Design Calculation of Free Float Bearing

Construction of 2 Nos. lane ROBs (Including Approaches & LHS) in lieu of Level crossing No. 104 &
Project 108 at Km. 555/4-5 at Sirohi road & Km 565/0-1 at Banas yard of Madar-Palanpur section of Ajmer
Division of North Western Railway
Client:- DFCCIL, Ajmer
Contractor BSP-SHC (JV) Jaipur
Location ROB at LC-108 on Madar-Palanpur Section 48m Span
Design Date 13.04.2019 Rev. 00 Date of revision
Type FR Quantity
Cone. Grade for Pedestal M 35
Grade for Superstructure 240

LOADINGS & REQUIREMENTS :

LOADS NON-SEISMIC SEISMIC
MT kN MT kN
Vertical ( Max.) 177.9 1744.61 142.2 1394.51
Vertical ( Min.) 87.5 858.09 82.7 811.01
Horizantal loads
Longitudinal 0 0.00 0 0.00
Transverse 0 0.00 0 0.00
Resultant 0.00 0.00

| Actual Requirement I
Movement Requirement As Per IRC 83 Part ( III ) Cl. 926.1.6
Longitudinal Movement ( mm ) 45 (+ 22.5 /- 22.5 )(+ 29.25 /- 29.25 )
Transverse Movement ( mm ) 3.74 (+ 1.87 /- 1.87 )(+ 2.431 /- 2.431 )
Rotational Requirement
Rotation (Total) 0.01 0.01 x 1.3 = 0.013 radians
Rotation ( Due to Permanent Actions ) 0.008 0.008 x 1.3 = 0.0104 radians
Rotation ( Due to Variable Actions ) 0.002 0.002 x 1.3 = 0.0026 radians
PERMISSIBLE VALUE OF STRESS IN PAD, PTFE, STEEL & CONCRETE

Neoprene Pad Average Minimum Stress < 5 MPa AS PER IRC 83 PART (III) Cl.926.2 3.3
Neoprene Pad Average Stress < 35 MPa AS PER IRC 83 PART (III) Cl.926.2.3.2
Neoprene Pad Extreme Fibre Stress < 40 MPa AS PER IRC 83 PART (III) Cl.926.2.3.2
PTFE Stress (Average Preassure) < 40 MPa AS PER IRC 83 PART (III) CI.926.2.4.3
PTFE Stress (Extreme Fibre Preassure) < 45 MPa AS PER IRC 83PART (III) Cl.926.2.4.3

Steel Stress (Working) for Design Use 340 MPa (Grade-340-570W) AS PER IS -1030
Steel Stress (Working) for Design Use 240 MPa (Grade-B) AS PER IS - 2062

PERMISSIBLE STEEL STRESS IN NORMAL IN SEISMIC

In Axial Tension 204 MPa 204 MPa (.6 x YIELD STRESS OF MATERIAL)
In Bending 224.4 MPa 224.4 MPa (.66 x YIELD STRESS OF MATERIAL)
In Shear 153 MPa 153 MPa (.45 x YIELD STRESS OF MATERIAL)
In Bearing 255 MPa 255 MPa (.75 x YIELD STRESS OF MATERIAL)
In Combined bending & Shear 306 MPa 306 MPa (.9 x YIELD STRESS OF MATERIAL)

PERMISSIBLE STEEL STRESS IN NORMAL IN SEISMIC

In Axial Tension 144 MPa 144 MPa (.6 x YIELD STRESS OF MATERIAL)
In Bending 158.4 MPa 158.4 MPa (.66 x YIELD STRESS OF MATERIAL)
In Shear 108 MPa 108 MPa (.45 x YIELD STRESS OF MATERIAL)
In Bearing 180 MPa 180 MPa (.75 x YIELD STRESS OF MATERIAL)
In Combined bending & Shear 216 MPa 216 MPa (.9 x YIELD STRESS OF MATERIAL)

PERMISSIBLE CONCRETE STRESS IN NORMAL IN SEISMIC AS PER IRC 83 PART (III) Clause 926.2.1.1
PEDESTAL < 17.5 MPa < 21.875 MPa BEARING STRESS
SUPERSTRUCTURE < 120 MPa < 150 MPa BEARING STRESS
PEDESTAL < 11.66667 MPa < 14.58333 MPa FLEXURAL STRESS
SUPERSTRUCTURE < 80 MPa < 100 MPa FLEXURAL STRESS
IDESIGN INPUTS : I

