00 Maintenance

00 - Maintenance
AP00.20-W-0011AB Maintenance service 13.5.11

MODEL 930, 932, 933, 934
ACTROS
Telligent ® maintenance
depends on display readout
V3 Adjust valve clearance
at 1st, 4th, 7th, 10th etc. general maintenance
Z1 Additional operations once for 1st. Telligent ® maintenance
Z2 Additional operations for every 2nd Telligent® maintenance N00.10-3142-01
J1 Work relevant to safety once a year
J1 Maintenance operations once a year
J2 Maintenance operations every 2 years
J3 Maintenance work every 3 years
J6 Maintenance operations every 6 years
Rear cooling system (heavy load transporter)
Customer: Order number: Registration number:
Confirm carrying out the work by the date and technician's signature:
Operation
Performed Input condition Position no..
not OK
Check by customer service

adviser
Check vehicle for damage to paintwork,
corrosion and accident damage
Lateral protection, roof/side spoilers
Seat belts: Check condition and function
Date of tachograph inspection
Tilt cab:
Take away clearance object in cab!
Work to be performed,
to be ticked off by service advisor
Telligent ® servicing
Oil service Oil service subject to separate repair
order.
Engine
Oil and filter change Check oil quality setting in maintenance AP18.00-W-0101A
system; change if necessary.
Manual transmission
Oil change Check oil quality setting in maintenance
Without code (G02) Torque converter clutch AP26.00-W-2601A
(WSK)
with code (G02) Torque converter clutch AP26.00-W-2601B
(WSK)
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0011ab, Maintenance service Page 1 of 5

MODEL 930, 932, 933, 934
Torque converter clutch:
Clean filter
Power takeoff NMV: Replace filter AP26.45-W-2680A
Transfer case
Oil change Check oil quality setting in maintenance AP28.00-W-2801A
Retarder
Oil change Voith R 115H AP43.30-W-4301A
(including heat exchanger) Voith R 115HV AP43.30-W-4301B

Replace oil separator Voith R 115HV AP43.30-W-4382A
Z2
Fluid coupling - oil change With code (GK8) Turbo clutch AP25.50-W-2503A
Replace filter element of oil separator With code (GK8) Turbo clutch AP25.50-W-2581A
Front axle
Oil change Check oil quality setting in maintenance AP33.00-W-3301A
Front axle through-drive housing: AP33.00-W-3303A
Oil change
Rear axle
Oil change Check oil quality setting in maintenance
Rear axle HL7/HD7 AP35.00-W-3501A
Rear axle HL6/HL8 AP35.00-W-3501B
Rear axle through-drive housing: Rear axle HD7 AP35.00-W-3502A
oil change
General maintenance job
Engine
V3 Check and adjust valve clearance AP05.30-W-0560A
Fuel prefilter: AP47.20-W-0730A

Clean filter element
Fuel prefilter with water separator: AP47.20-W-0783A
Replace filter element
Replace fuel filter AP47.20-W-0780A
Chassis and body

Air filter with dust extraction valve - empty AP09.10-W-0931A
dust
Retarder: Check gap AP43.40-W-4356A
Telma retarder Focal
Additional operations once

for 1st. Telligent ®
maintenance
Clutch actuator: AP25.20-W-2580A
Z1 Replace fine-mesh filter
Retighten bolts and nuts,

Observe official torque specifications!
Chassis and body: AP00.20-W-0073E
Z1
Spring U-bolt to front axle, stabilizer bar links
to front spring bracket, stabilizer bar links to
rear axle, stabilizer bar links to trailing axle,
wishbone control arm to rear axle, wishbone
control arm to trailing axle, rear cab mounting
to cab, tensioning straps for fuel tank
Additional operations for

each
2nd Telligent® maintenance
Engine
Replace AdBlue filter AP14.40-W-1481A
Z2

MODEL 930, 932, 933, 934
Work to be performed,
to be ticked off by service advisor
Telligent ® time-based
servicing scheme
Maintenance operations
once a year
Oil change
Dumper system AP55.20-W-5501A
J1
Lubrication work
Grease gun: AP00.20-W-0020A
J1
Steering knuckle,
axle load compensation (four-axle truck ),
propeller shaft-universal joints (all-wheel drive
vehicles and propeller shaft between 1st and
2nd rear axle), brake shafts (drum brake),
trailer hitch, dumper system, Nummek axle
Function test
Signaling system, indicator lamps AP54.00-W-5451A
J1
Windscreen wipers, washer system, AP82.30-W-8252A
J1
headlamp cleaning system
Check for leaks and condition In the event of any loss of fluid, determine
cause and rectify, subject to separate repair
Pay attention to chafing marks and routing! order
All major assemblies: AP00.20-W-0050A
J1 engine, transmission, transfer case, retarder,
front axle, rear axle, steering, power steering
pump,
cab tilt system
All lines and hoses, sensor cables AP00.20-W-0051A
J1
All vessels, equipment, shock absorbers, AP00.20-W-0052A
J1 covers, boots, protective caps
J1 Intake duct between air filter, charge air AP09.00-W-0953A
cooler and engine
Cooling and heating system: status test of AP20.00-W-2050A
J1 radiator,
lines and hoses
Check fluid level, correct if necessary

Check engine cooling system AP20.00-W-2010A
J1
anticorrosive/antifreeze,
correct if necessary ______°C
Correct subject to a separate repair order.
Batteries AP54.10-W-5410A
J1
AP54.10-W-5410B
Batteries stacked in equipment carrier.
Engine
Check poly-V belt for wear and damage AP13.22-W-1351A
J1
Fill AdBlue pressure reservoir AP14.40-W-1490A
J1
Chassis and body

Replace dust filter for heating/air conditioning AP83.00-W-8381A
J1
Adjust tire inflation pressure to correct AP40.15-W-4060A
J1
pressure, including spare tire
Check chassis preservation Only with code (YA5) Mercedes-Benz AP97.20-W-9750A
J1
chassis protective sealer.
Rectify any visible damage -
subject to separate repair order.
every 2 years
Lubrication work
Leading axle spring shackle bolt: Hendrickson leading axle AP32.00-W-3221A
J2
Fill reservoir Note type of grease!
Chassis and body

Compressed-air drier - replacing granulate Note installation date! AP42.60-W-4381A
J2
cartridges
MODEL 930, 932, 933, 934
Wheel hubs on the front axles: If not performed in combination with other AP33.20-W-3350A
J2
Replace grease, check tapered-roller repairs.
bearings See confirmations in maintenance booklet.
Excepted wheel hubs with compact bearings
Wheel hubs of the leading axle/trailing axle - If not performed in combination with other AP35.50-W-3553A
J2
regrease and check tapered roller bearing repairs.
Excepted wheel hubs with compact bearings See confirmations in maintenance booklet.
every 3 years
Chassis and body

Hydraulic shift: Not on vehicles with hydraulic fluid as AP26.60-W-2685A
J3 Replace brake fluid per sheet 345.0 of MB-Specifications for
Operating Fluids.
Clutch operating system: Not on vehicles with hydraulic fluid as AP25.20-W-2981A
J3 replace brake fluid per sheet 345.0 of MB-Specifications for
Operating Fluids.
Replace dust filter for stationary air AP83.30-W-8388A
J3 conditioning
Air filter
Replace air filter element Note installation date and information in
J3 At the latest every 3 years. maintenance computer!
Standard filter AP09.10-W-0980A
Air filter, volume reduced AP09.10-W-0980C
Plate filter AP09.10-W-0980B
Tandem filter AP09.10-W-0980E
Round filter behind cab AP09.10-W-0980F
Round filter under cab AP09.10-W-0980G
Coolant
Replace coolant Observe coolant composition! AP20.00-W-2080A
J3
every 6 years
Cab
J6 Cavity preservation Only with code (XK8) 10 year AP97.20-W-9780A

anticorrosion warranty -
Safety-related work
at least once annually, when within a year
no statutory inspections are prescribed
Read out brake wear in display AP42.00-W-4293C
J1
Brake pad wear in %:
Front axle 1, left _______ MV 2 Front axle 1, right _______ MV 3
Front axle 2, left _______ MV 4 Front axle 2, right _______ MV 5
Rear axle 1, left _______ MV 2 Rear axle 1, right _______ MV 3
Rear axle 2, left _______ MV 4 Rear axle 2, right _______ MV 5
MW = Measured value Note: 0%= New
(Display) 100 % = Lining worn
Automatic brake adjustment - checking AP42.10-W-4291A

