WAREHOUSE STP & WATER REQUIREMENT DESIGN CALCULATION SHEET

Design By: - Vishnu Kumar

Topic Parameter Typical range Unit Remark

General Food/Microorganism Ratio (F/M) .05 to .30 0.12
Oxygen Requirement 1.0 to 1.8 kg/kg BOD 1.5
Excess Sludge .1 to .25 kg/kg BOD 0.2
Efficiency 70 % to 95 %

Design Critera for STP

Bar Screen Flow Velocity thru screen 0.3 M/s

Solid Size 12 mm
Equalization Tank Detention time 4 to 6 Hours
Air Flow for mixing & avoid settling 1 m3/m2 of tank volume or 2m3/m2 of
floor area
Raw sewage lift Capacity 20 hours/day
pumps
Areation tank Design BOD 250 mg/L
Areation time 16 to 18 hours
F/M Ratio 0.12
MLSS 3500 mg/L
Air Flow 50 to 60 m3/hr/kg BOD
Diffusers flux rate 8 m3/running meter/hr 8 to 12
Secondary Clarifier Ovreflow rate 12 to 18 m3/m2/day

Detention time 2.5 - 3.5 hours

Solid Loading 2 to 3 Kg/m2/hr
Weir Loading 50 m3/running meter/day
PSF Loading Rate 12 m3/m2/hr
ACF Loading Rate 10 m3/m2/hr
Softner Hardness removal 300 to 100 mg/L
Hypo Dosing Dosing 5 ppm
Excess Sludge Removal rate dry basis .2 to.25 kg excess solids/kg BOD
Sludge conditioning lime required .8 to 1.2 kg/kg dry activated sludge
Filter Press
 Sewage Quantity (STP Capacity )
Dwelling Type Township Project / Commercial
Grade
No. of Dwellings Unit / Plots 1
Total population 350 Nos.
Diversity Factor (DF) 0.9
LPCD 45 LPCD
Total Water Consumption 14175 LPD Population X DF X LPCD
Total Water Consumption (KLD) 14.175 KLD
Say Total Water Consumption (KLD) 15 KLD
Sewage Generated 11340 LPD Assuming losses 10-15 %
STP Capacity 12 KLD

Bar Screen Chamber

Average Daily flow 12 KLD
Average Hourly flow 0.50 m3/hr
0.00 m3/sec
Peak Hourly flow 1.50 m3/Hr 3 X Avg. Hourly low
Design flow velocity 0.30 m/sec
Cross sectional area of screen 0.00 m2
Adjust for the area blocked by bar 0.00 m2
Required minimum dimension

Equalization Tank
STP capacity 12 KLD
Average Hourly flow 0.50 m3/hr
Equalization tank volume 3 m3 designed to hold 6 hours of
avg. flow
Free Board 0.3 - 0.5 mtr
Water depth in tank 2.0 to 2.5 mtr
Tank Area 1.5 m2 volume/depth
Diffuser required
Air Qty. Reqd.
 Raw Sewage Lift Pumps
STP Qty. 12 KLD
Pump Capacity 0.6 m3/hr Capacity of STP/working hours

Suction head 5.0 m difference between pump inlet

& equalization tank floor level

Delivery Head 10.0 m difference between pump

outlet & aeration tank top
level
Total Head 15.0 m Suction head+Delivery head

Areation Tank
STP Qty. 12 KLD
BOD in Sewage 250 mg/L
BOD load/day 3 kg/day
F/M Ratio 0.12
M (Biomass) 25 kg
Design MLSS Level 3500 mg/L
Aeration Tank Volume 7 m3
Average Retention time 14 Hrs
Design Aeration tank volume 9 m3
Design retention time 17 Hrs
Depth of aeration tank 3 mtr 3 mtr selected
Area of aeration tank 3 m2 volume/depth
Width of Aeration tank 3.6 Mtr
Length of Aeration tank 1 Mtr Area/Width
BOD load/Hr 0.14 kg/hr aeration hour 22 hrs
Air requirement for BOD 8 m3/hr Air reqd.= 60 m3/hr/kg BOD
Air requirement for mixing 9 m3/hr
Air requirement for mixing 6 m3/hr 2m3/hr/m2 floor area
Air to be supplied 9 m3/hr Highest of D87, D88, D89
Size of diffusers 90 OD * 1000
No. of diffusers 1
 Claifier Tank
Design throughput flow 12 KLD
Max. hourly throughput 0.6 m3/hr Minimum 20 hrs of pumping
Design overflow rate 16 m3/m2/day Proven figure
Design overflow rate 0.67 m3/m2/hr
Cross sectional area 0.9 m2
Dimension for sqaure tank (L) 0.95 mxm Square
Dimension for circular tank (D) 1.1 Mtr
Depth of tank 3 Mtr 2.5 to 3.0 Mtr.
Solid Load 2.1 kg/hr Hourly output * MLSS
Solids loading rate 2.3 kg/m2/hr C106/C102
Wier length in clarifier (Sqaure) 1.90 RM
Wier length in clarifier (Circular) 3 RM
Wier Loading rate (sqaure) 6.32 m3/RM/Day
Wier loading rate (circular) 3.57 m3/RM/Day
Volume of tank 2.7 m2
Hydraulic detention time 0.54 hrs
Sludge Holding Tank
Design throughput flow 12 KLD
Max. rate of sludge recirculation 100 % of throughput flow
Sludge pump capacity 0.25 m3 for 30 minutes (.5 hr)

PSF (Pressue Sand Filter)

Design throughput flow 12 KLD
Design filteration hours 20 hours/day
Filteration rate 0.6 M3/hr
Loading rate on filter 1.2 m3/m2/hr
filter cross sectional area 0.5 m2
diameter of filter 0.8 Mtr
Height of filter 1.8 Mtr 1.5 to 1.8
Depth of sand layer 0.75 Mtr .6 to .75
ACF
Design throughput flow 12 KLD
Design filteration hours 20 Hours/day
Filteration rate 0.6 m3/hr
Loading rate on filter 1.2 m3/m2/hr
filter cross sectional area 0.5 m2
diameter of filter 0.8 m
Height of filter 1.8 1.5 to 1.8
Depth of sand layer 0.75 .6 to .75
 Sodium Hypo Dosing System
Design throughput flow 12 KLD
5 PPM
Design Max. Chlorine dose 5 mg/L
0.005 kg/m3
Chlorine dosing per day 0.06 Kg
Hypo Dose per day 0.6 Kg hypo available at 10 %
strength
Hypo Tank capacity 50 Liter 6L Hypo + 44L Water
Dosing Pump rating 0-4 L/Hour for dose 50 liter in 20 hours
Sludge Dewatering System
Design throughput flow 12 KLD
Design BOD removal 3 Kg/Day
Excess Sludge Produced 0.75 Kg/Day Dry wet basis
Slurry conisstency 0.8 % .8-1 %
Slurry Volume 93.75 Liter
Filter press operation 1 batch/day (4 hrs each batch)

Filter press feed pump 0.5 m3/hr @ 5 kg pressure

Proportion of solids in the cake 25%
Sludge cake volume 3 Liter
Cake holding capacity of the filter press 3 Liter

Filtr press size As per standard As per standard

Cake thickness in chamber 25 mm 20-25 mm
Volume of each chamber As per standard As per standard
Required no. of chambers As per standard As per standard