Service Manual: Spare Parts List

Service Manual
And
Spare Parts List
And
MODELS
ANL/AVL-100 AVL-120 AVL-140
AVR-100 AVR-120 AVR-140
50 Hz
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Contents
1. SKY LINE INTRODUCTION and GENERAL DESCRIPTION ……………………. 03
2. TECHNICAL DATA TABLES ………………………………………………………….. 05
3. CAPACITY and PRESSURE CHARTS ……………………………………................... 08
4. REFRIGERATION CYCLE DIAGRAMS ……………………………………………... 15
5. AIR FLOW CURVES ……………………………………………………………………. 19
6. ELECTRICAL WIRING DIAGRAMS …………………………………………………. 23
7. INSTALLATION INSTRUCTIONS ………………………………………………........ 25
8. TROUBLESHOOTING GUIDE ………………………………………………………… 36
9. SPARE PARTS LIST ……………………………………………………………………. 44

SKY
INTRODUCTION
This Service Manual provides comprehensive technical documentation for SKY split air
conditioners, models ANL-100, AVL-100 and AVL-120.
This information contained in the manual is useful for application engineers, architects, designers
and various level service and installation personnel.
The manual also contains information about the optional features offered by the SKY series, as
well as helpful information for service personnel on split air-conditioners, electrical wiring
diagrams, refrigeration cycle diagrams and cooling & heating capacity curves for the various
models.
Product specifications are subject to change without notice.
1. GENERAL DESCRIPTION
1.1 Product Options

Line: SKY
Characteristics: Mini-Central
Category: 50Hz, 3 Phase Models
Options
Model
H C
ANL 100 ٧ ٧
AVL 100
AVL 120 ٧ ٧
AVL 140
AVR 100
AVR 120 ٧ ٧
AVR 140
H - Heating and cooling by heat pump.

C - Cooling only (No a heat pump).
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SKY
1.2 Nameplate Information

Technical information for a specific unit appears on the unit nameplate, which is attached to the
indoor and/or the outdoor units.
See Figure 1-1: Typical Technical Data Nameplate.
The Nameplate includes the following information:
MODEL Air-conditioner model name

Type of climate for which the unit was designed, classified by:
CLIMATE CLASS
Class A – Standard. Class B – Desert conditions (<52º).
VOLT/PHASE/Hz A/C power supply, for example: 380/3/50 = 380V/3 Phase/50 Hz.
COS φ Power factor for the unit.
FUSE Required fuse size, Amp.

All capacitor values according to the following sequence:
CAPACITORS μF
Compressor capacitor, Outdoor Motor capacitor, Indoor Motor capacitor
REFRIGERANT R-22 Quantity of refrigerant charge, Gr.
COMPRESSOR Type and catalog number of compressor.
CAPACITY BTU/H Cooling and heating capacity in BTU/Hr. according to ISO 5151 standard.
CAPACITY W Cooling and heating capacity in Watts according to ISO 5151 standard.
INPUT POWER Power consumption in cooling and heating modes, watts.
AMPER Current consumption in cooling and heating modes, Amp.
SERIAL NO. Unit serial number. If blank – serial number is printed on Bar Code label.
Fig. 1-1: Typical Technical Data Nameplate (Sample).
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SKY
2.1 Technical data table – Models ANL-100, AVL-100
ANL-100 AVL-100
Model 50Hz
R22 R407C R22 R407C
Btu/h 96700 95000 96700 95000
Cooling capacity Kcal/h 24409 23940 24409 23940
Watt 28341 27842 28341 27842
Btu/h 97300 95540 97300 95540
Heating capacity Kcal/h 24560 24076 24560 24076
Watt 28517 28000 28517 28000
Power Consumption cooling Watt 11500 11300 11500 11300
Power Consumption Heating Watt 11000 11100 11000 11100
Operating Current cooling Amp 19.3 19.1 19.3 19.1
Operating Current Heating Amp 18.5 18.6 18.5 18.6
E.E.R-Energy Efficiency Ratio Cool 8.4 8.4 8.4 8.4
C.O.P-Coefficient Of Performance Heat 2.6 2.52 2.6 2.52
Moisture Removal Lit/h 11.7 11.7 11.7 11.7
Power Supply Volt/Hz/ph 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph
Condensate Lines - Drain Ф - mm (in) 28.5 (1 1/8") 28.5 (1 1/8")
Liquid/Gas Lines Ф - inch 1/2" ; 7/8" (insulated) 1/2" ; 7/8" (insulated)
Maximum Piping Length m. 30 30
Maximum Height Difference m. 12 12
Time Delay Fuse Amp. 3x32 3x32
Control Mode I.R. Remote Control / Auto I.R. Remote Control / Auto
Temperature Control Microcomputer Microcomputer
A/C Options: C/H HDE option is under development C/H HDE option is under development
Indoor Unit 50Hz ANL-100 AVL-100
Front Panel Color RAL 7032 RAL 7032
Air Filter 1 Removable/Washable 1 Removable/Washable
Air Direction Control Air Ducts Air Ducts
Dimensions (LxDxH) mm 1300x580x800 1500x480x700
3
m /h 4760/3400/2890 5440/4420/2890
Air Flow (Turbo/High/Low)
cfm 2800/2000/1700 3200/2600/1700
Noise Level (Turbo/High/Low) dba 37/33/30 36/32/30
Net Static Pressure mm H2O 20 10
Net Weight Kg. 120 117
Indoor Fan Motor: HP 0.75 2x0.5
Speed (Turbo/High/Low) R.P.M 900/820/750 900/800/700
Full Load Amperage Amp. 4.6 2x2.6
Motor Capacitor µF/Volt 15/400 2x8/400
Blower Wheel Type Centrifugal Centrifugal
Outdoor Unit 50Hz ANL-100 AVL-100
Casing Color RAL 7030 RAL 7030
3
m /h 16150/7990 16150/7990
Air flow (High/Low)
cfm 9500/4700 9500/4700
Noise Level (High/Low) dba 75/63 75/63
Fittings Type Flare Flare
MT125 MT125
Compressor Thermal Protection Internal
Overload Overload
Full Load Amperage Amp. 3x17 3x17
Locked Rotor Amperage Amp. 3x105 3x105
Capillary Expansion valve Expansion valve
R22 gr. 8100 8100
Refrigerant Charge
R407C gr. 7500 7500
R22 "Bristol" Zerol 150T Zerol 150T
Oil for Compressor
R407C "Bristol" Hatcol 22A Hatcol 22A
Outdoor Fan Motor KW 2x0.66 2x0.66
Speed R.P.M 900 900
Motor Full Load Amperage Amp. 3x1.7 3x1.7
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SKY
2.2 Technical data table – Models AVL-120, AVL-140
AVL-120 AVL-140
Model 50Hz
R22 R407C R22 R407C
Btu/h 120300 118000 144000 141000
Cooling capacity Kcal/h 30366 29736
Watt 35258 34583 42204 41324
Btu/h 121500 117700 145400 141600
Heating capacity Kcal/h 30669 29660
Watt 35610 34500 42614 41500
Power Consumption cooling Watt 14000 13100 17000 16700
Power Consumption Heating Watt 13300 13000 16100 15800
Operating Current cooling Amp 23.5 23.2 28.6 28.0
Operating Current Heating Amp 22.3 21.8 27.1 26.5
E.E.R-Energy Efficiency Ratio Cool 8.6 8.55 8.47 8.44
C.O.P-Coefficient Of Performance Heat 2.67 2.65 2.64 2.62
Moisture Removal Lit/h 14.6 14.6 16 16
Power Supply Volt/Hz/ph 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph
Condensate Lines - Drain Ф - mm (in) 28.5 (1 1/8") 28.5 (1 1/8")
Liquid/Gas Lines Ф - inch 1/2" ; 7/8" (insulated) 1/2" ; 7/8" (insulated)
Maximum Piping Length m. 30 30
Maximum Height Difference m. 12 12
Time Delay Fuse Amp. 3x40 3x40
Control Mode I.R. Remote Control / Auto I.R. Remote Control / Auto
Temperature Control Microcomputer Microcomputer
A/C Options: C/H HDE option is under development C/H HDE option is under development
Indoor Unit 50Hz AVL-120 AVL-140
Front Panel Color RAL 7032 RAL 7032
Air Filter 1 Removable/Washable 1 Removable/Washable
Air Direction Control Air Ducts Air Ducts
3
m /h 6800/5730/5100 8160/6800/5730
cfm 4000/3400/3000 4800/4000/3400
Noise Level (Turbo/High/Low) dba 38/34/31 43/38/34
Net Static Pressure mm H2O 17 18
Indoor Fan Motor: HP 2x0.75 2x0.75
Speed (Turbo/High/Low) R.P.M 900/820/750 900/820/750
Full Load Amperage Amp. 2x4.6 2x4.6
Motor Capacitor µF/Volt 2x15/400 2x15/400
Blower Wheel Type Centrifugal Centrifugal
Outdoor Unit 50Hz AVL-120 AVL-140
Casing Color RAL 7030 RAL 7030
3
m /h 16150/7990 16150/7990
Air flow (High/Low)
cfm 9500/4700 9500/4700
Noise Level (High/Low) dba 75/63 75/63
Fittings Type Flare Soldering
MT160 MT160
Overload Overload
Full Load Amperage Amp. 3x22 3x22
Locked Rotor Amperage Amp. 3x130 3x130
Capillary Expansion valve Expansion valve
R22 gr. 10000 12000
Refrigerant Charge
R407C gr. 9300 11150
R22 "Bristol" Zerol 150T Zerol 150T
Oil for Compressor
R407C "Bristol" Hatcol 22A Hatcol 22A
Outdoor Fan Motor KW 2x0.66 2x0.66
Speed R.P.M 900 900
Motor Full Load Amperage Amp. 3x1.7 3x1.7
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2.3 Technical data table – Models AVR-100, AVR-120, AVR-140
AVR-100 AVR-120 AVR-140