J1 Drum brake
release travel of wheel brake cylinders
Checking condition of steering mechanism AP46.00-W-4650A
J1
J1 Leaf spring/air bellows: AP32.20-W-3255A

Visual inspection for damage
Dumper system: AP55.20-W-5550A
J1 Check function, play and attachment
Fifth wheel coupling: AP31.10-W-3150A
J1
check function, play and attachment
Trailer hitch: AP31.10-W-3151A
J1 Check function, play and fixing
Headlights: AP82.10-W-8260A
J1
Check adjustment, adjust
Rear cooling system

Propeller shaft: Lubricate universal joints AP00.20-W-0020A
J1
Rear cooling system fan drive: AP20.50-W-2003B
J2 Oil and filter change

MODEL 930, 932, 933, 934
Concluding operations on
Telligent ® -maintenance system
Process service data in display Confirm work performed (reset intervals); AP00.20-W-0041A
Check oil quality and SAE grade; change if
necessary.
Process oil qualities using STAR DIAGNOSIS Check oil quality settings for transfer case
and axles; change if necessary.

MODEL 930, 932, 933, 934
AP18.00-W-0101A Engine oil and filter change 19.12.11
ENGINES 541.9 in MODEL 930, 932, 933, 934, 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
ENGINES 542.9 in MODEL 930, 932, 934, 950.0 /1 /2, 952.0 /1 /2 /3, 954.0 /1 /2
1 Threaded cap
2 Sealing ring
3 Oil filter element
4 Oil drain screw
5 Oil dipstick guide tube
6 Engine oil extractor
7 Cap
N18.00-0277-06
Lowering
Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range AS60.80-Z-0001-01A
pinched or crushed as cab is tilted of the cab as it is being tilted. Always tilt the
cab all the way to the end position and
secure with the safety strut.
1 Tilt cab
Notes on tilting the cab AH60.80-N-0003-01A
2 Replace oil filter element (3) On vehicles without code (MY8) Engine oil AP18.20-W-0100-04A
change interval at 150,000 km
*BA18.20-N-1001-01C
On vehicles with code (MY8) Engine oil AP18.20-W-0100-04C
change interval at 150,000 km
*BA18.20-N-1001-01C
3 Detach cap (7) on oil filler neck
4.1 Pull oil dipstick out of the oil dipstick guide Extract engine oil only when the engine
tube (5), suction off the engine oil through is at normal operating temperature.
the oil dipstick guide tube (5) and insert the Observe the operating instructions provided
oil dipstick into the oil dipstick-guide tube (5) by the manufacturer of the engine oil
extractor.
Engine oil extractor
Gotis://S_18.1_0
4.2 Drain engine oil from the oil drain screw (4) Only drain engine oil when engine is at
and tighten the oil drain screw (4) normal operating temperature.
It is absolutely essential to maintain the
tightening torque otherwise the oil pan may
be damaged.
Install new seal for oil drain screw (4).
*BA01.45-N-1002-01C
Filling
5 Check adjusted oil quality in Telligent
servicing system and adjust the quality of the
engine oil to be poured in if necessary
6 Pour in the specified filling capacity of *BF18.00-N-1001-01B
engine oil at the oil filler neck
Notes on engine oil AH18.00-N-0101-01B
Notes on oil pan versions AH01.45-W-0002-01A
7 Install cap (7) on oil filler neck
Checking
© Daimler AG, 7/1/13, G/03/13, ap18.00-w-0101a, Engine oil and filter change Page 1 of 6
ENGINES 541.9 in MODEL 930, 932, 933, 934, 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2 ENGINES 542.9 in MODEL 930, 932, 934, 950.0 /1 /2, 952.0 /1 /2 /3, 954.0 /1 /2
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
8 Start engine, allow it to run for 1 to 2 min at Observe oil pressure gauge. It must
idle speed and then switch off engine indicated oil pressure after a few seconds.
Do not rev up engine as long as no oil
pressure is indicated.
9 After a waiting time of approx. 5 minutes The waiting time must be maintained.
check oil level on the display, and correct
the oil level if necessary
Model 950, 952, 953, 954 AP18.00-W-0101-07A
up to vehicle identification end no. 471229
Model 950, 952, 953, 954 AP18.00-W-0101-07B
as of vehicle identification end no. 471230
Model 930, 932, 933, 934 AP18.00-W-0101-07D
10 Fill up reservoir of automatic engine oil Vehicle with code (MB7) automatic engine
replenishment up to the maximum marking oil replenishment
*BF18.46-N-1001-01A
11 Check oil filter housing and if necessary
check oil drain screw (4) for leaks
12 Tilt cab back into driving position
Oil pan
Number Designation Engine 541.9 Engine 542.9
BA01.45-N-1002-01C Oil drain screw to oil pan Light alloy M20 1.5 Nm 65 65
M22 1.5 Nm 70 70
M26 1.5 Nm 80 80
M26 1.5 Nm 50 50
with valve
Thermoset M20 1.5 65 65

plastic
Oil filter
Number Designation Engine Engine

541.9, 542.9 541.9, 542.9
except code with code MY8
MY8
BA18.20-N-1001-01C Oil filter cover to oil filter housing Nm 40 40
Engine lubrication

541.9 without code 541.9 without code
MN9, MY8, without MN9, MY8, with code
code MS4/5 with light MS4/5 with light alloy
alloy oil pan oil pan
BF18.00-N-1001-01B Engine oil Filling capacity with oil filter l 34 34

Specifications for Operating Sheet BB00.40-P-0228-05A BB00.40-P-0228-05A
Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet BB00.40-P-0228-01A -
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Engine lubrication

541.9 with code 541.9 with code
MY8, with code MS4/5 MY8, without code
with light alloy oil pan MS4/5 with light alloy
oil pan

Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet - BB00.40-P-0228-01A
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Engine lubrication

MN9 with code MS4/5 MN9, without code
oil pan
Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet - BB00.40-P-0228-01A
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Engine lubrication

codeMS4 /5 with MS4/5 with
thermoplastic oil pan thermoplastic oil pan

Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet BB00.40-P-0228-01A -
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Engine lubrication

MY8, with code MS4/5 MY8, without code
with thermoplastic oil MS4/5 with
pan thermoplastic oil pan

Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet - BB00.40-P-0228-01A
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Engine lubrication

541.9 with code 541.9 without code
codeMS4/5 with MS4/5 with thermoset
thermoset plastic oil plastic oil pan
pan

Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet BB00.40-P-0228-01A -
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Engine lubrication
MY8 with code MS4/5 MY8, without code
oil pan
Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet - BB00.40-P-0228-01A
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Engine lubrication

MY8, without code MY8, with code MS4/5
MS4/5 with light alloy with light alloy oil
oil pan pan

Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet BB00.40-P-0228-01A -
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Engine lubrication

MY8, without code MY8, with code MS4/5
MS4/5 with with
thermoset plastic oil thermoset plastic oil
pan pan

