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LOCAL PRESSURE INDICATOR SPECIFICATIONS

GUDDU POWER PLANT COMPRESSION PROJECT

Tag. No.
Type Bordon Type Bordon Type Bordon Type
Quantity
Location
Service NG AIR FW
Connection Type SP Class 15C SP Class 91A SP Class 11L
Connection Size (inches) 3/4 3/4 3/4
Flange Material (If applicable) NA NA NA
Flange Rating / Facing (If applicable) NA NA NA
Range (PSIG) 0 - 1000 0 - 500 0 - 500
Normal Operating Pressure (PSIG) 350-600 174 145
Design Pressure (PSIG) 1000 500 500
Normal Operating Temperature (C) 40-60 40 40
Design Temperature (C) 150 75 75
Special Requirements (if any) NA NA NA

All PIs should be of above specifications


FLOW MEASURING DEVICE SPECIFICATIONS
GUDDU POWER PLANT COMPRESSION PROJECT
Service Indiviual Compressor Discharge Indiviual Compressor Discharge Indiviual Compressor Discharge Common Discharge Engine Fuel Pre-Com FT RO for Blowing
TAG FT-106 FT-107 FT-108 FT-112 FT-113 Temperary Temperary

PIPE ID, Inch 9.75 9.75 9.75 13 4.026 13 13


FLANGE RATING & FACING 600 # RF 600 # RF 600 # RF 600 # RF 600 # RF 600 # RF 600 # RF
PRIMARY ELEMENT
TAPS FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE
BETA RATIO 0.626 0.626 0.626 0.64 0.59 0.66 0.094
BORE DIA METER, Inches = ID 6.098 6.098 6.098 8.34 2.372 8.54 1.41
OUTSIDE DIAMETER, OD 15.75 15.75 15.75 19.375 7.625 19.375 19.375
TAG LENTH, Inches = L 6 6 6 6 6 6 6
TAG WIDTH, Inches = W 1 1 1 1 1 1 1
ORIFICE PLATE THICKNESS, Inches = E 0.25 0.25 0.25 0.25 0.125 0.25 0.25
Edge Thickness, Inches = e 0.1875 0.1875 0.1875 0.21875 0.0625 0.21875 0.21875
Drain Hole (inch) to be provide at bottom 0.13 0.13 0.13 0.13 0.13 0.13 0.13
MATERIAL SS-316 (Nace compliant) SS-316 (Nace compliant) SS-316 (Nace compliant) SS-316 (Nace compliant) SS-316 (Nace compliant) SS-316 (Nace compliant) SS-316 (Nace compliant)

FLUID NG NG NG NG NG NG NG
MAX. DIFF. PRESSURE, in H2O 200 200 200 350 20 150
MAX. FLOW RATE, MMSCFD 80 80 80 200 3 20 18
NORM. FLOW RATE, MMSCFD 55 55 55 160 2 17
TEMPERATURE, °C 60 60 60 60 40 40 35
ABSOLUTE UPSTREAM PRESSURE,PSI 614.7 614.7 614.7 614.7 364.7 20 463
DENSITY, lb/ft3 1.95 1.95 1.95 1.98 1.23 0.64 1.66
VISCOSITY, Cp 0.02074 0.02074 0.02074 0.02074 0.01278 0.01277 0.01264
K FACTOR 1.287 1.287 1.287 1.287 1.298 1.298 1.301
MOLECULAR WT. 19.68 19.68 19.68 19.68 19.68 19.68 19.68
COMPRESSIBILITY FACTOR 0.947 0.947 0.947 0.947 0.947 0.947 0.947

SIZING BASIS ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc)

E
e

W
ID
Mark :
FLOW Tag =
¼” DIRECTION I.D. =
L

Pipe Size =
WELD TAB TO ORIFICE
PLATE BEFORE ORIFICE Rating =
HOLE IS MADE

NOTES :

1- Upstream face of the plate shall be as flate as possible.


Surface roughness shall not exceed 50 microinches at
least in the band ID*0.25 wide.