Neoprene Pad Size dia. in mm = 300 > 180 Pedestal Size (mm) 600 x 600
Neoprene Pad thk. in mm = 20 > 16or20 Superstructure Size(mm) 600 x 600
No of Sealing Rings = 2
Total Thk of rings (in mm) = 4

P. T. F. E. Size dia. in mm = 300

P. T. F. E th.k. in mm = 4.5 78.09013
#N/A
Pot Base effective dia (actual in mm) = 372 #N/A
Pot Base Thickness (mm) = 18
Pot internal dia. (mm) = 300
Pot Wall Outer to Outer dia (in mm) = 330
Pot depth (mm) = 25
Pot Wall Thickness (mm) = 15
Gap Between pot wall & underside of piston (mm) = 8

Piston size (L x W) (mm) = 330 x 330

Piston Thickness above Spiggot (mm) = 12
Spiggot Projection (in mm) = 13
Vertical Face of Piston Provided (in mm) = 5

Slide Plate effective contact area dia. (mm) = 414

Slide Plate Thickness (mm) = 27
Stainless Steel = Gr. 304 Thk.(mm) = 1.5
Effective thickness of Slide Plate = 28.5
Slide Plate Dimension ( Rectangle L X W) = 475 x 475
Stainless Steel size (L x W) in mm = 402 x 360.74

Bolt Diameter = 16 Gr. 8.8 Length of Bolt = 33 mm Say 35 mm

No. of Bolts per component = 4
Bolt Flange Thickness = 12

Dowels / Sleeves for Bottom Pedestal (in mm) = 40 Dia X 200 mm

Dowels / Sleeves for Top Superstructure (in mm) = 40 Dia X 30 mm

Total Height of Bearing Assembly (in mm) = 93.5

DESIGN OUTPUTS :

NON SEISMIC SEISMIC

Permissible Concrete Stress (Pedestal)= 14.11290323 MPa 17.64113 MPa
Permissible Concrete Stress (Superstructure)= 86.95652174 MPa 108.6957 MPa
Neoprene Pad Stress = 24.69372866 MPa < 35 Mpa OK 19.73833 MPa < 35 Mpa OK
Neoprene Pad Edge Stress = 24.69372866 MPa < 40 Mpa OK 19.73833 MPa < 40 Mpa OK
Rotation ( Radius ) = 0.013 radians < 0.016 radians OK 0.013 radians < 0.016 radians OK
D/T ratio of Neoprene Pad = 15 <= 15 OK 15 <= 15 OK
P. T. F. E. Stress = 24.69372866 MPa < 40 Mpa OK 19.73833 MPa < 40 Mpa OK
P. T. F. E. Edge Stress = 24.69372866 MPa < 45 Mpa OK 19.73833 MPa < 45 Mpa OK
Direct Bearing Stress due to Vertical Load (POT) 16.05991718 MPa < 120 Mpa OK 12.8371 MPa < 21.875 MPa OK
Flexural Stress due to induced Moment resulting from
resistance to Rotation (POT) 0.814310882 MPa < 80 Mpa OK 0.814311 MPa < 14.5833333 MPa OK
Coexisting Direct and Flexural Stress Check (POT):- 0.987508 < 1 OK 0.643 < 1 OK
Direct Bearing Stress due to Vertical Load (TOP
SLIDE PLATE) 12.96667122 MPa < 120 MPa OK 10.36459 MPa < 150 MPa OK
Flexural Stress due to induced Moment resulting from
resistance to Rotation (TOP SLIDE PLATE) 0.590769458 MPa < 80 MPa OK 0.590769 MPa < 100 MPa OK
Coexisting Direct and Flexural Stress Check (TOP
SLIDE PLATE):- 0.11544 < 1 OK 0.075 < 1 OK
Hoop tensile Stress on Pot wall Section :- 197.5498293 Mpa < 204 MPa OK 157.9066 Mpa < 204 MPa OK
Shear Stress at Pot Wall & Interlace :- 32.92497155 Mpa < 153 Mpa OK 26.31777 Mpa < 153 Mpa OK
Bending Stress at Pot & Base Interface 131.6998862 Mpa < 224.4 Mpa OK 105.2711 Mpa < 224.4 Mpa OK
Equivalent Stress due to combined effect of Bending &
Shear on Pot Wall = 143.5166237 Mpa < 306 Mpa OK 114.7165 Mpa < 306 Mpa OK
Longitudinal Movement = 29.25 mm < 30.5 mm OK 29.25 mm < 30.5 mm OK
Transverse Movement = 2.431 mm < 61 mm OK 2.431 mm < 61 mm OK
Total Resistance offered by Bolts = 0 kN < 290.93725 kN OK 0 kN < 281.522818 kN OK
Dowels Design (Pedestals) = 11.18625 Mpa < 11.666667 Mpa OK 11.18625 Mpa < 14.5833333 Mpa OK
Stress into Lugs because of Horizontal Force = 0 Mpa < 153 Mpa OK 0 Mpa < 153 Mpa OK
Check for Thickness of Top Slide Plate in Bending -
Top 28.2469879 mm < 28.5 mm OK 28.24699 mm < 28.5 mm OK

