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Abstract
Zinc hydroxide chloride particles were synthesized by hydrolysis of ZnCl2 solutions dissolving AlCl3 at different atomic Al/Zn ratios
from 0 to 1.0 and characterized by various techniques. Increasing Al/Zn ratio changed the crystal phases of the products as ZnO-
ZnO+ZHC (Zn5(OH)8Cl2 H2O)-ZHC-LDH (layered double hydroxides, Zn–Al–Cl) and the particle morphology as agglomerates
(ZnO)-fine particles (ZnO)-plates (ZHC)+rods (ZnO)-plates (ZHC)-plates (LDH). The atomic Cl/Zn ratios of LDH particles
formed at Al/ZnX0.3 were ca. 0.3 despite the increase of Al/Zn ratio, being due to the intercalation of CO2
3 into the LDH crystal. The
OH content of LDH estimated by TG was reduced by the deprotonation of OH to counteract the excess positive charge produced by
replacing Zn(II) with Al(III). ZHC exhibited a high adsorption selectivity of H2O.
r 2006 Elsevier Inc. All rights reserved.
Keywords: Layered compounds; Chemical reactions; Electron microscopy; Infrared spectroscopy; Thermogravimetric analysis; X-ray diffraction; Crystal
structure; XAFS; Gas adsorprion
0022-4596/$ - see front matter r 2006 Elsevier Inc. All rights reserved.
doi:10.1016/j.jssc.2006.01.007
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T. Ishikawa et al. / Journal of Solid State Chemistry 179 (2006) 1110–1118 1111
intercalation, anion exchange, thermal transformation, and contents of the products were determined by a Seiko
exfoliation of BSZ in different processes from those of induction coupled plasma atomic emission spectrometer
LDH and HDS. (ICP-AES). The samples were leached in concentrated HCl
BSZ is a primary component of zinc rusts formed by solution and diluted the solutions with water. The Cl
exposure to different environments [14–17]. Steels are content was determined by a JEOL electron probe
galvanized by zinc alloyed with metals such as Al, Ni, microanalyzer (EPMA). The IR spectra were taken using
Mg, etc. to enhance corrosion resistance of the steels. a Nicolet FTIR spectrometer by a KBr method. The
Although the galvanized steel is an important industrial sample concentration was 1 mg/100 mg KBr. The
material, the function of the alloying metals is still not DTA–TG curves were traced by a Seiko thermoanalyzer
elucidated. We previously studied the influences of the at a heating rate of 5 1C/min in the air. X-ray absorption
alloying metals such as Al, Fe, Co, Ni and Mg on the spectroscopy was performed using an apparatus of the
formation of zinc rusts. It was found that the hexagonal BL16B2 station in SPring-8 (Nishiharima, Japan) at an
thin plate-like particles of simonkolleite, hereafter noted accelerating energy of 8.0 GeV. Transmisssion X-ray
ZHC, are produced from ZnCl2 solutions dissolving AlCl3, absorption spectra of the ZnK edge were collected using
FeCl2 and CoCl2 and that ZHC is formed by adding a very a Si(311) crystal monochromator. Extended X-ray fine
low concentration of AlCl3 of 0.05 in atomic Al/Zn ratio structures (EXAFS) at the ZnK edge were analyzed to gain
[18]. The fact that the ZHC formation is effectively radial distribution function around the Zn atoms. The
promoted by the addition of Al(III) is quite interesting in adsorption isotherms of N2 were measured volumetrically
concern with a high corrosion resistance of steels galva- at the liquid nitrogen temperature and those of H2O were
nized with a Zn–Al alloy (5% Al), because the preferred determined gravimetrically at 25 1C using the automatic
orientation of thin plate-like ZHC particles leads to the adsorption apparatuses designed in our laboratory. The
formation of compact rust layers. However, the structure specific surface areas of the products were calculated by
and property of the products at high Al(III) concentration fitting the BET equation to the adsorption isotherms and
were still not explored. using the cross-sectional areas of 0.162 and 0.108 nm2 for
The aim of the present study was to investigate the N2 and H2O molecules, respectively. Prior to the adsorp-
structures and natures of hydrolysis products of ZnCl2 tion the samples were outgassed under less than 103 Torr
solutions dissolving AlCl3 at different atomic Al/Zn ratios at 100 1C for 2 h.