2- Upstream edge shall be square and sharp. It is


considered sharp if the reflection of a beam of light from
its edge cannot be seen without magnification. The edge
radius should not exceed 0.0028".
THERMOCOUPLE / THERMOWELL SPECIFICATION SHEET
GUDDU POWER PLANT COMPRESSION PROJECT

Tag. No. TI-102 TI-113 TI-119 TI-120 TI-114 A/B/C


Type K* K* K* K* K*
Quantity 1 1 1 1 1
Location 16" Suction Line 14" Discharge Line IA Common Header IA Common Header Indiviual Compressor TI
Temperature Sensor on Temperature Sensor on Temperature Sensor on Temperature Sensor on
Description 16" Suction Line
Discharge Line Common Header Common Header Discharge Line
Indication - - - - -
Service NG NG Air Air NG
Singal Electronic Electronic Electronic Electronic Electronic
Range (°C) 0 - 100 0 - 100 0 - 100 0 - 100 0 - 110
Local Display Yes Yes Yes Yes Yes
Local Display Range (°C) 0.-100 0.-100 0.-100 0.-100 0.-110
THA (°C) 40 60 30 - 80
TLA (°C) 15 - - - -
Transmitter Output (m Amp.) 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp
Wetted Parts Material SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum)
Flanged / Threaded Flanged / Threaded Flanged / Threaded Flanged / Threaded Flanged / Threaded
Connection Type
(SP Class 15C) (SP Class 15C) (SP Class 91A) (SP Class 91A) (SP Class 15C)
Connection Size(Inches) 1 1 1 1 1
Flange Material (If applicable) NA NA NA NA NA
Flange Rating / Facing (If applicable) NA NA NA NA NA
Max. Insertion Length (in)-Allowable
Immersion Length (in)-Desirable 7 7 4
Normal Operating Pressure (PSIG) 300 - 500 600 150 150 600
Design Pressure (PSIG) 800 800 180 180 800
Normal Operating Temperature (C) 40 40 40 40 65
Design Temperature (C) 150 150 100 100 150
PRESSURE TRANSMITTER SPECIFICATION SHEET
GUDDU POWER PLANT COMPRESSION PROJECT

Tag. No. PT-101 PT-103A/B/C PT-109A/B/C PT-123A/B/C PT-124A/B/C PT-102 A/B/C PT-120 PT-121 PT-104
Type Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm
Quantity 1 3 3 3 3 3 1 1 1
Common Suction Common Discharge Instrument Air from Instrument Air from
Location 16" Suction Line V-100 IA Discharge Fuel Pressure Starter Motor Circuit
Header Header IA Compressors Guddu
Description Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor
Indication - - - - - - - - -
Service NG NG NG AIR AIR NG AIR AIR NG
Singal Electronic Electronic Electronic Electronic Electronic Electronic Electronic Electronic Electronic
Range (PSIG) 0-1000 0-1000 0-1000 0-500 0-500 0-500 0-500 0-500 0-500
Local Display Yes Yes Yes Yes Yes Yes Yes Yes Yes
Local Display Range (PSIG) 0-1000 0-1000 0-1000 0-500 0-500 0-500 0-500 0-500 0-500
PHA (PSIG) 500 700* 150
PLA (PSIG) 280* 100 80
Transmitter Output (m Amp.) 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp
Wetted Parts Material SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum)
Connection Type SP Pipe Class 15C SP Pipe Class 15C SP Pipe Class 15C SP Pipe Class 91A SP Pipe Class 91A SP Pipe Class 15C SP Pipe Class 91A SP Pipe Class 91A SP Pipe Class 11B
Connection Size(Inches) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Flange Material (If applicable) NA NA NA NA NA NA NA NA NA
Flange Rating / Facing (If applicable) NA NA NA NA NA NA NA NA NA
Normal Operating Pressure (PSIG) 300 300 600 150 100 150 100 100 120
Design Pressure (PSIG) 1000 1000 1000 500 500 500 500 500 500
Normal Operating Temperature (C) 40 40 60 40 40 40 40 40 40
Design Temperature (C) 150 150 150 75 75 95 75 75 75
*to be finalized after compressor vendor selection
Suction Valves Sizing Basis
GUDDU POWER PLANT COMPRESSION PROJECT
Parameter Units Value Remarks
Min Flow MMSCFD 20 FSNL flow of Guddu Turbine
Normal Flow MMSCFD 150 75+75 Normal flow required by each turbine
Max Flow MMSCFD 160 80+80 Max flow required by each turbine
Only 747 MW turbines are running. Upstream
Max Delta P PSIG 200
pressure will be ~500 PSIG
KK flow of 200 MMSCFD and Guddu B/L
Normal Delta P PSIG 40 press of 380 PSIG. Upstream pressure will be
~340PSIG)
Max Delta P PSIG 20 30 PSIG margin on above case
02 valve will operate in spilt range to cover the above operating conditions
Split Range Configuration
Delta P = 200 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (%) >20+ 100*
Large Valve Opening (%)
Delta P = 40 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (%) 100*
Large Valve Opening (%) >20+ <75*
Delta P = 20 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (%) <80+ <95* <95*
Large Valve Opening (%) 0 0 0 >20+ <65+
+ Requirement
*Prefered but not required
180
PV-103A/B Selection Basis
160
Delta P = 200 psi
Total Flow (MMSCFD) 0 20 45 70 95 120 145 160 140
Small Valve Opening (CV=567) (%) 0 24 44 56 64 71 77 81 120
Large Valve Opening (CV=818) (%) 0 0 0 0 0 0 0
100
Delta P = 40 psi
8065 Row 21
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=567) (%) 44 66 80 93 100 100 100 60
Large Valve Opening (CV=818) (%) 0 0 0 0 34 45 53
40
Delta P = 20 psi
20 45 70 95 120 145 160 20
Total Flow (MMSCFD)
Small Valve Opening (CV=567) (%) 52 75 94 100 100 100 100 90 0
Large Valve Opening (CV=818) (%) 0 0 0 40 52 68 83 0 10 20 30 40 50 60 70 80 90

