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Tag. No.
Type Bordon Type Bordon Type Bordon Type
Quantity
Location
Service NG AIR FW
Connection Type SP Class 15C SP Class 91A SP Class 11L
Connection Size (inches) 3/4 3/4 3/4
Flange Material (If applicable) NA NA NA
Flange Rating / Facing (If applicable) NA NA NA
Range (PSIG) 0 - 1000 0 - 500 0 - 500
Normal Operating Pressure (PSIG) 350-600 174 145
Design Pressure (PSIG) 1000 500 500
Normal Operating Temperature (C) 40-60 40 40
Design Temperature (C) 150 75 75
Special Requirements (if any) NA NA NA
FLUID NG NG NG NG NG NG NG
MAX. DIFF. PRESSURE, in H2O 200 200 200 350 20 150
MAX. FLOW RATE, MMSCFD 80 80 80 200 3 20 18
NORM. FLOW RATE, MMSCFD 55 55 55 160 2 17
TEMPERATURE, °C 60 60 60 60 40 40 35
ABSOLUTE UPSTREAM PRESSURE,PSI 614.7 614.7 614.7 614.7 364.7 20 463
DENSITY, lb/ft3 1.95 1.95 1.95 1.98 1.23 0.64 1.66
VISCOSITY, Cp 0.02074 0.02074 0.02074 0.02074 0.01278 0.01277 0.01264
K FACTOR 1.287 1.287 1.287 1.287 1.298 1.298 1.301
MOLECULAR WT. 19.68 19.68 19.68 19.68 19.68 19.68 19.68
COMPRESSIBILITY FACTOR 0.947 0.947 0.947 0.947 0.947 0.947 0.947
SIZING BASIS ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc) ISO (Instrucalc)
E
e
W
ID
Mark :
FLOW Tag =
¼” DIRECTION I.D. =
L
Pipe Size =
WELD TAB TO ORIFICE
PLATE BEFORE ORIFICE Rating =
HOLE IS MADE
NOTES :
Tag. No. PT-101 PT-103A/B/C PT-109A/B/C PT-123A/B/C PT-124A/B/C PT-102 A/B/C PT-120 PT-121 PT-104
Type Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm
Quantity 1 3 3 3 3 3 1 1 1
Common Suction Common Discharge Instrument Air from Instrument Air from
Location 16" Suction Line V-100 IA Discharge Fuel Pressure Starter Motor Circuit
Header Header IA Compressors Guddu
Description Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor
Indication - - - - - - - - -
Service NG NG NG AIR AIR NG AIR AIR NG
Singal Electronic Electronic Electronic Electronic Electronic Electronic Electronic Electronic Electronic
Range (PSIG) 0-1000 0-1000 0-1000 0-500 0-500 0-500 0-500 0-500 0-500
Local Display Yes Yes Yes Yes Yes Yes Yes Yes Yes
Local Display Range (PSIG) 0-1000 0-1000 0-1000 0-500 0-500 0-500 0-500 0-500 0-500
PHA (PSIG) 500 700* 150
PLA (PSIG) 280* 100 80
Transmitter Output (m Amp.) 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp 4 - 20 m Amp
Wetted Parts Material SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum) SS-304 (minimum)
Connection Type SP Pipe Class 15C SP Pipe Class 15C SP Pipe Class 15C SP Pipe Class 91A SP Pipe Class 91A SP Pipe Class 15C SP Pipe Class 91A SP Pipe Class 91A SP Pipe Class 11B
Connection Size(Inches) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Flange Material (If applicable) NA NA NA NA NA NA NA NA NA
Flange Rating / Facing (If applicable) NA NA NA NA NA NA NA NA NA
Normal Operating Pressure (PSIG) 300 300 600 150 100 150 100 100 120
Design Pressure (PSIG) 1000 1000 1000 500 500 500 500 500 500
Normal Operating Temperature (C) 40 40 60 40 40 40 40 40 40
Design Temperature (C) 150 150 150 75 75 95 75 75 75
*to be finalized after compressor vendor selection
Suction Valves Sizing Basis
GUDDU POWER PLANT COMPRESSION PROJECT
Parameter Units Value Remarks
Min Flow MMSCFD 20 FSNL flow of Guddu Turbine
Normal Flow MMSCFD 150 75+75 Normal flow required by each turbine
Max Flow MMSCFD 160 80+80 Max flow required by each turbine
Only 747 MW turbines are running. Upstream
Max Delta P PSIG 200
pressure will be ~500 PSIG
KK flow of 200 MMSCFD and Guddu B/L
Normal Delta P PSIG 40 press of 380 PSIG. Upstream pressure will be
~340PSIG)
Max Delta P PSIG 20 30 PSIG margin on above case
02 valve will operate in spilt range to cover the above operating conditions
Split Range Configuration
Delta P = 200 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (%) >20+ 100*
Large Valve Opening (%)
Delta P = 40 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (%) 100*
Large Valve Opening (%) >20+ <75*
Delta P = 20 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (%) <80+ <95* <95*
Large Valve Opening (%) 0 0 0 >20+ <65+
+ Requirement
*Prefered but not required
180
PV-103A/B Selection Basis
160
Delta P = 200 psi
Total Flow (MMSCFD) 0 20 45 70 95 120 145 160 140
Small Valve Opening (CV=567) (%) 0 24 44 56 64 71 77 81 120
Large Valve Opening (CV=818) (%) 0 0 0 0 0 0 0
100
Delta P = 40 psi
8065 Row 21
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=567) (%) 44 66 80 93 100 100 100 60
Large Valve Opening (CV=818) (%) 0 0 0 0 34 45 53
40
Delta P = 20 psi
20 45 70 95 120 145 160 20
Total Flow (MMSCFD)
Small Valve Opening (CV=567) (%) 52 75 94 100 100 100 100 90 0
Large Valve Opening (CV=818) (%) 0 0 0 40 52 68 83 0 10 20 30 40 50 60 70 80 90
PV-109 A/B
Delta P = 250 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=338) (%) 10 20 32 55 99 99 99
