I

PARTS ORDERING INSTRUCTIONS

HOW TO ORDER
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying
this information will assure prompt, efficient handing of your order.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able
to process your order immediately. If, for some reason, the part is not in stock, he will order it from the
factory. In either event, he maintains a current file of service manuals, which give all available parts
ordering or technical information.

WHERE TO ORDER
Always order parts from the dealer who sold you your Order Pickers. If it is necessary for the dealer to
order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance
with shipping instructions given on the order.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval . We
cannot accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be
returned, he will arrange for authorization to return the parts.

CHANGES
When changes are made to the machine, revised pages for this manual will be issued. These pages must
be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to
date will result in confusion and may cause you to order wrong parts.

EP EQUIPMENT CO.,LTD.
Address: XIAQUAN,DIPU,ANJI,ZHEJIANG,CHINA
Tel:86-571-28035626/28035657
Fax:86-571-28035616
Net:www.ep-ep.com
Email:epparts@ep-ep.com

ALL RIGHT RESERVED COPYRIGHT

2013.01 1st EDITION

II
零件订购说明

如何订购
当您订购的时候，您需要提供拣选车零件的编号，数量，型号和序列号。提供这些信息能够保证您的
订购更加的高效。
因为您的经销商有很多零件的存货，而且需要保持所有零件的价格是最新的，所以他会尽快地处理您
的订购需求。假如因为某些原因，存货中没有这个零件，那么他会从公司订货。无论怎么样的情况，他手
里都会有一份服务手册文件，它能提供所有可用的零件的订购信息或者技术信息。

订购地点
当您需要订购零件时，请到销售给您拣选车的经销商那里订购。如果经销商有必要从公司订购零件，
他能为您提供快捷的服务。根据您的订购信息，零件和它对应的操作说明会一起装好。

零件的退还说明
一般情况下，因为信用的关系，退还的零件没有事先的同意，是不会被公司认可的。本公司不会对没
有经过授权但退还过来的零件负责。
如果您有一些零件一定要退还，请联系您的经销商。若经销商确认零件可以退还，则其会安排授权要
退还的零件。

技术修改
当拣选车技术有修改时，这本手册的修正页会重新发行。当您拿到这些修正页时，您一定要立即把它
们插入到您的零件手册中。若没有及时的更新您的零件手册，则可能会导致您订购、维护等方面的错误。

浙江中力机械有限公司
地址：浙江省安吉县递铺镇霞泉村中力园区
电话：86-572-5333327
传真：86-572-5333325
网址：www.ep-ep.com
邮箱：epparts@ep-ep.com

版权归本公司所有
2013 年 01 月 第 1 版

III
GENERAL INFORMATION

INDEX
This parts manual is arranged for easy identification of parts .The index in the front of the catalog gives
location of major groups and assemblies.

PART LIST
The Index, describes the item on the Figure you are looking at. The Part No. is a numerical description of
the item and the part ordering number. The Part Name is a description of the part number in alphabetical
form. The No. is the quantity used on the machine.The Applied Date is a description when the part is
applicable.The Remark is the explanation of the part for a supplement,such as the model,the capability,
the characteristic,etc.

HOW TO READ PART LIST

EXAMPLE:

A: The part of Index 10 is a discreteness with four kings of parts.It denotes Not Sold Separately.
B: The part of Index 23 is Optional.
C: The part of Index 7 has an Applicability,because it's our policy to constantly improve our products.
-071011 : Ending at 07/10/2011
071011- : Beginning at 07/10/2011
The part of Index 11 is same ,but the Part Number is changed.And please use the new Part Number
when you order this part.

IV
 概要

目录
将零件目录分组成几个易识别的部分，并把主要结构和总成放置在索引目录中。

零件明细表
Index 描述的是在插图上，您想要找的项目。Part No.是零件的一系列描述和它的订购号码。Part Name
是用文字的形式描述零件的号码。No.代表的是零件在车上使用的数量。Applied Date 表示的是零件适用
的时间范围。Remark 是用来补充说明零件信息(例如车型、性能和特征等)。

怎么读取零件明细表

例如：

A: 序号 10 表示的是一个由四种零件组成的组件，不以单件形式出售。
B: 序号 23 表示该零件有几个品种可供您的选择
C: 序号 7 表示该零件有一个适用的时间范围。这是因为我们在不断地进行产品的升级。
-071011 : 2011 年 7 月 10 日停止使用
071011- : 2011 年 7 月 10 日开始使用
序号 11 表示的都是同一种零件，只是零件编码有所变更。因此，当您订购这类零件时，请您使用新的
零件编码。

V
 Major Assemblies

WARNING: Note that illustrations of assemblies and components may not necessarily conform to the
exact installation as they appear on your truck.But this Manual can help you locate specific parts
information of your truck.
注意：表达在零件目录上的总成和结构内容可能不会完全地出现在您的车型上，但是您可以在零件目录中
查询到您所选购车型的零件信息。

VI
 Index 目录

1000Frame System 车身系统

1000-000 Frame System 车架系统.............................................................................................................. 3
1000-000 Frame System 车架系统.............................................................................................................. 5
1100-000 Caster Assembly 万向轮总成....................................................................................................... 7
2000Driving System 驱动系统
2000-000 Driving System 驱动系统........................................................................................................... 10
2100-000 Driving Assembly 驱动总成....................................................................................................... 12
2000-100 Driving System 驱动系统........................................................................................................... 14
3000Operating Control System 操作系统
3000-000 Operating Control Assembly ( Left )操作总成（左）............................................................. 17
3000-000 Operating Control Assembly ( Right )操作总成（右）.......................................................... 19
4000Hydraulic System 液压系统
4000-000 Hydraulic System 液压系统....................................................................................................... 22
4100-000 Hydraulic Pump Assembly 液压站总成.................................................................................... 24
5000Electric System 电气系统
5000-000 Electric Assembly 电气总成....................................................................................................... 27
5100-000 Battery Assembly 电瓶箱总成................................................................................................... 29
5200-000 Controller Board Assembly 电器板总成................................................................................... 31
5300-000 Wiring Harness Assembly 线束总成......................................................................................... 33
5400-000 Cable Assembly 电缆总成......................................................................................................... 35
5400-100 Cable Assembly 电缆总成......................................................................................................... 37
6000Lifting System 起升系统
6000-000 Duplex Mast Lifting System 二级门架起升系统...................................................................... 40
6100-000 Duplex Mast Lifting Cylinder 二级门架起升油缸..................................................................... 43
6200-000 Duplex Mast Vitta Combination Assembly 二级门架油管总成.............................................. 45
6300-000 Chain Assembly 链条总成......................................................................................................... 47
6400-000 Loading Frame System I 载架系统 I........................................................................................ 49
6401-000 Loading Frame System II 载架系统 II...................................................................................... 51
6000-100 Triplex Mast Lifting System I 三级门架起升系统 I................................................................. 53
6001-100 Triplex Mast Lifting System II 三级门架起升系统 II................................................................ 55
6100-100 Lifting Cylinder, Freedom 全自由起升油缸.............................................................................. 57
6101-100 Lifting Cylinder, Freedom 全自由起升油缸.............................................................................. 59
6200-100 Triplex Mast Lifting Cylinder 三级门架起升油缸..................................................................... 61
6300-100 Triplex Mast Vitta Combination Assembly 三级门架油管总成.............................................. 63
7000Addendum 附录
7000-000 Addendum 附录........................................................................................................................... 65