Model 50Hz
R22 R407C R22 R407C R22 R407C
Btu/h 96700 95000 120300 118000 144000 141000
Cooling capacity Kcal/h 24409 23940 30366 29736
Watt 28341 27842 35258 34583 42204 41324
Btu/h 97300 95540 121500 117700 145400 141600
Heating capacity Kcal/h 24560 24076 30669 29660
Watt 28517 28000 35610 34500 42614 41500
Power Consumption cooling Watt 11500 11300 14000 13100 17000 16700
Power Consumption Heating Watt 11000 11100 13300 13000 16100 15800
Operating Current cooling Amp 19.3 19.1 23.5 23.2 28.6 28.0
Operating Current Heating Amp 18.5 18.6 22.3 21.8 27.1 26.5
E.E.R-Energy Efficiency Ratio Cool 8.4 8.4 8.6 8.55 8.47 8.44
C.O.P-Coefficient Of Performance Heat 2.6 2.52 2.67 2.65 2.64 2.62
Moisture Removal Lit/h 11.7 11.7 14.6 14.6 16 16
Power Supply Volt/Hz/ph 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph
Condensate Lines - Drain Ф - mm (in) 28.5 (1 1/8") 28.5 (1 1/8") 28.5 (1 1/8")
Dimensions (LxDxH) mm 1700x1500x1150 1700x1500x1150 1700x1500x1250
Net Weight Kg. 410 460 505
Color RAL 7032 RAL 7032 RAL 7032
Time Delay Fuse Amp. 3x32 3x40 3x40
Control Mode I.R. Remote Control / Auto I.R. Remote Control / Auto I.R. Remote Control / Auto
Temperature Control Microcomputer Microcomputer Microcomputer
A/C Options: C/H HDE option is under development C/H HDE option is under development C/H HDE option is under development
Evaporator Side
Air Filter 1 Removable/Washable 1 Removable/Washable 1 Removable/Washable
Air Direction Control Air Ducts Air Ducts Air Ducts
3
m /h 5440/4420/2890 6800/5730/5100 8160/6800/5730
cfm 3200/2600/1700 4000/3400/3000 4800/4000/3400
Noise Level (Turbo/High/Low) dba 36/32/30 38/34/31 43/38/34
Net Static Pressure mm H2O 10 17 18
Fan Motor: HP 2x0.5 2x0.75 2x0.75
Speed (Turbo/High/Low) R.P.M 900/800/700 900/820/750 900/820/750
Full Load Amperage Amp. 2x2.6 2x4.6 2x4.6
Motor Capacitor µF/Volt 2x8/400 2x15/400 2x15/400
Blower Wheel Type Centrifugal Centrifugal Centrifugal
Condenser Side
3
m /h 16150/7990 16150/7990 16150/7990
Air flow (High/Low)
cfm 9500/4700 9500/4700 9500/4700
Noise Level (High/Low) dba 75/63 75/63 75/63
MT125 MT160 MT160
Overload Overload Overload
Full Load Amperage Amp. 3x17 3x22 3x22
Locked Rotor Amperage Amp. 3x105 3x130 3x130
Capillary Expansion valve Expansion valve Expansion valve
R22 gr. 8100 10000 12000
Refrigerant Charge
R407C gr. 7500 9300 11150
R22 "Bristol" Zerol 150T Zerol 150T Zerol 150T
Oil for Compressor
R407C "Bristol" Hatcol 22A Hatcol 22A Hatcol 22A
Outdoor Fan Motor KW 2x0.66 2x0.66 2x0.66
Speed R.P.M 900/700 900/700 900/700
Motor Full Load Amperage Amp. 3x1.7 3x1.7 3x1.7
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SKY
3. CAPACITY and PRESSURE CHARTS

3.1 Using Cooling and Heating Capacity Curves
The Cooling and Heating Characteristics curves are mainly intended for use by air conditioning
engineers as an aid in designing systems and in determining the capacity and number of units
required at a given site.
The air conditioner capacities were determined in accordance with ISO 5151 standard operating
conditions:
Design parameters for a given site are often different than the standard conditions. Therefore, the
design engineer should use the capacity charts which follow to calculate the capacity of the air
conditioners under the intended working conditions, in order to optimize the selection of air
conditioner units for use at a particular site.
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SKY
3.2 Cooling and Heating Capacity Curves ANL-AVL-AVR 100
*COOLING CAPACITY
30
29.5
29
CAPACITY [KW]
28.5
28
27.5
27
26.5
26
25.5
24 28 32 35 40 44
o
OUTDOOR TEMP [ C]
**HEATING CAPACITY
40
35
30
CAPACITY [KW]
25
20
15
10
5
0
-15 -10 -5 0 5 7 10 15
OUTDOOR TEMP [oC]
* OUTDOOR R.H = 40% ** OUTDOOR R.H. = 77%

INDOOR R.H = 47% INDOOR TEMP = 20 ºC
INDOOR TEMP = 27ºC AIR SPEED: TURBO
MAX.AIR SPEED: TURBO
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SKY
3.3 Cooling and Heating Capacity Curves AVL-AVR 120
*COOLING CAPACITY
39
38
CAPACITY [KW]
37
36
35
34
33
24 28 32 35 40 44
o
OUTDOOR TEMP [ C]
**HEATING CAPACITY
50
45
40
35
CAPACITY [KW]
30
25
20
15
10
5
0
-15 -10 -5 0 5 7 10 15
OUTDOOR TEMP [ oC]