from 0 to 1.0. It was found by characterizing the products
that the crystal phase strongly depends on Al/Zn ratios; 3. Results and discussion
ZHC and LDH are formed at Al/Znp0.2 and X0.3,
respectively. The difference in properties of these layered 3.1. XRD and FTIR
materials is discussed in this article. The information
gained in this study is useful for not only developing Fig. 1 displays the typical XRD patterns of the products
layered materials different from LDH and HDS but also at different atomic Al/Zn ratios. The products at
elucidating the corrosion resistance of Zn–Al alloys. Al/Znp0.01 show the patterns characteristic of ZnO
(JCPDS 36-1451). At Al/ZnX0.05 the peaks due to ZHC
2. Experimental (JCPDS 7-195) appear in addition to the ZnO peaks. At
Al/Zn ¼ 0.1 only the peaks of ZHC are detected. The
2.1. Synthesis product at Al/Zn ¼ 0.2 also showed only the ZHC peaks
(the patterns not shown). At Al/ZnX0.3 only LDH
Solutions (1 L) of 0.05 mol/L ZnCl2 dissolving AlCl3 at peaks [19] appear and diminish with the increase of Al/
different atomic Al/Zn ratios of 0–1.0 were prepared and Zn ratio. The crystal phase of the products varies as
the solution pH was adjusted to pH 9 by dropping a following ZnO-ZHC-LDH with increasing the Al/Zn
concentrated NH4OH (28%) with stirring. The resultant ratio and the addition of Al(III) facilitates the ZHC
precipitates were kept at 50 1C for 24 h in a capped formation. Thevenot et al. have reported that LDH
polypropylene vessel (2 L). After the aging the precipitates (Zn–Al–CO2 3 ) was formed at 0.43pAl//Znp0.67 [20],
were filtered out, washed with 2 L of deionized and distilled which is in accordance with the present result in spite of the
water, and finally dried at 70 1C for more than 15 h. The difference of anions. The hydroxide sheet networks of
water used was not freed from CO2. the LDH crystal are distorted by the large difference
in ionic radii of Zn(II) (0.74 nm) and Al(III) (0.51 nm), so
2.2. Characterization that increasing the Al/Zn ratio lowers the crystallinity of
LDH.
The crystal phases of the products were determined by
powder X-ray diffraction (XRD) using a Rigaku diffract- 3.2. Unit cell dimension
ometer with a CuKa irradiation (40 kV and 120 mA). The
morphology of the particles was observed by a JEOL According to Vegard’s law, the unit cell parameters of
transmission electron microscope (TEM). The metal ZHC and LDH crystals must be reduced by the exchange
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plate-like LDH particles formed at Al/ZnX0.3 become resulting in the formation of excess positive charge in the
thinner and finer as the Al/Zn ratio increases. basal sheets. The positive charge produced is presumed to
be neutralized by intercalation of anions such as Cl and
3.4. Chemical composition CO23 and deprotonation of OH into O2. To confirm
this, the anions of Cl, CO2 3 , and OH
in the products
The Al/Zn ratios of the products were equivalent to were analyzed by EPMA, FTIR, TG, and EXAFS,
those of the starting solutions and no metal ions were respectively. Fig. 4 plots the atomic Cl/Zn ratios in the
detected in the supernatant solutions after the reaction, formed particles against those in the starting solutions. The
though the data are not shown here. This verifies that all Cl/Zn ratio rises steeply with increasing the Al/Zn ratio up
the Al(III) ions added to the starting solutions are to 0.2 and then remains at around 0.3 less than 0.4 of the
incorporated into the resultant particles. Further, the theoretical Cl/Zn ratio of ZHC crystal. The ZHC formed at
products contained no other compounds than ZnO, ZHC Al/Zn ¼ 0.1 shows rather low Cl/Zn ratio of 0.13, which is
and LDH as confirmed by XRD and the particles of due to the exchange of Cl with OH.
amorphous materials were hardly detected in the TEM Fig. 5 depicts the IR spectra of the products at different
micrographs (Fig. 3). Therefore, it is reasonable to consider Al/Zn ratios. The product at Al/Zn ¼ 0 shows a broad
that Zn(II) of these materials is replaced by Al(III), band at around 3500 cm1 due to the stretching vibration
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1114 T. Ishikawa et al. / Journal of Solid State Chemistry 179 (2006) 1110–1118
to that of CO2
3 bridging two adjacent OH ions within the
basal hydroxide sheet of LDH as follows [27].
O O O
O
C O O O
O O
H H H
O O O
1410 cm-1 1490, 1370 cm-1 1264 cm-1
3.5. Thermal analysis gradual one at ca. 350–ca.650 1C. The mass loss accom-
panies endothermic peaks in the DTA curves though the
Fig. 7 depicts the TG–DTA curves of the products at mass loss at a wide range of ca. 350–ca.650 1C accompanies
different Al/Zn ratios. The TG curves of the products at no clear endothermic peak. As described above, the
Al/ZnX0.05 show a steep mass loss below ca. 300 1C and a products contain H2O, OH, Cl and CO2 3 which are
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1116 T. Ishikawa et al. / Journal of Solid State Chemistry 179 (2006) 1110–1118
Acknowledgments
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