Fluids
Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A
Sheet BB00.40-P-0228-01A -
Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A
Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A
See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A
Automatic engine oil replenishment
Number Designation Engine 541, 542

with code MB7
BF18.46-N-1001-01A Engine oil Reservoir quantity l 14.0
Specifications for Operating Sheet BB00.40-P-0228-05A

Fluids
AP26.00-W-2601A Manual transmission - oil change 20.3.12
TRANSMISSION 710.010 in MODEL 976.01
TRANSMISSION 710.60 in MODEL 970.3, 972.0 /3, 975.0 /2
TRANSMISSION 710.62 in MODEL 970.0 /2, 972.0, 976.0
TRANSMISSION 710.68 in MODEL 970.0, 972.0
TRANSMISSION 712.611 in MODEL 375.10, 970.0 /2, 972.0, 976.0
TRANSMISSION 712.620 in MODEL 375.1, 970.0 /2 /3, 972.0 /3, 976.0 /3
TRANSMISSION 712.630 in MODEL 970.0 /2 /3 /6, 972.0 /3, 974.2, 976.0 /3
TRANSMISSION 712.630 in MODEL 950.5, 952.5, 954.5
TRANSMISSION 715.050 in MODEL 375.1, 970.0 /2 /3, 972.0 /3, 976.0 /3
TRANSMISSION 715.060 in MODEL 375.15, 970.0 /2 /3 /6, 972.0 /3, 974.2, 976.0 /3
TRANSMISSION 715.068 in MODEL 970.2
TRANSMISSION 715.320 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
TRANSMISSION 715.350 in MODEL 930.0 /1 /2, 934.0 /2, 940.2, 944.0 /2
TRANSMISSION 715.370 in MODEL 930.0 /1 /2, 934.0 /2
TRANSMISSION 715.380 in MODEL 930.0 /1 /2 /3, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2
TRANSMISSION 715.500 in MODEL 930.0 /1 /2 /3, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2, 940.2 /3, 942.1 /3, 943.1 /3, 950.0 /1 /2
/3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
TRANSMISSION 715.507 in MODEL 930.1, 932.0 /1 /3, 934.0 /1
TRANSMISSION 715.510 in MODEL 375.4, 930.0 /1 /2, 934.0 /2, 940.2 /3, 944.0 /2, 950.0 /1 /2, 954.0 /2, 950.5 /6, 952.5 /6,
953.6, 954.5, 957.5 /6
TRANSMISSION 715.513 in MODEL 930.0 /1 /2, 934.0 /2, 950.0 /1 /2, 954.2
TRANSMISSION 715.515 in MODEL 930.0 /1 /2, 934.0 /2
TRANSMISSION 715.520 in MODEL 374.6, 375.4, 933.1 /3, 940.1 /2, 942.1 /3, 943.1 /3, 944.0 /1 /2
TRANSMISSION 715.520 in MODEL 930.0 /1 /2 /3, 932.0 /1 /2 /3, 934.0 /1 /2, 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1
/2 except CODE (G02) Torque converter clutch (WSK)
TRANSMISSION 715.525 in MODEL 930.0 /1 /2 /3, 932.1 /3, 934.0 /1 /2
TRANSMISSION 715.540 in MODEL 930.0 /1 /2, 932.1 /2, 934.0 /2, 950.0 /1 /2, 952.1 /2, 954.0 /1 /2
TRANSMISSION 715.561 in MODEL 375.3 /4, 940.2, 942.1 /3, 943.1 /3, 944.0 /2, 950.5 /6, 952.5
TRANSMISSION 715.570 in MODEL 374.5, 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
N26.00-2065-01 N26.00-2090-01 N26.00-2070-01
Transmission 710.010 Transmission 710.6 TRANSMISSION 712.611

(example) (example) (example)
N26.00-0334-01 N26.00-0335-01 N26.00-2082-01
Transmissions 712.62/63, 715.05/06 Transmission 712.320 Transmission 715.50/51/52/54/56

(example) (example) (example)
© Daimler AG, 7/1/13, G/03/13, ap26.00-w-2601a, Manual transmission - oil change Page 1 of 11
TRANSMISSION 710.010 in MODEL 976.01 TRANSMISSION 710.60 in MODEL 970.3, 972.0 /3, 975.0 /2 TRANSMISSION 710.62 in MODEL 970.0 /2, 972.0, 976.0 TRANSMISSION 710.68 in ...
N26.00-2083-01 N26.00-0284-01 N26.00-2071-01
Transmission 715.50/51/52/54/56 with Transmission 715.50/51/52/54/56 with Transmission 715.57

retarder power take off (example)
(example) (example)
Modification notes
3.2.12 Value changed: Power take-off NS42-2 with code N20/25/29 on transmission *BF26.45-N-1001-01B
710.6
Value changed: Power take-off NS42-2 with code N20/25/29 on transmission *BF26.45-N-1001-01B
710.6
Lowering
1 Clean area surrounding oil filler screw (1), oil
drain screws (2, 3, 5) and check screw (4)
2 Unscrew oil filler screw (1) and oil drain Change transmission oil when warm
screw (2 and/or 5) only. Collect transmission oil in suitable
container.
Transmission 710.01/6, 712, 715:
If transmission has two oil filler screws (1)
and oil drain screws (2), only one oil filler
screw and one oil drain screw has to be
removed.
3 Remove check screw (4) Only transmission 715.3/5
4 Unscrew oil drain screw (3) on power take- Only transmission with power take-off
off PTO 123/124/125
5 Replace oil filter element of power take-off Only transmission AP26.45-W-2680A
715.500/507/510/513/520/540
with code (N56) power take-off transmission-
independent (NMV) i = 1.48 or
with code (N57) power take-off transmission-
independent (NMV) i = 1.09
6 Screw in oil drain screw (2 and/or 5) Transmission 710.01/6 *BA26.40-N-1006-01C
Transmission 712.611 *BA26.40-N-1003-01E
Transmissions 712.62/63, 715.05/06 *BA26.40-N-1004-01B
Transmission *BA26.40-N-1004-01D
715.32/500/507/510/513/520/
540/561/570
Transmission 715.350/370/380/515/525 *BA26.40-N-1004-01KL
7 Screw in oil drain screw (3) Only transmission with power take-off
PTO 123/124 *BA26.45-N-1009-01B
PTO 125 *BA26.45-N-1001-01H
Filling
8 Check transmission oil grade in the Only on vehicles with code (JW5) Telligent®
Telligent® maintenance system, if necessary maintenance system
set grade of transmission oil to be used for
filling
9.1 Pour in transmission oil up to bottom edge On transmission 710, 712.6, 715.0/32/56/57
of oil filler opening.
Transmission 710.01/6 *BF26.00-N-1001-01C
Transmission 712.6, 715.05/06/32 *BF26.00-N-1001-01B
Transmission 715.32/56/57 with oil cooler *BF26.00-N-1002-01B
Transmission 715.56/57 with retarder *BF26.00-N-1003-01B
Transmission 715.56/57 with oil cooler *BF26.00-N-1004-01B
and retarder
PTO NMV *BF26.45-N-1001-01A
Power take-off N/NA *BF26.45-N-1001-01B
9.2 Pour in transmission oil up to the lower On transmission
edge of the opening for the inspection plug 715.35/37/38/50/51/52/54/56/57
(4)
Transmission *BF26.00-N-1001-01B
715.35/37/38/50/51/52/54/56/57
715.35/37/38/50/51/52/54/56/57 with oil
cooler
715.35/37/38/50/51/52/54/561/57 with
retarder
715.35/37/38/50/51/52/54/56/57 with oil
cooler and retarder
Transmission 715.50/51/52/54 with live *BF26.00-N-1005-01B
power take-off and oil cooler
Transmission 715.50/51/52/54 with live *BF26.00-N-1006-01B
power take-off, oil cooler and retarder
10.1 Screw in oil filler screw (1) On transmission 710, 712.6, 715.0/32/56/57
Transmission 710.01/6 *BA26.40-N-1006-01C
Transmission 712.611 *BA26.40-N-1004-01E
Transmissions 712.62/63, 715.05/06 *BA26.40-N-1004-01B
Transmission 715.32/56/57 *BA26.40-N-1011-01D
10.2 Screw in oil filler screw (1) and inspection On transmission
plug (4) 715.35/37/38/50/51/52/54/56/57
Transmissions 715.3/500/507/510/ *BA26.40-N-1011-01D
513/520/
540/56/570
Transmission 715.35/37/38/515/525 *BA26.40-N-1006-01KL
11 Start engine, run for approx. 2 minutes and Only transmission with code (N55)
switch off again Transmission oil cooling or power take-off
12.1 Undo oil filler screw (1) and refill With transmission 710, 715.0/3/57 with code
transmission oil to lower edge of oil filler (N55) Transmission oil cooling or power
opening take-off
Gear oils (Sheet 235.01) Sheet 235.1 BB00.40-P-0235-01A
Synthetic gear oils (SAE 75 W/85 W) Sheet 235.41 BB00.40-P-0235-41A
Gear oils (SAE 80, 80 W/85 W) Sheet 235.5 BB00.40-P-0235-05A
12.2 Undo oil filler screw (1) and inspection plug With transmission 715.50/51/52/54/56 with
(4) and refill transmission oil up to lower code (N55) Transmission oil cooling or
edge of opening for inspection plug (4) power take-off
Synthetic gear oils (SAE 75 W/85 W) Sheet 235.41 BB00.40-P-0235-41A
Gear oils (SAE 80, 80 W/85 W) Sheet 235.5 BB00.40-P-0235-05A
13.1 Screw in oil filler screw (1) With transmission 710, 715.0/3/57 with code
(N55) Transmission oil cooling or power
take-off
Transmission 710.01/6 *BA26.40-N-1006-01C
Transmission 715.0 *BA26.40-N-1004-01B
Transmission 715.32/57 *BA26.40-N-1011-01D
Transmission 715.350/370/380 *BA26.40-N-1006-01KL
13.2 Screw in oil filler screw (1) and inspection With transmission 715.50/51/52/54/56 with
plug (4) code (N55) Transmission oil cooling or
power take-off
Transmission 715.500/507/510/513/ *BA26.40-N-1011-01D
520/540
Transmission 715.515/525 *BA26.40-N-1006-01KL
Transmission housing
Number Designation Trans- Trans-
mission mission
712.62 712.63,
715.050 715.060/
068
BA26.40-N-1004-01B Oil filler and oil drain screw in transmission Nm 60 60