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SKY
3.4 Cooling and Heating Capacity Curves AVL-AVR 140
COOLING CAPACITY
46
45
44
CAPACITY KW
43
42
41
40
39
24 28 32 35 40 44
o
OUTDOOR TEMP C
HEATING CAPACITY
60
50
CAPACITY KW
40
30
20
10
0
-15 -10 -5 0 5 7 10
o
OUTDOOR TEMP C

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SKY
3.5 System Performance (Pressure) Charts ANL-AVL-AVR 100
*COOLING DISCHARGE PRESSURE **HEATING DISCHARGE PRESSURE
350 300
PRESSURE [PSI]
300 250
PRESSURE [PSI]
200
250 150
200 100
150 50
0
100
-10 -5 0 5 7 10 15
24 28 32 35 40 44
OUTDOOR TEMP. [ oC]
OUTDOOR TEMP [ oC]
**HEATING SUCTION PRESSURE

*COOLING SUCTION PRESSURE
70
76
60
74 PRESSURE [PSI]
50
72
PRESSURE [PSI]
70 40
68 30
66 20
64 10
62 0
60 -10 -5 0 5 7 10 15
24 28 32 35 40 44
OUTDOOR TEMP. [oC]
OUTDOOR TEMP [ oC]
*COOLING INDOOR AIR dT **HEATING INDOOR AIR dT
12.6
25
12.4
12.2 20
12
15
dT [ºC]
11.8
dT [ºC]
11.6 10
11.4
5
11.2
11 0
24 28 32 35 40 44 -10 -5 0 5 7 10 15
OUTDOOR TEMP. [ºC] OUTDOOR TEMP. [ºC]

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SKY
3.6 System Performance (Pressure) Charts AVL-AVR 120
300
PRESSURE [PSI]
PRESSURE [PSI]
350
300 250
200
250
150
200 100
150 50
100 0
24 28 32 35 40 44 -10 -5 0 5 7 10 15
o o
OUTDOOR TEMP [ C] OUTDOOR TEMP. [ C]
*COOLING SUCTION PRESSURE **HEATING SUCTION PRESSURE
76 70
74
PRESSURE [PSI]
60
PRESSURE [PSI]
72 50
70
40
68
66 30
64 20
62 10
60 0
24 28 32 35 40 44 -10 -5 0 5 7 10 15
o
OUTDOOR TEMP [ C] OUTDOOR TEMP. [ C]o
12.6 25
12.4
20
12.2
12 15
dT [oC]
dT[oC]
11.8
11.6 10
11.4
5
11.2
11 0
24 28 32 35 40 44 -10 -5 0 5 7 10 15
OUTDOOR TEMP [oC] OUTDOOR TEMP. [oC]

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SKY
3.7 System Performance (Pressure) Charts AVL-AVR 140
300
PRESSURE [PSI]
PRESSURE [PSI]
350
300 250
200
250
150
200 100
150 50
100 0
24 28 32 35 40 44 -10 -5 0 5 7 10 15
o o
OUTDOOR TEMP [ C] OUTDOOR TEMP. [ C]
*COOLING SUCTION PRESSURE **HEATING SUCTION PRESSURE
76 70
74
PRESSURE [PSI]
60
PRESSURE [PSI]
72 50
70
40
68
66 30
64 20
62 10
60 0
24 28 32 35 40 44 -10 -5 0 5 7 10 15
o
OUTDOOR TEMP [ C] OUTDOOR TEMP. [ C]o
12.6 25
12.4
20
12.2
12 15
dT [oC]
dT[oC]
11.8
11.6 10
11.4
5
11.2
11 0
24 28 32 35 40 44 -10 -5 0 5 7 10 15
OUTDOOR TEMP [oC] OUTDOOR TEMP. [oC]

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4.1 Refrigeration Cycle ANL-100
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4.2 Refrigeration Cycle AVL-100
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5.1 Air flow Curves ANL-100
TURBO
HIGH
Low
6000
5000
4000
Air Flow ANL-100
Q [m /h]
3000
3
2000
1000
0
45
40
35
30
25
20
15
10
P [m m H 2 O ]
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SKY
5.2 Air flow Curves AVL-100
P [m m H 2 O ]
10
15
20
25
30
35
0
5
0
1000
2000
Air Flow AVL-100

Q [m /h]
3000
3
4000
5000
6000
Low
HIGH
TURBO
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SKY
TURBO
HIGH
Low
8000
7000
6000
Air Flow AVL-120
5000
Q [m /h]
4000
3
3000
2000
1000
0
45
40
35
30
25
20
15
10
P [m m H 2 O ]
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SKY
P [mmH 2O]
10
15
20
25
30
35
0
5
0
2000
AIR FLOW AVL-140

4000
Q [m 3/h]
6000
8000
10000
Low
high
turbo
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SKY
6.1 Electrical Wiring Diagram ANL-100
TH1 TH2
TH3
CON2 CON3 CON4

CON5
7
RL2 COMP white
CON1 RL1 RVS yellow 3
RL8 OH
OL black 1
RL4
OM
RL3
IT
CONT. RL5
IL
FAN FC
RL7
MAIN IH
DISPLAY RL6
TAC-480 4
6 2 CON6
CON8 brown 2
FUSE 6A 8
6
blue
green/yellow
INDOOR UNIT
RH
TH3 TH3
RVS RVS
PS
2 1
RH
7
CCF1
COMP
3 yellow
RVS
FAN1
1
black
OF
CCF2
RNV
NV
FAN2
H
white 4 3
2 brown NV CC
R
9 RNV
4 mm
8 4 mm COMP
4 mm
6 blue
N
green/yellow
POWER
GR R S T N
SUPPLY OUTDOOR UNIT
LEGEND:
FC- Indoor fan motors capacitor RVS- 4-way valve coil NV-Phase control
PS- Head pressure control CCF1,CCF2-Outdoor fans contactors RNV-Aux.relay
RH-Cancel high pressure control CC- Compressor contactor H-High pressure control
(heating mode only)
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SKY
6.2 Electrical Wiring Diagram AVL/AVR-100, AVL/AVR-120, AVL/AVR-140
TH1 TH2
TH3
CON2 CON3 CON4

CON5
7
RL2 COMP white
CON1 RL1 RVS yellow 3
RL8 OH
OL black 1
RL4
OM
RL3
IT
CONT. RL5 FAN1 FC1
IL
RL7
MAIN IH
DISPLAY RL6
TAC-480 4 FAN2 FC2
6 2 CON6 CH CL CT
CON8 brown 2
9
connect to point "2"
FUSE 6A 8
6
blue
green/yellow
INDOOR UNIT
RH
TH3 TH3
RVS RVS
PS
2 1
RH
7
CCF1
COMP
3 yellow
RVS
FAN1
1
black
OF
CCF2
RNV
NV
FAN2
H
white 4 3
2 brown NV CC
R
9 RNV
4 mm
8 4 mm COMP
4 mm
6 blue
N
green/yellow
POWER
GR R S T N
SUPPLY OUTDOOR UNIT
LEGEND:
FC- Indoor fan motors capacitor RVS- 4-way valve coil H-High pressure control
PS- Head pressure control CCF1,CCF2-Outdoor fans contactors CT-Turbo speed contactor
RH-Cancel high pressure control CC- Compressor contactor CH-High speed contactor
(heating mode only) NV-Phase control CL-Low speed contactor
RNV-Aux.relay
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INSTALATION INSTRUCTIONS
7.1 General
These instructions are intended as general guidelines. The instructions refer to ANL and AVL
products. The air conditioner must be installed by trained and authorized personnel.
Use 7/8" and 1/2"copper tubing for connecting the outdoor and indoor units:
The installation must be performed in accordance with manufacturer's specifications using only
approved tubing, original cables and original accessories.
7.2 Standard Accessories
Outdoor sensor TH3

10 m. Connecting cable Absorbtion cushions User’s manual
Display cable 8m. Insulation for fittings Wall mounted unit (RT)
Fig. 7-1
7.3 Electrical Requirements
• The air conditioner must be directly connected to an appropriate power supply.