PV-109 A/B
Delta P = 250 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=338) (%) 10 20 32 55 99 99 99
Large Valve Opening (CV=338) (%) 0 0 0 0 0 12 18
Delta P = 250 psi
Total Flow (MMSCFD) 20 45 56 81 106 131 160 104 -104
Small Valve Opening (CV=169) (%) 12 32 100 100 100 100 100 Cv 39
Large Valve Opening (CV=338) (%) 0 0 0 12 22 35 80 -31 Cv max 295
Delta P = 250 psi R 20
Total Flow (MMSCFD) 20 45 56 81 106 131 160 l 32%
Small Valve Opening (CV=169) (%) 12 32 100 100 100 100 100 104
Large Valve Opening (CV=295) (%) 0 0 0 16 24 33 48
Delta P = 250 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=295) (%) 16 24 33 44 59 100 100
Large Valve Opening (CV=338) (%) 0 0 0 0 0 0 15

55
As per Vendor Calculations 110
Delta P = 250 psi 165
Total Flow (MMSCFD) 20 45 56 84 104 129 160 31
Small Valve Opening (CV=169) (%) 11 29 77 100 100 100 100 56
Large Valve Opening (CV=295) (%) 0 0 0 0 15 27 34

Delta P = 200 psi


Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=567) (%) 24 44 56 64 71 77 81
Large Valve Opening (CV=818) (%) 0 0 0 0 0 0 0
Delta P = 40 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=567) (%) 44 66 80 93 100 100 100
Large Valve Opening (CV=818) (%) 0 0 0 0 34 45 53
Delta P = 20 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=567) (%) 52 75 94 100 100 100 100
Large Valve Opening (CV=818) (%) 0 0 0 40 52 68 83
ECPL - Daharki

CONTROL VALVE DATA SHEET


GENERAL SPECIFICATIONS
BODIES OPERATORS
1 DOUBLE SEATED BODIES SHALL BE T&B GUIDED 5 PNEUMATIC SPRING AND DIAPHAGM - YES
SINGLE SEATED BODIES SHALL BE TOP GUIDED STROKE 3 -15 PSIG
2 END CONNECTIONS AS SPECIFIED BY LINE 12. BODY JOINTS OTHER
SHALL BE MFGR. STD. OR EQUAL TO END CONNECTIONS OPERATING SUPPLY 90 PSIG
3 OTHER BODY FORM 6 OTHER

