Академический Документы
Профессиональный Документы
Культура Документы
net/publication/245406118
Considerations about equations for steady state flow in natural gas pipelines
Article in Journal of the Brazilian Society of Mechanical Sciences and Engineering · July 2007
DOI: 10.1590/S1678-58782007000300005
CITATIONS READS
77 1,875
2 authors, including:
Carlos Pinho
University of Porto
126 PUBLICATIONS 621 CITATIONS
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
ICEER 2019 @ Universidade de Aveiro - The 6th International Conference on Energy and Environment Research View project
All content following this page was uploaded by Carlos Pinho on 26 May 2014.
Kinetic Energy Term (ρ2u du) where L is the pipe length between points 1 and 2.
The addition of the previously determined terms yields,
As ρ = C u then,
u M
2
( P22 − P12 ) g Pavg M
2
L C2
C 2 ln 2 + + 2 2 2 ( H 2 − H1 ) + f = 0 (11)
u
u2 2
C u1 zavg RTavg 2 zavg R Tavg D 2
∫
u1 u
du = C 2 ln 2
u1
(4)
the integration of this term becomes, Normally the volume flow rate at standard conditions Q& st
P2 P2 P2
(288.15 K and 1.1325×105 Pa) is used, instead of the constant C,
PM M M ( P22 − P12 ) and combining the definition of this constant and of the mass flow
∫P ρ dP = P∫ z R T dP = zavg R Tavg ∫
P1
P dP =
zavg R Tavg 2
(5)
rate
1 1
Some explanation must be presented about the parameters, Tavg ρ st2 Q& st2 16 Pst2 M 2Q& st2
C2 = = (13)
and zavg. To follow an easier approach for the integration, average A 2
π 2 D 4 zst2 R 2Tst2
values were used for the compressibility factor and gas temperature.
The gas average temperature can be obtained through Mohitpour et and because for a perfect gas,
al. (2000),
M = d M air (14)
T1 + T 2
T avg = (6)
2 where d is the gas density relative to the air and Mair = 28.9625 ≈ 29
kg/kmol, the combination of Eqs. (12) to (14) gives in SI units that,
whereas the average pressure will be determined through
( dP dx ∝ 1 P ), 1
2 58 d Pavg g ( H 2 − H1 )
2 2
( P1 − P2 ) −
2
R zstTst R Tavg zavg D 2.5
Q& st = π η (15)
2 2
Pavg =
∫ Pdx
=
∫ P 2 dP
=
2 PP 464 Pst L d Tavg zavg f
P1 + P2 −
1 1 1 2
(7)
2 2
P1 + P2
∫ 1
dx ∫ 1
P dP 3
Finally zavg will be determined based on the above obtained According to Osiadacz (1987), the real gas flow in a pipe is
average values for P and T through adequate tables or formulae, inferior to that calculated by means of the flow equation, namely Eq.
Smith (1990). (15) when η = 1, because of extra friction imposed by fittings like
bends, tees, valves and also by other effects like corrosion, fouling
Potential Energy Term (ρ2 gdH) and dust/rust deposition. To account for such extra flow reductions
in a simple and effective way, it is a common practice to use a
H2 H2
PM
2
corrective multiplying factor, the efficiency factor η, which usually
∫
H1
ρ 2 g dH = ∫H z R T g dH (8) takes values between 0.8 and 1. Mohitpour et al. (2000) suggest η
1 values between 0.92 and 0.97, although experience recommends that
for old piping it can be as low as 0.7, Osiadacz (1987).
It is again assumed that (P M /(z R T))2 can be determined by Sometimes the influence of η is introduced as a correction of the
average values which greatly simplifies the integration, Mohitpour pipe length, i.e. L η 2 replaces L and accordingly an equivalent
et al. (2000), and the final result is
length is used which can take values between 1.56 L and L,
corresponding to the 0.8 < η < 1 range.
J. of the Braz. Soc. of Mech. Sci. & Eng. Copyright 2007 by ABCM July-September 2007, Vol. XXIX, No. 3 / 263
Paulo M. Coelho and Carlos Pinho
Considering that ρ st = M Pst ( z st R Tst ) , and that flow (rough pipe flow) or partially turbulent flow (smooth pipe
flow).
