09 001 AB-036090 L 990

NOTES:

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO.NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
REV. NO. SHT. NO. DRAWING NUMBER INDEX PLANT NO.

L=127-152mm FULL PENETRATION WELD.

(5-6") TACK WELD
1.5-3mm BACKING RING
0^ -37 1/2 ^ ( 1/16 - 1/8 ")
(SEE STD. DWG. NO.
AE-036768)
(MIN.) TYP. C.S. PIPE
/MALE END FEMALE END
GENERAL NOTES
s

P
JOINT SEALING 1. A- JOINTS PREPARATION & B- JOINT FABRICATION.
COMPOUND APPLIED
BEFORE WELDING 2. ACCEPTABLE JOINT SEALING COMPOUDS ARE:
L/2 +
-3 CEMENT LINING a) HEMPEL’S EPOXY KNIFING FILLER # 355-SA CURING
CEMENT LINING UNCURED JOINT AGENT # 955-SA; S/N09-239-660. APPROVED FOR
SEALANT (SEE NOTES # 2&3) APPLIED BEFORE BOTH POTABLE AND NON-POTABLE WATER SERVICE.
1-A 1-B WELDING RECOMMENDED FOR JOINTS TYPES-1, 2, 3 & 5.
SLEEVE JOINT 2-A 2-B
b) X-PANDO/FURMANITE (FCE) SPECIAL NO.2 PIPE
JOINT COMPOUND. APPROVED FOR INDUSTRIAL WATER
TYPE-2: BACKING RING JOINT METHOD FOR LOW & HIGH PRESSURE SERVICE ONYL. RECOMMENDED FOR JOINTS TYPE-2
TYPE-1: SLEEVE JOINT METHOD FOR LOW PRESSURE UTILITY. 3, 4,& 5. TO BE ADDED TO SAMS STOCK.
SERVICE PIPING 24" & SMALLER (SEE FABRICATION STEPS BELOW).
PIPING 24" (CLASS 150 FLANGE & UNDER) CURRENTLY AVAILABLE FROM:
FURMANITE ENGINEERRING LIMITED
FURMAN HOUSE, SHAP ROAD,
KENDAL, CUMBRLA LA9 6RU,ENGLAND
3-4mm 1.5 - 4.8mm ( 1/16 - 3/16 ") TEL: (0539)729009 .
THK MILD C.S
( 1/8 - 5/32 ")
FAX: (0539)734790
TACK WELD (4-EQUALLY
3. JOINTS SEALING COMPOUNDS SHALL BE MIXED, CURED
45^ +
- 50^
SPACED PLACES)
3-6.4mm (SEE NOTE # 4) AND APPLIED IN ACCORDANCE WITH THE MANFACTURER’S
TYP. ( 1/8 - 1/4 ")
L=50 mm + SPECIFICATIONS. WHERE FURMANITE COMPOUD IS APPL-
- 3.2mm
IED, JOINT ENDS OF THE CEMENT LINING ONLY, SHALL BE
(2" +
- 1/8 ") MALE END FEMALE END
WETTED WITH WATER BEFORE APPLYING THE COMPOUND.
1.6-2.4mm
TACK WELD (4-EQUALLY
( 1/16 - 3/32 ") 4. CUTTING BACK AND BEVELING THE CEMENT LINING
C.S. PIPE SPACED PLACES)
/MALE END SHALL BE DONE BEFORE THE LINING IS FULLY CURED.
5. SLEEVE FABRICATION SHALL BE IN ACCORDANCE WITH
C.S. BACKING RING STANDARD DRAWING NO. L-AE-036768.
CEMENT LINING (SHOP OR
X=L/2 + UNCURED JOINT SEALANT 6. REINFORCEMENT OF THE PIPE LONGITUDINL SEAM
- 1.5mm ( 1/16 ")
X JOINT SEALANT APPLIED AND
IN-SITU FIELD APPLIED)
(SEE NOTE # 2 & 3) CURED BEFORE WELDING WELD MAY BE GROUND FLUSH TO FACILITATE
L/2 +
- 1.5mm ( 1/16 " ) (SEE NOTE # 4)
SLEEVE INSTALLATION.

STEP. NO. 4 7. A MAXIMUM OF 1.6mm (1/16") SUCK-BACK OR INCOMPLETE

STEP. NO. 1 STEP. NO. 2 STEP. NO. 3
PENETRATION OR THE ROOT BEAD OF THE SLEEVED
JOINT OF TYPE-4B, IS ACCEPTABLE. HOWEVER, THE JOINT
MUST BE CRACK FREE BASED ON 100% RADIOGRAPHY.