Check for the Thickness of Pot in Bending : Bottom 16.68104879 mm < 18 mm OK 16.68105 mm < 18 mm OK
Vertical Face of Piston required = 0 mm < 5 mm OK 0 mm < 5 mm OK
Requirement of clearance 7.4 mm < 8 mm OK 7.4 mm < 8 mm OK
 Calculation for Permissible Stresses in Pedestal Concrete

Bottom on Pedestal Surface:-

Pot Base Effective dia. = 372 mm Available Pedestal Size (mm) = 600 x 600

Loaded area ( A2 ) = 3.14 / 4x 372 x 372 = 108631 mm2

Disp. Area (A1) = 3.14 / 4x 600 x 600 = 282600 mm2

Permissible Concrete Stress = (A1/A2)^.5*.25*fck AS PER IRC 83 PART (III) Cl 926 2.1.1

( 282600 / 108631.44 )^.5 * 0.25 * 35 = 14.1129032 Mpa

Top on Superstructure Surface

Slide Plate Effective dia. = 414 Min. Superstructure Size = 600 x 600 mm
Available for dispersion

Loaded area ( A2) = 3.14 / 4x 414 x 414 = 134546 mm2

Disp. Area (A1) = 3.14 / 4x 600 x 600 = 282600 mm2

Permissible Stress = (A1/A2)^.5*.25*fck AS PER IRC 83 PART (III) Cl 926 2.1.1

( 282600 / 134545.86 )^.5 * 0.25 * 240 = 86.9565217 Mpa

NEOPRENE PAD AND P.T.F.E. DESIGN CHECK NON SEISMIC CASE

Neoprene Pad Stress = AS PER IRC 83 PART (III) Cl.926.2.3.2
1744.61193 x 1000 x 4 = 24.6937 < 35
3.14 x 300 x 300
Neoprene Pad Edge Stress = AS PER IRC 83 PART (III) Cl.926.2.3.2
Eccentricity = 33 mm

= 1744.61193 x 1000 x 4 + 0 x 1000 x 33

3.14 x 300 x 300 0.09818 x 300 x 300 x 300

= 24.69372866 + 0 = 24.6937 < 40 Mpa OK

P. T. F. E.Stress = AS PER IRC 83 PART (III) Cl.926.2.4.3
1744.61193 x 1000 x 4 = 24.6937 < 40 Mpa OK
3.14 x 300 x 300
P. T. F. E. Edge Stress = AS PER IRC 83 PART (III) Cl.926.2.4.3
Eccentricity = 41.5 mm

= 1744.61193 x 1000 x 4 + 0 x 1000 x 41.5

3.14 x 300 x 300 0.09818 x 300 x 300 x 300

= 24.69372866 + 0 = 24.6937 < 45 Mpa OK

NEOPRENE PAD AND P.T.F.E. DESIGN CHECK SEISMIC CASE

Neoprene Pad Stress = AS PER IRC 83 PART (III) Cl.926.2.3.2
1394.51274 x 1000 x 4 = 19.7383 < 35 Mpa OK
3.14 x 300 x 300
Neoprene Pad Edge Stress = AS PER IRC 83 PART (III) Cl.926.2.3.2
Eccentricity = 20 mm