VII
 1000
Frame System
车身系统

1
1000-000 Frame System
车架系统

2
 1000-000 Frame System
车架系统
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 0000-000877-00 Seal Washer 60×85×8 油封 2
2 01 0000-000745-00 Bearing 33209 轴承 2 Cancelled
02 0000-000961-00 Bearing 32009 轴承 2
3 ck11-140001-10 Loading Wheel 承载轮 2
4 01 0000-000744-00 Bearing 33208 轴承 2 Cancelled
02 0000-000936-00 Bearing 32008 轴承 2
5 0000-000928-00 Check Washer ø36 止动垫圈 2
6 0000-000927-00 Nut M36×1.5 螺母 2
7 ck11-100005-00 Cover 防尘盖 2
8 0000-000021-00 Screw M6×12 螺钉 8
9 1118-140000-00 Caster Assembly 万向轮总成 2
10 0000-000322-00 Screw M8×25 螺钉 8
11 0000-000159-00 Lockwasher ø8 弹垫 14
12 0000-000176-00 Flatwasher ø8 平垫 18
13 0000-000109-00 Screw M8×16 螺钉 6
14 2125-600005-00 Buffer Block 缓冲块 2
15 ck10-140001-00 Baffle 电瓶箱挡板 1
16 2125-102200-0A Roller Assembly 托辊总成 4
17 2125-102100-00 Slideway Frame Assembly 滑轨架总成 1
18 0000-000432-00 Screw M16×80 螺钉 4
19 0000-000191-00 Lockwasher ø16 弹垫 6
20 0000-000220-00 Flatwasher ø16 平垫 8
21 01 ck10-110000-00 Frame 车架 1 -061413
02 ck10-110000-10 Frame 车架 1 061413-
22 01 ck10-100001-00 Board 警示灯安装板 1
23 ck10-100004-00 Cover 警示灯盖板 1
24 0000-000179-00 Screw M6×10 螺钉 2
25 0000-000321-00 Screw M8×20 螺钉 2
26 0000-000185-00 Screw M8×16 螺钉 2
27 ck10-100005-00 Cover 外罩 1
28 01 ck10-100002-00 Nylon Rod 尼龙棒 2 -031513 (1) (2)
02 ck10-100008-00 Block 平衡块 2 031513-051513 (1) (2)
03 ck10-100009-00 Block 平衡块 2 051513- (2) (3)
29 0000-000006-00 Screw M6×30 螺钉 4
30 01 ck10-120000-00 Mast Cover 门架外罩 1 -031513 (1) (2)
02 ck10-120000-0A Mast Cover 门架外罩 1 031513-051513 (1) (2)
03 ck10-120000-0B Mast Cover 门架外罩 1 051513- (2) (3)
31 01 0000-000700-00 Screw M8×16 螺钉 1 -031513
02 0000-000655-00 Screw M10×25 螺钉 5 031513-051513
03 0000-001085-00 Screw M12×25 螺钉 5 051513-
32 01 0000-000446-00 Bolt M16×50 螺栓 2 -031513
02 0000-000375-00 Bolt M16×35 螺栓 2 031513-

3
1000-000 Frame System
车架系统

4
 1000-000 Frame System
车架系统
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
33 ck10-100003-00 Screw 自制螺钉 2
34 0000-000222-00 Flatwasher ø12 平垫 2
35 ck10-130000-00 Tray 外托盘 1
36 0000-000740-00 Nut M8 螺母 2
37 ck10-100006-00 Clamp Plate 外托盘夹板 1
38 2130-140004-00 Washer 万向轮调整垫片 Req.
39 0000-000232-00 Nut M16 螺母 2 -031513
40 0000-000996-00 Bolt M16×45 螺栓 2
41 01 0000-000063-00 Lockwasher ø10 弹垫 1 031513-051513
02 0000-000060-00 Lockwasher ø12 弹垫 1 051513-
42 01 0000-000007-00 Flatwasher ø10 平垫 1 031513-051513
02 0000-000373-00 Flatwasher ø12 平垫 1 051513-
43 0000-000372-00 Screw M8×40 螺钉 2 051513-

5
1100-000 Caster Assembly
万向轮总成

6
 1100-000 Caster Assembly
万向轮总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 0000-000985-00 Screw M10×20 螺钉 1
2 1118-140003-00 Plate 轴承盖板 1
3 1118-140001-00 Caster Support 轴承座 1
4 0000-000986-00 Bearing 6307 轴承 1
5 1118-140002-00 Caster Support 轮叉座 1
6 0000-000168-00 Bolt M10×90 螺栓 1
7 1120-140003-00 PU Block PU 块 1
8 1120-142000-00 Wheel Bracket 轮支架 1
9 0000-000495-00 Bolt M12×85 螺栓 1
10 1120-143001-00 Shaft 销轴 1
11 0000-000020-00 Bearing 6204 轴承 2
12 1120-143003-00 PU Wheel PU 万向轮 1
13 0000-000054-00 Nut M10 螺母 1
14 1120-140004-00 Spring 弹簧 1
15 0000-000987-00 Elastic Collar Φ80 孔用挡圈 1
16 0000-000165-00 Nut M12 螺母 1
17 0000-000063-00 Lockwasher ø10 弹垫 1
18 0000-000007-00 Flatwasher ø10 平垫 1
19 0000-000435-00 Flatwasher ø20 平垫 2
20 0000-000060-00 Lockwasher ø12 弹垫 1
21 0000-000373-00 Flatwasher ø12 平垫 1
22 0000-000004-00 Screw M5×12 螺钉 1

7
 2000
Driving System
驱动系统

8
2000-000 Driving System
驱动系统

9
 2000-000 Driving System
驱动系统
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 ck11-210000-00 Driving Assembly 驱动总成 1 -061413
2 0000-000922-00 Screw M10×35 螺钉 6 -061413
3 0000-000063-00 Lockwasher ø10 弹垫 6 -061413
4 0000-000007-00 Flatwasher ø10 平垫 6 -061413
5 0000-000176-00 Flatwasher ø8 平垫 3 -061413
6 0000-000159-00 Lockwasher ø8 弹垫 3 -061413
7 0000-000322-00 Screw M8×25 螺钉 3 -061413
8 01 3316-700003-00 Switch Wire Harness 定位开关线束 1 -061413 Cancelled
02 1280-520009-10-01 Switch Wire HarnessII 定位开关线束 II 1 -061413

10
2100-000 Driving Assembly
驱动总成

11
 2100-000 Driving Assembly
驱动总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 ck11-210037-00 Brake 电磁制动器 1 -061413
2 ck11-210036-00 Driving Motor 驱动电机 1 -061413
3 0000-000063-00 Lockwasher ø10 弹垫 5 -061413
4 0000-000251-00 Bolt M10×25 螺栓 5 -061413
5 ck11-210033-00 Driving Wheel 驱动轮 1 -061413
6 ck11-210039-00 Steering Motor 换向电机 1 -061413
7 ck11-210041-00 Encoder (Driving Motor) 驱动电机编码器 1 -061413 Cancelled
8 ck11-210042-00 Encoder (Steering Motor) 换向电机编码器 1 -061413 Cancelled
9 0000-000322-00 Screw M8×25 螺钉 3 -061413
10 ck11-210038-00 Motor Gear 电机齿轮 1 -061413
11 ck11-210040-00 Snap Ring 挡片 1 -061413
12 0000-000697-00 Screw M6×30 螺钉 1 -061413
13 ck11-210043-00 Gear Case Assembly 减速箱总成 1 -061413

12
2000-100 Driving System
驱动系统

13
 2000-100 Driving System
驱动系统
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 0000-001129-10 Screw M5×45 螺钉 3 061413-
2 ck10-250001-10 Brake lining 摩擦片 1 061413-
3 ck10-250000-10 Brake Assembly 电磁制动器总成 1 061413-
4 ck10-220000-10 Driving Motor 驱动电机 1 061413-
5 0000-000293-00 Retainer Ring ø20 轴用挡圈 3 061413-
6 0000-000849-00 Elastic Collar ø47 孔用卡簧 1 061413-
7 ck10-220002-10 Ball Bearing 6204 2ZC3 轴承 1 061413-
8 ck10-220003-10 Hub for Endshield 轴承套 1 061413-
9 ck10-220004-10 O-Ring ø64.5×3.0 O 型圈 1 061413-
10 1221-230000-00 Bearing 转向大轴承 1 061413-
11 1221-200003-00 Gear 大齿圈 1 061413-
12 ck10-230000-10 Gear Case Assembly 减速箱总成 1 061413-
13 1120-200001-00 Driving Wheel 驱动轮 1 061413-
14 0000-000154-00 Screw M8×35 螺钉 6 061413-
15 0000-000159-00 Lockwasher ø8 弹垫 6 061413-
16 0000-000176-00 Flatwasher ø8 平垫 6 061413-
17 0000-000155-00 Screw M10×40 螺钉 6 061413-
18 0000-000063-00 Lockwasher ø10 弹垫 6 061413-
19 0000-000007-00 Flatwasher ø10 平垫 6 061413-
20 0000-000869-00 Bolt M8×40 螺栓 8 061413-
21 0000-000025-00 Lockwasher ø12 球面弹垫 5 061413-
22 0000-000157-00 Nut M12×1.25 螺母 5 061413-
23 ck10-240000-10 Steering Motor 转向电机 1 061413-
24 ck10-200001-10 Gear 小齿轮 1 061413-
25 0000-000321-00 Screw M8×20 螺钉 4 061413-
26 0000-000386-00 Screw M6×20 螺钉 1 061413-
27 0000-000056-00 Lockwasher ø6 弹垫 1 061413-
28 ck10-200002-10 Washer 小齿轮垫圈 1 061413-
29 1280-520009-10-01 Switch Wire HarnessII 定位开关线束 II 1 061413-
30 0000-000013-00 Grease Fitting M8 油杯 1 061413-
31 0000-000226-00 Key 6×6×16 平键 1 061413-
32 0000-000204-00 Key 3×5×13 月牙键 1 061413-
33 0000-000583-00 Nut M12×1.5 螺母 1 061413-
34 ck10-220001-10 Shaft Seal ø25×40×7 骨架油封 1 061413-