housing
Housing
Number Designation Trans- Trans-

mission mission
710.010 710.60/62/
64/65/66/
67/68
BA26.40-N-1006-01C Oil filler and oil drain screw in transmission Nm 60 60

housing
Housing
Number Designation Transmission Trans- Trans- Trans-

715.500/507/ mission mission mission
510/513/517/ 715.320/ 715.561/ 715.570/
520/527/540 321 567/568 576
BA26.40-N-1004-01D Oil drain screw to transmission housing Nm 60 60 60 60
BA26.40-N-1011-01D Oil filler screw/oil check screw on Nm 60 60 60 60

transmission housing
Housing
Number Designation Trans-

mission
712.611
BA26.40-N-1003-01E Oil drain screw to transmission housing Nm 60
BA26.40-N-1004-01E Oil filler screw to transmission housing Nm 60
Housing
Number Designation Transmission Transmission

715.350 715.370/380
BA26.40-N-1004-01KL Oil drain screw to transmission housing Nm 60 60
BA26.40-N-1006-01KL Oil filler screw/oil check screw on transmission Nm 60 60
housing
Housing
Number Designation Transmission

715.515/525
BA26.40-N-1004-01KL Oil drain screw to transmission housing Nm 60
BA26.40-N-1006-01KL Oil filler screw/oil check screw on transmission Nm 60

housing
PTO

714.7,
715.2/3/5
with PTO
123-10b,
-10c, -11b/1b,
-11b/1c,
PTO 124-10b,
-10c, -11b/1b,
-11b/1c
BA26.45-N-1009-01B Oil drain screw to housing Nm 60
PTO

715.2/3/5 with 715.2/3/5 with
PTO 125-10b PTO 125-10c,
11b/1b, 11b/1c,
11b/2c, 11c/2c
BA26.45-N-1001-01H Oil drain screw to housing Nm 60 60
Manual transmission
Number Designation Transmission Transmission Transmission

712.61 712.62/63, 715.068
715.050/051/060
BF26.00-N-1001-01B Gear oil Filling capacity Liters 6,5 9.0 9.0
Specifications for Operating Sheet BB00.40-P-0235-01A BB00.40-P-0235-01A BB00.40-P-0235-41A

Fluids
Sheet - - -
Sheet - - -
Manual transmission

715.320
BF26.00-N-1001-01B Gear oil Filling capacity Liters 12.0
Specifications for Operating Sheet -

Fluids
Sheet -
Sheet BB00.40-P-0235-11A
Manual transmission
Number Designation Transmission Transmissions

715.350 715.370/380
BF26.00-N-1001-01B Gear oil Filling capacity Liters 11,0 15,0
Specifications for Operating Sheet - -

Fluids
Sheet - -
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
BF26.00-N-1002-01B Gear oil Filling capacity with oil cooler Liters 12.0 16,0
(code N55)
Specifications for Operating Sheet - BB00.40-P-0235-01A

Fluids
Sheet - -
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
BF26.00-N-1003-01B Gear oil Filling capacity with retarder Liters 11.5 16,0
(code BA1/BA9)

Fluids
Sheet - -
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
BF26.00-N-1004-01B Gear oil Filling capacity with oil cooler Liters 12,5 17,0
(code N55)
and retarder
(code BA1/BA9)
Specifications for Operating Sheet - BB00.40-P-0235-01A

Fluids
Sheet - -
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
Manual transmission
715.50/520/521/ 715.50/520/521/
525/527/528 525/527/528
without code with code ZP0/
ZP0/ZP1, ZP1
Transmission
715.51/54
BF26.00-N-1001-01B Gear oil Filling capacity Liters 14,0 14,0

Fluids
Sheet - -
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
(code N55)

Fluids
Sheet BB00.40-P-0235-05A -
Sheet BB00.40-P-0235-11A -
BF26.00-N-1003-01B Gear oil Filling capacity with retarder Liters 15,0 15,0
(code BA1/BA9)

Fluids
Sheet - -
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
(code N55)
and retarder
(code BA1/BA9)

Fluids
Sheet BB00.40-P-0235-05A -
Sheet BB00.40-P-0235-11A -
BF26.00-N-1005-01B Gear oil Filling capacity with live power Liters 18,0 18,0
takeoff
(code N56/N57)
and oil cooler
(code N55)

Fluids
Sheet BB00.40-P-0235-05A -
Sheet BB00.40-P-0235-11A -
BF26.00-N-1006-01B Gear oil Filling capacity with live power Liters 19,0 19,0
takeoff
(code N56/N57),
oil cooler (code N55) and
retarder (code BA1/BA9)

Fluids
Sheet BB00.40-P-0235-05A -
Sheet BB00.40-P-0235-11A -
Manual transmission

715.561 715.57
BF26.00-N-1001-01B Gear oil Filling capacity Liters 12,5 12.0

Fluids
Sheet - -
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
BF26.00-N-1002-01B Gear oil Filling capacity with oil cooler Liters 13,5 13.0
(code N55)