= 1394.51274 x 1000 x 4 + 0 x 1000 x 20

3.14 x 300 x 300 0.09818 x 300 x 300 x 300

= 19.73832611 + 0 = 19.7383 < 40 Mpa OK

P. T. F. E.Stress = AS PER IRC 83 PART (III) Cl.926.2.4.3

1394.51274 x 1000 x 4 = 19.7383 < 40 Mpa OK
3.14 x 300 x 300
P. T. F. E. Edge Stress = AS PER IRC 83 PART (III) Cl.926.2.4.3
Eccentricity = 41.5 mm

= 1394.51274 x 1000 x 4 + 0 x 1000 x 41.5

3.14 x 300 x 300 0.09818 x 300 x 300 x 300

= 19.73832611 + 0 = 19.7383 < 45 Mpa OK

Rotation Capacity - ( IRC 83 Part ( III ) Clause 926.2.3.4 )

Check Compression at edge of Neoprene Pad Max. Permitted = 15 % of T1 Thickness T1 is thickness of Pad less seal rings thickness
= 0.15 x 16 = 2.4 mm

Rotation ( Radius ) = ( IRC 83 Part ( III ) Clause 926.2.3.4 )

= 2.4 = 0.016 radian >= 0.013 radian OK
300 x 0.5
 ( IRC 83 Part ( III )Clause 926.2.3.6 )
D/T ratio of Neoprene Pad =
= 300 = 15 <= 15 OK
20

Stress Check over Concrete surface due to Pot Base (Non Seismic)

1. Direct Bearing Stress due to Vertical Load (IRC 83 Part (III ) Clause 926.1.5 )
Stress = 1744.61193 x 1000 x 4 = 16.0599 Mpa < 17.5 Mpa OK
3.14 x 372 x 372

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 300 mm D/T ratio = 15
k1= 1.725 k2= 51.725
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Clause 926.1.5.1)

M. .e. d. 300 ^ 3 x( 1.725 x 0.0104 + 51.73 x 0.0026 )
= 4115475 N.mm

2) ( IRC 83 Part (III) Clause 926.1.5.2)

M. e D. = 0.2 x C x H
C= 150 mm H= 0 kN
M. e D . = 0.2 x 150 x 0 x 1000
= 0 N.mm

Total Induced Moment (M.I D )= M. e. d + M. R D ( IRC 83 Part ( III) Clause 926.1.5.3)

Total Induced Moment (M.I D ) = 4115475 N.mm

Stress = 7899428.569 0.0982 x 330 x 330 x 330 4115475

0.0982 x 372 x 372 x 372
= 0.814310882 MPa < 15 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Clause 926.2.1.3)
Stress= 16.05991718 + 0.8143 = 0.987508 <= 1 OK
17.5 11.667
 Stress Check over Concrete surface due to Pot Base (Seismic)

1. Direct Bearing Stress due to Vertical Load (IRC 83 Part (III ) Clause 926.1.5 )
Stress = 1394.51274 x 1000 x 4 = 12.8371 Mpa < 21.875 Mpa OK
3.14 x 372 x 372

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 300 mm D/T ratio = 15
k1= 1.725 k2= 51.725
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Clause 926.1.5.1)

M. .e. d. 300 ^ 3 x( 1.725 x 0.0104 + 51.73 x 0.0026 )
= 4115475 N.mm

2) ( IRC 83 Part (III) Clause 926.1.5.2)

M. e D. = 0.2 x C x H
C= 106.0660172 mm H= 0 kN
M. e D . = 0.2 x 106.07 x 0 x 1000
= 0 N.mm

Total Induced Moment (M.I D )= M. e. d + M. R D ( IRC 83 Part ( III) Clause 926.1.5.3)

Total Induced Moment (M.I D ) = 4115475 N.mm

Stress = 7899428.569 0.0982 x 330 x 330 x 330 4115475

0.0982 x 372 x 372 x 372
= 0.814310882 MPa < 14.58333 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Clause 926.2.1.3)
Stress= 12.83710075 + 0.8143 = 0.642677 <= 1 OK
21.875 14.583

Stress Check over Concrete surface due to Top Slide Plate (Non Seismic)

Cone. Stress at Top Slide Plate =

I. Direct Bearing Stress due to Vertical Load

Stress= 1744.61193 x 1000 x 4 = 12.9667 Mpa < 21.875

3.14 x 414 x 414
II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 300 mm D/T ratio = 15
k1= 1.725 k2= 51.725
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Clause 926.1.5.1)