• Use only type "G" or type "C" fuses as follows:
For ANL-100 and AVL-100 use 3X32A.
For AVL-120 and AVL-140 use 3X40A.
• Use only a single length power cable, without extensions.
• For 3 Phase connections, use 8 wire inter-unit cables.
NOTE: The compressor is equipped with oil heating element. Main circuit breaker and
power supply must therefore always be ON.
If disconnected, make sure that power supply was ON at least 6 hours before starting the
unit.
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SKY
7.4 Typical ANL/AVL System Installation
Fig. 7-2
1. Outdoor Unit (Condenser). 6. Return Air Door Grill.

2. Indoor Unit (Evaporator). 7. Return Air Intake Grill.
3. Duct System. 8. Control Unit.
4. Wall Air Diffusers. 9. Inter-Unit Piping and Wiring.
5. Ceiling Air Diffusers.
7.4.1 Indoor and Outdoor Unit Location
The indoor and outdoor units should be installed as close to each other as possible. Do not exceed
the tubing length and height differences as shown in the accompanying table. See Fig. 7-3 for
additional information.
Model Maximum Tubing Length Maximum Height Difference Between Units
ANL-100, AVL-100/120/140 30 m 12 m
Fig. 7-3
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7.5 Installing the Outdoor Unit
• Make sure to leave sufficient space around the unit. See figure 6-4 for minimum required
distance between the unit and nearby walls.
• Install the unit in a location with convenient access for service and maintenance purposes.
• Protect the unit from any heat source such as direct sun rays.
• Prevent from any dust or strong wind installation sites.
• Position the unit in such a way to minimize motor noise which reaches the user and
neighbors.
• The unit must be installed at least 5 cm. above a solid surface.
• Make sure that the unit is level.
• Fasten the unit legs to the base. Place the rubber absorbtion cushions (supplied) under the
unit's legs to prevent vibrations.
• For models ANL-100 and AVL-100/120/140 hanging installation is allowed. Install only
on special platform or concrete slab.
• A drainage tube can be connected to the outdoor unit to remove condensation formed
during heating mode operation.
a d
b
c
Fig. 7-4
Distance
Model
a mm b mm c mm d mm
ANL-100 700 600 1000 200
AVL-100 700 600 1000 200
AVL-120 800 700 1000 200
AVL-140 800 700 1000 200
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7.6 Installing the Indoor Unit
AB SOR BTION AB SOR BTION
CUSHION CUSHION
D
D
E E
B
B
C C A
A
LONG CEILING LONG CEILING

ANCHOR S ANCHOR S
Fig. 7-5
Dimensions
Model
A mm B mm C mm D mm E mm
ANL-100 1300 580 800 400 345
AVL-100 1500 480 700 970 295
AVL-120 1600 550 800 1190 345
AVL-140 1600 660 800 1190 345
• Allow free access to the service door, air filter and control box.
• Carefully plan the drainage tube path at a minimum slope of 2% avoiding sharp bends or oil
traps.
• The indoor unit may be installed either hanging from the ceiling or resting on hard surface
(i.e. concrete).
• Whenever possible, lead the indoor unit drainage tube to the outdoor unit.
7.6.1 Installing the Indoor Unit on Hard Surface
• Stick four rubber absorbtion cushions on the four corners of the base, as shown in Fig. 7-4.
• Select the installation location according to the abovementioned factors and guidelines.
7.6.2 Installing the Indoor Unit Directly On the Ceiling
• Select the installation location according to the abovementioned factors and guidelines.
• Mark 4-6 holes on the ceiling, according to the unit's mounting bracket holes.
• If the ceiling is made of concrete, drill holes for the long ceiling anchors.
• Stick four rubber absorbtion cushions on the four corners of the base, as shown in Fig. 7-5.
• Attach the unit to the ceiling using the long anchor screws, as shown in Fig. 7-5.
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7.6.3 Drilling a Hole in the Wall for Drainage and Inter-Unit Connections
• To make the connections between the indoor and outdoor units, a 70 mm hole should be
drilled for the refrigerant lines, drainage hose and electrical cable passage, through the wall,
as shown in Fig. 7-6.
• Make sure to drill outwards and downwards, so that the opening in the outside wall is at
least 10 mm lower than the opening on the inside.
• Route the drainage hose at the bottom of the hole.
• Fill in the remaining wall hole gap with an appropriate sealant.
70 mm 10 mm. Min OUTDOOR SENSOR REFRIGERANT

CABLE LINES
ELECTRICAL DRAI NAGE

INDOOR OUTDOOR
CABLE TUBE
Fig. 7-6
7.7 Air Duct Installation
• The air ducts should be constructed of 0.7-0.8 mm galvanized metal sheet.

• To obtain optimal results, dust cross sections, connections, elbows and branches must be
properly designed. We highly recommend seeking for expert advice on this matter.
• Air ducts should be properly insulated (preferably on the inside) with 50 mm thick
fiberglass insulation having density of at least 24 Kg/m3.
• See Fig. 7-7 for general guidelines.
CONCR ETE
CEILING SLEEVE
R UB BER
CUS HION AIR DUCT
DRAIN HO SE
CONNE CTION
2 min
AIR INTAKE G RILL CEILING
Fig. 7-7
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7.8 Connecting the Drain Hose
Connect the rubber syphon to the drain hose connection. See Fig. 7-8 for details.
Fig. 7-8
7.9 Connecting the Refrigerant Lines and Refrigerant Charge
7.9.1 Connecting the Refrigerant Lines
• To connect the refrigerant lines use only "L" type sealed, dehydrated copper refrigerant
tubing. No other type may be used. The use of other types of tubing will void the
manufacturer's warranty.
• Do not open service valves and do not remove protecting caps from tubing ends until all the
connections are made.
• Take care to avoid links or flattening of the tubing.
• Bend tubing with special bending tools to avoid the formation of sharp bends.
• Keep the tubing free of dirt, sand, moisture and other contaminants to avoid damaging the
refrigerant system.
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7.9.2 Flaring and Connecting
• Remove the protecting cap from the flare fitting.

• Remove the protecting cap from the tubing and cut to the required length. Make sure that
the cut is perpendicular and clean, without burrs.
• Slip the flare nut on the tubing and flare the tube end, using standard flaring tools.
• Tighten the nut until resistance is met. Mark the nut and the fitting. Using a suitable wrench,
tighten an additional 1/4 turn. Use the following specified torque, according to connection
size.
• The valves on the outdoor unit must remain closed until all four connections have been
made.
Torque
Valve Type Tubing
Kg m
Liquid Small 1/2" 5
Suction Large 7/8" 10 Fig. 7-9
7.9.3 Air Vacuum and Refrigerant Charge
When all the fittings are connected, air must be purged as follows:
• Open the service port cap on the suction line valve (large valve).
• Connect the vacuum pump to the service port via the pressure gauge and operate the pump
for 30 minutes.
• Make sure that full vacuum is reached and disconnect the vacuum pump.
• Open the liquid line valve (small valve) with an Allen-Wrench for the purpose.
• Open the suction line valve (large valve) using an Allen-Wrench for the purpose.
• The outdoor unit is supplied with sufficient refrigerant for eight meters tubing. Add
refrigerant and oil according to the table, for each meter of tubing used. If the tubing is
shorter than eight meters, release gas from the system through the service valve into a
recycling device.
• Close the service port caps on the suction line and the liquid valves.
• Make sure that the valves are properly opened. Be careful not to open them more than
required, as this may damage the thread.
• Replace the stem cap. Oil the cap beam and hand tighten the cap, until resistance is met.
Use a suitable wrench to tighten the cap by an additional 1/6 turn.
• Check the system for refrigerant leaks using a leak detector.
Add refrigerant and oil if tubing exceeds 8 m.