14
 3000
Operating Control System
操作系统

15
3000-000 Operating Control Assembly ( Left )
操作总成（左）

16
 3000-000 Operating Control Assembly ( Left )
操作总成（左）
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
0 ck10-310000-00 Operating Control Assembly (Left) 左操作总成 1
1 ck11-311000-00 Handle Ball 手柄球 1
2 ck11-310002-00 Steering Wheel 方向盘 1
3 0000-000951-00 Nut M10×1.5 螺母 1
4 0000-000063-00 Lockwasher ø10 弹垫 1
5 3316-311202-00 Round Bottom 方向盘圆底板 1
6 0000-000702-00 Flatwasher ø4 平垫 4
7 0000-000646-00 Screw M4×10 螺钉 4
8 3316-311204-00 Washer 垫圈 Req.
9 0000-000035-00 Bolt M5×20 螺栓 4
10 0000-000206-00 Lockwasher ø5 弹垫 8
11 3316-311203-00 Damping Steering Box 阻尼座 1
12 ck10-310003-00 Upper Cover of Left Armrest 左扶手上罩 1
13 0000-000939-00 Screw M3×6 螺钉 1
14 3316-311205-00 Nut 锁紧螺母 1
15 0000-000937-00 Bearing 61803 轴承 2
16 3316-311206-00 Bearing Block 轴承座 1
17 3316-311201-00 Axle 方向盘轴 1
18 0000-000416-00 Screw M4×8 螺钉 1
19 0000-000941-00 Elastic Collar Φ26 孔用挡圈 1
20 ck11-560002-00 Stepping Motor 步进电机 1
21 0000-000004-00 Screw M5×12 螺钉 4
22 ck11-520007-00 Stepping Motor Wire Harness 步进电机线束 1
23 ck10-310004-00 Lower Cover of Left Armrest 左扶手下罩 1
24 0000-000661-00 Screw M5×20 螺钉 4
25 ck10-520002-00 Wire Harness of Operation Panel(L) 左操作板线束 1
26 0000-000001-00 Screw M6×20 螺钉 2

17
3000-000 Operating Control Assembly ( Right )
操作总成（右）

18
 3000-000 Operating Control Assembly ( Right )
操作总成（右）
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
0 ck10-320000-00 Operating Control Assembly (Right) 右操作总成 1
1 ck11-520012-00 Button ( With Wire Harness) 按钮(带线束) 3
2 0000-001002-00 Flatwasher ø22 平垫 1 Cancelled
3 1115-500016-00 2 Way Switch Key 两相开关钥匙 2
4 ck11-520009-00 Power Switch Assembly 钥匙开关总成 1
5 0000-000998-00 Screw M3×8 螺钉 4
6 3218-604000-00 Emergency Stop Switch 急停开关 1
7 ck10-320001-00 Upper Cover of Right Armrest 右扶手上罩 1
8 ck11-560003-00 JC100 Switch 拇指开关 1
9 ck11-520008-00 JC100 Switch Wire Harness JC100 线束 1
10 0000-000001-00 Screw M6×20 螺钉 2
11 ck10-520003-00 Wire Harness of Operation Panel(R) 右操作板线束 1
12 ck10-320002-00 Lower Cover of Right Armrest 右扶手下罩 1
13 0000-000661-00 Screw M5×20 螺钉 4
14 0000-000490-00 Harness Clamp 线夹 1 031513-

19
 4000
Hydraulic System
液压系统

20
4000-000 Hydraulic System
液压系统

21
 4000-000 Hydraulic System
液压系统
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
Hydraulic Pump Assembly 液压站总成
1 ck10-490000-30 1
See Fig 4100-000 见图 4100-000
2 ck11-131000-00 Tank 油箱 1
3 2125-423000-00 Air Filter 空气滤清器 1
4 0000-000433-00 Screw M8×12 螺钉 4
5 0000-000159-00 Lockwasher ø8 弹垫 4
6 0000-000194-00 Flatwasher ø8 平垫 2
7 0000-000380-00 Flatwasher ø6 平垫 4
8 0000-000056-00 Lockwasher ø6 弹垫 4
9 0000-000620-00 Bolt M6×16 螺栓 4
10 2125-420001-00 Magnet 磁铁 1
11 2702-141600-00 Connector G1/4-M16×1.5 直通接头 2
12 0000-000044-00 Washer ø14 组合垫圈 4
13 ck10-480000-30 Oil Pipe 泵到三通油管 1
14 2112-440000-10 Block Cross 三通 1
15 ck11-450000-00 Accumulator 蓄能器 1
16 2701-141400-00 Connector M14×1.5-M14×1.5 直通接头 1
17 0000-000176-00 Flatwasher ø8 平垫 2

22
4100-000 Hydraulic Pump Assembly
液压站总成

23
 4100-000 Hydraulic Pump Assembly
液压站总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 ck11-410001-00 Adapter 液压集成块 1
2 ck10-490001-30 Pump 泵 1
3 ck11-410003-00 Motor 电机 1
4 ck11-410004-00 Bush 衬套 1
5 ck11-410005-00 Coupling 联接器 1
6 ck11-410006-00 Seal Kit 密封件 1
7 ck11-410007-00 Filter Screen 过滤网 1
8 0000-000077-00 Screw M6×12 螺钉 4
9 ck10-490002-30 Release Valve 阀芯 1
10 ck11-410009-00 Solenoid Valve 滤筒 1
11 ck11-410010-00 Clamp，Steel 钢箍 1
12 ck10-490003-30 Valve 阀 1
13 ck11-410012-00 Valve Cavity Plug 阀腔柱塞 1
14 ck11-410013-00 Tube Plastic 塑料管 2
15 ck11-410014-00 Filter , Steel 钢过滤器 1
16 0000-000620-00 Bolt M6X16 螺栓 4
17 0000-000056-00 Lockwasher ø6 弹垫 4
18 ck11-410015-00 Relay 继电器 1
19 ck11-410016-00 Cable Insulated 绝缘电缆 1
20 ck11-410017-00 Wire 导线 1 Cancelled
21 ck10-490004-30 Relief Valve 溢流阀 1
22 ck11-410018-00 Brush 电刷 2