ρ avg = M Pavg ( zavg R Tavg ) , while excluding for the sake of Considering the definition of the Reynolds number, the relation
simplicity the factor η, a simpler although less common form can be between the gas average velocity and its volume flow rate, and
given to the last equation, knowing that ρ Q& = ρ st Q& st = m& for steady state conditions
1
π 29 d 2 D2.5 4 ρ st Q& st
Q& st = ( P12 − P22 ) − 2 Pavg ρavg g ( H 2 − H1 ) (16) Re = (22)
4 ρst zavg R Tavg L f µπ D
Replacing all the constants of the above equation that are As, ρ st = Pst M ( zst RTst ) where zst ≈ 1 and M≈ 29 d
outside the square brackets by C’,
4 Q& st 29 d Pst
1
Re = (23)
( P 2 − P22 ) − 2 Pavg ρ avg g ( H 2 − H1 ) 2
1 2.5 µ π D R Tst
Q& st = C ′ 1 D (17)
L d Tavg zavg f
But R = 8314.41 J/(kmol K) and remembering that standard
For a horizontal pipe and whenever conditions are defined as Pst = 1.01325×105 Pa and Tst = 288.15 K
( P12 − P22 )〉〉 2 Pavg ρ avg g ( H 2 − H1 ) the potential energy or elevation then,
term can be neglected and consequently Q& st d
Re = 1.5616 (24)
1 µD
(P − P )
2 2 2
1 2.5
Q& st = C ′ 1 2
D (18)
L d Tavg zavg f Assuming a gas dynamic viscosity of 1.0758×10-5 Pa s typical
of natural gases, Mohitpour et al. (2000), the previous equation can
be further simplified,
With this last equation, the importance of the ratio 1 f ,
known as the transmission factor, as well of the pipe internal Q& st d
diameter D, on the gas flow rate, is easily evaluated. The Re = 145158.7 (25)
transmission factor is an important parameter because it is a simple D
representation of the gas transmissivity inside the duct, Smith et al.
As known, for Re smaller than 2100 the flow is laminar,
(1956). On the other end, the pipe internal diameter is another
whereas for Re above 2100 the flow is considered turbulent.
important parameter for the design of pipeline systems as, for
Between laminar and turbulent flows there is a transition region, for
example, in the case of a duplication of its value the flow will
which there are no available pressure drop correlations.
increase 22.5 ≈ 5.66 times.
Reworking the last equation, the gas standard volume flow can
be written as, Laminar Flow Regime
Although usually gas flow situations in pipelines are turbulent,
( P 2 − P22 ) 1 5
Q& st2 = C ′2 1 D (19) for the sake of completeness of analysis, the laminar flow situation
L d Tavg zavg f is also covered in the present text.
When the laminar flow is completely developed through a duct
or in fact, of circular cross section, the Darcy friction factor, independent of
pipe roughness, is given by White (1999),
1 f
P12 − P22 = Q& st2 2 ( L d Tavg zavg ) 5 (20) f Re = 64 (26)
C′ D
and in a generic way it can be said that, According to Shah and London (1978), the laminar flow inside a
duct is fully developed beyond a certain entrance length Lent,
P12 − P22 = R L Q& stn (21) determined by,
Lent
where n e R are dependent upon the equation being used for the = 0.59 + 0.056 Re (27)
D
calculation of the transmission factor, 1 f .
For a region when the flow is still under development, i.e. for
Flow Regimes lengths shorter than the entrance length, the average or apparent
Darcy friction factor can be calculated through Shah and London
Before discussing the equations available in the literature for the (1978)
calculation of the friction factor or, which is the same, for the
calculation of the transmission factor, it is more convenient to 13.76 5 (4 x + ) + 64 − 13.76 ( x + )1 2
consider, even in a broad sense, the different flow regimes usually f app Re = + (28)
( x + )1 2 1 + 0.00021 ( x + ) −2
found in pipeline gas transportation. For typical transmission lines
with high pressure gas and moderate to high gas flow rates, one of
the two following situations is usually observed: Fully turbulent where the dimensionless length is given by x+
laminar region covering the tube inner wall and a turbulent region
outside it. It is as if there was a turbulent flow inside a smooth 107
walled pipe and that is the reason why the pipe wall is designated as Re cr
hydraulically smooth, the pressure drop is found to be independent 106 Fully turbulent regime, Eq. (31)
of the roughness of the pipe, Munson et al. (1998). The Darcy
friction factor in this situation can be calculated by the Prandtl-Von 105 Partially turbulent regime, Eq. (30)
Eq. (32)
Karman equation, Mohitpour et al. (2000),
104
1 2.825
= −2log10 (30)
f Re f
103
10-6 10-5 10-4 10-3 10-2 10-1
ε /D
0.06
Figure 2. The critical Reynolds number Re cr and the relative roughness.
0.05
f However, this same author (Smith, 1990), refers that
0.04
Eq. (33) experimental data for commercial pipes do not follow this modified
(ε/D=0.0006) Colebrook-White equation, rather have an abrupt change between
0.03
Eq. (31) partial and fully turbulent regimes and consequently Eqs. (30) and
0.02
(31) should be used instead of Eq. (33). In such circumstances, Eq.