Fluids
Sheet BB00.40-P-0235-05A BB00.40-P-0235-05A
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
BF26.00-N-1003-01B Gear oil Filling capacity with retarder Liters 13,5 13.0
(code BA1/BA9)

Fluids
Sheet - -
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
(code N55)
and retarder
(code BA1/BA9)

Fluids
Sheet BB00.40-P-0235-05A BB00.40-P-0235-05A
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
Manual transmission
Number Designation Transmission Transmission Transmission

710.010 710.60 710.62
BF26.00-N-1001-01C Gear oil Filling capacity l 7.5 10.5 3,2
Specifications for Operating Shee BB00.40-P-0235-01A BB00.40-P-0235-01A BB00.40-P-0235-01A

Fluids t
Shee BB00.40-P-0235-05A BB00.40-P-0235-05A BB00.40-P-0235-05A

t
Shee BB00.40-P-0235-11A BB00.40-P-0235-11A BB00.40-P-0235-11A

t
Manual transmission
Number Designation Transmissions
710.64/66/67/68
BF26.00-N-1001-01C Gear oil Filling capacity l 3,2

Fluids
Sheet BB00.40-P-0235-05A
Sheet BB00.40-P-0235-11A
PTO
Number Designation NMV 150 NMV 200

Code N56, N57 CODE N56, N57
on transmission to transmission
715.3 715.5
BF26.45-N-1001-01A PTO Filling capacity, new Liters 5 5
Filling capacity, service Liters 2,9 2,9

Fluids
Sheet BB00.40-P-0235-05A BB00.40-P-0235-05A
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
Power take-off
Number Designation NS42-2 NA56-2 NA56-2

with code with code NA1 with code
N20/25/29 on transmission NA2-5, on
on transmission 712.61, 715.0 transmission
712.61, 715.0
710.6
BF26.45-N-1001-01B PTO Filling capacity l 0.8 0,3 0,4
Fluids
Sheet BB00.40-P-0235-05A - -
Sheet BB00.40-P-0235-11A - -
PTO
Number Designation NA60-1 NA60-2 NA60-11

with code NL8 with code with code
on transmission NM4/5, NN2 NN5-8, NP1
712.61, 715.0 on transmission on
712.61, 715.0 transmission
712.61, 715.0
BF26.45-N-1001-01B PTO Filling capacity l 0,3 0.5 0.8
Fluids
Sheet - - -
Sheet - BB00.40-P-0235-05A -
Power take-off

Code NM0/1/8 with code with code
on transmission NS0-3 NX1-4
715.0 on transmission on
715.0 transmission
715.0
BF26.45-N-1001-01B PTO Filling capacity l 0,4 0,7 1.0

Fluids
Sheet - - -
Sheet BB00.40-P-0235-05A - -
PTO
Number Designation N71 NA121-1 NA121-2

with code with code with code
N21/22 N04/06 on N05/07 on
on transmission transmission transmission
710.6 714, 715 714, 715
Fluids
Sheet - BB00.40-P-0235-05A BB00.40-P-0235-05A
Sheet - BB00.40-P-0235-11A BB00.40-P-0235-11A
PTO

NB0-3 on NB4-9 ND0-3
transmission on transmission on
714, 715 714, 715 transmission
714, 715
BF26.45-N-1001-01B PTO Filling capacity l 0,6 1.0 0,6

Fluids
Sheet BB00.40-P-0235-05A BB00.40-P-0235-05A BB00.40-P-0235-05A
PTO
ND4-9 NC0-3/NR8 NF0-3/NR1-6
on transmission on transmission on
714, 715 714, 715 transmission
714, 715

Fluids
Power take-off
Number Designation NA125 NA131-2

with code with code
NR1-8 NH2/3
on transmission on
715 transmission
715
BF26.45-N-1001-01B PTO Filling capacity l 0,7 0,6

Fluids
Sheet BB00.40-P-0235-05A BB00.40-P-0235-05A
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
AP26.00-W-2601B Manual transmission - oil change 1.12.09
TRANSMISSION 715.520 in MODEL 930, 932, 934 with CODE (G02) Torque converter clutch (WSK)
TRANSMISSION 715.520 in MODEL 950, 952, 953, 954 with CODE (G02) Torque converter clutch (WSK)
1 Oil filler plug

3 Oil drain screw
11 Check screw
N25.40-2012-06
2 Oil pan
3 Oil drain screw
4 leaf spring
5 Washer
6 Filter
7 Socket
8 Gasket
9 Stud bolt
10 Oil intake opening in torque converter
clutch housing
W25.40-1032-06
© Daimler AG, 7/1/13, G/03/13, ap26.00-w-2601b, Manual transmission - oil change Page 1 of 4
TRANSMISSION 715.520 in MODEL 930, 932, 934 with CODE (G02) Torque converter clutch (WSK) TRANSMISSION 715.520 in MODEL 950, 952, 953, 954 with CODE (G02) Torque converter ...
Only with code (MP1) rear cooling system
12 Heat exchanger
13 Drain valve
14 Union nut
15 Protective cap
N25.40-2013-06
Lowering
1 Tilt cab
2 Clean area around oil filler plug (1), oil drain
screws (3), inspection plug (11) and oil pan
(2)
3 Drain oil at the oil drain screws (3) at the Drain oil when warm.
torque converter clutch housing and at the
Installation: Replace sealing rings of oil
transmission
drain screws (3).
*BA25.40-N-1017-01C
*BA26.40-N-1004-01D
4 Detach oil pan (2) from converter shift clutch Installation: Replace gasket (8).
housing Install oil pan (2) so that the deep part of
the oil pan (2) faces upwards and is
positioned over the oil intake opening in the
torque converter clutch housing (10).
*BA25.40-N-1019-01C
5 Remove left spring (4) and washer (5) Installation: The lugs on the leaf spring
must (4) point towards the filter (6).
*BA25.40-N-1020-01C
6 Remove filter (6) and bush (7) Clean filter (6), replace filter (6) if very
dirty.
Installation: Note installation position, the
sheet metal cover of the filter (6) must point
outwards.
7.1 Detach oil hose from union nut (14) on heat Only on model 954 with code (MP1) rear
exchanger (12) cooling system without drain valve (13).
Collect oil in a suitable container.
*BA20.50-N-1001-01A
7.2 Unscrew protective cap and screw hose Only on models 934, 954 with code (MP1)
grommet onto the drain valve (13) rear cooling system with drain valve (13).
Collect oil in a suitable container.
Filling
8 Check adjusted oil quality in Telligent
servicing system and adjust the quality of the
oil to be poured in if necessary
9 Unscrew oil filler screw (1) on the converter
shift clutch housing and the inspection screw
(11) on the transmission
10 Pour in oil at the opening of the oil filler
screw (1) until oil runs out at the opening of
the inspection screw
*BF25.40-N-1001-01D
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it moving off. AS00.00-Z-0005-01A
off by itself when engine is running. Risk of Wear closed and close-fitting work clothes.
injury caused by contusions and burns Do not touch hot or rotating parts.
during starting procedure or when working
11 Start engine and allow to run at 800 to 900
rpm with the highest gear engaged
12 Continue to pour in oil slowly at the opening
of the oil filler screw (1) until oil runs out at
the opening of the inspection screw (11)
*BF25.40-N-1001-01D
13 Screw in oil filler screw (1) and inspection Install new sealing rings. Close the
plug (11). inspection hole only when no more oil
emerges.
*BA25.40-N-1017-01C
*BA26.40-N-1011-01D
14 Shift the manual transmission into neutral, As a result the heat exchanger, oil
allow the engine to run for 2 to 3 minutes at reservoir and the oil lines are completely
approx. 1200 rpm filled with oil.
Checking
15 Check transmission oil level when the The oil level must be at the bottom edge
engine is running and replace if necessary of the inspection opening.
Model 950, 952, 953, 954 AR26.00-W-0100C
Model 930, 932, 934 AR26.00-W-0100G
16 Turn off engine
17 Check oil filter housing for leaks Visual inspection.
Hydraulic hose to heat exchanger
Number Designation Model 954 with