24
 5000
Electric System
电气系统

25
5000-000 Electric Assembly
电气总成

26
 5000-000 Electric Assembly
电气总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 01 0000-000255-00 Bolt M8×20 螺栓 4 -031513
02 0000-000321-00 Screw M8×20 螺钉 4 031513-
2 0000-000159-00 Lockwasher ø8 弹垫 11
3 0000-000194-00 Flatwasher ø8 平垫 11
4 1120-500003-00 Horn 喇叭 1
Controller Board Assembly 电器板总成
5 See Fig 5200-000 1
See Fig 5200-000 见图 5200-000
6 0000-000118-00 Screw M8×10 螺钉 1
7 ck11-520011-00 Buzzer（Lowering） 下降蜂鸣器 1
8 ck10-520015-00 Warning Lamp 警示灯 1
9 0000-000998-00 Screw M3×8 螺钉 2
10 0000-000384-00 Screw M6×40 螺钉 2
11 0000-000700-00 Screw M8×16 螺钉 1 -051513
12 01 0000-000276-00 Bolt M6×45 螺栓 2 -031513
02 0000-000430-00 Screw M6×50 螺钉 2 031513-
13 0000-000056-00 Lockwasher ø6 弹垫 4
14 ck10-531100-00 Connector Battery Assembly 电缆接插件总成 1
15 1120-112008-00 Plate 电缆接插件衬板 Req.
16 0000-000179-00 Screw M6×10 螺钉 3
17 ck10-510033-00 Harness Clamp 线夹 2
18 ck10-520009-00 Level Sensor 倾角开关 1
19 ck10-510016-00 Level Sensor Plate 倾角开关安装板 1
20 0000-000321-00 Screw M8×20 螺钉 4
21 ck11-510009-00 Relay Plate 继电器安装板 1 -051513
22 0000-000009-00 Screw M4×12 螺钉 4
23 01 0000-000088-00 Screw M4×8 螺钉 2 -031513
02 0000-000009-00 Screw M4×12 螺钉 2 051513-
24 0000-000123-00 Flatwasher ø6 平垫 4
25 2110-500005-00 Relay 继电器 1 -031513
26 2110-500004-00 Relay Set 继电器座 1 -051513
27 2110-500003-00 Relay Set Clip 继电器安装卡扣 2 -051513
28 ck10-520011-00 Buzzer（Level Sensor） 倾角开关蜂鸣器 1
29 1220-100002-00 Harness Clamp 线夹 1 for Duplex Mast
30 ck10-510032-00 Wire Groove 盖线槽 1
31 ck10-560010-00 Relay Set 端子排 1 051513-071013
32 0000-000550-00 Nut M8 螺母 1 051513-
33 ck10-510040-00 Buzzer Plate 蜂鸣器固定板 1 051513-

27
5100-000 Battery Assembly
电瓶箱总成

28
 5100-000 Battery Assembly
电瓶箱总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 0000-000618-00 Screw M6×12 螺钉 7
2 0000-000056-00 Lockwasher ø6 弹垫 6
3 ck11-121000-00 Battery Frame 电瓶架 1
4 ck11-123000-00 Battery Cover 电瓶盖 1
5 1145-553006-20 Battery 电瓶 4
6 0000-000242-00 Bolt M 8×16 螺栓 10
7 0000-000159-00 Lockwasher ø8 弹垫 10
8 0000-000176-00 Flatwasher ø8 平垫 10
9 0000-000123-00 Flatwasher ø6 平垫 3
10 ck11-532001-00 M1 Cable M1 线 2
11 ck11-532002-00 M2 Cable M2 线 1
12 ck11-532100-00 Connector Battery Assembly 电缆接插件总成 1
13 0000-000381-00 Screw M5×10 螺钉 4
14 0000-000206-00 Lockwasher ø5 弹垫 4
15 ck11-122000-00 Battery Separator 电瓶隔板 1
16 0000-000006-00 Screw M6×30 螺钉 2
17 1120-560000-00 Charger USA 充电器 美标 1 110V,For USA
17 ck10-560009-00 Charger 充电器 1 220V
18 1115-500006-00 Charger Cable EUROPE 充电线 欧标 1 For EUROPE
18 1115-500006-10 Charger Cable USA 充电线 美标 1 For USA
18 1115-500006-20 Charger Cable AUS 充电线 澳标 1 For AUS
18 1115-500006-30 Charger Cable END 充电线 英标 1 For END
18 1115-500006-40 Charger Cable JAPAN 充电线 日标 1 For JAPAN
18 1115-500006-50 Charger Cable CHINA 充电线 国标 1 For CHINA
19 0000-000102-00 Screw M6×45 螺钉 2
20 2125-560001-00 Puller Handle 插拔器手柄 1
21 0000-000166-00 Nut M6 螺母 2
22 0000-001086-00 R Harness Clamp R 型线夹 1 042813-
23 0000-000323-00 Screw M5×16 螺钉 1 042813-
24 0000-001026-00 Nut M5 螺母 1 042813-
25 ck10-100010-00 Bottom Plate 电瓶箱垫板 1 053113-

29
5200-000 Controller Board Assembly
电器板总成

30
 5200-000 Controller Board Assembly
电器板总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 ck10-510001-00 Board 电器安装板 1
2 1280-560002-00 EPS Controller 转向控制器 1 24V
3 0000-000032-00 Screw M6×25 螺钉 4
4 ck11-560004-00 Controller ACO-SSL150A AC0-SSL150A 控制器 1
5 0000-000004-00 Screw M5×12 螺钉 4
6 ck11-510002-00 AC0 Copper Conductor AC0 铜导板 1
7 1120-530006-00 Copper ConductorⅠ 铜导板Ⅰ 1
8 ck10-560001-00 Contactor 双联接触器 1
9 0000-000077-00 Screw M6×12 螺钉 2
10 0000-000056-00 Lockwasher ø6 弹垫 6
11 0000-000380-00 Flatwasher ø6 平垫 6
12 1120-540002-00 Fuse 200A 保险丝 2
13 1120-540001-00-B Stand 保险丝座 2
14 0000-000074-00 Screw M6×20 螺钉 4
15 0000-000210-00 Flatwasher ø8 平垫 6
16 0000-000196-00 Nut M8 螺母 5
17 2322-510003-00 Copper Conductor 铜导板 1
18 1220-500005-00 Terminal 接线端 1
19 0000-000088-00 Screw M4×8 螺钉 2
20 ck10-510002-00 Copper Conductor Ⅰ ck10 铜条Ⅰ 1

31
5300-000 Wiring Harness Assembly
线束总成

32
 5300-000 Wiring Harness Assembly
线束总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 01 ck10-520001-00 Master Wiring Harness 主线束 1 -071013
02 ck10-520001-0A Master Wiring Harness 主线束 1 071013-
2 1120-500010-00 Fuse 10A 保险丝 1
3 ck10-520010-00 CK10-2 Multi-core Cable Harness CK10-2 多芯电缆线束 1 For Duplex Mast
3 See Form 5.1 CK10-3 Multi-core Cable Harness CK10-3 多芯电缆线束 1 For Triplex Mast
4 ck10-520017-00 Communication Wiring 互通线束 1 071013-

Form 5.1

Lifting Height
Mast Multi-core Cable Harness Part No.
起升高度
门架类型 多芯电缆编号
mm in

Triplex Mast 3200 125.98 ck10-520010-30-01

三级门架 3600 141.73 ck10-520010-30-02

33
5400-000 Cable Assembly
电缆总成

34
 5400-000 Cable Assembly
电缆总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 ck10-531009-00 Pump Power Cable PA+ 液压站正线 PA+ 1 -061413
2 ck10-531010-00 Pump Power Cable PA - 液压站负线 PA - 1 -061413
3 ck10-531001-00 Driving Motor Cable U 牵引电机电缆 U 1 -061413
4 ck10-531002-00 Driving Motor Cable V 牵引电机电缆 V 1 -061413
5 ck10-531003-00 Driving Motor Cable W 牵引电机电缆 W 1 -061413
6 ck10-531006-00 Steering Motor Cable W 转向电机电缆 W 1 -061413
7 ck10-531005-00 Steering Motor Cable V 转向电机电缆 V 1 -061413
8 ck10-531004-00 Steering Motor Cable U 转向电机电缆 U 1 -061413
9 ck10-531013-00 (D-AC0) Cable- （D-AC0）电缆负极 1 -061413
10 ck10-531007-00 (D-EPS-AC0) Cable- （D-EPS-AC0）电缆负极 1 -061413
11 ck10-531008-00 (EPS-AC0) Cable+ （EPS-AC0）电缆正极 1 -061413

35
5400-100 Cable Assembly
电缆总成

36
 5400-100 Cable Assembly
电缆总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 ck10-531009-00 Pump Power Cable PA+ 液压站正线 PA+ 1 061413-
2 ck10-531010-00 Pump Power Cable PA - 液压站负线 PA - 1 061413-
3 ck10-531001-00 Driving Motor Cable U 牵引电机电缆 U 1 061413-
4 ck10-531002-00 Driving Motor Cable V 牵引电机电缆 V 1 061413-
5 ck10-531003-00 Driving Motor Cable W 牵引电机电缆 W 1 061413-
6 ck10-531006-10 Steering Motor Cable W 转向电机电缆 W 1 061413-
7 ck10-531005-10 Steering Motor Cable V 转向电机电缆 V 1 061413-
8 ck10-531004-10 Steering Motor Cable U 转向电机电缆 U 1 061413-
9 ck10-531013-00 (D-AC0) Cable- （D-AC0）电缆负极 1 061413-
10 ck10-531007-00 (D-EPS-AC0) Cable- （D-EPS-AC0）电缆负极 1 061413-
11 ck10-531008-00 (EPS-AC0) Cable+ （EPS-AC0）电缆正极 1 061413-

