeneratorG11,V1�0
57 2011-04

P43566P02
REF
GEN11, CRT11
Ethicon Endo-Surgery (Europe) GmbH Distributor

Hummelsbuetteler Steindamm 71
22851 Norderstedt Tengrant LLC
GERMANY Tel.: +86(021)5428 6005
Fax: +86(021)5428 6005-8002
www.tengrant.com
Ethicon Endo-Surgery, Inc.

4545 Creek Road, Cincinnati, OH 45242-2839 USA
1-800-USE-ENDO
ETHICON ENDO-SURGERY, LLC © EES, LLC 2011

Guaynabo, Puerto Rico 00969 USA Rev. 2011-04 P43566P02

Ethicon Endo Surgery Generator - g11

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Generator G11

Service Manual V 1.0

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Standard Conventions Used

Chapter 1 - General Information

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Illustration and Nomenclature

Back Panel of the Generator

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Maintenance and Repair

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Chapter 2 - Theory of Operation

Generator G11 Theory of Operation

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Main PCB I/O Diagram

POWER SUPPLY ENABLE

DSP PROCESSOR FPGA HS*

Figure 4 Main PCB I/O Diagram

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Chapter 3 - Repair and Replacement Procedures

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Main PCB Disassembly Procedure

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Power Module Disassembly Procedure

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Speaker Removal Procedure

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Connector / Device Receptacle Removal Procedure

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Front Panel Disassembly Procedure

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Footswitch Receptacle Removal Procedure

Heat Sink Fan Removal Procedure

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Power Cord Receptacle Removal Procedure

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Chapter 4 - Generator G11 Functional Test

Table 1 – Required Resistor Values for Output Verification

Load Resistor Value Minimum Load Resistor Power Rating

To Verify the Energy Output of the Generator G11

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Output Drive Specifications

Table 3 – EnSeal Maximum Output Drive Specifications

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Output Verification Procedure

Figure 37 GEN11 Verification Key

Figure 38 Standard Test Leads

Figure 39 Three Active Connections

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Figure 40 Secure Settings

Figure 41 Output Verification

To Verify Harmonic Power Output

Figure 42 Harmonic Enabled

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ThefollowingreferencenumberscorrespondtothenumbersinFigure 45 - Main Assembly Diagram