ε /D =0.0006
Eq. (30) ε /D =0.0003 (32) is crucial for defining the correct choice. Figure 1 is an
0.01 ε /D =0.00015 optimum guidance for a clear comprehension of the situation.
Recr ε/D=0.0006
0
3
Most Frequent Flow Regimes
10 104 105 10
6
10
7
Re 10
8
J. of the Braz. Soc. of Mech. Sci. & Eng. Copyright 2007 by ABCM July-September 2007, Vol. XXIX, No. 3 / 265
Paulo M. Coelho and Carlos Pinho
As can be seen from the observation of Table 1 the limit while the Reynolds number can be written as,
Reynolds is always inferior to the critical Reynolds which means
that in distribution and utilization networks, the flow subregime is 4 Q& st 29 d Pst
partially turbulent, i.e. hydraulically smooth pipes. Fully turbulent Re = (23)
µ π D R Tst
flow will occur mainly in the first and second level networks where
pressures are higher, imposing for the same maximum velocity, an
Equation (15) can reworked to take a more general form
increase of the specific volume and consequently of the Reynolds
number. ( 0.5 − β )
1
The previous case is substantially changed if an absolute R (1 − β )
2
Pavg Equations for Turbulent Flows in Hydraulically Smooth
E = 0.06843 d ( H 2 − H1 ) (34)
Tavg zavg Pipes
so that,
Panhandle A Equation
1
T (P − P ) − E
2 2 2
D 2.5 In this case the transmission factor is given by,
Q& st = 13.2986 st 1 2
(35)
Pst L d Tavg zavg f 1
= 3.436 Re0.07305 (42)
f
For low pressure flows, i.e., when the gauge pressure is lower
than 50 mbar, pressure difference P12 − P22 can be simplified,
which means that α = 3.436 and β = 0.07305. Reworking Eq. (41)
Osiadacz (1987), with these values, the Panhandle A equation in S.I. units is obtained
′
( P1 + P2 ) / 2 = Pavg (37) According to the suggestion frequently found in the technical
literature, Mohitpour et al. (2000), that for this equation, µ =
′ is the average pressure inside the conveying duct,
where Pavg 1.0415×10-5 Pa s, the previous equation becomes,
0.5394
P12 − P22 = ( P1 − P2 ) ⋅ 2 P′avg (38) T (P2 − P2 ) − E
Q& st = 99.5211 st 1 0.85392 D 2.6182 (44)
Pst L d Tavg zavg
The result is,
1 AGA Partially Turbulent Equation
T ( P − P ) 2 Pavg
′ − E 2
D 2.5
Q& st = 13.2986 st 1 2 (39) The American Gas Association equation for partially turbulent
Pst L d Tavg zavg f
uses the transmission factor given by the Prandtl-von Karman
expression,
In the above equation, P1 and P2 can be either in absolute or
gauge pressures. As shown, low pressure equations are but 2.825
1
simplifications of high pressure equations, which have been = −2log10 (30)
f Re f
mathematically reworked in order to ease up calculations. High
pressure equations have universal application instead of low
pressure equations, which have a narrower field of application. and replacing it into Eq. (41) gives,
As the equation for the transmission factor is generically,
0.5
T ( P 2 − P22 ) − E 2.825 2.5
1 Q& st = 13.2986 st 1 −2 log10 D (45)
= α Re β (40)
f
Pst L dTavg zavg Re f
0.510
White 1 T (P2 − P2 ) − E
Q& st = 108.080 0.020 st 1 0.9608 2 D 2.53 (49)
To simplify the calculation of the transmission factor and µ Pst L d Tavg zavg
assuring at the same time that the resulting friction factors are close
to those obtained from a reference equation like that of Prandtl-von Using the typical viscosity of µ = 1.0758×10-5 Pa s, the previous
Karman, a good approach is to use the White equation (White, equation becomes,
1979) for f. This equation besides having a small error band between
+0.24% and -3.23%, for the calculated results, when the Reynolds 0.510
goes from 2000 to 2×106, has also the advantage of the explicitness. T (P2 − P2 ) − E
Q& st = 135.8699 st 1 0.96082 D 2.53 (50)
It must be stressed that, among the several equations presented by Pst L d Tavg zavg
Branco et al. (2001) the White equation, shown next, is the one that
presents smaller deviations when compared with the Prandtl-von
Karman (or AGA partially turbulent) equation, Weymouth Equation
According to Mohitpour et al. (2002) this equation
1 1
( log10 Re )
1.25
= (46) overestimates the pressure drop calculation and because of that it is
f 1.02 most frequently used in the design of distribution networks in spite
of being less exact than other equations. In this case the
The corresponding flow equation is obtained through the transmission factor is given by,
introduction of the White Eq. (46) into Eq. (41) giving
1
1
0.5 = 10.3196 D 6 (51)
T (P − P ) − E 1
2 2
1.25 f
Q& st = 13.2986 st 1 2
( log10 Re ) D 2.5 (47)
Pst L d Tméd . zméd . 1.02
with the pipe inner diameter in meters.