Large Valve Opening (CV=338) (%) 0 0 0 0 0 12 18
Delta P = 250 psi
Total Flow (MMSCFD) 20 45 56 81 106 131 160 104 -104
Small Valve Opening (CV=169) (%) 12 32 100 100 100 100 100 Cv 39
Large Valve Opening (CV=338) (%) 0 0 0 12 22 35 80 -31 Cv max 295
Delta P = 250 psi R 20
Total Flow (MMSCFD) 20 45 56 81 106 131 160 l 32%
Small Valve Opening (CV=169) (%) 12 32 100 100 100 100 100 104
Large Valve Opening (CV=295) (%) 0 0 0 16 24 33 48
Delta P = 250 psi
Total Flow (MMSCFD) 20 45 70 95 120 145 160
Small Valve Opening (CV=295) (%) 16 24 33 44 59 100 100
Large Valve Opening (CV=338) (%) 0 0 0 0 0 0 15
55
As per Vendor Calculations 110
Delta P = 250 psi 165
Total Flow (MMSCFD) 20 45 56 84 104 129 160 31
Small Valve Opening (CV=169) (%) 11 29 77 100 100 100 100 56
Large Valve Opening (CV=295) (%) 0 0 0 0 15 27 34
1: Complete with : Companion flange, stub-ends, bolts & Nuts & Gaskets
Document No. Pressure Vessel Specification Sheet
Orig Prepared By EQUIPMENT TAG NO. PAGE
Effective Date
REV PREPARED BY DATE APPROVAL PROCESS SPECIFICATION NO. PROCURED BY
0 AN 9/1/2020
1 UNIT AREA INSTALLED ON
2
3 SERVICE: Natural Gas TAG NUMBER : V-101
4 DATA ON SHELL DATA ON HEAD
5 Material of Construction Carbon Steel Carbon Steel
6 Inner Dia 2800 mm
7 Length 5720 mm 2:1 Ellipse
8 Normal Thickness
9 Min. Thickness
10 Corrosion Allownce 3 mm
11 X.R. Reason of XR
12 S.R. Reason for SR
13 Joint Efficiency Test Pressure
14 MAWP Limited By
15 Demister Pad Thickness = 100 mm / Diameter = 2800 mm
16 Trays, Pakings
17 Linnings
18
Special Design Considerations /
19
Unusual Features
20
21 NOZZLES
22 Purpose Number Diameter Type Material
23 Inlet Nozzle (N1) (*) 1 24" CS
24 Vapour Outlet (N2) 1 20" CS
25 Liquid Outlet (N3) 1 2" CS
26 Manhole (M1) 1 24"
28 Drain (N4) 1 1.5"
29 Level Gauge (G1-G2) 2 3/4"
30 Level Transmitter (L1-L2) 2 1"
32 OPERATING LIMITS / PROCESS DATA
33 Int. 800 PSIG
Design Pressure
34 Ext.
35 Max. Allow. Ope. Temp. 150°C
36 Protection BY S.V. Set Point:
37 Pressure 300 PSIG
Vessel Inlet Conditions
38 Temperature 40°C
39 Vessel Inlet Flows Vessel Outlet Flows
40 Vapor Liquid
41 Flow (kg/hr) 158,439 156,815 1,624
42 Molecular Weight 19.66 19.68
43 Viscosity (cp) 0.01 0.01 0.59
44 Density (kg/m^3) 17.19 17.02 700
45 PERFORMANCE
46 %age Liquid Carry Over
47 Pressure Drop
48 (*) Half open pipe device
49
Design Code:ASME Sect. VIII
50
51
52
Instrument Air Pacakge Specifications Sheet
General
Tag
Reference P&ID
Number Required 2
Type of Compressor Recip / Centrifugal / Screw
Site Conditions
Max Ambient Dry Bulb Temperature 48 °C
Minimum Ambient 06 °C
Rainfall (Max) 71 mm
Max Wind Velocity 160 km/hr
Wind Direction NE-SW
Barometric Pressure 0.9984 bar
Elevation Above Sea Level 670 ft
Overall Climate Dry, Dusty & Frequent Sand Stroms
Design Specifications
Parameter Units
Time receiver will supply air from upper to lower pressure limit min 2.0
Air Flow Rate scfm 140
Atm Pressure psia 14.7
Uper Pressure Limit psig 150
Lower Pressure Limit psig 50
Min Required Volume ft3 44
Internal Dia of Vessel ft 1.3
Length of Vessel (UTL to BTL) ft 5.0
Volume of Vessel ft3 6
Vessel Orientation - Vertical
Material Of Construction - CS
Corrosion Allowance mm 3.0
Design Temperature °C 100
