My Customer

Company name
Customer is Input here
Date 8 Jul 2019 12:15
Boiler data file used is: Create a file name.cg15
Standby boiler: Nil
Site Somewhere, Canada
Run number 0
Boiler calculation 1
Calculation time was 1 second.
Job number Put your job number here
Report printed by CoGen - Registered Version : 1615.03.07.55
Report generated by
Cost report:
____________________________________________________________

COST RATE DETAILS

Insurance (fraction of capital) = 0.6 %
Overheads (% of labour costs) = 50 %
Maintenance (% of fuel bill) = 1%
Installation of equipment = 103220 $
Commission boiler plant = 24000 $
Factory and Works annual insp. charge = 5000 $/year

CHEMICAL COST DETAILS

Oxygen scavenger unit size = 35 kg
Oxygen scavenger unit cost = 24.93 $/unit
Phosphate unit size (scale control) = 30 kg
Phosphate unit cost = 18.73 $/unit
Softener grade salt unit size = 50 kg
Salt unit cost = 42.5 $/unit
pH conditioner unit size = 25 kg
pH conditioner unit cost = 8.37 $/unit
Acid (30 %) unit cost = 1.65 $/liter
Caustic (30 %) unit cost = 2.02 $/liter
Cost to treat effluent = 2.3 $/m^3

ELECTRICITY COST DETAILS

Fixed monthly electricity charge = 60 $/month
HV cost of electricity = 0.1163 $/kWh
HV maximum demand monthly charge = 0 $/kW
LV cost of elect'y for ancilliaries = 0.1163 $/kWh
LV maximum demand monthly charge = 70 $/kW

FUEL COST DETAILS

STAFF COST DETAILS

Management employment cost = 80000 $
No: of management staff = 1
No: of maintenance staff = 0
No: of boiler supervisors = 1

costR.txt[2020-08-27 8:41:51 AM]

 No: of boiler operators = 3
No: of casual staff = 0
Average management salary = 12000 $/month
Artisan rate = 0 $/month
Supervisor rate = 2500 $/month
Operator rate = 2.5 $/hour
Casual labour rate = 2.3 $/hour
Labour works = 44 hr/week
Annual leave = 4.25 week/yr
Average sick leave = 1 week/yr
Bonus (% of annual salary) = 0%

WATER COST DETAILS

Fixed monthly water charge = 7 $/month
Unit water cost = 1.115 $/m^3

BOILER HOUSE DETAILS

Boiler house foundation (Civils) = 600 $/m^2
Boiler house structural = 200 $/m^2
Plan area of boiler house = 108 m^2
Rental of boiler house area = 10 $/m^2

Variable costs:
$ %
Raw water = 472576 1.1
Electricity = 43335160 97.6
Maximum demand charge = 76440 0.2
Labour- operators = 19403 0.0
Cost of maintenance = 433352 1.0
Chemical- oxygen scavenger = 23 0.0
Chemical- alkalinity booster = 8 0.0
Acid for anion regeneration = 2134 0.0
Effluent treatment = 66428 0.1
Maximum demand charge for CR pump = 7560 0.0
Total variable cost = 44413088 100.0

Equipment capital costs:

Boiler house = 86400 31.9
Installation & commissioning = 127220 46.9

Working capital:
Stock- spares = 50000 18.5
Stock- chemicals = 7365 2.7
Total capital cost = 270985 100.0

Fixed costs:
Annual fixed cost
Labour- management
Labour- supervisor
Labour- overheads
Water fixed charge
Electrical fixed charge
Notional rent for boiler house
= 75895 34.6
= 80000 36.5
= 30000 13.7
= 24701 11.3
= 84 0.0
= 720 0.3
= 1080 0.5

costR.txt[2020-08-27 8:41:51 AM]

 Annual inspection charges = 5000 2.3
Insurance = 1626 0.7
Total fixed cost = 219107 100.0
____________________________________________________________

Specific steam cost:

$/ton %
Specific variable price of steam = 94.15 99.5
Specific fixed price of steam = 0.46 0.5
____________________________________________________________

Specific price of steam = 94.62 100.0

costR.txt[2020-08-27 8:41:51 AM]