Figure 3 is a comparison of friction coefficients used in the Replacing this transmission factor into Eq. (41) the result is,
Panhandle A, AGA partially turbulent and White equations. As can
1
be seen the f corresponding to the last equation has higher values T ( P 2 − P22 ) − E
2
8
than those for Panhandle A at low Reynolds numbers. This fact is a Q& st = 137.2364 st 1 D 3 (52)
demonstration of how limited is the range of application of several Pst L d Tavg zavg
of the available equations as many of them were developed for
particular situations, Schroeder (2001). As previously referred it is
AGA Fully Turbulent Equation
evident the good superimposition of friction factor values obtained
with the AGA partially turbulent (or Prandtl-von Karman) and the This is one of the most recommended and used equations for
White equations. this type of flow, being able to estimate with high precision flow
and pressure drop values, if pipe roughness is known with
correctness. The transmission factor is given by the Nikuradse
expression, Eq. (31),
1 ε D
= −2 log10 (31)
f 3.7
J. of the Braz. Soc. of Mech. Sci. & Eng. Copyright 2007 by ABCM July-September 2007, Vol. XXIX, No. 3 / 267
Paulo M. Coelho and Carlos Pinho
1 T ( P 2 − P 2 ) − E
9
Figure 4 has a comparison among several friction factors used in 8
the above mentioned equations for fully turbulent flow. Q& st = 24.6145 1 st 1 8 2 D 3
(58)
To carry out such comparison a typical roughness of 0.046 mm µ 9 Pst L d 10Tavg zsvg
was used as well as three pipe diameters 1", 15" and 40". As can be
seen Panhandle B equation, although only dependent upon the where the average compressibility factor zavg., is assumed as 1.
Reynolds number closely follows AGA for medium and large
diameters. It is also seen that Weymouth equation overestimates the Mueller Equation
friction coefficient when compared to AGA results and this
difference increases with the pipe diameter reduction. As far as the For this case the transmission factor is given by,
Modified Colebrook-White friction factor evolution is concerned,
this was calculated for two pipe diameters 1" and 40" and, as 1
= 1.675 Re0.130 (59)
expected, this equation results are similar to those obtained with f
AGA equation for high Reynolds.
and following the same methodology as in the previous section,
0.5382 where D [m] is the pipe inside diameter. Replacing f in Eq. (35) it
1 Tst ( P12 − P22 ) − E
Q& st = 39.2220 D 2.6911 (62) gives,
µ 0.07643 Pst 0.858
L d Tavg zavg
1
T ( P12 − P22 ) − E 2 2.5
Using the approach of µ = 1.0415×10 Pa s and assuming that -5 Q& st = 125.1060 st D (66)
Pst L d Tavg z avg (1 + 0.09144 / D + 1.1811 D)
zavg, is equal to unity, the last equation becomes
0.5382 The expression usually found in the literature is however more
T ( P 2 − P22 ) − E simplified as the potential energy is not taken into account, the
Q& st = 94.2565 st 1 0.858 D 2.6911 (63)
Pst L d Tavg compressibility factor is assumed equal to one, Tst = Tavg = 288.8 K
and Pst = 1.01325×105 Pa, giving as result the following equation for
medium pressure transportation,
Pole Equation
1
In this equation as well as in the next ones, and similarly to the ( P12 − P22 ) D5 2
Weymouth equation, the transmission factor is only dependent upon Q& st = 0.02094 (67)
L d (1 + 0.09144 / D + 1.1811 D )
the pipe inside diameter. For the Pole equation the transmission
factor will take the values shown in Table 2 (Mohitpour et al.,
2000). Spitzglass (Low Pressure) Equation
In this case Eq. (65) of the transmission factor is replaced into
Table 2. 1 f for Pole equation. Eq. (39) for low pressure instead of Eq. (35) for higher pressure.