8. UNLESS SPECIFIED OTHERWISE, WELD QUALITY SHALL

FABRICATION STEPS OF TYPE-2 JOINT MEET THE REQUIREMENTS OF ANSI B31.3 FOR FLUID
"D" SERVICE.
9. SLEEVE MATERIAL AND THICKNESS OF TYPE-4 JOINT
SHALL BE THE SAME AS THAT OF THE HEADER PIPE OR
SLEEVE (SEE NOTE # 9)
30^-37 1/2 ^ TYP. ITS EQUIVALENT.
10. FIELD INSTALLATION OF SMALL BORE BRANCH CONNE-
PARTIAL PENETRATION CTIONS SHALL BE MADE AS COLSE TO THE END OF THE
(SEE NOTE # 6)
BUTT WELD (SEE NOTE# 7) HAEDER PIPE AS POSSIBLE TO ALLOW HAND APPLICATION
1.5 + 0mm-3.2mm
30^-37 1/2 ^ (TYP.) - 0.75mm OF JOINT SEALING COMPOUND AFTER WELDING.
+
( 1/16 1/32 " ) TYP. ( 0- 1/8 " )
1.5 + +
- 0.75mm ( 1/16
- 1/32 ") - 11. BRANCH CONNECTIONS 50mm (2-INCHES) AND LARGER
SHALL BE REINFORCED AS REQUIRED BY SAES-L-004,
PARA 6.2 AND STANDARD DRAWING L-AB-036719.
12. MAXIMUM INTERPASS WELDING TEMPERATURE SHALL
NOT EXCEED 350^ F.
5-10mm
( 3/16 - 3/8 " ) TYP. 3-6.4mm
COMPOUND APPLIED FURMANITE APPLIED & ( 1/8 - 1/4 " )TYP.
AFTER WELDING CURED BEFORE WELDING TYPICAL INSTALLATION DRAWING
3-A 3-B SCALE:

4-A 4-B

TYPE 3 : BUTT-WELDED JOINT + COMPOUND (FOR PIPE LARGER THAN 24") TYPE-4 : SLEEVED JOINT METHOD OF INSERT SPOOL TIE-IN WELDS OF PARTIALLY
EXCAVATED BURIED LINES IN HIGH PRESSURE SERVICE 24" & SMALLER. 09 12-02-97 HRD
REDRAWN, REVISED AND CHANGED
DRAWING SIZE FROM D TO B .

REDRAWN, REVISED AND ADDED

08 11-29-86 RLO TYPICAL INSTALL. DRAWING.

1.5 +
- 0.75mm
REV. DATE JO/EWO DESCRIPTION ENGG. CERT. PMT OPRNS.
1.5 +
- 0.75mm
NO.
REINFORCING PAD +
( 1/16 1/32 " )
+
( 1/16 1/32 " ) - THIS REVISION IS NOT TO BE USED FOR CONSTRUCTION DESIGN REVIEW FOR
- (SEE NOTE # 11) UNTIL CERTIFIED AND DATED. CERTIFICATION KEY DRAWINGS
P.

DESIGN CERTIFICATION
TY

DRAWN BY CHECKED BY
4.8-6.4mm
^- 5^

4.8-6.4mm DATE STARTED DATE COMPLETED

0
30 +

1.5-3mm ( 3/16 - 1/4 ") JOINT SEALANT

( 3/16 - 1/4 ") DISCIPLINE ENGINEER
( 1/16 - 1/8 ") + 5^ APPLIED AFTER WELDING
- PROJECT ENGINEER

45^
THIS DRAWING IS NOT TO BE CERTIFIED BY:
USED FOR CONSTRUCTION (NAME)
1.6-3mm UNTIL CERTIFIED AND DATED. SIGNATURE DATE

( 1/16 - 1/8 ")

SAUDI ARABIAN OIL COMPANY
REVIEW FOR KEY DRAWINGS REQUIRED NOT REQUIRED
CONSTRUCTION AGENCY

5-A 5-B JOINT SEALANT 6-A 6-B

OPERATIONS
OTHER
APPLIED AFTER
WELDING DRAWING TYPE

JOINTS FOR CEMENT

TYPE 5 & 6 : TYPICAL JOINT PREPARATION FOR BRANCH CONNECTIONS (SEE NOTES #10) LINED PIPE
STD. DWG.
PLANT NO. INDEX DRAWING NUMBER SHT. NO. REV. NO.

990 L AB-036090 001 09

Saudi Aramco 2634 ENG. (07/93)

CADD-03
Copyright©Saudi Aramco 2009. All rights reserved.