5 TAG NUMBER PV-103A PV-103B PV-109 PV-123 PV-124


6 LINE NUMBER OR SERVICE NG to Compressors NG to Compressors Recycle Valve IA to Reservior IA to Compressors
General

7 MAX SOUND LEVEL dB(A) 85 85 85 85 85


8 FLOW TEND TO OPEN OPEN OPEN OPEN OPEN
9 TIGHT SHUT OFF REQUIRED YES YES YES YES YES
10 ANSI LEAKAGE CLASS IV IV IV IV IV
BODY
11 BODY SIZE PORT SIZE Red. Area Red. Area Red. Area Red. Area Inch
12 MODEL Vendor to specify Vendor to specify Vendor to specify Vendor to specify Vendor to specify
13 MATERIAL Nace Compliant Nace Compliant Nace Compliant
14 CONNECTIONS SIZE/RATING 20" / 600 Lbs 20" / 600 Lbs 14" / 600 Lbs 1.5" / 300 Lbs 1.5" / 300 Lbs
15 BONNET
TRIM
16 MATERIAL Nace Compliant Nace Compliant Nace Compliant
17 BUSHING
18 SHAFT GUIDE
19 PACKING MATERIAL
20 PLUG FORM EQUAL % EQUAL % EQUAL % EQUAL % EQUAL %
21 Cv CALC. Cv OVERSIZED 556 611 630 693 423 550 1.07 1.4 1.5 2
ACTION
22 CLOSE OPEN 3 9 9 15 3 15 3 15 3 15
23 FAILURE POSITION OPEN OPEN CLOSE CLOSE OPEN
24
POSITIONER
25 REQUIRED YES YES YES YES YES
26 BYPASS GAUGES
27 FOR INPUT SIGNAL OF
28 OUTPUT SHALL BE
ACCESSORIES
29 FILTER & REGULATOR
30 HANDWHEEL NO NO YES NO NO
SERVICE CONDITIONS
31 FLUID Kandhkot Gas Kandhkot Gas Kandhkot Gas AIR AIR
32 QTY. MIN, MMSCFD QTY. MAX, MMSCFD 20 75 25 85 50 160 25 scfm 100 scfm 25 scfm 100 scfm
33 QTY. NORM,MMSCFD
34 PRES. MAX IN NORM. OUT 500 PSIG 300 PSIG 500 PSIG 300 PSIG 620 PSIG 320 PSIG 200 PSIG 150 PSIG 149 PSIG 100 PSIG
35 DP MAX DP SIZING 200 PSIG 20 PSIG 200 PSIG 20 PSIG 300 PSIG 100 PSIG 50 PSIG 50 PSIG 50 PSIG 40 PSIG
36 TEMP. MAX. TEMP. NORM. 150°C 40°C 150°C 40°C 150°C 60°C 100 °C 40 °C 100 °C 40 °C
37 SP. GR. 60 F @ F.C. MW: 19.68 MW: 19.68 MW: 19.68 MW: 29 MW: 29
38 VISCOSITY @ F.C.
OUTLINE DIMENSIONS
MANUFACTURER
MANUFACTURER TYPE NO.

CONTROL VALVE DATA SHEET DATE: 1-Sep-20


SERVICE: CALC. BY: Arsalan Naeem
PLANT: Guddu Compression Project CHKD BY: Farooq M Saleem

1: Complete with : Companion flange, stub-ends, bolts & Nuts & Gaskets
Document No. Pressure Vessel Specification Sheet
Orig Prepared By EQUIPMENT TAG NO. PAGE
Effective Date
REV PREPARED BY DATE APPROVAL PROCESS SPECIFICATION NO. PROCURED BY
0 AN 9/1/2020
1 UNIT AREA INSTALLED ON
2
3 SERVICE: Natural Gas TAG NUMBER : V-101
4 DATA ON SHELL DATA ON HEAD
5 Material of Construction Carbon Steel Carbon Steel
6 Inner Dia 2800 mm
7 Length 5720 mm 2:1 Ellipse
8 Normal Thickness
9 Min. Thickness
10 Corrosion Allownce 3 mm
11 X.R. Reason of XR
12 S.R. Reason for SR
13 Joint Efficiency Test Pressure
14 MAWP Limited By
15 Demister Pad Thickness = 100 mm / Diameter = 2800 mm
16 Trays, Pakings
17 Linnings
18
Special Design Considerations /
19
Unusual Features
20
21 NOZZLES
22 Purpose Number Diameter Type Material
23 Inlet Nozzle (N1) (*) 1 24" CS
24 Vapour Outlet (N2) 1 20" CS
25 Liquid Outlet (N3) 1 2" CS
26 Manhole (M1) 1 24"
28 Drain (N4) 1 1.5"
29 Level Gauge (G1-G2) 2 3/4"
30 Level Transmitter (L1-L2) 2 1"
32 OPERATING LIMITS / PROCESS DATA
33 Int. 800 PSIG
Design Pressure
34 Ext.
35 Max. Allow. Ope. Temp. 150°C
36 Protection BY S.V. Set Point:
37 Pressure 300 PSIG
Vessel Inlet Conditions
38 Temperature 40°C
39 Vessel Inlet Flows Vessel Outlet Flows
40 Vapor Liquid
41 Flow (kg/hr) 158,439 156,815 1,624
42 Molecular Weight 19.66 19.68
43 Viscosity (cp) 0.01 0.01 0.59
44 Density (kg/m^3) 17.19 17.02 700
45 PERFORMANCE
46 %age Liquid Carry Over
47 Pressure Drop
48 (*) Half open pipe device
49
Design Code:ASME Sect. VIII
50
51
52
Instrument Air Pacakge Specifications Sheet

General
Tag
Reference P&ID
Number Required 2
Type of Compressor Recip / Centrifugal / Screw
Site Conditions
Max Ambient Dry Bulb Temperature 48 °C
Minimum Ambient 06 °C
Rainfall (Max) 71 mm
Max Wind Velocity 160 km/hr
Wind Direction NE-SW
Barometric Pressure 0.9984 bar
Elevation Above Sea Level 670 ft
Overall Climate Dry, Dusty & Frequent Sand Stroms
Design Specifications

Machine will be used to compress


Ambient Air. Compressed air will be
Service
used to run Reciprocating Compressors
including Gas Engines