Then,
1 f
Pipe nominal diameter (inches) 1
¾ to 1 4.78 T ′ −E
( P1 − P2 ) 2 Pavg 2 2.5
Q& st = 125.1060 st D (68)
1 ¼ to 1 ½ 5.255 Pst L d Tavg zavg (1 + 0.09144 / D + 1.1811 D)
2 5.735
3 6.215 Once again and similarly to what happened with Pole equation,
4 6.45 the low pressure Spitzglass equation is usually presented in the
technical literature in a simpler form because the potential energy is
As the Pole equation is valid for low pressure flows, to obtain not taken into account, the compressibility factor is again assumed
such equation the transmission factor according to what is presented equal to one, also Tst = Tavg = 288.15 K and Pst = 1.01325×105 Pa.
in Table 2 is introduced in equation (39). In the technical literature Finally, P′avg = Pst + 1210 [Pa] and so by using all these approaches
this Pole equation is presented while neglecting the potential energy
term E, the compressibility factor is assumed one, Tst = 273.15 K, the Spizglass equation for low pressure flows becomes,
Tavg = 277.8 K and Pst = 1.015598×105 Pa. In such conditions, Eq. 1
(39) becomes, ( P1 − P2 ) D 5 2
Q& st = 9.50 (69)
1 L d (1 + 0.09144 / D + 1.1811 D )
(P − P ) D 5 2
Q& st = C 1 2 (64)
Ld Renouard (Medium Pressure) Equation
where C is given in Table 3. Renouard equations are frequently used in Portugal and Spain
For P′avg , see equation (39), a value of P′avg = Pst + 390 [Pa] was (Brucart, 1987; Andrés et al., 1989; Becco, 1989) for the sizing of
gas lines. In the present situation the transmission factor according
adopted so that C values were identical to those found in the to Brucart (1987) is given by,
technical literature Mohitpour et al. (2000) for the Pole equation.
1
= 2.4112 Re0.09 (70)
f
J. of the Braz. Soc. of Mech. Sci. & Eng. Copyright 2007 by ABCM July-September 2007, Vol. XXIX, No. 3 / 269
Paulo M. Coelho and Carlos Pinho
and replacing it in Eq. (41) with α = 2.4112 and β = 0.09 gives the between such correction factor and the relative density of gas
d (ν ν cg )
0.18
following equation, is usually called the corrected density.
1 To get a deeper understanding of the reasoning and
1 Tst ( P12 − P22 ) − E 1.82
4.82 mathematical simplifications carried out by Renouard (1952), it is
Q& st = 26.4437 D 1.82
(71)
µ 0.0989
Pst 0.82
L d Tavg zavg necessary to go back and rework Eq. (22) for the gas flow Reynolds
number. Such equation can thus be written as
This last equation is only valid in the cases when Q& [m3/h]/D 4 Q& st
[mm]<150 (Brucart, 1987), i.e. this means that Re<4×106, according Re = (78)
ν ρ
to Eq. (25). For higher Reynolds numbers the transmission factor π D
should be calculated through, ρ st
1 f = 2.1822 Re0.10 (72) which means that this equation is identical to Eq. (77) whenever the
used viscosity is an apparent viscosity calculated through
In the technical literature the Renouard equation comes written and so if in Eq.(75) it is assumed that the constant, 4088, changes
in an explicit form in terms of the pressure difference and in such according to the gas viscosity and in Eq. (76) a corrected gas density
circumstances Eq. (74) becomes, is used according to Eq. (80), the Eq. (81) becomes,
−1 (82)
whereas in the technical literature (Brucart, 1987) it appears as, 4088 µ
0.18
d
0.82
(1.0757 × 10 ) −5 0.18
P12 − P22 = 4810 Q& st1.82 L d D −4.82 (76) leading after simplification to the following result,
0.18
where the constant 4810 takes the value 48600 if the following units 4810 1.0757
0.18
1
− 1 = −0.8 % (83)
are used, P – kg/cm2, L – km, Q& – m3/h and D – mm. 4088 2.2 ρ
st , air
It must be stressed that in the development leading to equation
(76), Renouard (1952) used a constant value for city gas kinematic which means that both Eqs. (75) and (76) are equivalent. However,
velocity, ν cg = 2.2×10-5 m2/s, and a flow temperature of 15 ºC. This this result suggest that Eq.(75) should be used instead of Eq. (76),
means that by fixing the value of gas cinematic viscosity, the because that equation was not only deduced through a physically
density is also kept fixed, which is physically inaccurate when correct way, but it does not require the use of the corrected density,
considering compressible gas flows at medium or high pressure, provide in Eq. (71) the typical density for the gas being used is
because the cinematic viscosity of gases is highly dependent upon applied. For an even higher correctness it would be necessary to use
pressure. The gas flow Reynolds number is now defined as a viscosity calculated for average flow conditions.