M. .e. d. 300 ^ 3 x( 1.725 x 0.0104 + 51.73 x 0.0026 )
= 4115475 N.mm

2)
M. R D. = 0.2 x C x H ( IRC 83 Part (III) Clause 926.1.5.2)
C= 106.0660172 mm H= 0 kN
M. e D . = 0.2 x 106.07 x 0 x 1000
0 N.mm
Total Induced Moment (M. I D )= M. e. d + M. R D ( IRC 83 Part ( III) Clause 926.1.5.3)
Total Induced Moment (M.I D ) = 4115475 N.mm

Stress = 4115475
0.0982 x 414 x 414 x 414
= 0.590769458 MPa < 15 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Clause 926.2.1.3)
Stress= 12.96667122 + 0.5908 = 0.11544 <= 1 OK
120 80

Stress Check over Concrete surface due to Top Slide Plate (Seismic)

Cone. Stress at Top Slide Plate =

I. Direct Bearing Stress due to Vertical Load

Stress= 1394.51274 x 1000 x 4 = 10.3646 Mpa < 150

3.14 x 414 x 414

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 300 mm D/T ratio = 15
k1= 1.725 k2= 51.725
qp= 0.0104 qv = 0.0026 rad.
 M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Clause 926.1.5.1)
M. .e. d. 300 ^ 3 x( 1.725 x 0.0104 + 51.73 x 0.0026 )
= 4115475 N.mm

2)
M. R D. = 0.2 x C x H ( IRC 83 Part (III) Clause 926.1.5.2)
C= 106.0660172 mm H= 0 kN
M. e D . = 0.2 x 106.07 x 0 x 1000
0 N.mm
Total Induced Moment (M. I D )= M. e. d + M. R D ( IRC 83 Part ( III) Clause 926.1.5.3)
Total Induced Moment (M.I D )= = 4115475 N.mm

Stress = 4115475
0.0982 x 414 x 414 x 414
= 0.590769458 MPa < 100 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Clause 926.2.1.3)
Stress= 10.36459048 + 0.5908 = 0.075005 <= 1 OK
150 100

Stress Check over Pot Wall Section (In Non Seismic Case)

In Non Sesimic Case In Sesimic Case

Neoprene Pad Size dia. in mm 300 300
Neoprene Pad thk. in mm 20 20
Area of Pad in (sq. mm.) 70650 70650
Neoprene Pad Compressive Stress (Mpa) 24.69373 19.738326
Pot internal dia. (mm) 300 300
Pot Wall Outer to Outer dia (in mm) 330 330
Pot depth (mm) 25 25
Pot Wall Thickness (mm) 15 15
Vertical Load (kN) 1744.612 1394.5127
Resultant Horizontal Force (kN) 0 0

Check for Hoop tensile Stress on Pot wall Section ( IRC 83 Part ( III ) Clause 926.3.1.1.7.1)
Pressure from Pad due to Fluid Preassure (P1) = 300 x 20 x 24.69 = 197.55 MPa
2 x ( 25 x 15 )
Stress into Wall due to Horizontal Force (P2) = 0.0 x 1000 = 0 MPa
2 x ( 25 x 15 )

Total Hoop tensile Stress (P) = P1 + P2 = 197.5498 + 0 = 197.5498 Mpa

Total Hoop tensile Stress (P) = 197.5498 Mpa < 204 MPa OK

Shear Stress at Cylinder Wall & Interface ( IRC 83 Part ( III ) Clause 926.3.1.1.7.2 )
Shear stress at cylinder & base interface considering 1 mm slice
Fluid Pressure ( SP1 ) = 20 X 24.694 = 32.92497 Mpa
15
Horizontal Force ( SP2 ) = 1.5 x 0 x 1000 = 0 Mpa
300 x 15

Total Shear Stress at Cylinder wall (SP) = SP1 + SP2 = 32.92497 Mpa + 0 Mpa = 32.925 Mpa
Total Shear Stress at Cylinder wall (SP) = 32.92497 Mpa < 153 Mpa OK

Bendinq Stress at Cylinder & Base Interface:- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.3 )
Bending stress at cylinder & base interface considering 1 mm slice
Fluid Pressure ( BP1 ) = 6 x 24.694 x 20 x 20 = 131.7 Mpa
2 x 15 x 15
Horizontal Force ( BP2) = 1.5 x 6 x 0 x 1000 x( 20 + 2.5 )
300 x 15 x 15
Horizontal Force ( BP2 ) = 0 Mpa