Tubing Line For each 1 m. tubing add:
Refrigerant (gr.) Oil (gr.)
1/2"-7/8" 30 20
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7.9 Installing the Wall Mounted Unit and the Remote Control
• Remove the two units illustrated in Figure 6-10 from their packaging.
• Attach each unit to the wall with two screws. Use the template attached to the packaging to
assist in positioning the screws for the wall mounted unit.
• The two units must be positioned in the same room in such a way that there is an unimpeded
line of sight between them.
Fig. 7-10
7.10 Wiring the Indoor and Outdoor Units.
3 PHASE ELECTRICAL DIAGRAM
INDOOR UNIT OUTDOOR UNIT

BLACK
1 1 OUTDOOR 3 PHASE
2
BROWN
3
POWER CABLE
4
YELLOW
3
5 WHITE
7 R S TN
7 6
BLUE
10
2 R
6 S
8 T
9 N
GREEN / YELLOW
OUTDOOR SENSOR CABLE (Th3)
Fig. 7-11
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7.10.1 Electrical Connections
OUTDOOR SENSOR TH3 CABLE (10m) INDOOR CONTROL UNIT BOX
MOTORS
HARNESS
CLAMP
FAN MOTOR
FUSE
DISPLAY CABLE (8m)
DISPLAY
SENSOR
CLAMP
Attaching the cable

From the display to
The Wall mounted
Unit
INTER-UNIT
WALL MOUNTED UNIT (RT) DISPLAY CLAMP
ELECTRICAL CABLE
Fig. 7-12
Place the control box on the indoor unit service door, or up to 1.5 m. from the unit. The box
should be conveniently located for access by service personnel. Protect both the control box
and the electrical connections from water and high humidity.
• Remove the control box cover. Locate the connectors according to the drawing on the
inside of the box cover.
• Connect the fan motor harness (10-pin connector) to the connector labeled "Indoor Fan"
and secure the clamp.
• Route sensor TH1 to the air feedback area (near the air filter) and connect the outer end to
its appropriate control box location.
• Connect sensor TH2 to its appropriate location.
• Place the wall mounted unit 1 up to 8 meters from the control box; choose a position from
which it is possible to receive commands from anywhere in the room.
• Connect "DISPLAY" cable to the wall mounted unit and connect the other end to the
appropriate place (labeled DP "DISPLAY") in the control box.
• Connect the inter-unit electrical cable to the terminal block 3, using a screw driver to insert
the stripped wire end (8 mm.). Make sure that the wires are connected in accordance with
the wiring diagram in Fig. 7-11.
• Attach the inter-unit electrical cable with the cable clamp located on the control box.
• Attach the sensors cables TH1, TH2, TH3, Display cable and Electrical cable in place and
secure the clamp.
• Close the control box.
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7.10.2 Wiring the Outdoor Unit
P LUG TO CONNE CT
W ITH OUTDOOR
S E NS OR CABLE (Th3)
INTE R -UNIT
E LE CTRICAL CABLE
CLAMP
Fig. 7-13
• Remove the outdoor unit side cover.

• Connect the wires to the terminal block male-female, in accordance with the color coding,
as shown in Fig. 7-11.
• Connect the outdoor sensor cable, making sure the connector is properly inserted.
• Secure the inter-unit electrical cable to the outdoor unit using the clamp.
• Make sure that all screws and wires are properly fastened. Loose wires or connections can
cause damage and present a fire hazard!
• Reassemble the side cover.
7.11 Finishing the Job
• Hide the tubing wherever possible.

• Make sure that the drainage tube slopes downstream along its entire length.
• Insulate tubing connections with the insulation materials supplied.
• Fasten tubes to the outside wall.
• Seal the hole through which the cables and tubing are passing.
• Connect the air conditioner to the power source. Check all air conditioning operating
modes. Consult the user manual.
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7.11.1 Check List
Follow this check list:
• Do all the remote control buttons function properly?

• Do the I.R. receiver display panel lights work properly?
• Does the drainage work?
• Are there unusual noises or vibrations during operation?
• Is noise, drain water or air flow from the unit likely to disturb the neighbors?
• Are there any gas leakages?
7.11.2 Explaining the system
Explain the following items to the user, with the aid of the User Manual:
• How to turn the air conditioner on and off; selecting cooling, heating and other operating
modes; setting a desired temperature; setting the timer to automatically start and stop air
conditioner operation; and the other features of the remote controller and display panel.
• How to remove the air filter and adjust the air deflectors.
• Present the User Manual and this installation sheet to the customer
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8. TROUBLESHOOTING GUIDE
8.1 General Troubleshooting.

Note: Check for broken wires and loose cable lugs first!
Warning: Always unplug the A/C before performing cleaning or maintenance activities.
Symptom Probable Cause Corrective Action

1 A/C fails to start. 1. Power supply to unit not 1. Check for proper connection of power
connected (POWER LED plugs in wall socket.
Off). Check red LED on RST Controller:
If LED is OFF – change RST wires.
If LED is ON – check Phase voltage.
2. Fuse Blown (POWER LED 2. Reset automatic circuit breaker or

Off). replace line fuse.
3. ON/SEND has not been 3. Press ON/SEND button on R/C, or

pressed. use the AUTO 3-position slide switch
for automatic constant 22ºC Set Point
(when R/C is not available).
4. A/C does not receive 4. Make sure that noting blocking the
transmitted commands. R/C transmission to the A/C display.
5. Electric supply wall socket 5. Repair or replace wall socket.

is defective.
6. AUTO-OFF-REMOTE 6. Slide the 3-position switch on the
switch is set to Off. display to REMOTE (RMOT) position.
2 Only indoor fan 1. The selected mode is on 1. Check if the R/C is on the desired
ventilator works Fan Only, or on Cool when mode. If not, select the correct mode
although cooling or heating is desired. (refer to your User Manual). Also note
heating is desired. that each 15 min. (max), the
compressor will be switch on for 3
min. (at least).
2. Temperature is set to a 2. Observe the temperature setting on

value which is too high (in the R/C. Also note that each 15 min.
Cool mode). (max), the compressor will be switch
on for 3 min. (at least).
3. Faulty outdoor fan motor or 3. See step 3 and/or step 4.

other fault that cause
compressor overload
protection to cutout.
3 Only indoor fan 1. In Heat mode: Head 1. Wait up to 90 seconds. Check air flow
motor and pressure is too high. through indoor evaporator. Eventually
compressor clean filter.
working. Outdoor 2. In Cool mode: system runs
fan motor stopped. while evaporator Anti-Ice
routine takes place. 2. Wait up to 90 seconds until Anti-Ice
routine is completed.
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General Troubleshooting (continued).

4 In Cool mode: high 1. Run capacitor of outdoor 1. Replace outdoor fan motor run
pressure, or; fan motor is burnt. capacitor.
In Heat mode:
outdoor 2. Winding of outdoor fan 2. Replace outdoor fan motor.
coil freeze. motor is shorted.
5 Only indoor fan 1. Overload safety device on 1. Switch Off power and try again after
motor and outdoor compressor is cut out due one hour.
fan motor are to high temperature.
working. No
cooling and/or 2. Compressor run capacitor 2. Replace compressor run capacitor.
heating take place. is burnt.
3. Compressor winding 3. Replace compressor.

shorted.
4. Check HP controller. Press RESET
4. Pressure is too high. button.
6 No air supply at 1. Indoor fan motor is blocked 1. Check voltage. Repair wiring if
indoor unit or turns slowly. necessary.
(compressor
operates). 2. Indoor fan motor capacitor 2. Check indoor fan wheel if tight on
is burnt. motor shaft. Tighten if necessary.
3. Indoor fan motor winding is 3. Replace indoor fan motor capacitor.

burnt.
4. In Heat mode: delayed 4. Replace indoor fan motor.

start for indoor fan motor.
5. Clogged air filters. 5. Normal software delay (max. 20 sec.).