The use of Eq.(76) without the viscosity correction, although
4 Q& st quite common in the daily practice, leads to an overestimation on
Re = −5
(77) the calculation of the pressure drop, as the pressure difference
π D 2.2 ×10
P1 − P 2 is about 6 to 9 % higher than the value obtained through
2 2
and every time a gas with a cinematic viscosity ν different from the Eq. (75).
city gas is being used, a multiplying correction factor (ν ν cg )
0.18
Renouard (Low Pressure) Equation IGT equation gives values quite close to those of AGA p/t precisely
beyond Re = 4×104. The combination of Muller and IGT equations
For low pressure, Eq. (70) is still being used for the transmission is a good alternative to the use of AGA p/t equation as those two are
factor but the pressure drop equation is based upon Eq. (39). It is explicit equations while AGA p/t equation is an implicit one, thus
then obtained that, more difficult to deal with. Still keeping an eye on Fig. 5 it is
observed that the friction coefficients from Renouard equations are
1
1 Tst ( P1 − P2 ) 2 Pavg
′ −E 1.82
4.82 inferior to those obtained from AGA p/t for Reynold numbers
Q& st = 26.4437 D 1.82
(84) smaller than 7.4×103, which means that the value of f is
µ 0.0989 Pst 0.82
L d Tavg zavg underestimated when using the Renouard equation. However, for
Reynolds numbers above 7.4×103 the friction factor for the
As in the previous situation, assuming that µ = 1.0757×10-5 Pa s, Renouard equation is superior to the value obtained with AGA p/t
ignoring the potential energy term and considering that Tst = Tavg = equation; in this case there is an overestimation of the friction factor
288.15 K, Pst = 1.01325×105 Pa and zavg =1 a simpler equation can which places the designer on the safe side during equipment and
be obtained piping design. The Fristzsche equation has an overall behavior quite
similar to the Renouard equation, although giving higher friction
factors when Re > 7.4×103.
1
(P − P ) 1.82
4.82
Q& st = 8.614 1 0.822 D 1.82
(85)
Ld 0.07
Laminar, f =94/Re — —— — AGA Partially turbulent
———— Renouard (Eq. 70)
′ is defined as Pavg
The Pavg ′ = Pst + 1390 [Pa] (This pressure 0.06
———— Gersten et al (2000)
Laminar, f =64/Re (L →∞)
———— IGT
value is used to convert from high to low pressure equations found f
0.05 ——+—— Muller
in the literature). Such mathematical treatment is equivalent to ———— Fritzsche (D =4")
′ in Eqs. (74) to (76). The
replace P12 − P22 by ( P1 − P2 )2 Pavg 0.04 ————
————
Pole (D =4")
Spitzglass (D =4")
———— AGA Fully turbulent
efficiency factor used with Renouard equations is usually 0.91 0.03
which is equivalent to use, in the flow equation, an equivalent length
of 1.2 L. 0.02
0.01
Laminar Flow Regime
0
The laminar flow can occur in domestic gas pipes which 103 104 105 106 107 Re 108
justifies the deduction of the flow equation for this situation.
The transmission factor is given by, Figure 5 Evolution of friction factors used in several, previously
discussed, flow equations.
1
= K Re1 2 (86)
f Equations of Pole and Spitzglass, because they are only function
of the pipe diameter should, in theory, be most adequate for fully
where K is equal to 1 f app Re where the value of fapp Re is given turbulent flow where they seem to overestimate the value of f when
compared with the fully turbulent AGA equation. In the partially
by Eq. (28). Replacing the definition of the transmission factor for turbulent flow, for low Reynolds numbers and small pipe diameters,
laminar flow into Eq. (41) and solving it in order to Q& st , Pole and Spitzglass equations still can go on overestimating the
friction factor as this factor greatly increases with the decrease of
pipe internal diameter. In fact, for D = 3/4" f is equal to 0.0438 or
π 1 1 Tst ( P12 − P22 ) − E 4
Q& st = D (87) 0.06579 according to Pole or Spitzglass equations, however for
4 ( f app Re) µ Pst L Tavg zavg large pipe diameters and small Reynolds these equations may
underestimate the value of f as it is clearly seen in Fig. 5. Once
Neglecting the potential energy term E, assuming that Tavg = Tst again is clear that the physical support of the equations is weak and
= 288.15 K, zavg = 1 and µ = 1.0757×10-5 Pa s and adapting the last consequently their used should be avoided whenever possible.