code MP1
BA20.50-N-1001-01A Hydraulic hose screw connection to heat Nm 440

exchanger
Torque converter clutch (WSK)
Number Designation Engine 541.9,

542.9
with code G02
BA25.40-N-1017-01C Screw plug to torque converter clutch M24 1.5 Nm 50
M26 1.5 Nm 65
BA25.40-N-1019-01C Nut, oil pan to torque converter clutch Nm 25

housing
BA25.40-N-1020-01C Nut, strainer/filter element to torque Nm 25

converter clutch housing
Housing

715.500/507/
510/513/517/
520/527/540
BA26.40-N-1004-01D Oil drain screw to transmission housing Nm 60
BA26.40-N-1011-01D Oil filler screw/oil check screw on Nm 60

transmission housing
Torque converter clutch

715.520
with code G02
WSK
BF25.40-N-1001-01D Engine oil SAE Liters 50
Specifications for Sheet BB00.40-P-0235-12A

Operating Fluids
AP26.45-W-2680A PTO - install new filter 25.11.09
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
with CODE (N56) Transmission independent power take-off (NMV) i = 1.48
with CODE (N57) Transmission independent power take-off (NMV) i = 1.09
N26.45-0208-06
Modification notes
13.11.09 Hand pump special tool added Step 4
Removing
1 Clean the cap (2) and the area around it.
2 Unscrew screws (1) of cap (2) and remove
cap (2).
3 Remove filter element (3) and push spring
from housing.
4 Extract residual oil from housing Hand pump *210589007100
Install
5 Insert new filter element (3) and push Ensure push spring is seated correctly.
spring.
6 Install cap (2) and tighten screws (1). Use new gasket and new O-ring (4).
*BA26.45-N-1001-01D
7 Fill with transmission oil AP26.00-W-2601A
Power take-off

715.500/507/510/513/
517/520/527/540
with
code N56 (NMV 200),
code N57 (NMV 150)
BA26.45-N-1001-01D Screw, oil filter cap to housing Nm 21
© Daimler AG, 7/1/13, G/03/13, ap26.45-w-2680a, PTO - install new filter Page 1 of 2
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 with CODE (N56) Transmission independent power take-off (NMV) i = 1.48 with CODE (N57) Transmission independent power take-off ...
210 589 00 71 00
Hand pump
© Daimler AG, 7/1/13, G/03/13, ap26.45-w-2680a, PTO - install new filter Page 2 of 2
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 with CODE (N56) Transmission independent power take-off (NMV) i = 1.48 with CODE (N57) Transmission independent power take-off ...
AP28.00-W-2801A Transfer case - oil change 5.4.11
Transfer case 750.552 in MODEL 970.34 /36 /37, 972.34 /36 /37, 976.33 /35 /36 /37
Transfer case 750.704 in MODEL 950.56, 952.56
Transfer case 750.705 in MODEL 374.557, 950.56, 952.56
Transfer case 750.816 in MODEL 976.35 /36 /37
Transfer case 750.817 in MODEL 972.37, 976.33 /35 /36 /37
Transfer case 750.817 in MODEL 952.56
Transfer case 750.818 in MODEL 976.35 /36 /37
Transfer case 750.850 in MODEL 952.073 /325 /336, 954.082
Transfer case 750.851 /852 in MODEL 930.083 /083 /18, 932.07 /083 /18 /325 /336, 934.082 /182, 950.082 /083 /182 /183,
952.073 /083 /182 /183 /325 /336, 954.082 /182
Transfer case 750.860 in MODEL 952.182
Transfer case 750.864 in MODEL 930.083 /18, 932.07 /083 /18, 934.082 /182, 950.08 /18 /56, 952.07 /083 /18 /56, 954.082
/182
Transfer case 750.865 in MODEL 930.083, 932.073 /083, 950.08 /18, 952.073 /083 /183
Transfer case 750.55

(example)
N28.40-0215-01
Transfer case 750.7/8

(example)
N28.10-0232-06
Drain
1 Clean the area around the filler screw (1),
drain screw (2) and inspection plug (3)
2 Remove filler screw (1) and drain screw (2) Drain the transmission oil completely.
Only drain the transmission oil when the
transmission is at operating temperature.
3 Remove check screw (3) With transfer case 750.7/8
4 Screw in drain plug (2). *BA28.00-N-1001-01B
Filling
5.1 Pour transmission oil into filler opening until With transfer case 750.5
oil reaches bottom edge of filler opening
*BF28.10-N-1001-01A
© Daimler AG, 7/1/13, G/03/13, ap28.00-w-2801a, Transfer case - oil change Page 1 of 3
Transfer case 750.552 in MODEL 970.34 /36 /37, 972.34 /36 /37, 976.33 /35 /36 /37 Transfer case 750.704 in MODEL 950.56, 952.56 Transfer case 750.705 in MODEL 374.557, 950.56, 952.56 ...
5.2 Pour transmission oil into filler opening until With transfer case 750.7/8
oil reaches bottom edge of inspection
opening
*BF28.10-N-1001-01A
6 Screw in filler screw (1) *BA28.00-N-1001-01B
7 Screw in inspection plug (3) With transfer case 750.7/8
*BA28.00-N-1001-01B
8 Check oil quality setting in Telligent® For code (JW5) Telligent® maintenance
maintenance system using Star Diagnosis; system
adjust oil quality of added transmission oil, if
necessary
STAR DIAGNOSIS diagnosis system
Transfer case
Number Designation VG 550 Transfer VG 900 transfer Transfer case

cases case 1400 Transfer
750.550/552/ 750.816/817/818 case
554 750.704/705
BA28.00-N-1001-01B Oil filler screw, oil drain screw and Nm 60 60 60

inspection plug
Transfer case
Number Designation VG [transfer VG 2400

case] 1700 transfer case
transfer case 750.850/851/852
750.860/861/
864/865
BA28.00-N-1001-01B Oil filler screw, oil drain screw and Nm 60 60

inspection plug
Transfer case
Number Designation VG 550 transfer VG 900 transfer

case case
750.552 750.816/817/818
BF28.10-N-1001-01A Gear oil Filling capacity l 4 5

Fluids
Sheet BB00.40-P-0235-11A BB00.40-P-0235-11A
Transfer case
Number Designation Transfer case VG 1700 VG 2400

1400 Transfer transfer case transfer case
case 750.860/861/864/ 750.850,
750.704/705 865 VG 2400
transfer case
750.851/852
without code
ZP0/ZP1
BF28.10-N-1001-01A Gear oil Filling capacity l 7.5 9 10,2

Fluids
Transfer case
Number Designation VG 2400

transfer case
750.851/852
with code ZP0/
ZP1
BF28.10-N-1001-01A Gear oil Filling capacity l 10,2
Specifications for Operating Sheet -