Clean filters.
7 Low Capacity. 1. Lack of refrigerant (will be 1. Unit must be charged (according to

accompanied by whistling the nameplate) after localizing the gas
noise); causes ice leak.
formation on the
evaporator coil (in Cool
mode).
2. Clogged air filters. 2. Clean filters.
8 In Heat mode: only A/C operates in De-Icing cycle. Wait (max.) 10 min. until the A/C resumes
compressor runs, to normal operation.
outdoor and indoor
fan motors are
stopped.
AIR CON indicator
flashes.
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9 Water accumulates Drain pan pipe or hose is Disassemble plastic drain-pipe from spout
and overflows from clogged or the spout of drain of evaporator drain pan.
evaporator drain pan is clogged. Flush with clean water.
pan.
10 Water dripping Water drain outlet or the spout Open condenser cover, clean out water
from the condenser is clogged. outlet, and clean the base inside
base (in Heat thoroughly.
mode).
11 R/C fail to active 1. The 3-position slide switch 1. Change the slider position to REMOTE
the on the A/C display is in (RMOT).
prescribed AUTO or OFF position.
functions.
. 2. Faulty R/C settings. 2. A. If R/C symbols respond to the
commands correctly, check the A/C ID
Code (Standard or Alternative). Refer
to "Changing A/C ID Code" and to R/C
DIP switch 3 setting.
B. If Cool commands are OK, but Heat
symbol is skipped on LCD, refer to R/C
DIP switch 7 setting.
C. Replace R/C.
3. R/C low battery. 3. Replace R/C batteries.
4. IR detector. 4. Try shorter distance between R/C and

A/C. If no respond, replace IR detector
12 The A/C is Common IR Code. Modify the R/C IR transmission code.
interfered Refer to "Changing A/C ID Code" and to
by other R/C or our R/C DIP switch 3 setting at this manual.
R/C interfering
other instruments.
13 In Cool mode: 1. Faulty TH-3 (outdoor) 1. Replace TH-3 sensor.

The unit sensor.
(compressor) does
not start. 2. Faulty TH-3 Extension 2. Replace TH-3 Extension Cable.
Cable (between indoor and
outdoor).
14 Indoor fan is not 1. Failure in motor capacitor. 1. Replace the capacitor.

running at all.
2. No voltage out of P.C.B. 2. Replace the P.C.B. assembly.
assembly for fan motor.
3. Motor winding failure 3. Replace the fan motor.

(check resistance).
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15 Outdoor fan is not 1. Power supply failure.. 1. Check power supply.
running at all.
2. Fan motor relays failure. 2. Replace faulty relays.
3. Fan contactor failure. 3. Replace faulty contactor.
4. Motor winding failure 4. Replace the fan motor.

(check resistance).
16 Compressor motor 1. Failure in compressor 1. Replace faulty contactor.

is not running at all motor magnetic contactor.
2. Failure in KP-5. 2. Reset KP-5.
3. Compressor motor winding 3. Replace the compressor.

failure (check resistance).
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8.2 Poor Cooling Troubleshooting.

1 Refrigerant flow 5. Refrigerant gas shortage. 5. Charge refrigerant gas.
failure
6. Excessive overcharging 6. Recharge gas.
of refrigerant.
7. Gas leakage. 7. Repair leakage.
8. Clogging of strainer or 8. Replace strainer.

capillary tube.
9. 4-Way valve is 9. Replace 4-Way valve.

defective.
10. Solenoid 4-Way valve is 10. Replace solenoid.

defective.
11. Compressor is defective. 11. Replace compressor.
12. Service valves are not 12. Open the valves full.
fully open.
2 Air circulation Air filter is clogged. Clean air filter.
failure.
3 Installation failure. 1. Location of the indoor or 1. Relocate units.

the outdoor units is not
according to the
instructions.
2. Refrigerant tubes between 2. Relocate or replace tubes.
the units are not installed
according to the
instructions.
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8.3 Poor Heating Troubleshooting.

1 Refrigerant flow 1. Refrigerant gas shortage. 1. Charge refrigerant gas.
failure
2. Excessive overcharging 2. Recharge gas.
of refrigerant.
3. Gas leakage. 3. Repair leakage.
4. Clogging of strainer or 4. Replace strainer.

capillary tube.
5. 4-Way valve is 5. Replace 4-Way valve.

defective.
6. Solenoid 4-Way valve is 6. Replace solenoid.

defective.
7. Compressor is defective. 7. Replace compressor.
8. Service valves are not 8. Open the valves full.

fully open.
2 Air circulation Air filter is clogged. Clean air filter.
failure.
3 Installation failure. 1. Location of the indoor or 1. Relocate units.

the outdoor units is not
according to the
instructions.
2. Refrigerant tubes between 2. Relocate or replace tubes.
the units are not installed
according to the
instructions.
4 Defrost failure. TH3 Thermistor is defective. Replace TH3 Thermistor.
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8.4 Indicator lamps troubleshooting.
Lamps Status Indication Corrective Action

1 POWER flashes 10 Communication problem. Check connection between indoor and
seconds after A/C outdoor units.
startup (with or
without other signal
lamps).
2 POWER, TH-1 failure. Check TH-1 for correct resistance.
COMPRES. and
PRESSURE lamps Check for proper connection between
flash. TH-1 and indoor unit.
Replace TH-1 if necessary.

COMPRES. and
IMPEDANCE Check for proper connection between
lamps flash. TH-2 and indoor unit.
4 POWER lamp Low Pressure. Check if the filters are clean.

flashes and
PRESSURE is lit, Check TH-1 & TH-2 for correct resistance.
AIR CON is OFF.
Check cooling system for normal
operation.
5 POWER and High Pressure. In Heat mode: Check if the evaporator is

PRESSURE blocked (check if filters are clean).
lamps flash, AIR
CON is OFF. Check TH-2 (in Heating mode) or TH-3
(in Cool mode) for correct resistance.
Check cooling system for normal

operation.
6 FILTER is lit Filter cleaning. Clean all filters.
7 POWER & Low voltage. Check power supply voltage.