equation exclusively for low pressure flow calculations by doing The use of turbulent flow equations for laminar flow situations
′ = Pst + 390 [Pa], the result is,
Pavg will impose an overestimation of the friction coefficient, although in
the majority of practical situations the minimum Reynolds number
is 1400. As can be seen in Fig. 5 for a long duct, when the entrance
146588 ( P1 − P2 ) 4 length effect can be neglected and consequently fapp Re = 64, the
Q& st = D (88)
( f app Re) L friction factor obtained through equations of Renouard, Fritzsche
and IGT is inferior to the one obtained through adequate
which is the simplified flow equation for laminar, low pressure correlations for laminar flow, but only for Reynolds smaller than
regime. 1400. The same happens for AGA p/t and Muller equations when
Figure 5 presents a comparison among several friction factors the Reynolds number is inferior to 1000. However, for shorter pipes,
for partially and fully turbulent flow regimes. In the situations when a common situation in buildings and small gas networks, the laminar
the pipe diameter and roughness are essential for the calculation of f, friction coefficient is higher than those obtained by the turbulent
it was assumed for calculation purposes that D = 4" and steel pipe equations. For a duct with 80 D length the product fapp Re is close to
with ε = 0.046 mm roughness (White, 1999). 94 and according to what is observed in Fig. 5, in this situation the
From the analysis of Fig. 5 it is clear that the Muller equation laminar friction factor is always superior to the value obtained by
gives f values approximated to those of AGA partially turbulent means of any other turbulent equations. However, practical
equation (AGA p/t), for Reynolds numbers up to 4×104, whereas the minimum diameters in domestic installations are well above the
J. of the Braz. Soc. of Mech. Sci. & Eng. Copyright 2007 by ABCM July-September 2007, Vol. XXIX, No. 3 / 271
Paulo M. Coelho and Carlos Pinho
sizes suggested by these laminar calculations and accordingly this translate the experimental behavior is the Gersten et al. (2000) with
analysis is purely academic. the abrupt transition between the two flow regimes. Both AGA
Figure 6 presents the maximum variation detected for the equations, using Eq. (32) as selection criterion, closely follow the
friction factor in relation to the average value calculated by means Gersten et al. (2000) equation (and accordingly the experimental
of the AGA partially turbulent, Renouard, Muller, IGT and laminar data) and at the same time are formally simpler to use. In this Fig. 7
flow equations as a function of the Reynolds number. There is a it is also evident the inadequacy of the modified Colebrook-White
minimum dispersion around 5 % for Reynolds closer to 1.6×104, but equation to translate correctly the experimental behavior in the
such dispersion increases for extreme Reynolds number, be they transition region.
very small or very large.
Conclusions
35
In spite of the large amount of work carried out on natural gas
30 flow it is quite useful to join in a single text the multiplicity of
∆ max.%
equations that are dispersed in the vast amount of the available
25
technical literature. It is then shown that the basic difference among
20 the several presented and discussed equations, is not in their formal
aspect, but lies in the corresponding transmission coefficient
15 equations. There is however a unique equation in this universe that
differs from all the others, not only by means of the transmission
10
coefficient equation, but also through the way the flow equation is
5 deduced, the Renouard equation.
The comparison among the different flow equations using AGA
0 equations as a reference basis was fundamental to the definition, for
103 104 105 106 Re 107 each equation under analysis, of the corresponding application range
and errors arriving from their use. It is, as far as the authors are
Figure 6 Maximum variation of the friction factor relatively to its average concerned, the first time all these equations are presented together in
value when calculated through the following equations: AGA p/t, S.I. units. The main conclusions of this work are:
Renouard, Muller, IGT and for laminar flow regime.
i) It is possible, through a very simple equation, to correlate the
relative pipe roughness ε/D with the critical Reynolds corresponding
From this analysis it can be said that in the calculation and to the transition from partially to fully turbulent natural gas flow;
design for distribution and or utilization gas networks in partially ii) According to practical limitations for natural gas pipeline
turbulent regime, which is nowadays highly dependent upon flow (Kennedy, 1993) and taking into account typical pipe
numerical procedures, such calculation procedure could be carried roughness, it is possible to conclude that for pressures below 5 bar
out through the following explicit equations (for pressure and for cooper and polyethylene pipes, the only available flow
calculations): for Reynolds above 2100, White Eq. (47), although regime is the partially turbulent flow and in such circumstances the
this equation will still be implicit in terms of D and Q& , while in the pipe roughness is not required for calculation purposes. However,
laminar regime Re<2100, Eq. (88) is the recommended correct for steel pipes the existence of fully turbulent flow is common and it
option, although for practical reasons it is not frequent the use of is not correct to use in the calculations flow equations that ignore
very small (< 18 mm ) pipe diameters, making the use of this last the influence of internal pipe roughness;
equation not very common. In all these recommended equations the iii) Low pressure flow equations are simplifications of the flow
average flow temperature is dependent upon the designer choice and equation which was obtained through the integration of the equation
the gas absolute viscosity is calculated in accordance with such of linear momentum conservation for compressible fluids. The result
temperature. is an equation of limited scope, as it can only be applied to a limited
pressure range, i.e. < 50 mbar;
0.07
iv) The use of a formula for the calculation of the Reynolds
D = 4", ε = 0.046 mm — —— — AGA Partially turbulent number where Tst e Pst are previously replaced by the corresponding
0.06 ———— Gersten et al (2000) numerical values, imposes that on the deduction of the flow
———— Colebrook-White
f ———— AGA Fully turbulent equations the exponent of the ratio (Tst/Pst) is different from unity.