Service Class Continous


Driver Type Motor
Design Ambient Temperature 48 °C
Desing Ambient Relative Humidity 80%
Flow at Compressor Discharge at Desing Conditions 200 Nm3/hr
Operating Conditions
Operating Dischage Pressure 15 kg/cm2g
Operating Dischage Temperature 40 °C
Flow at Compressor Discharge 200 Nm3/hr
Dried Air Dew Point -40 °C
Pre-Filters (Dryer Upstream) For Liquid Droplets > 0.01 micron
After Filters For Solid Particles > 0.3 micron
Air Receiver Vessel (V-100) Specification Sheet

Parameter Units
Time receiver will supply air from upper to lower pressure limit min 2.0
Air Flow Rate scfm 140
Atm Pressure psia 14.7
Uper Pressure Limit psig 150
Lower Pressure Limit psig 50
Min Required Volume ft3 44
Internal Dia of Vessel ft 1.3
Length of Vessel (UTL to BTL) ft 5.0
Volume of Vessel ft3 6
Vessel Orientation - Vertical
Material Of Construction - CS
Corrosion Allowance mm 3.0
Design Temperature °C 100
Design Pressure PSIG 180
Inlet Nozzle in 1.5
Vapour Outlet Nozzle in 1.5
Liquid Outlet Nozzle in 1.0
PSV nozzle in 1.0
Pressure Transmitter Tappings (BP-15-3-1 Clause 9.3) in 0.5
Loacl Drain in 3/4
LG Connections in 3/4
Manhole in 20
Note: Vortex breaker to be provided above liquide outlet nozzle as per DP V-A fig 11.
Level Gauge
Tag LG- 126
1 Service
2 P&ID No.
General
3 Area Classification Class 1 Division 2 Group D
4 Piping Class 15C
5 Upper Fluid Natual Gas (Kandkot)
6 Lower Fluid Condensate
7 Upper Fluid Density 17 kg/m3
8 Lower Fluid Density 700 kg/m3
Process Conditions 9 Operating Pressure 350-500 PSIG
10 Operating Temperature 40 °C
11 Design Pressure 800 °C
12 Design Temperature 150 °C
13 Viscosity 0.01 cp
14 Type Magnetic
15 Range 1650 mm
16 Size
17 Rating According to Design Conditions
18 Process Connection 3/4"
19 Body Material AISI 316
20 Float Type Vendor to advice
Gauge 21 Float Material
22 Illuminator
23 Power Supply
24 Electrical Connection
25 Enclosure Protection
26 Visible Length
27 Weather Protection
28 Mounting Scketch
29 Drain Valve 3/4"" NPT-F, complete with plug NEEDLE
Options
30 Vent Valve 3/4"" NPT-F, complete with plug NEEDLE

Displacer Level Transmitter


Tag LT-128
1 Service
2 P&ID No.
General
3 Area Classification Class 1 Division 2 Group D
4 Piping Class 15C
5 Upper Fluid Natual Gas (Kandkot)
6 Lower Fluid Condensate
7 Upper Fluid Density 17 kg/m3
8 Lower Fluid Density 700 kg/m3
Process Conditions 9 Operating Pressure 350-500 PSIG
10 Operating Temperature 40 °C
11 Design Pressure 800 PSIG
12 Design Temperature 150 °C
13 Viscosity 0.01 cp
14 Body / Cage Material AISI 316 / CS
15 Upper Connection Size 1 in
16 Range 1450 mm
17 Upper Type
18 Lower Connection Size 1 in
19 Lower Rating Size 600 lb
20 Lower Type
Body / Gauge 21 Range 1450 mm
22 Mounting Configuration
23 Orientation
24 Cooling Extension
25 Drain Valve 3/4" NPT-F
26 Vent Valve 3/4" NPT-F
27 Displacer Material
28 High / Low Level Alarm 1650 \ 200 mm
29 Integral Indicator Yes - LCD Type
30 Electrical Certification
31 Enclosure Protection
32 Weather Protection IP 55 Minimum
Transmitter
33 Power Supply
34 Output signal 4 - 20 mA
35 Accuracy
36 Smart Yes HART Protocol
Level Gauge
Tag LG- 120
1 Service
2 P&ID No.
General
3 Area Classification Class 1 Division 2 Group D
4 Piping Class 91A
5 Upper Fluid AIR
6 Lower Fluid Condensate
7 Upper Density 20.4 kg/m3
8 Lower Density 996 kg/m3
Process Conditions 9 Operating Pressure 350 PSIG
10 Operating Temperature 40 °C
11 Design Pressure 180 °C
12 Design Temperature 100 °C
13 Viscosity .01 cp
14 Type Magnetic
15 Range 600 mm
16 Size
17 Rating According to Design Conditions
18 Process Connection 3/4"
19 Body Material AISI 316
20 Float Type
Gauge 21 Float Material
22 Illuminator No
23 Power Supply
24 Electrical Connection
25 Enclosure Protection
26 Visible Length
27 Weather Protection
28 Mounting Scketch
29 Drain Valve 3/4" NPT-F, complete with plug NEEDLE
Options
30 Vent Valve 3/4" NPT-F, complete with plug NEEDLE
Fire Monitor Consumption m3/hr 120
Fire Hydrant Consumption m3/hr 25
Total Water Consumption m3/hr 170 01 FM + 02 FH to cover whole area