Fluids
Sheet BB00.40-P-0235-11A
AP43.30-W-4301A Retarder - oil change 4.3.10
MODEL 375.4, 930, 932, 933, 934, 944, 950, 952, 953, 954 with CODE (BA9) Voith secondary retarder R 115
Illustrated on model 930
1 Retarder housing
2 Central oil drain screw
3 O-ring
4 O-ring
5 Sealing ring
6 Screw plug with sieve
7 Sealing ring
8 Oil filler plug
9 Sealing ring
10 Oil filler plug
11 Sealing ring
W43.30-1128-06
Danger! Risk of injury caused by touching hot Do not carry out any work unless retarder is AS43.30-Z-0001-01A
retarder and by scalding from hot retarder switched off. Wear suitable protective
oil. Risk of injury to skin or eyes caused by clothing when working on hot retarder.
retarder oil escaping under high pressure
Perform oil change when vehicle in
horizontal position
1 Set engine control/permanent brake
operating lever to "0" position and switch-off
ignition
2 Remove step plate For semitrailer/tractor combinations except
model 375.4, 944.
3 Clean area around the central oil drain screw
(2), the screw plug with sieve (6) as well as
the oil filler screw (8 or 10).
4 Unscrew oil filler plug (8 or 10) Depending on accessibility or on vehicles
with solid body, oil can be filled via the bore
in the oil filler screw (8 or 10).
5 Undo central oil drain screw (2) and drain oil Drain oil when warm (warmer than 60 °C)
into a clean vessel Measure volume of drained oil and
determine oil quantity.
*BF43.30-N-1001-01A
In event of missing oil quantity the
retarder should be checked for signs of a
leakage. In event of excessive oil quantity
the transmission should be checked for
signs of a leakage.
6 Remove O-rings (3 and 4) and sealing ring Apply Vaselineto new O-rings. *BR00.45-Z-1015-06A
(5) of central oil drain screw (2) and install
new
7 Screw in central oil drain screw (2) and Inspect central oil drain screw, replace if
tighten necessary.
*BA43.30-N-1017-01A
8 Undo screw plug with sieve (6) from retarder
housing (1)
Screw plug with strainer (6) modified BT43.30-W-0002-01A
9 Use pure benzine to clean sieve of screw
plug (6) and then use compressed air to
blow off
10 Turn in and tighten screw plug with sieve (6) Replace seal (7).
*BA43.30-N-1005-01A
© Daimler AG, 7/1/13, G/03/13, ap43.30-w-4301a, Retarder - oil change Page 1 of 3

11 Slowly pour in specified quantity To correctly ventilate the retarder system,
the oil should be filled slowly over a period
of 3 minutes.
If accessibility is poor or where vehicles
have a solid body fill oil using hand pump
over oil filler screw (10).
*112589007200
*BF43.30-N-1001-01A
12.1 Screw in oil filler plug (8) and tighten fully Replace sealing ring (9).
*BA43.30-N-1015-01A
12.2 Screw in oil filler plug (10) and tighten fully Replace compression ring (11).
*BA43.30-N-1016-01A
13 Install step plate For semitrailer/tractor combinations except
model 375.4, 944.
Retarder
Number Designation Models 375, 944 Model

with code (BA9) 930, 932, 933, 934,
Voith secondary 950, 952, 953, 954
retarder R 115
with (code BA9)
Voith secondary
retarder R 115
BA43.30-N-1005-01A Screw plug, pressure regulator Nm 130 130

valve to retarder housing
BA43.30-N-1015-01A Upper oil filler screw Nm 100 100
BA43.30-N-1016-01A Side oil filler screw Nm 100 100
BA43.30-N-1017-01A Central oil drain screw Nm 55 55
Retarder
Number Designation Models Models 930,

375.4, 944 with 932, 933, 934,
Voith secondary 950, 952, 953,
retarder R 115 954 with Voith
(code BA9) secondary
retarder R 115
(code BA9)
BF43.30-N-1001-01A Retarder oils Filling capacity, maintenance or Liters 5,9 5,9

for reconditioned assembly
Filling capacity after changing Liters 6,3 6,3

the heat exchanger

Fluids
112 589 00 72 00
Hand pump
Repair materials
Number Designation Order number
BR00.45-Z-1015-06A Vaseline Karl Käppler GmbH & Co. KG
Liebknechtstr. 48
70565 Stuttgart
Germany
Tel. +49 711 7868-481
Fax +49 711 7868-489
www.karl-kaeppler.de

AP43.30-W-4301B Retarder - oil change 5.4.11
MODEL 375.4 with CODE (BA1) Performance-optimized Voith retarder
MODEL 930, 932, 933, 934 with CODE (BA1) Performance-optimized Voith retarder
MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (BA1) Performance-optimized Voith retarder
1 Oil drain screw

2 Screw plug
3 Oil filler plug
4 Adapter
5 Tire filler
N43.30-2045-06
oil. clothing and safety glasses when working on
Risk of injury to skin or eyes caused by the hot retarder.
Carry out oil change when the vehicle is
horizontal and at a retarder oil temperature >
60 °C
ignition
2 Clean area surrounding oil drain screw (1),
the screw plug (2) and oil filler screw (3)
3 Unscrew oil drain screw (1) Collect drained oil in a clean container.
4 Remove screw plug (2) carefully
Checking
5 Screw in adapter (4) with new sealing ring *BA43.30-N-1011-01E
Adapter *715589176300
6 Connect tire filler (5) to adapter (4) Adapter *715589176300
7 Give brief air pulses to the retarder with the Repeat the process until only an oil mist
tire filler (5) escapes at the oil drain screw (1).
Measure volume of drained oil and
determine oil quantity.
The oil quantity drained must be 5.4 to 5.6 l
If this is not the case, proceed as follows:
If the oil quantity is too small the
transmission oil level and retarder must be
checked for any leakage (outwards) or the
seal between the transmission and retarder
must be checked.
If the oil quantity is larger the transmission
oil level and the seal between the
transmission and retarder must be checked.
8 Detach tire filler (5) and adapter (4)
9 Remove oil filler screw (3)
10 Screw in oil drain screw (1) Replace sealing ring.
*BA43.30-N-1014-01E
11 Screw in screw plug (2) Replace sealing ring.
© Daimler AG, 7/1/13, G/03/13, ap43.30-w-4301b, Retarder - oil change Page 1 of 2
MODEL 375.4 with CODE (BA1) Performance-optimized Voith retarder MODEL 930, 932, 933, 934 with CODE (BA1) Performance-optimized Voith retarder MODEL 940, 942, 943, 944 with CODE ...
*BA43.30-N-1010-01E
12 Slowly pour in specified quantity To bleed the retarder system correctly
the oil should be poured in slowly over a
period of > 3 minutes.
*BF43.30-N-1001-01C
Hand pump *112589007200
13 Screw in oil filler plug (3) Replace sealing ring.
*BA43.30-N-1005-01E
Retarder
Number Designation Model

374, 375, 930,
932, 933, 934,
940, 942, 943,
944, 950, 952,
953, 954, 958
with Code BA1
BA43.30-N-1005-01E Oil filler screw to retarder housing Nm 100
BA43.30-N-1010-01E Screw plug, pump pressure measuring point to Nm 30

retarder housing
BA43.30-N-1011-01E Adapter for oil change to retarder housing Nm 30
BA43.30-N-1014-01E Retarder oil drain screw to heat exchanger Nm 25
Retarder

374, 375, 930,
932, 933, 934,
940, 942, 943,
944, 950, 952,
953, 954, 958
with Code BA1
BF43.30-N-1001-01C Retarder oil Filling capacity, service Liters 5,6
Filling capacity after changing Liters 7,0

heat exchanger or in
reconditioned assembly

Fluids
112 589 00 72 00 715 589 17 63 00

Hand pump Adapter
© Daimler AG, 7/1/13, G/03/13, ap43.30-w-4301b, Retarder - oil change Page 2 of 2

AP43.30-W-4382A Replace retarder oil separator 5.4.11
MODEL 375.4 with CODE (BA1) Performance-optimized Voith retarder
MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (BA1) Performance-optimized Voith retarder
1 Screw
2 Housing
3 Sealing ring
4 Filter
W43.30-1236-06
Remove
oil. clothing and safety glasses when working on
Risk of injury to skin or eyes caused by the hot retarder.
ignition
2 Unscrew mounting screws (1)
3 Remove housing (2), remove filter (4) Clean housing (2)
Install
4 Insert filter (4), install housing (2) Replace filter (4) and seal ring (3).
5 Tighten mounting bolts (1) *BA43.30-N-1007-01E
Retarder