37
 6000
Lifting System
起升系统

38
6000-000 Duplex Mast Lifting System
二级门架起升系统

39
 6000-000 Duplex Mast Lifting System
二级门架起升系统
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 0000-000183-00 Retainer Ring ø35 轴用挡圈 6
2 2125-612005-00 Dust Snap 防尘片 4
3 01 2125-612001-00 Main Roller 主滚轮 4 -031513 Ø78
02 ck10-612001-00 Main Roller 主滚轮 4 031513- Ø80
4 2125-612002-00 Assistant Roller 副滚轮 4
5 2125-612007-00 Snap Ring 止松垫片 4
6 2125-612004-00 Screw 调节螺钉 4
7 01 2125-612000-00 Roller Assembly 滚轮总成 4 -031513 Ø78
02 ck10-612000-00 Roller Assembly 滚轮总成 4 031513- Ø80
8 0000-000184-00 Screw M12×60 螺钉 1
9 0000-000060-00 Lockwasher ø12 弹垫 4
10 0000-000373-00 Flatwasher ø12 平垫 3
11 ck10-620000-00 Inner Mast 内门架 1
12 ck11-600002-00 Chain Bracket 链轮固定座 1
13 2125-600002-00 Chain Roller 链条滚轮 2
14 0000-000613-00 Bolt M12×50 螺栓 1
15 0000-000438-00 Flatwasher ø12 平垫 1
16 ck10-600001-00 Roller 尼龙轮 1
17 2125-600003-30 Bushing 轴套 1
18 2125-650000-00 Cylinder Hoop 油缸抱箍 1
Lifting Cylinder Assembly 起升油缸总成
19 ck10-410000-00 1
See Fig 6100-000 见图 6100-000
20 ck10-610000-00 Outer Mast 外门架 1
21 0000-000285-00 Bolt M12×35 螺栓 3
22 0000-000630-00 Nut M12 螺母 1
23 0000-000108-00 Nut M6 螺母 2
24 0000-000056-00 Lockwasher ø6 弹垫 5
25 0000-000380-00 Flatwasher ø6 平垫 5
26 2125-650002-00 Bolt Bushing 螺栓衬套 1
27 2108-100006-00 Screw M6×10 螺钉 6
28 ck10-510013-00 Fixed Plate 多级速度固定板 1
29 0000-000739-00 Screw M6×20 螺钉 4
30 2125-600005-00 Buffer Block 缓冲块 2
31 0000-000998-00 Screw M3×8 螺钉 4
32 See Form 6.6 Drag Chain II 拖链 II Req. Page 37
33 ck10-510005-00 Drag Head II 拖链头 II 1
34 0000-000279-00 Bolt M8×35 螺栓 1
35 0000-000159-00 Lockwasher ø8 弹垫 5
36 0000-000176-00 Flatwasher ø8 平垫 5
37 01 ck10-510015-00 Harness Clamp 线夹 1 -031513
02 0000-001058-00 Harness Clamp R 型线夹 1 031513-
38 0000-000179-00 Screw M6×10 螺钉 1
39 0000-000109-00 Screw M8×16 螺钉 4
40 0000-000004-00 Screw M5×12 螺钉 12
41 0000-000206-00 Lockwasher ø5 弹垫 12
42 0000-000390-00 Flatwasher ø5 平垫 12
43 2125-500003-00 Proximity Switch 微动开关 3
44 ck10-520004-00 Lifting Proximity Switch Wire 上升限位开关线束 1 -071013
45 ck10-520007-00 Trimming Speed Switch Wire III III 级速度削减开关线束 1 -071013
46 ck10-520006-00 Trimming Speed Switch Wire II II 级速度削减开关线束 1 -071013

40
 6000-000 Duplex Mast Lifting System
二级门架起升系统
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
47 ck10-640000-00 Seal Plate 门架封板 1
48 0000-000179-00 Screw M6×10 螺钉 2
49 ck10-510030-00 Drag Chain Mounting Plate V 拖链固定板 V 1
50 ck10-520015-00 Warning Lamp 警示灯 1
51 ck10-510019-00 Board 警示灯安装板 1
52 0000-000999-00 Flatwasher ø3 平垫 2
53 ck10-520014-00 Warning Lamp Wire 后退警示线束 1 -071013
54 ck10-520016-20 Switch Wiring of Duplex Mast 二级门架开关线束 1 071013-

Form 6.6

Lifting Height Standard of Drag

Part No. Name Mast Position of Assembly Remark
起升高度 Chain（piece）
编号 名称 门架 安装位置 备注
mm in 拖链规格 (节数)
Duplex From Outer Mast to
Mast 1990 78.35 Loading Frame 54±1
二级门架 从外门架到载架

From Outer Mast to

Inner Mast 68±1
从外门架到内门架
3200 125.98
From Inner Mast to
Drag Chain II
ck10-510003-00 Loading Frame 49±1
拖链 II Triplex
从内门架到载架
Mast
From Outer Mast to
三级门架
Inner Mast 75±1
从外门架到内门架
3600 141.73
From Inner Mast to
Loading Frame 49±1
从内门架到载架

41
6100-000 Duplex Mast Lifting Cylinder
二级门架起升油缸

42
 6100-000 Duplex Mast Lifting Cylinder
二级门架起升油缸
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 2125-410001-00 Piston Rod 活塞杆 1
2 2125-410002-00 Piston 活塞 1
3 2125-410003-00 Collar 钢丝挡圈 1
4 2125-410006-00 Bushing 衬套 1
0000-000711-00 Bearing 3530 钢背轴承 1
6 ck10-411000-00 Cylinder 缸体 1
7 2125-410004-00 Cap 导向套 1
8 0000-000084-00 Ring Wiper 35×43×5-6.5 防尘圈 1
9 0000-000370-00 O-ring 40×3.1 O 型密封圈 1
10 2125-410005-00 Ring Back Up 50×20×2.5 支撑环 1
11 0000-000512-00 Rod Packing 40×50×6 Yx 密封圈 1
Seal Kit for Lifting Cylinder 起升油缸修理包
KIT 2125-ZZG-2A 1
(include item 8,9,11 ) （包含序号 8，9，11）

43
6200-000 Duplex Mast Vitta Combination Assembly
二级门架油管总成

44
 6200-000 Duplex Mast Vitta Combination Assembly
二级门架油管总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 2707-141400-00 Connector G1/4-M14×1.5 铰接接头 1
2 0000-000044-00 Washer ø14 组合垫圈 2
3 ck10-420000-00 Oil Pipe 三通到门架油管 1
4 ck10-401000-00 Explosion Relief Valve 防爆阀 2
5 0000-000634-00 Washer ø18 组合垫圈 2
6 2402-383500-00 Bolt G3/8×35 铰接头螺栓 1
7 0000-000433-00 Screw M8×12 螺钉 1
8 0000-000159-00 Lockwasher ø8 弹垫 1
9 0000-000194-00 Flatwasher ø8 平垫 1
10 3316-610001-10 Harness Clamp 线夹 1

45
6300-000 Chain Assembly
链条总成

46
 6300-000 Chain Assembly
链条总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 2125-640001-00 Bolt 链条螺栓 1
2 0000-000187-00 Nut M16×1.5 螺母 3
3 0000-000188-00 Cotter Pin ø3.2×20 开口销 2
4 2125-640002-00 Pin 销轴 2
5 See Form 6.3 Chain Assembly 链条总成 见表 6.3 1
6 2125-640003-00 Chain Anchor 链条接头 1
7 0000-000686-00 Cotter Pin ø3.2×32 开口销 1
8 0000-000176-00 Flatwasher ø8 平垫 2

Form 6.3

Lifting Height Part No.