Main Pipe Size in 8 Velocity below 3 m/s


Alarms Configurations

Parameter Instrument Alarm Value Unit


Pressure
Pressure in Guddu Line PT-101 High 500 PSIG
Suction Pressure of Compressors PT-103A/B/C Low 280 PSIG
Discharge Pressure of Compressors PT-109 A/B/C High 620 PSIG
Air Reservior PT-123 A/B/C Low 100 PSIG
Air to Instrumentation PT-124 A/B/C Low 80 PSIG
Temperature
Temperature in Guddu Line TT-102 High 40 °C
Temperature in Guddu Line TT-102 low 15 °C
Gas to 747 Turbines TT-113 High 60 °C
Instrument Air to reservior TT-119 High 60 °C
Flow
Indiviual Compressor Flow rate FT-106 High 60 MMSCFD
Indiviual Compressor Flow rate FT-106 Low 30 MMSCFD
Indiviual Compressor Flow rate FT-107 High 60 MMSCFD
Indiviual Compressor Flow rate FT-107 Low 30 MMSCFD
Indiviual Compressor Flow rate FT-108 High 60 MMSCFD
Indiviual Compressor Flow rate FT-108 Low 30 MMSCFD
Combined Flow meter FT-112 Low 80 MMSCFD
Level
V-100 Level LT-128 High 1160 (80%) mm
tions

Remarks

Triping of Guddu Old units


To be confirmed with compressor vendor
To be confirmed with compressor vendor
-
-

-
-
-

-
-
-
-
-
-
-

-
Load % 100 75 50
Specific Fuel Consumption BTU/BHP-hr 7100 7400 7900
Compressor Power BHP 2650 1987.5 1325
Fuel Gas LHV BTU/SCF 748.5 748.5 748.5

Fuel Consumption for Single Unit MMSCFD 0.60 0.47 0.34

No of Units 3 3 3

Total Fuel Consumption MMSCFD 1.81 1.41 1.01


PSV-125
Over pressure scenario Units Value
PV-123 (CV=3.4) Opening % 100%
By-pass Valve (Cv=10)Opening % 50%
Upstream Pressure psig 203 14bar from Guddu turbines
Downstream pressure psig 198 110% of 180 psig design pressure

Flow thru PV-123 scfm 132


Flow thru by-pass scfm 195
Total relieving capcity required scfm 327
Total relieving capcity available scfm 402
Selected orifice D

Over pressure scenario Units Value


PV-123 (CV=3.4) Opening % 100%
By-pass Valve (Cv=10)Opening % 50%
Upstream Pressure psig 203 14bar from Guddu turbines
Downstream pressure psig 176 110% of 160 psig design pressure

Flow thru PV-123 scfm 255


Flow thru by-pass scfm 375
Total relieving capcity required scfm 630
Total relieving capcity available scfm 642
Selected orifice E
PSV-125A
Over pressure scenario Units Value
PV-104 (CV=53.8 55% Stopper) Opening % 100%
By-pass Valve (Cv=88)Opening % 50%
Upstream Pressure psig 350
Downstream pressure psig 286

Flow thru PV-104 MMSCFD 3


Flow thru by-pass MMSCFD 3 4.5
Total relieving capcity required MMSCFD 6
Total relieving capcity available MMSCFD 7.4
Selected orifice H

Over pressure scenario Units Value


PV-104 (CV=53.8 55% Stopper) Opening % 100%
By-pass Valve (Cv=88)Opening % 50%
Upstream Pressure psig 350
Downstream pressure psig 390

Flow thru PV-123 MMSCFD


Flow thru by-pass MMSCFD
Total relieving capcity required MMSCFD
Total relieving capcity available MMSCFD
Selected orifice
Specification Sheet of Auto-Drainer
Equipment Tag
Equipment Type Auto-Drainer for condensate
Service Natural Gas condensate
No of units required 1
Operating Pressure 350-500 psig
Operating Temperature 40°C
Capacity required 1624 kg/hr
Design Pressure 800 psig
SG of Condensate 0.7-0.8
Design Temperature 150°C
End Connections size To be specified by Vendor
End connections rating 600 #

