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Received 6 June 2006; received in revised form 26 September 2006; accepted 3 December 2006
Abstract
The aim of the work is the investigation of the statistical properties of short-term creep rupture characteristic values in STS304 stainless steels.
From short-term creep rupture tests performed by constant stresses at three different elevated temperatures 600, 650 and 700 ◦ C, the scatter
characteristics of short-term creep rupture data, and the probability distribution characteristics were examined for rupture time, total creep rate,
steady state creep rate and initial strain. The influence of temperature on the statistical scatters (coefficient of variation) of rupture time, initial
strain and total creep rate generally decreased with increasing creep testing temperature. The influence of stress on the statistical scatter (coefficient
of variation) of rupture time was smaller with increasing stresses. The probability distribution functions (PDFs) of short-term creep rupture data
were well followed 2-parameter Weibull distribution.
© 2007 Elsevier B.V. All rights reserved.
Keywords: Creep rupture data; Random variable; Weibull distribution; Statistical scatter; Probability distribution function (PDF)
0921-5093/$ – see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.msea.2006.12.153
530 S.-J. Kim et al. / Materials Science and Engineering A 483–484 (2008) 529–532
used. Meanwhile, in the creep test, when the specimen was set times against stress. This scatter seems to decrease for speci-
into the furnace, the furnace reached the target temperature and mens with higher temperature levels. As shown in these figures,
was maintained for 30 min for uniform heating, then the load was even under these carefully controlled conditions, the observed
applied at the constant temperature until the fracture occurred. normal creep curves are not the same in each creep stress level.
During the creep test, the elongation was measured by an LVDT. It is evident that there is obviously a variation in creep rupture
The creep tests were carried out following ASTM E139 stan- data. Therefore, a statistical approach is necessary for reliable
dard. A set of five specimens used to examine the statistical creep life assessment and design.
creep behavior for each temperature-stress condition. Thirty Table 1 shows the statistical properties of creep rupture data,
conventional creep specimens, from same batches of material obtained for the five specimens tested at each testing temperature
supplied by K company, of 6 mm diameter, 30 mm gauge length on two different stress levels. Displayed are the mean, standard
and M12xP1.75 thread were machined from the material and deviation, and coefficient of variation [COV]. As shown in the
tested. Table 1, the influence of stress on the statistical scatter (coeffi-
cient of variation) for rupture time was smaller with increasing
3. Experimental results and discussion stresses at constant testing temperature. But, the results at 650 ◦ C
test condition are some different. It is maybe evident that the nor-
Normal creep curves were observed under all testing con- mal creep curves are less scattered as shown in Fig. 2. Larger
ditions. Figs. 1–3 provide a diagram of the creep strain, ε (%) number test data are required to clarify the problem. For the creep
versus time, t (h) for each stress level of 600, 650, and 700 ◦ C, rupture times of 600, 650 and 700 ◦ C, the mean coefficient of
respectively. There is no conclusive evidence to suggest that the variation were obtained 0.1298, 0.1168 and 0.0602, respectively.
creep deformation mechanisms differ over the range of stresses Namely, the mean coefficient of variation exhibits low value at
and testing temperature. But, these figures show that there is the higher temperature testing. The coefficients of variation of
large scatter in creep rupture data, such as creep rupture time, creep rupture time, initial strain and total creep rate generally
steady state creep rate, total creep rate, and initial strain, etc. As decreased with increasing creep testing temperature, except for
one of the examples, Fig. 4 shows the variation of the rupture 650 ◦ C, as far as this test results concerned for five specimens.
More work and large test data are required to clarify this issue.
Fig. 1. Creep curves for 600 ◦ C. Fig. 3. Creep curves for 700 ◦ C.
Fig. 2. Creep curves for 650 ◦ C. Fig. 4. Effect of rupture times against stress.
S.-J. Kim et al. / Materials Science and Engineering A 483–484 (2008) 529–532 531
Table 1
Mean, standard deviation and coefficient of variation [COV] for testing matrix at various temperatures and stresses
Temperature [◦ C] Stress σ Statistical properties Rupture time tr [h] (β, η) Initial strain ε0 [%] Total creep rate έT Steady creep rate, έ
[MPa] (β, η) [%/h] (β, η) [%/h] (β, η)
Fig. 5. Weibull plots of rupture time for temperature. Fig. 6. The density function for temperature.
The statistical data of creep rupture characteristic parameters The parameter β and η are estimated by maximum likelihood
revealed that the coefficient of variation of initial strain, total method. The estimated β and η for testing matrix are shown
creep rate, and steady state creep rate was two to three times in the above Table 1. The mean Weibull shape parameter values
higher than that of the creep rupture time. obtained 7.2, 9.5, and 17.1 for 600, 650 and 700 ◦ C, respectively.
The PDF and the scatter characteristics of the creep rupture The mean Weibull shape parameter, β, of creep rupture time was
data, such as creep rupture time, steady state creep rate, total increased with temperature. The PDF of the creep rupture test
creep rate, and initial strain obtained from the experimental data data seems to follow well Weibull and showed a dependence on
are examined. To estimate the scatter characteristics quantita- the temperature and stress level. It can be said that the creep
tively, the distribution properties for each creep data must be rupture data follow 2-parameter Weibull distribution. For the
analyzed. The normal, log-normal and Weibull distribution stud- statistical modeling of creep rupture data, more work is required.
ies for each creep data were performed. The Weibull distribution
[7] was best supported by the random variables. In this work, 4. Conclusion
the 2-parameter Weibull distribution is a suitable way to analyze
such a creep rupture data. One of the examples of 2-parameter (i) There are considerable scatters in creep rupture data. The
Weibull plots for the result data is shown in Figs. 5 and 6. coefficient of variation of initial strain, total creep rate, and
532 S.-J. Kim et al. / Materials Science and Engineering A 483–484 (2008) 529–532
steady state creep rate shows two to three times higher than Acknowledgment
that of the creep rupture time, as far as this experimental
work concerned. This work was supported by Pukyong National University
(ii) The PDF of creep rupture time follows 2-parameter Research Fund in 2005 (PK-2005-061).
Weibull. The mean Weibull shape parameter, β, is increased
by increasing the temperature. References
(iii) The PDF of creep rupture data seems to follow well Weibull [1] D.R. Hayhursts, Int. J. Mech. Sci. 16 (1974) 829.
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[4] M. Evans, A.R. Ward, Mater. Sci. Technol. 16 (2000) 1149.
for the statistical modeling of creep rupture data, and for
[5] C.R. Mischke, Failure Prevention and Reliability-1989, ASME, 1989, p. 1.
making long-term creep failure predictions concerning the [6] S.J. Kim, M.K. Kwak, S.W. Kwon, Y.S. Kong, KSOE 18 (2004) 64–69.
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