Total Bending Stress at Cylinder wall (BP) = (BP1 + BP2) = 131.6999 Mpa + 0 Mpa = 131.7 Mpa
Total Bending Stress at Cylinder wall (BP) = 131.6999 Mpa < 224.4 Mpa OK

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.4 )
IRC 83 Part ( III ) Clause 926.2.2.5 )
Equivalent Stress / Combined Stress = ( 3 x SP2 + BP2 ) ^ 0.5
= ( 3 x 1084.0538 + 17344.86 ) ^ 0.5
= 143.5166237 Mpa < 306 Mpa OK

Stress Check over Pot Wall Section (in Seismic Case)

Check for Hoop tensile Stress on Pot wall Section ( IRC 83 Part ( III ) Clause 926.3.1.1.7.1)
Pressure from Pad due to Fluid Preassure (P1) = 300 x 20 x 19.74 = 157.907 MPa
2 X ( 25 x 15 )
Stress into Wall due to Horizontal Force (P2) = 0.0 x 1000 = 0 MPa
2 x ( 25 x 15 )

Total Hoop tensile Stress (P) = P1 + P2 = 157.9066 + 0 = 157.9066 Mpa

Total Hoop tensile Stress (P) = 157.9066 Mpa < 204 MPa OK

Shear Stress at Cylinder Wall & Interface ( IRC 83 Part ( III ) Clause 926.3.1.1.7.2 )
Shear stress at cylinder & base interface considering 1 mm slice
Fluid Pressure ( SP1 ) = 20 X 19.738 = 26.31777 Mpa
15
Horizontal Force ( SP2 ) = 1.5 x 0 x 1000 = 0 Mpa
300 x 15

Total Shear Stress at Cylinder wall (SP) = SP1 + SP2 = 26.31777 Mpa + 0 Mpa = 26.3178 Mpa
Total Shear Stress at Cylinder wall (SP) = 26.31777 Mpa < 153 Mpa OK

Bendinq Stress at Cylinder & Base Interface:- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.3 )
Bending stress at cylinder & base interface considering 1 mm slice
Fluid Pressure ( BP1 ) = 6 x 19.738 x 20 x 20 = 105.3 Mpa
2 x 15 x 15
 Horizontal Force ( BP2) = 1.5 x 6 x 0 x 1000 x( 20 + 2.5 )
300 x 15 x 15
Horizontal Force ( BP2 ) = 0 Mpa

Total Bending Stress at Cylinder wall (BP) = (BP1 + BP2) = 105.2711 Mpa + 0 Mpa = 105.271 Mpa
Total Bending Stress at Cylinder wall (BP) = 105.2711 Mpa < 224.4 Mpa OK

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.4 )
IRC 83 Part ( III ) Clause 926.2.2.5 )
Equivalent Stress / Combined Stress = ( 3 x SP2 + BP2 ) ^ 0.5
= ( 3 x 692.62492 + 11082 ) ^ 0.5
= 114.7164918 Mpa < 306 Mpa OK

Movement / Sliding Capacity Check for Top Plate w.r.t. PTFE =

Slide Plate Dimension used = 475 mm length x 475 mm wide ( IRC 83 Part ( III ) Clause 926.3.2.4 )
Effective Dia of Concrete at top = 414 mm dia.
Preset= = 0.00 mm
In order to satisfy the 330clause no 926.3.2.4, instead of PTFE effective dia of top plate is considered. 80 mm
Longitudinal Movement = 475 - 414 = 61 mm
M'ment possible in one direction = 61 + 0 = 30.5 mm >= 29.25 mm OK
2
M'ment possible in other direction = 61 - 0 = 30.5 mm >= 29.25 mm
2
Transverse Movement = 475 - 414 = 61 mm >= 2.431 mm OK
 Design for the Anchoring Arrangement (Bolts & Dowels) for Fixing of Bearing

(IRC 83 Part (III) Clause 926.3.6 )

Contribution to resistance by Bolts ( F1)
No of bolts used = 4 Nos. Bolt Diameter = 16 mm
C Sec Area of one Bolt = 157 mm2 Total C. Sec. Area of Bolts = 628 mm2
Shear Strength of the Bolt Gr. = 8.8 = 190 Mpa Shear Strength in Seismic = 190 Mpa
Tensile Strength of the Bolt Gr. = 8.8 = 285 Mpa Shear Strength in Seismic = 285 Mpa