IMPEDANCE
lamps flash, Check electrical connections.
COMPRES. Is lit.
Replace TAC-444.
8 POWER lamp Voltage failure at startup. Check power supply voltage.

flashes,
IMPEDANCE & Check electrical connections.
COMPRES.
lamps lit. Replace TAC-444.
AIR CON lamp
flashes after A/C
startup.
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Indicator lamps troubleshooting (continued).
Lamps Status Indication Corrective Action

9 POWER lamp High voltage. Check power supply voltage.
flashes,
COMPRES. are lit
before A/C startup. Replace TAC-444.
10 POWER lamp High Voltage during Check power supply voltage.

flashes, compressor operation.
COMPRES are lit.
AIR CON is lit after Replace TAC-444.
A/C startup.
COMPRES. and
IMPEDANCE Check for proper connection between
lamps flash. TH-2 and indoor unit.
12 POWER & AIR Normal Operation This is normal operation when the A/C
CON lamps lit, enters the thermostat stop, and the
COMPRES lamp ‘minimal halt period’ (5 min.) is passed.
flashes. This indication will continue until the first
thermostat demand or the ‘maximal halt
period’ (15 min.) will elapse.
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9. SPARE PARTS LIST
9.1 Indoor Unit Assembly
Indoor Unit Assembly Parts

No. in Part Description Quantity Parts No.
Fig. 9-1 Per Unit ANL-100 AVL-100 AVL-120 AVL-140
1 Centrifugal Fan - Right (AVL) 1 N/A 4021108 4021138 4021138
2 Centrifugal Fan - Left (AVL) 1 N/A 4021109 4021138 4021138
3 Hanging Attachment - Left 1 PE1000AH08 PE1000AH08 PE1000CU09 PE1000CU09
4 Terminal Box Base Plate 1 PE1000CH10 PE1000AH10 PE1000AH10 PE1000AH10
5 Single Phase Contactor 3 1001G7L0 1001G7L0 1001G7L0 1001G7L0
6 Electrical Wiring Clamps 1 10060018 10060018 10060018 10060018
7 Terminal Box Cover 1 PE1000CH12 PE1000AH12 PE1000AH12 PE1000AH12
8 Base Plate for 1/2" Fitting 1 PE1000CH13 PE1000CH13 PE1000CH13 PE1000CH13
9 Base Plate for 7/8" Fitting 1 PE1000CH14 PE1000CH14 PE1000CH14 PE1000CH14
10 Fitting – Flare 1/2" 1 1106MF12 1106MF12 1106MF12 1106MF58
11 Fitting – Flare 7/8" 1 1106MF78 1106MF78 1106MF78 N/A
12 Left Panel 1 PE1000CH04 PE1000AH03 PE1000AH03 PE1400AH03
13 Plastic Joint 1 SB221009 SB221009 SB221009 SB221009
14 Plastic Fastening Screw 4 13010043 13010043 13010043 13010043
15 Left Service Door 1 PE1000CH08 PE1000AH05 PE1200AH05 PE1400AH05
16 plastic handle 2 15050001 15050001 15050001 15050001
17 Duralast filter 1/2" 1 15040050 15040051 15040052 15040053
18 Evaporator Heat Exchanger 1 50104C8 5010489 5010486 50104F2
19 Fan Connector Cable 1 1005T001 1005T001 1005T001 1005T001
20 Indoor Unit Coil Sensor Cable 1 1005T002 1005T002 1005T002 1005T002
21 Condensate Water Pan 1 PE1000CH05 PE1000AH06 PE1200AH06 PE1400AH06
22 Front Panel (ANL) 1 PE1000CH02 N/A N/A N/A
23 Fan Support (AVL) 4 N/A PE1000AH09 PE1200AH08 PE1400AH08
24 Front Panel (AVL) 1 N/A PE1000AH02 PE1200AH02 PE1400AH02
25 Evaporator Base 1 PE1000CH01 PE1000AH01 PE1200AH01 PE1200AH01
26 Filter Support 1 PE1000CH07 PE1000AH07 PE1200AH07 PE1400AH07
27 Right Service Door 1 PE1000CH08 PE1000AH05 PE1200AH05 PE1400AH05
28 Right Panel 1 PE1000CH03 PE1000AH04 PE1200AH04 PE1400AH04
29 Right Hanging Support 1 PE1000CH09 PE1000AH08 PE1000CU09 PE1000CU09
30 Top Cover 1 PE1000CH11 PE1000AH11 PE1200AH11 PE1200AH11
31 Filter Lock 1 PE1000CH06 PE1000CU06 PE1000CU06 PE1000CU06
32 Centrifugal Fan (ANL) 1 4021121 N/A N/A N/A
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ANL
29 30 31 32 ONLY
AVL
ONLY
1
AVL
ONLY
2
28
3
4
27 5
6
26
7
8
25
9
10
AVL
ONLY 11
24 12
13
AVL 14
ONLY
15
23
16
ANL
ONLY
22
17
18
21 20 19
Fig. 9-1: Indoor Unit Assembly Parts
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9.2 Outdoor Unit Case Assembly
ANL-100, AVL-100 (Outdoor Unit Case Assembly)

No. in Quantity Parts No.
Part Description
Fig. 9-2 Per Unit ANL-100 AVL-100
1 Cover 1 PCUC100002 PCUC100002
2 Back Panel 1 PCUC100004 PCUC100004
3 Terminal Box 1 PCUC100013 PCUC100013
4 Compressor Chamber Cover 1 PCUC100012 PCUC100012
5 Compressor Chamber Panel 1 PCUC100011 PCUC100011
6 Plastic Handle 2 15050001 15050001
7 Plastic Fastening Screw 4 13010043 13010043
8 Back Panel - Right 1 PCUC100006 PCUC100006
9 Terminal Box Cover 1 PCUC100008 PCUC100008
10 Compressor Chamber Door 1 PCUC100009 PCUC100009
11 Condenser Panel - Left 1 PCUC100007 PCUC100003
12 Base Support - Short 2 PCUC100015 PCUC100015
13 Base Support - Long 2 PCUC100016 PCUC100016
14 Base Plate 1 PCUC100001 PCUC100001
15 Intermediary Panel 1 PCUC100015 PCUC100015
16 Left Coil Panel 1 PCUC100005 PCUC100005
17 Upper Coil Panel 1 PCUC100010 PCUC100010
18 Left Back Panel 1 PCUC100003 PCUC100003
AVL-120, AVL-140 (Outdoor Unit Case Assembly)

No. in Quantity Parts No.
Part Description
Fig. 9-2 Per Unit AVL-120 AVL-140
1 Cover 1 PCUC100002 PCUC100002
2 Back Panel 1 PCUC100004 PCUC140002
3 Terminal Box 1 PCUC100013 PCUC100013
4 Compressor Chamber Cover 1 PCUC100012 PCUC100012
5 Compressor Chamber Panel 1 PCUC100011 PCUC100011
6 Plastic Handle 2 15050001 15050001
7 Plastic Fastening Screw 4 13010043 13010043
8 Back Panel - Right 1 PCUC100006 PCUC140008
9 Terminal Box Cover 1 PCUC100008 PCUC100008
10 Compressor Chamber Door 1 PCUC100009 PCUC140010
11 Condenser Panel - Left 1 PCUC100003 PCUC140011
12 Base Support - Short 2 PCUC100015 PCUC100015
13 Base Support - Long 2 PCUC100016 PCUC100016
14 Base Plate 1 PCUC100001 PCUC100001
15 Intermediary Panel 1 PCUC100015 PCUC140015
16 Left Coil Panel 1 PCUC100005 PCUC140005
17 Upper Coil Panel 1 PCUC100010 PCUC100010
18 Left Back Panel 1 PCUC100003 PCUC140018
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1 2
18
17
16
3
5
6
15 7
8
14
9
10
13 12 11
Fig. 9-2: Outdoor Unit Case Assembly
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9.3 Outdoor Unit Refrigerant System Components
ANL-100, AVL-100, AVL-120, AVL-140 (Outdoor Unit Refrigerant System Components)