Mast Name Standard of chain Remark
起升高度 链条编号
门架 名称 链条规格 备注
mm in （Page 41,Index 5）
Duplex Mast Chain
1990 78.35 75 ck10-630000-00
二级门架 链条
Chain I For Lifting Mast
71 ck10-650000-30-01
链条 I 用于起升门架
3200 125.98
Chain II For Loading Frame
43 ck10-660000-30-01
Triplex Mast 链条 II 用于载架
三级门架 Chain I For Lifting Mast
83 ck10-650000-30-02
链条 I 用于起升门架
3600 141.73
Chain II For Loading Frame
49 ck10-660000-30-02
链条 II 用于载架

47
6400-000 Loading Frame System I
载架系统 I

48
 6400-000 Loading Frame System I
载架系统 I
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 0000-000183-00 Retainer Ring ø35 轴用挡圈 4
2 2125-612005-00 Dust Snap 防尘片 4
3 01 2125-612001-00 Main Roller 主滚轮 4 -031513 Ø78
02 ck10-612001-00 Main Roller 主滚轮 4 031513- Ø80
4 2125-612002-00 Assistant Roller 副滚轮 4
5 2125-612007-00 Snap Ring 止松垫片 4
6 2125-612004-00 Screw 调节螺钉 4
7 01 2125-612000-00 Roller Assembly 滚轮总成 4 -031513 Ø78
02 ck10-612000-00 Roller Assembly 滚轮总成 4 031513- Ø80
8 ck10-510020-00 Switch Mounting Plate 开关安装板 2
9 2125-500003-00 Proximity Switch 微动开关 2
10 ck10-520013-00 Proximity Switch Wiring 门安全线束 2
11 ck10-710000-00 Loading Frame 载架 1 For Duplex Mast
11 ck10-710000-30 Loading Frame 载架 1 For Triplex Mast
12 0000-000109-00 Screw M8×16 螺钉 28
13 0000-000159-00 Lockwasher ø8 弹垫 12
14 0000-000176-00 Flatwasher ø8 平垫 12
15 0000-000004-00 Screw M5×12 螺钉 8
16 0000-000618-00 Screw M6×12 螺钉 2
17 0000-000056-00 Lockwasher ø6 弹垫 2
18 0000-000416-00 Screw M4×8 螺钉 2
19 ck10-510004-00 Drag Head I 拖链头 I 1
20 ck10-510031-00 Drag Chain Mounting Plate VI 拖链固定板 VI 1 For Duplex Mast
20 ck10-510012-00 Fixed Angle 拖链固定角铁 1 For Triplex Mast
21 2125-600005-00 Buffer Block 缓冲块 8
22 ck10-700006-00 Mounting Plate 缓冲块安装板 4
23 0000-000866-00 Nut M12 螺母 2
24 0000-000165-00 Nut M12 螺母 2
25 0000-000623-00 Bolt M12×30 螺栓 2
26 ck11-700006-00 Bushing COB 轴套 4
27 ck10-730000-00 Left Armrest 左扶手 1
28 01 ck10-790000-00 Supporting rod 支杆 2 -042813
02 ck10-791000-00 Supporting rod 支杆 2 042813-
29 0000-000380-00 Flatwasher ø6 平垫 8
30 0000-000264-00 Bolt M6×12 螺栓 4
31 ck10-750000-00 Square Tube L 左方管 1
32 ck11-700007-00 Gas Spring 气弹簧 2
33 0000-000296-00 Cotter Pin ø2×20 开口销 2
34 ck10-700001-00 Cover Plate L 左门盖板 1
35 0000-000655-00 Screw M10×25 螺钉 4
36 0000-000090-00 Screw M6×12 螺钉 8
37 ck10-740000-00 Right Armrest 右扶手 1
38 ck10-760000-00 Square Tube R 右方管 1
39 ck10-700002-00 Cover Plate R 右门盖板 1
40 0000-000060-00 Lockwasher ø12 弹垫 1
41 01 ck10-700008-00 Proximity Block 机械限位块 1 -051513
02 ck10-700008-0A Proximity Block 机械限位块 1 051513-
42 0000-000222-00 Flatwasher ø12 平垫 1
43 0000-000285-00 Bolt M12×35 螺栓 1
44 ck10-700009-00 Bushing 1010 铜套 4 042813-
45 0000-000322-00 Screw M8×25 螺钉 1 051513-

49
6401-000 Loading Frame System II
载架系统 II

50
 6401-000 Loading Frame System II
载架系统 II
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 ck10-770000-00 Board 背部靠板 1
2 ck10-700005-00 Seal Plate 下封板 1
3 4230-100004-00 Cushion 沙发靠垫 1
4 0000-000646-00 Screw M4×10 螺钉 8
5 2108-100006-00 Screw M6×10 螺钉 14
6 0000-000275-00 Bolt M6×30 螺栓 4
7 0000-000123-00 Flatwasher ø6 平垫 16
8 0000-000924-00 Nut M3 螺母 2
9 0000-000380-00 Flatwasher ø6 平垫 3
10 ck10-700004-00 Foot Pan 脚垫 1
11 ck10-720000-00 Network Mask 网罩 1
12 ck10-700003-00 Cover 盖板 1
13 ck11-520004-00 Interlock,Proximity Switch Wire 互锁、门安全开关线束 1
14 ck11-700003-00 Wire groove 线槽 2
15 ck10-700007-00 Seal Plate 资料袋封板 1
16 0000-000993-00 Screw M6×55 螺钉 6
17 ck11-560001-00 Meter EC0 智能仪表 1
18 ck10-520008-00 Meter Wire Harness ECO 仪表线束 1
19 ck10-520012-00 Brake Switch 脚踏开关 1 With wire
20 01 ck10-510017-00 Brake Switch Plate 脚踏开关安装板 1 -042813
02 ck11-510014-00 Brake Switch Plate 脚踏开关安装板 1 042813-
21 0000-000498-00 Screw M6×30 螺钉 3
22 0000-000056-00 Lockwasher ø6 弹垫 3
23 0000-000166-00 Nut M6 螺母 3
24 0000-000037-00 Screw M3×12 螺钉 2
25 0000-000995-00 Lockwasher ø3 弹垫 2
26 0000-000991-00 Flatwasher ø3 平垫 2

51
6000-100 Triplex Mast Lifting System I
三级门架起升系统 I

52
 6000-100 Triplex Mast Lifting System I
三级门架起升系统 I
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 ck10-610000-30 Outer Mast 外门架 1
2 ck10-620000-30 Middle Mast 中门架 1
3 0000-000731-00 Bolt M10×25 螺栓 2
4 0000-000063-00 Lockwasher ø10 弹垫 2
5 0000-000175-00 Flatwasher ø10 平垫 2
6 See Form 6.2 Lifting Cylinder Assembly 起升油缸总成 2 Page 62
7 0000-000179-00 Screw M6×10 螺钉 3
8 2125-500002-30 Proximity Switch 8104 微动开关 1
9 0000-000613-00 Bolt M12×50 螺栓 2
10 0000-000060-00 Lockwasher ø12 弹垫 4
11 0000-000438-00 Flatwasher ø12 平垫 2
12 2125-600003-30 Bushing 轴套 2
13 0000-000183-00 Retainer Ring ø35 轴用卡圈 8
14 2214-600001-00 Chain Roller 链条滚轮 2
15 ck10-600001-30 Nylon Wheel I 尼龙轮 I 1
16 2125-600002-30 Roller 油管滚轮 1
17 0000-000285-00 Bolt M12×35 螺栓 2
18 ck10-510014-00 Drag Chain Mounting Plate 拖链固定板 2
19 01 ck10-510015-00 Harness Clamp 线夹 2 -031513
02 0000-001058-00 Harness Clamp R 型线夹 2 031513-
20 0000-000056-00 Lockwasher ø6 弹垫 3
21 0000-000380-00 Flatwasher ø6 平垫 3
22 ck10-510005-00 Drag Head II 拖链头 II 1
23 0000-000416-00 Screw M4×8 螺钉 2
24 See Form 6.6 Drag Chain II 拖链 II Req. Page 41
25 0000-000109-00 Screw M8×16 螺钉 8
26 0000-000159-00 Lockwasher ø8 弹垫 10
27 0000-000176-00 Flatwasher ø8 平垫 10
28 ck10-510013-00 Fixed Plate 多级速度固定板 1
29 0000-000117-00 Screw M5×10 螺钉 16
30 0000-000206-00 Lockwasher ø5 弹垫 16
31 0000-000390-00 Flatwasher ø5 平垫 16
32 ck10-510018-00 Fixed Plate I 级速度固定板 1
33 2125-500003-00 Proximity Switch 微动开关 3
34 ck10-520004-00 Lifting Proximity Switch Wire 上升限位开关线束 1 -071013
35 ck10-520007-00 Trimming Speed Switch Wire III III 级速度削减开关线束 1 -071013
36 ck10-520006-00 Trimming Speed Switch Wire II II 级速度削减开关线束 1 -071013
37 ck10-520005-00 Trimming Speed Switch Wire I I 级速度削减开关线束 1 -071013
38 01 2125-612000-00 Roller Assembly 滚轮总成 6 -031513 Ø78
02 ck10-612000-00 Roller Assembly 滚轮总成 6 031513- Ø80
39 2125-612005-00 Dust Snap 防尘片 6
40 2125-612002-00 Assistant Roller 副滚轮 6
41 01 2125-612001-00 Main Roller 主滚轮 6 -031513 Ø78
02 ck10-612001-00 Main Roller 主滚轮 6 031513- Ø80
42 2125-612007-00 Snap Ring 止松垫片 6
43 2125-612004-00 Screw 调节螺钉 6