0.05
On the other end, if during calculations carried out with this flow
0.04 equation the values used for Tst e Pst are different from those used in
the calculation of Re, there will be an error in the numerical results;
0.03 v) The utilization of the AGA equations, together with the
equation for the determination of Recr recommended in the present
0.02
text, is a good alternative to the Gersten et al. (2000) equation,
0.01 because AGA equations are formally simpler and translate equally
well the abrupt change found in the transition from partially to fully
0 turbulent flow of natural gas.
3 4 5 6 7 8
10 10 10 10 10 Re 10 vi) Equation (75) should be used instead of Eq. (76) when
calculating natural gas pipelines through the equation of Renouard.
Figure 7 Comparison among AGA, Colebrook-White and Gersten et al
equations (2000).
References
Figure 7 presents the performance of several flow equations at Andrés, J.A., Pomatta R., Lastra S.A. and Gándara M.G. 1997,
the transition between partially and fully turbulent flow regimes for “Gaseous Fuels Installations” (In Spanish), Ediciones A. Madrid Vicente,
a 4" pipe with 0.046 mm of absolute roughness. The best equation to Madrid.
Becco, J.L.L. 1989, “Liquified Petroleum Gases” (In Spanish), Repsol- Pritchard, R., Guy, J.J. and Connor, N.E, 1978, “Industrial Gas
Butano, S.A., Madrid. Utilization, Engineering Principles and Practice”, Bowker Publishing
Branco, J.F., Pinho, C. and Figueiredo, R.A. 2001, “From a power-law Company, Epping, Essex
equation for the friction factor in smooth pipes to a controversy on the Renouard, M.P., 1952, Nouvelles règles à calcul pour la détermination
overlap layer”, Proceedings of COBEM 2001, Fluid Mechanics, Vol. 8, pp des pertes de charge dans les conduites de gaz, Journal des Usines à Gaz,
21-29. Octobre, pp 337-339.
Brucart, E.B. 1987, “Natural Gás” (In Spanish), Editores Técnicos Schroeder, D. W. 2001, “A tutorial on pipe flow equations”,
Asociados, S.A., Barcelona. www.psig.org.
Gersten, K., Papenfuss, H.H., Kurschat, T., Genillon, P., Fernández Shah, R.K. and London, A. L., 1978, “Laminar flow forced convection
Pérez, F. and Revell, N., 2000, “New Transmission-factor formula proposed in ducts”, Academic Press.
for gas pipelines”, Oil & Gas Journal, Feb. 14, pp.58-62. Smith, R.V., Miller, J.S. and Fergus, J.W., 1956, “Flow of Natural Gas
Katz, D.L. and Lee, R.L., 1990, “Natural Gas Engineering: Production Through Experimental Pipe Lines and Transmission Lines”, Monograph 9,
and Storage”, McGraw-Hill, New York. US Department of Interior, Bureau of Mines, Publisher: American Gas
Kennedy, J.L., 1993, “Oil and Gas Pipeline Fundamentals”, 2nd edition, Association, New York.
Pennwell Books. Smith, R.V., 1990, “Practical Natural Gas Engineering”, PennWell
Mohitpour, M., Golshan, H. and Murray, A., 2000, “Pipeline design & Books.
construction: A practical approach”, ASME Press. White, F.M., 1979, “Fluid Mechanics”, 1st edition, International Student
Munson, B.R., Young, D.F. and Okiishi, T.H., 1998, “Fundamentals of Edition, McGraw-Hill, New York.
fluid mechanics”, John Wiley & Sons. White, F.M., 1999, “Fluid Mechanics”, 4th edition, McGraw-Hill, New
Osiadacz, A.J., 1987, “Simulation and analysis of gas networks”, E. & York.
F.N. SPON, London.
J. of the Braz. Soc. of Mech. Sci. & Eng. Copyright 2007 by ABCM July-September 2007, Vol. XXIX, No. 3 / 273