Parts No.
No. in Quantity
Part Description ANL-100
AVL-100
1 Compressor 1 06011240 06011440 06045185
Compressor (Alternative) 1 0604M125 0604M160 0604M185
2 Compressor Metal Sleeve Support 4 0604M125/03 0604M160/03 0604M160/03
3 Compressor Rubber Support 4 0604M125/02 0604M160/02 0604M160/02
4 Suction Accumulator 1 11020078 11020078 11020118
5 Suction Accumulator Support 1 PCUC100020 PCUC100020 PCUC100020
6 High Pressure Switch support 1 PCUC100021 PCUC100021 PCUC100021
7 High Pressure Switch 1 11051173 11051173 11051173
8 4 Way Solenoid Valve 1 11013567 11013567 11014518
9 Thermal expansion valve 1 1104T075 1104T075 1104T125
10 Hot Gas Bypass 1 1104HGB1 1104HGB1 1104HGB3
11 Suction Controlling Pressure Switch 1 1105DA53 1105DA53 1105DA53
12 Muffler 1 1103MF02 1103MF02 1103MF04
13 Refrigerant Filling Valve 4 14020001 14020001 14020001
14 Condenser Heat Exchanger 1 5010028 5010028 5010028
15 Metal Spacer 1 PCUC100019 PCUC100019 PCUC100019
16 3 Way Service Valve 1 1106BG12 1106BG12 N/A
17 Metal Spacer 1 PCUC100018 PCUC100018 PCUC100018
18 3 Way Service Valve 1 1106BG78 1106BG78 N/A
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14 15 16 17 18
13 12 11 10
Fig. 9-3: Outdoor Unit Refrigerant System Components
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9.4 Outdoor Unit Electrical Components
ANL-100, AVL-100, AVL-120, AVL-140 (Outdoor Unit Electrical Components)

Parts No.
No. in Quantity
Part Description ANL-100
AVL-100
1 Axial Fan With Protection Screen 2 4060R13 4060R13 4060R13
2 Electrical Board Base Plate 1 PCUC100017 PCUC100017 PCUC100017
3 Electrical Board Inner Cover 1 PCUC100022 PCUC100022 PCUC100022
4 Compressor Contactor 1 1001NC25 1001NC25 1001NC25
5 Fan Contactor 2 1001NC09 1001NC09 1001NC09
6 Normally Open Relay 2 1001G7L0 1001G7L0 1001G7L0
7 RST Controller 1 1001RSTC 1001RSTC 1001RSTC
8 Fastener 6 10060013 10060013 10060013
9 Connection Fastener 18 10060007 10060007 10060007
10 Grounding Fastener 6 10060009 10060009 10060009
11 Neutral Fastener 6 10060008 10060008 10060008
12 RST Connection Fastener 3 10060010 10060010 10060010
13 Fastener Spacer 9 10060006 10060006 10060006
- 50 -

SKY
13
1
12
11
2
10
3
9
5
6
Fig. 9-4: Outdoor Unit Electrical Components
- 51 -

SKY
9.5 Spare Parts for Models AVR-100, AVR-120, AVR-140
Refrigerant System Components

Parts No.
No. Part Description
AVR-100 AVR-120 AVR-140
1a Compressor 0604M125 0604M160 06045185
2 Suction Accumulator 11020078 11020078 11020118
3 Suction Accumulator Support PCUC100020 PCUC100020 PCUC100020
4 4 Way Solenoid Valve 11013567 11013567 11014518
5 Thermal expansion valve 1104T075 1104T075 1104T125
6 Hot Gas Bypass 1104HGB1 1104HGB2 1104HGB3
7 Suction Controlling Pressure Switch 1105DA53 1105DA53 1105DA53
8 Muffler 1103MF03 1103MF04 1103MF04
9 Refrigerant Filling Valve 14020001 14020001 14020001
10 3 Way Service Valve 1106BG78 1106P118 N/A
11 3 Way Service Valve 1106BG12 1106BG58 N/A
12b Condenser Heat Exchanger 05010028 05010312 050104EO
Electrical Components
Part No.
No. Part Description
AVR-100 AVR-120 AVR-140
1b Axial Fan with motor and protector 405Z063 405Z063 405Z063
6 Contactor 1001AB26 1001AB26 1001AB26
7 Contactor 1001AB09 1001AB09 1001AB09
8 Normally Open Relay 1001G7L0 1001G7L0 1001G7L0
9 RST Controller 1001RSTC 1001RSTC 1001RSTC
Assembly Parts
Part No.
No. Part Description Qty.
AVR-100 AVR-120 AVR-140
1 Centrifugal Fan – Right 1 N/A 4021138 4021120
2 Centrifugal Fan – Left 1 N/A 4021138 4021120
3 Centrifugal Fan – Right 4021120 N/A N/A
4 Centrifugal Fan – Left 4021120 N/A N/A
5 Fitting – Flare 1 1106MF12 1106MF58 1106MF78
6 Fitting – Flare 1 1106MF78 N/A N/A
7 Plastic Joint 1 1009SB22 1009SB22 1009SB22
8 Plastic Fastening Screw 4 13010043 13010043 13010043
9 plastic handle 2 15050001 15050001 15050001
10 Duralast filter 1/2" 1 15040050 15040052 15040053
11 Evaporator Heat Exchanger 1 50104C8 5010486 50104E8
12 Fan Connector Cable 1 10050071 10050071 10050071
13 Indoor Unit Coil Sensor Cable 1 1005T002 1005T002 904TS11
- 52 -

EN-SKY-ANL/AVL/AVR 100-120-140-V01-R01 JAN. 2005

Service Manual: Spare Parts List

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Service Manual: Spare Parts List

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Service Manual

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1. SKY LINE INTRODUCTION and GENERAL DESCRIPTION ……………………. 03

2. TECHNICAL DATA TABLES ………………………………………………………….. 05

3. CAPACITY and PRESSURE CHARTS ……………………………………................... 08

4. REFRIGERATION CYCLE DIAGRAMS ……………………………………………... 15

5. AIR FLOW CURVES ……………………………………………………………………. 19

6. ELECTRICAL WIRING DIAGRAMS …………………………………………………. 23

7. INSTALLATION INSTRUCTIONS ………………………………………………........ 25

8. TROUBLESHOOTING GUIDE ………………………………………………………… 36

9. SPARE PARTS LIST ……………………………………………………………………. 44

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1.1 Product Options

H - Heating and cooling by heat pump.

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1.2 Nameplate Information

The Nameplate includes the following information:

MODEL Air-conditioner model name

COS φ Power factor for the unit.

FUSE Required fuse size, Amp.

COMPRESSOR Type and catalog number of compressor.

INPUT POWER Power consumption in cooling and heating modes, watts.

AMPER Current consumption in cooling and heating modes, Amp.

Fig. 1-1: Typical Technical Data Nameplate (Sample).

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2.1 Technical data table – Models ANL-100, AVL-100

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2.2 Technical data table – Models AVL-120, AVL-140

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2.3 Technical data table – Models AVR-100, AVR-120, AVR-140

AVR-100 AVR-120 AVR-140

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3. CAPACITY and PRESSURE CHARTS

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* OUTDOOR R.H = 40% ** OUTDOOR R.H. = 77%

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* OUTDOOR R.H = 40% ** OUTDOOR R.H. = 77%

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* OUTDOOR R.H = 40% ** OUTDOOR R.H. = 77%

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*COOLING DISCHARGE PRESSURE **HEATING DISCHARGE PRESSURE

**HEATING SUCTION PRESSURE

*COOLING INDOOR AIR dT **HEATING INDOOR AIR dT

OUTDOOR TEMP. [ºC] OUTDOOR TEMP. [ºC]

* OUTDOOR R.H = 40% ** OUTDOOR R.H. = 77%

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*COOLING DISCHARGE PRESSURE **HEATING DISCHARGE PRESSURE

*COOLING SUCTION PRESSURE **HEATING SUCTION PRESSURE

*COOLING INDOOR AIR dT **HEATING INDOOR AIR dT

* OUTDOOR R.H = 40% ** OUTDOOR R.H. = 77%

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*COOLING DISCHARGE PRESSURE **HEATING DISCHARGE PRESSURE

*COOLING SUCTION PRESSURE **HEATING SUCTION PRESSURE

*COOLING INDOOR AIR dT **HEATING INDOOR AIR dT

* OUTDOOR R.H = 40% ** OUTDOOR R.H. = 77%

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Air Flow AVL-100