Specification Sheet of Auto-Drainer


Equipment Tag
Equipment Type Auto-Drainer for condensate
Service Water
No of units required 1
Operating Pressure 150 psig
Operating Temperature 40°C
Capacity required 5 kg/hr
Design Pressure 180 psig
SG of Condensate 0.99
Design Temperature 100°C
End Connections size To be specified by Vendor
End connections rating 150 #
Parameter Original Design Basis Deviation Remarks

All piping was sized to keep max Suction piping size was reduced from 20” to Velocity was increased to ~66 ft/s and we had margins in
Piping velocity below 60 ft/s (API 14E) 16”, due to unavailablity of 20" pipe pressure drop

Vertical vessel with demister pad: Vertical Vane pack vessel:


Dia = 2800 mm Dia = 1450 mm
Suction KO Vessel (V-101) Design change due to long lead time of original design vessel
Height = 5720 mm Height = 4750 mm
Safety Margin = 15% on K value Vendor is providing process guarantee
Split range arrangement with Equal
Percentage characteristics PV-103 A 8" valve with Cv = 567
Suction Control Valves (PV-103 A/B) PV-103 A Cv = 611 PV-103 A 8" valve with Cv = 818 Please refer to details for split range oprations of these valves
PV-103 B Cv = 693

Split range arrangement with following vavles:


Single Valve with Equal Percentage PV-109 A 4" valve with Cv = 169 Single valve was not finalized because of high noise issue in
Recycle Control Valves (PV-109) characteristics available valves.
PV-109 B 6" valve with Cv = 295

Discharge pressure of 15 bar g Disharge Pressure 12 bar g Original design was based on pressure available from Guddu.
Instrument Air Package Unit However, due to unavailability of 15 bar g units the system
Flow 3.2 Nm3/min Flow 5.6 Nm3/min was re-rated for 12 bar operation
Press drop = 50 psig Press drop = 24 psig
Instrument Air Control Valve (PV-123) Flow = 100 scfm Flow = 100 scfm Revised due to low pressure of instrument air package
Cv = 1.7 Cv = 3.8
Max time = 15 min Max time = 12.5 min
The avialable vessel is expected to reach at site within project
Max press = 150 psig Max press = 150 psig timeline. Incase the vessel is delayed the low pressure rating
vessel will be used, which will give back-up time of 8 min, till
the time the vessel arrives.
Air Reservoir V-100 Min Press = 64 psig Min Press = 64 psig
20
Sub HSE (P) approval is required for temporary use of this
Dia = 5ft Dia = 4.9ft vessel
Length = 15ft Length = 12ft

03 Fire Hydrant with fixed monitor as per HSE


Fire Water Network 01 Fire Monitor ; 02 Fire Hydrant section inputs. Waiver will be required for their installation

All instrumentation will be as per area


Class 1 Div 2 Group D (as per API 500) classification
Project engineering has ensured this in their plot plan and
Electrical Area Classification
Extent will be 3m from all equipment IA package unit motor is non-classified and will get approval from Sub HSE (M)
and 4.5 m from flanges will be placed outside the classified area

Design pressure is taken as 800 psig


based on following over-pressure
scenarios:
Suction Side:
1.       Increase in pressure
due to tripping of old
Guddu units, max
expected pressure is 500
psig
2.       Full opening of
recycle valve, max
expected pressure is 700
psig (design pressure of
Overpressure protections compressor discharge GASCO will provide suction and discharge PSVs
system)
3.       External fire, PSV is
provided on V-101
Thus only over-pressure case will be
external fire and hence PSV is provided
on V-101
Discharge Side:
1.       Compressor
discharge system design
pressure is 700 psig and
is protected by PSVs

150 °C, taken for After Cooler failure


Design Temperature case. Max expected temperature will
be 102°C

Possibility of hydrate formation was


evaluated using HYSY. Hydrates will
Gas Hydrate formation form if gas temperature fall to ~4°C. Guddu have also not observed any such issue.
Low temperature alarm and hot recycle
gas is provided to overcome this issue
Equipment Tag No
Owner Scope
Common KO Drum V-101
Common KO Drum Auto Drainer
Flash Pot V-105
Air Reservior V-100
Air Reservior Auto Drainer
Final IA Filter
Instrument Air Compressor
Instrument Air Compressor
Air Reservior of Instrument Air Compressor
Pre-Filters
Air Dryer Vessel V-103
Air Dryer Vessel V- 104
Post Filter
Post Filter
GE Scope
Suction Scrubber
Suction Pulsuation Bottle 1
Suction Pulsuation Bottle 2
Cylinder 1
Cylinder 2
Cylinder 3
Cylinder 4
Discharge Pulsuation Bottle 1
Discharge Pulsuation Bottle 2
After Cooler
Fuel KO Vessel
Gas Engine
Compressor Pre-Lube Pump
Engine Pre-Lube Pump
Compressor Lube Oil Cooler
Enginer Lube Oil Cooler
Expansion Tank
Control Valve Tag No Flow Meters Tag No.