Non Seismic Seismic

Total Horizontal Force Acting = 0 kN 0 kN

Total Shear Force Offered By the Bolts ( F1 ) 628 x 190 = 119.32 kN 628 x 190 = 119.32 kN

Contribution to resistance by Friction ( F2 ) :-

Vertical Load (Min. ) = 858.08625 kN 811.0141 kN
Co - efficient of Friction between Concrete and Steel as 0.2
Frictional Force ( F2 ) 858.08625 x 0.2 = 171.6173 kN 811.0141 x 0.2 = 162.203 kN
Total Resistance offered ( F1 + F2 )= 290.93725 > 0 281.5228 > 0
HENCE OK HENCE OK

Total Tensile Force Resisted By the Bolt = 628 x 285 = 178.98 kN 628 x 285 = 178.98 kN
1000 1000

Dowels Design (Pedestals) = (IRC 83 Part ( III ) Clause 926.3.6.5 )

Size = Dia. = 40 mm Length = 200 mm

Non Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 11.18625 Mpa < 11.66667 Mpa OK
40 x 200

Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 11.18625 Mpa < 14.58333 Mpa OK
40 x 200
 Stress into Lugs because of Horizontal Force

Effective Length of Lug taking Shear = 56 mm

Thickness of Lug = 12 mm

Total Cross Sectional Area of Each Lug = 672 mm2

Number of Lugs in Each Bearing = 4 Nos.

Non Seismic Seismic

Total Horizontal Force on Bearing = 0 kN 0 kN

Horizontal Force on Each Lug = 0= 0 kN 0= 0 kN

4 4

Stress on lug due to horizontal force= 0 x 1000 = 0 Mpa 0 x 1000 = 0 Mpa

672 672
0 < 153 Mpa HENCE OK 0 < 153 Mpa HENCE OK

Check for Thickness of Top Slide Plate in Bending Top

Maximum Vertical Load = 1744.61193 kN
Effectice Dia of Top Slide Plate = 414 mm
Effective area of the Top Slide Plate in contact to 3.14 x 414 x 414 = 134546 mm2
concrete = 4
Stress to Cone, at Top Slide Plate = 1744.61193 x 1000 = 12.96667 N/mm
134545.9
Diameter of the Loaded Area (P. T. F. E.) = 300 mm
Projection of the Top Slide Plate = 414 - 300 = 57 mm
2
Bending Moment at the Top B. M. = 12.96667122 x 57 x 57 x 0.5 = 21064 N-mm

Thk. Of Top Plate required to cater the B. M. = ( 21064.36 x 6 )^ 0.5 = 28.24699 mm

( 1 x 158.4 )^ 0.5
Thk. Of Top Plate required to cater the B. M. = 28.2469879 < 28.5 mm OK
 Check for Thickness of Pot in Bending Bottom
Maximum Vertical Load = 1744.61193 kN
Pot Base Effective contact dia. (mm) = 372 mm
3.14 x 372 x 372 = 108631 mm2
Effective area of the Pot Base in contact to concrete=
4
Concrete Stress on Bottom Plate = 1744.61193x 1000 = 16.05992 N/mm
108631.4
Diameter of the Loaded Area (Pad) = 300 mm
Projection of Bottom Plate each side = 372 - 300 = 36 mm
2
Bending Moment at the Top B. M. = 16.05991718 x 36 x 36 x 0.5 = 10407 N-mm

Thk. Of Bottom Plate required to cater the B. M. = ( 10406.83 x 6 )^ 0.5 = 16.68105 mm

( 1 x 224.4 )^ 0.5
Thk. Of Bottom Plate required to cater the B. M. = 16.68104879 < 18 mm OK

Vertical Face of Piston required

( IRC 83 Part ( III) Clause 926.3.1.3.1 )

Width = 1.3 x 0 x 1000 = 0 <= 5 mm OK

( 300 - 1.5 )x 0.75 x 250

Requirement of clearance
Non Seismic Seismic

Variation due to rotation 2.4 mm 2.4 mm

Minimum clearance required 5 mm 5 mm
Gap required in rotation 7.4 mm 7.4 mm
Gap Provided 8 mm 8 mm