53
 6000-100 Triplex Mast Lifting System I
三级门架起升系统 I
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
44 ck10-520015-00 Warning Lamp 警示灯 1
45 ck10-510019-00 Board 警示灯安装板 1
46 0000-000998-00 Screw M3×8 螺钉 2
47 ck10-520014-00 Warning Lamp Wire 后退警示线束 1 -071013
48 ck10-610006-30 Block 垫块 1 042813-
49 0000-000154-00 Screw M8×35 螺钉 2 042813-
50 See Form 6.7 Switch Wiring of Triplex Mast 三级门架开关线束 1 071013- Page 54

Form 6.7

Lifting Height Switch Wiring Part No.

Mast
起升高度 开关线束零件编号
门架类型
mm in (Page 54,Index 50)

Triplex Mast 3200 125.98 ck10-520016-00

三级门架 3600 141.73 ck10-520016-30

54
6001-100 Triplex Mast Lifting System II
三级门架起升系统 II

55
 6001-100 Triplex Mast Lifting System II
三级门架起升系统 II
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用时间 备注
1 0000-000183-00 Retainer Ring ø35 轴用挡圈 4
2 2125-612005-00 Dust Snap 防尘片 2
3 2125-612002-00 Assistant Roller 副滚轮 2
4 01 2125-612001-00 Main Roller 主滚轮 2 -031513 Ø78
4 02 ck10-612001-00 Main Roller 主滚轮 2 031513- Ø80
5 2125-612007-00 Snap Ring 止松垫片 2
6 2125-612004-00 Screw 调节螺钉 2
7 01 2125-612000-00 Roller Assembly 滚轮总成 2 -031513 Ø78
7 02 ck10-612000-00 Roller Assembly 滚轮总成 2 031513- Ø80
8 0000-000613-00 Bolt M12×50 螺栓 2
9 0000-000060-00 Lockwasher ø12 弹垫 4
10 0000-000438-00 Flatwasher ø12 平垫 4
11 ck10-600004-00 Fixed Angle 轴套固定角铁 1
12 2108-100006-00 Screw M6×10 螺钉 8
13 ck10-600005-30 Nylon Wheel II 尼龙轮 II 1
14 2125-600003-30 Bushing 轴套 3
15 01 2125-600001-30 Roller Bracket 链轮座 1 -120712 01 02
02 ck10-600006-30 Roller Bracket 链轮座 1 120712- 01 02
16 ck10-600003-30 Seal Plate 内门架封板 1
17 2214-600001-00 Chain Roller 链条滚轮 2
Freedom Lifting Cylinder Assembly 自由起升缸总成 Page 58
18 01 See Form 6.1 1 -120712
See Fig 6100-100 见图 6100-100 01 02
Freedom Lifting Cylinder Assembly 自由起升缸总成 Page 60
02 See Form 6.4 1 120712-
See Fig 6101-100 见图 6101-100 01 02
19 0000-000179-00 Screw M6×10 螺钉 7
20 0000-000056-00 Lockwasher ø6 弹垫 7
21 0000-000380-00 Flatwasher ø6 平垫 7
22 01 ck10-510015-00 Harness Clamp 线夹 3 -031513
02 0000-001058-00 Harness Clamp R 型线夹 3 031513-
23 ck10-510010-00 Board 过线板 1
24 ck10-510014-00 Drag Chain Mounting Plate 拖链固定板 1
25 0000-000109-00 Screw M8×16 螺钉 2
26 0000-000159-00 Lockwasher ø8 弹垫 2
27 0000-000176-00 Flatwasher ø8 平垫 2
28 0000-000416-00 Screw M4×8 螺钉 4
29 ck10-510004-00 Drag Head I 拖链头 I 1
30 0000-000285-00 Bolt M12×35 螺栓 2
31 ck10-510005-00 Drag Head II 拖链头 II 1
32 ck10-510011-00 Drag Chain Mounting Plate 拖链固定板 1
33 ck10-630000-30 Inner Mast 内门架 1
34 2125-600007-00 Chain Bracket 链条挡板 1
35 ck10-600002-30 Seal Plate 中门架封板 1
36 See Form 6.6 Drag Chain II 拖链 II Req. Page 41

56
6100-100 Lifting Cylinder,Freedom
全自由起升油缸

57
 6100-100 Lifting Cylinder, Freedom
全自由起升油缸
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 0000-000045-00 Ring Wiper 55×63×5-6.5 防尘圈 1 -120712
2 0000-000684-00 Collar 55×65×3 挡片 1 -120712
3 0000-000046-00 Rod Packing 55×65×6 YX 密封圈 1 -120712
4 2125-420002-30 Cap 导向套 1 -120712
5 0000-000685-00 O-ring 65×3.1 O 形圈 1 -120712
6 See Form 6.1 Piston Rod 活塞杆 1 -120712
7 See Form 6.1 Cylinder 缸体 1 -120712
8 2125-420003-30 Ring Back Up 70×65×25 支撑环 1 -120712
Seal Kit for Lifting 自由起升油缸修理包
KIT 2125-ZZG-3A 1
Cylinder,freedom （包含序号 1，3，5） -120712

Form 6.1

Lifting Height Cylinder Part No.

Mast Cylinder Piston Rod
起升高度 油缸零件编号
门架类型 油缸体 活塞杆
mm in (Page 56,Index 18)

Triplex Mast 3200 125.98 ck10-420000-30-01 ck10-421000-30-01 ck10-420001-30-01

三级门架 3600 141.73 ck10-420000-30-02 ck10-421000-30-02 ck10-420001-30-02

58
6101-100 Lifting Cylinder,Freedom
全自由起升油缸

59
 6101-100 Lifting Cylinder, Freedom
全自由起升油缸
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 See Form 6.4 Piston Rod 活塞杆 1 120712-
2 0000-001087-00 Ring Wiper 50×58×5-6.5 防尘圈 1 120712-
3 0000-001088-00 Collar 50×60×2 挡片 1 120712-
4 0000-001089-00 Rod Packing 50×60×6 密封圈 1 120712-
5 ck10-4A0002-30 Cap 导向套 1 120712-
6 0000-000690-00 O-ring 60×3.1 O 形圈 1 120712-
7 See Form 6.4 Cylinder 缸体 1 120712-
8 ck10-4A0003-30 Piston 活塞 1 120712-
9 1280-430004-00 Collar 33×27×3 钢丝挡圈 1 120712-
10 ck10-4A0004-30 Ring Back Up 55×20×2.5 支撑环 1 120712-
11 0000-001091-00 Rod Packing 45×55×6 密封圈 1 120712-
12 0000-001090-00 Collar 45×55×2 挡片 1 120712-
13 3218-420005-30 Release Valve 阀芯 1 120712-
14 3218-420004-30 Solenoid Valve 阀套 1 120712-
15 0000-000344-00 O-ring 20×2.4 O 形圈 1 120712-
16 ck10-4A0005-30 Spring 压簧 1 120712-
17 3218-420006-30 Collar 挡片 1 120712-
18 0000-000607-00 Collar ø22 孔用挡圈 1 120712-
19 0000-000133-00 Washer ø6 组合垫圈 1 120712-
20 0000-001092-00 Screw M6×6 螺钉 1 120712-
Seal Kit for Lifting Cylinder,freedom 自由起升油缸修理包
KIT ck10-ZZG-3A 1
(include item 2,4,6,11,15 ) （包含序号 2,4,6,11,15） 120712-

Form 6.4

Lifting Height Cylinder Part No.