Design Pressure PSIG 180
Inlet Nozzle in 1.5
Vapour Outlet Nozzle in 1.5
Liquid Outlet Nozzle in 1.0
PSV nozzle in 1.0
Pressure Transmitter Tappings (BP-15-3-1 Clause 9.3) in 0.5
Loacl Drain in 3/4
LG Connections in 3/4
Manhole in 20
Note: Vortex breaker to be provided above liquide outlet nozzle as per DP V-A fig 11.
Level Gauge
Tag LG- 126
1 Service
2 P&ID No.
General
3 Area Classification Class 1 Division 2 Group D
4 Piping Class 15C
5 Upper Fluid Natual Gas (Kandkot)
6 Lower Fluid Condensate
7 Upper Fluid Density 17 kg/m3
8 Lower Fluid Density 700 kg/m3
Process Conditions 9 Operating Pressure 350-500 PSIG
10 Operating Temperature 40 °C
11 Design Pressure 800 °C
12 Design Temperature 150 °C
13 Viscosity 0.01 cp
14 Type Magnetic
15 Range 1650 mm
16 Size
17 Rating According to Design Conditions
18 Process Connection 3/4"
19 Body Material AISI 316
20 Float Type Vendor to advice
Gauge 21 Float Material
22 Illuminator
23 Power Supply
24 Electrical Connection
25 Enclosure Protection
26 Visible Length
27 Weather Protection
28 Mounting Scketch
29 Drain Valve 3/4"" NPT-F, complete with plug NEEDLE
Options
30 Vent Valve 3/4"" NPT-F, complete with plug NEEDLE
Remarks
-
-
-
-
-
-
-
-
-
-
-
Load % 100 75 50
Specific Fuel Consumption BTU/BHP-hr 7100 7400 7900
Compressor Power BHP 2650 1987.5 1325
Fuel Gas LHV BTU/SCF 748.5 748.5 748.5
No of Units 3 3 3
All piping was sized to keep max Suction piping size was reduced from 20” to Velocity was increased to ~66 ft/s and we had margins in
Piping velocity below 60 ft/s (API 14E) 16”, due to unavailablity of 20" pipe pressure drop
Discharge pressure of 15 bar g Disharge Pressure 12 bar g Original design was based on pressure available from Guddu.
Instrument Air Package Unit However, due to unavailability of 15 bar g units the system
Flow 3.2 Nm3/min Flow 5.6 Nm3/min was re-rated for 12 bar operation
Press drop = 50 psig Press drop = 24 psig
Instrument Air Control Valve (PV-123) Flow = 100 scfm Flow = 100 scfm Revised due to low pressure of instrument air package
Cv = 1.7 Cv = 3.8
Max time = 15 min Max time = 12.5 min
The avialable vessel is expected to reach at site within project
Max press = 150 psig Max press = 150 psig timeline. Incase the vessel is delayed the low pressure rating
vessel will be used, which will give back-up time of 8 min, till
the time the vessel arrives.
Air Reservoir V-100 Min Press = 64 psig Min Press = 64 psig
20
Sub HSE (P) approval is required for temporary use of this
Dia = 5ft Dia = 4.9ft vessel
Length = 15ft Length = 12ft
3.068 in 1.5
7.392658 1.76714586764426
Pressure Transmitters Tag No.
2.323
4.238267 6.00541275333265
Temperature Transmitters Tag No.
53908.48434
13.25283781
15.90340537
Basic 133,150 110,303 113,200 132,500 102,000 70,000
Swing Fact 1.40 1.20 1.00 0.55 0.77 1.20
VPP 0.194 0.194 0.194 0.194 0.194 0.194
210,000
168,434.75
0.014286 0.24
6.3 16.78322
72.3 33.21678
0.5 30
0.016667
16
0.01875
1.03
1.6
NPS OD Th ID
in in in in
Line from 100-V-4001 1 1.315 0.25 0.815
Line from 200-V-4001 1 1.315 0.25 0.815
Line from 300-V-4001 1 1.315 0.25 0.815
Line from 100-V-4013 1 1.315 0.25 0.815
Line from 200-V-4013 1 1.315 0.25 0.815
Line from 300-V-4013 1 1.315 0.25 0.815