Suction Control Valve PV - 103 A Compressor Flow Meter FT - 106


Suction Control Valve PV - 103 B Compressor Flow Meter FT - 107
Discharge Control Valve PV - 109 A Compressor Flow Meter FT - 108
Discharge Control Valve PV - 109 B Common Discharge Flow Meter FT - 112
Instrument Air Let Down Valve PV - 123 Fuel Gas Flow Meter FT - 113
Instrument Air Control Valve PV - 124

3.068 in 1.5
7.392658 1.76714586764426
Pressure Transmitters Tag No.

Commons Suction Pressure Transmitter PT - 101


Let-down Pressure Transmitter PT - 103 A/B/C
Common Discharge Pressure Transmitter PT - 109 A/B/C
Air Reservior Pressure Transmitter PT - 123 A/B/C
Instrument Air Pressure Transmitter PT - 124 A/B/C

2.323
4.238267 6.00541275333265
Temperature Transmitters Tag No.

Commons Suction Temperature Transmitter TT - 102


Common Discharge Temperature Transmitter TT - 113
Air Reservior Temperature Transmitter TT - 119
Instrument Air Temperature Transmitter TT - 120
EFERT Daharki

Filter - Process Specification


Tag
Gas service NATURAL GAS (Indiviual Compressor)
Liquid service Oil
Max. Pressure 750 PSIG
Min. Pressure 500 PSIG
Operating Pressure 600 PSIG
Max. Temperature 216 F
Min. Temperature 60 F
Operating Temperature 146 F
Min. Flowrate 20 MMSCFD
Max. Flowrate 70 MMSCFD
Normal Flowrate 50 MMSCFD
Rating 600#
Type Coalescer Filter
Dilteration Requirement 1 MICRON AND LARGER
Connection 10" IN/ OUT
Design Temperature 302 F
Design Pressure 800 psig
GLG Requirement YES
Level control (Transmitter / Control Valve) YES (only provision by vendor)
Max. Pressure drop at Normal Flow 3 PSIG
EFERT Daharki

Filter - Process Specification


Tag
Gas service NATURAL GAS (Common Discharge)
Liquid service Oil
Max. Pressure 750 PSIG
Min. Pressure 500 PSIG
Operating Pressure 600 PSIG
Max. Temperature 216 F
Min. Temperature 60 F
Operating Temperature 146 F
Min. Flowrate 20 MMSCFD
Max. Flowrate 170 MMSCFD
Normal Flowrate 140 MMSCFD
Rating 600#
Type Coalescer Filter
Dilteration Requirement 1 MICRON AND LARGER
Connection 14" IN/ OUT
Design Temperature 302 F
Design Pressure 800 psig
GLG Requirement YES
Level control (Transmitter / Control Valve) YES (only provision by vendor)
Max. Pressure drop at Normal Flow 3 PSIG
Node 1 : Suction Line

NG Flow at Operating Conditions kg/s 15.0 55 13.25284


Density at Operating Conditions kg/m3 16.92 15.90341
0.059102 16.69858
NG Flow for Blowing kg/s 11.8 43.5 4.086389
Density at Blowing Conditions Kg/m3 1.05
0.952381
CFR 10.08009

53908.48434
13.25283781

15.90340537
Basic 133,150 110,303 113,200 132,500 102,000 70,000
Swing Fact 1.40 1.20 1.00 0.55 0.77 1.20
VPP 0.194 0.194 0.194 0.194 0.194 0.194

433,515 307,825 263,258 170,000 182,200 195,350

210,000

168,434.75

0.014286 0.24
6.3 16.78322
72.3 33.21678
0.5 30
0.016667
16
0.01875
1.03

1.6
NPS OD Th ID
in in in in
Line from 100-V-4001 1 1.315 0.25 0.815
Line from 200-V-4001 1 1.315 0.25 0.815
Line from 300-V-4001 1 1.315 0.25 0.815
Line from 100-V-4013 1 1.315 0.25 0.815
Line from 200-V-4013 1 1.315 0.25 0.815
Line from 300-V-4013 1 1.315 0.25 0.815

Sizing for Common Cond Line

ID for Comm Line 1.9963 in


Th 0.375 in
OD 2.7463 in
NPS 2.5 in

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