Mast Cylinder Piston Rod
起升高度 油缸零件编号
门架类型 油缸体 活塞杆
mm in (Page 56,Index 18)

Triplex Mast 3200 125.98 ck10-4A0000-30-01 ck10-4A1000-30-01 ck10-4A0001-30-01

三级门架 3600 141.73 ck10-4A0000-30-02 ck10-4A1000-30-02 ck10-4A0001-30-02

60
6200-100 Triplex Mast Lifting Cylinder
三级门架起升油缸

61
 6200-100 Triplex Mast Lifting Cylinder
三级门架起升油缸
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 0000-000084-00 Ring Wiper 35×43×5-6.5 防尘圈 1
2 0000-000085-00 Rod Packing 35×45×6 YX 密封圈 1
3 2125-410004-30 Cap 导向套 1
4 0000-000519-00 O-ring 48×3.1 O 形圈 1
5 See Form 6.2 Piston Rod 活塞杆 1
6 2125-410005-3A Bushing 套 1
7 0000-000520-00 Collar ø24 孔用挡圈 1
8 2125-410002-30 Ring Back Up 支撑环 1
9 See Form 6.2 Cylinder 缸体 1
10 2125-410006-30 Pin 定位销 1
11 0000-001092-00 Screw M6×6 螺钉 1
12 2125-410003-30 Washer 紫铜垫 1
13 0000-000609-00 O-ring 52.5×3.1 O 形圈 1
Seal Kit for Lifting Cylinder 起升油缸修理包
KIT 2125-ZBG-3A 1
(include item1,2,4,13 ) （包含序号 1，2，4，,13）

Form 6.2

Lifting Height Cylinder Part No.

Mast Cylinder Piston Rod
起升高度 油缸零件编号
门架类型 油缸体 活塞杆
mm in (Page 53,Index 6)

Triplex Mast 3200 125.98 ck10-410000-30-01 ck10-411000-30-01 ck10-410001-30-01

三级门架 3600 141.73 ck10-410000-30-02 ck10-411000-30-02 ck10-410001-30-02

62
6300-100 Triplex Mast Vitta Combination Assembly
三级门架油管总成

63
 6300-100 Triplex Mast Vitta Combination Assembly
三级门架油管总成
Index Part No. Part Name No. Applied Date Remark
序号 零件编号 零件名称 数量 适用日期 备注
1 0000-000069-00 Washer ø16 组合垫圈 5
2 2701-161600-00 Connector M16×1.5-M16×1.5 直通接头 2
3 ck10-430000-30 Metallic Oil Pipe R 右硬管 1
4 2702-381600-00 Connector G3/8-M16×1.5 直通接头 1
5 0000-000634-00 Washer ø18 组合垫圈 3
6 ck10-401000-00-01 Explosion Relief Valve 防爆阀 1
7 ck10-400001-30 Connector M16×1.5-G3/8 过渡接头 1
8 0000-000044-00 Washer ø14 组合垫圈 4
9 2702-141600-00 Connector G1/4-M16×1.5 直通接头 2
10 ck10-440000-30 Metallic Oil Pipe L 左硬管 1
11 2706-162000-00 Connector M16×1.5-M20×1.5 铰接接头 1
12 ck10-460000-30 Metallic Oil Pipe II 硬管 II 1
13 See Form 6.5 Hose 门架油管 1
14 ck10-450000-30 Metallic Oil Pipe I 硬管 I 1
15 2707-382000-00 Connector G3/8-M20×1.5 铰接接头 1
16 0000-000242-00 Bolt M8×16 螺栓 2
17 0000-000159-00 Lockwasher ø8 弹垫 4
18 0000-000176-00 Flatwasher ø8 平垫 3
19 01 0000-000154-00 Screw M8×35 螺钉 2 -031513
02 0000-000321-00 Screw M8×20 螺钉 2 031513-
20 01 2125-400002-3A Block Cross 四通块 1 -031513
02 ck10-401000-30 Block Cross 四通块 1 031513-
21 ck10-470000-30 Oil Pipe 三通到四通油管 1
22 2402-143000-00 Bolt G1/4×30 铰接头螺栓 1
23 ck10-401000-00-02 Explosion Relief Valve 防爆阀 1
24 0000-000210-00 Flatwasher ø8 平垫 1 041513-

Form 6.5

Lifting Height
Hose Part No. Applied Date
起升高度
油管编号 适用日期
mm in
Triplex Mast
2125-440000-3A-05 -031513
三级门架 3200 125.98
ck10-402000-30-01 031513-

3600 141.73 ck10-402000-30-02

64
 7000
Addendum
附录

65
 7000-000 Addendum
附录
Index Picture Part No. Part Name Remark
序号 图片 零件编号 零件名称 备注

For Wire
1 0000-001059-E0 Plug 插片
0.5mm2

For Wire
2 0000-001060-E0 Plug Spring 插簧
0.5mm2

For Cable
3 0000-001061-E0 Plug 插片
6mm2

For Cable
4 0000-001062-E0 Plug Spring 插簧
6mm2

Inradium:
5 0000-001063-E0 Plug 插片 3.2mm
4.2mm

For Wire
6 0000-001064-E0 Round Terminal 圆形端子 2-Ø6
2-Ø8

For Cable
8-Ø4
8-Ø6
7 0000-001065-E0 Round Terminal 圆形端子
8-Ø8
25-Ø6
25-Ø8

66
 7000-000 Addendum
附录
Index Picture Part No. Part Name Remark
序号 图片 零件编号 零件名称 备注

With Male Pin

8 0000-001066-E0 2# Male Connector,Molex Molex 两芯公头
带公针

With Male Pin

9 0000-001067-E0 4# Male Connector,Molex Molex 四芯公头
带公针

With Male Pin

10 0000-001068-E0 8# Male Connector,Molex Molex 八芯公头
带公针

With Male Pin

11 0000-001069-E0 12# Male Connector,Molex Molex 十二芯公头
带公针

With Female Pin

12 0000-001070-E0 2# Female Connector,Molex Molex 两芯母头
带母针

With Female Pin

13 0000-001071-E0 4# Female Connector,Molex Molex 四芯母头
带母针

With Female Pin

14 0000-001072-E0 8# Female Connector,Molex Molex 八芯母头
带母针

67
 7000-000 Addendum
附录
Index Picture Part No. Part Name Remark
序号 图片 零件编号 零件名称 备注

12# Female With Female Pin

15 0000-001073-E0 Molex 十二芯母头
Connector,Molex 带母针

14# Female With Female Pin

16 0000-001074-E0 Molex 十四芯母头
Connector,Molex 带母针

20# Female With Female Pin

17 0000-001075-E0 Molex 二十芯母头
Connector,Molex 带母针

With Male Pin

18 0000-001076-E0 2# Male Connector,AMP AMP 两芯公头
带公针

With Male Pin

19 0000-001077-E0 3# Male Connector,AMP AMP 三芯公头
带公针

With Male Pin

20 0000-001078-E0 4# Male Connector,AMP AMP 四芯公头
带公针

With Male Pin

21 0000-001079-E0 6# Male Connector,AMP AMP 六芯公头
带公针

68
 7000-000 Addendum
附录
Index Picture Part No. Part Name Remark
序号 图片 零件编号 零件名称 备注

With Female Pin

22 0000-001080-E0 2# Female Connector,AMP AMP 两芯母头
带母针

With Female Pin

23 0000-001081-E0 3# Female Connector,AMP AMP 三芯母头
带母针

With Female Pin

24 0000-001082-E0 4# Female Connector,AMP AMP 四芯母头
带母针

With Female Pin

25 0000-001083-E0 6# Female Connector,AMP AMP 六芯母头
带母针

With Female Pin

26 0000-001084-E0 6# Female Connector,AMP AMP 六芯母头
带母针

27 1120-500009-00 Connector Battery 电源接插件

28 1115-531001-Z0 Connector Battery 电源接插件

69