374, 375, 930,
932, 933, 934,
940, 942, 943,
944, 950, 952,
953, 954, 958
with Code BA1
BA43.30-N-1007-01E Bolt, oil separator cover to retarder housing Nm 30
© Daimler AG, 7/1/13, G/03/13, ap43.30-w-4382a, Replace retarder oil separator Page 1 of 1
AP25.50-W-2503A Fluid coupling - oil change 10.8.11
MODEL 930, 932, 934 with CODE (GK8) Turbo coupling
1 Filling screw
2 Sealing ring
3 Drain screw
4 Screw plug
N25.50-2002-06
oil. Risk of injury to skin or eyes caused by clothing and safety glasses when working on
retarder oil escaping under high pressure the hot retarder.
1 Park vehicle horizontal
2 Apply parking brake
3 Switch on ignition, start the engine Push the suction hose onto the exhaust
pipe.
4 Engage 4H gear Full throttle for approx 10 to 15 seconds.
5 Shift transmission to neutral, switch off Only carry out oil change at an oil
engine, switch off ignition temperature greater than 60 °C.
6 Clean area around drain screw (3), screw
plug (4) and the filling screw (1)
7 Remove filler plug (1)
8 Remove drain screw (3) and front screw plug Collect drained oil in a clean container.
(4)
9 Measure volume of drained oil and The oil quantity drained must be between
determine oil quantity 7.3 and 7.5 l.
If the drained oil quantity is < 7.3 l:
The turbo coupling housing leaks outwards or

the sealing ring between the transmission
and turbo coupling is leaky.
Check turbo coupling housing for visible
leaks.
Check transmission oil level
If the drained oil quantity is > 7.5 l:
The sealing ring between the transmission

and turbo coupling is leaky.
Check transmission oil level
10 Screw in drain screw (3) Replace sealing ring (2).
Drain screw on turbo coupling housing *BA25.50-N-1001-01A
11 Apply thin coating of sealant to thread on Replace sealing ring (2). *BR00.45-Z-1066-01A
front screw plug (4) then screw in
Front screw plug on turbo coupling *BA25.50-N-1003-01A
housing
© Daimler AG, 7/1/13, G/03/13, ap25.50-w-2503a, Fluid coupling - oil change Page 1 of 3
12 Tilt cab
13 Slowly pour in specified quantity To bleed the turbo coupling correctly, the
oil should be poured in slowly is over a
period of more than 3 minutes.
*BF25.50-N-1001-01A
Hand pump *210589007100
14 Screw in filler screw (1) Replace sealing ring (2).
*BA25.50-N-1002-01A
15 Lower cab
Fluid coupling

930, 932, 934
with code
(GK8) Turbo
coupling
BA25.50-N-1001-01A Oil drain screw to turbo coupling housing Nm 55
BA25.50-N-1002-01A Oil filler screw to turbo coupling housing Nm 55
BA25.50-N-1003-01A Front screw plug to turbo coupling housing Nm 45
Fluid coupling
Number Designation Model 930, 932,

934
with code
(GK8) Turbo
coupling
BF25.50-N-1001-01A Automatic transmission fluid Filling capacity for oil change Liters 7.5
ATF
Filling capacity after removal of both check Liters 8

valves (intake and exhaust)
Filling capacity after removal of check valve Intake Liters 7,9
Outlet Liters 7,6
Specifications for Operating Fluids Sheet BB00.40-P-0236-91A
210 589 00 71 00
Hand pump
Repair materials
BR00.45-Z-1066-01A Loctite 243 A 613 989 09 71
AP25.50-W-2581A Replace filter element of oil separator 22.6.10
1 Filter element
2 Filter housing
3 Screw
N25.50-2000-06
Remove/install
1 Switch off ignition
2 Tilt cab
3 Clean the area around the filter housing (2)
4 Remove bolt (3) *BA25.50-N-1006-01A
5 Remove filter housing (2) Installation: Grease sealing ring lightly *BR00.45-Z-1062-06A
and pay attention to correct seat of filter
housing (2).
6 Remove filter element (1) Installation: Replace filter element (1) *BR00.45-Z-1062-06A
and grease sealing ring lightly.
7 Install in the reverse order
Fluid coupling

930, 932, 934
with code
(GK8) Turbo
coupling
BA25.50-N-1006-01A Bolt, oil separator housing to turbo coupling Nm 50

housing
Repair materials
BR00.45-Z-1062-06A Lubricating grease, Olista Longtime, DB supply specification 6804.60 A 001 989 36 51 10
© Daimler AG, 7/1/13, G/03/13, ap25.50-w-2581a, Replace filter element of oil separator Page 1 of 1
AP33.00-W-3301A Front axle - oil change 27.5.10
FRONT AXLE 730.100 in MODEL 950.08 /18, 952.07 /08 /18 /325 /336, 954.082 /182
FRONT AXLE 730.101 in MODEL 950.08 /18, 952.07 /08 /18 /325, 954.082 /182
FRONT AXLE 730.102 in MODEL 952.336
FRONT AXLE 730.108 in MODEL 930.083 /18, 932.083 /18, 950.08 /18, 952.07 /08 /18 /325, 954.082 /182
FRONT AXLE 730.109 in MODEL 930.083 /18, 932.083 /18, 950.08 /18, 952.07 /08 /18 /325 /336, 954.082 /182
FRONT AXLE 730.114 in MODEL 374.557, 930.083 /18, 932.07 /08 /18 /325, 934.082 /182, 950.56, 952.56
FRONT AXLE 730.115 in MODEL 930.083 /18, 932.07 /08 /18 /325 /336, 934.082 /182, 950.56, 952.56
N33.00-0280-01 N33.00-0281-01
Drain
1 Turn wheels until the drain holes in the Drain oil when warm.
planetary hub reduction drive are at the
bottom.
2 Clean area around oil filler screws (1, 3) and
oil drain screws (2, 4).
3 Unscrew oil filler screws (1, 3) and oil drain Do not allow oil from the planetary hub
screws (2, 4), drain oil reduction drive to run over the tires. Use
drainage channels.
4 Screw in oil drain screw (2) *BA33.10-N-1001-02A
Filling
5 Check adjusted oil quality in the Telligent STAR DIAGNOSIS diagnosis system
servicing system using STAR DIAGNOSIS
and adjust the oil quality of the oil to be
added
6 Pour in oil up to the bottom edge of the oil *BF33.10-N-1001-01B
filler opening in the front axle housing
7 Screw in oil filler screw (1) *BA33.10-N-1002-02A
8 Turn wheels until the drain holes in the
planetary hub reduction drive are at the top.
9 Attach oil filling reservoir to oil filler openings *363589046300
of planetary hub reduction drive, pour in
specified quantity of oil.
*BF33.10-N-1002-01B
10 Remove oil filling reservoir, check oil level. The oil must reach the lower edge of the
oil filler opening.
11 Screw in oil filler screw (3) and oil drain *BA33.10-N-1001-02A
screw (4)
*BA33.10-N-1002-02A
Front axle
Number Designation Front axle

730.1
BA33.10-N-1001-02A Oil drain screw Nm 120
BA33.10-N-1002-02A Oil filler plug M24 Nm 120
for cast cover M45 Nm 350
for sheet metal cover with sealant M45 Nm 150
© Daimler AG, 7/1/13, G/03/13, ap33.00-w-3301a, Front axle - oil change Page 1 of 3
FRONT AXLE 730.100 in MODEL 950.08 /18, 952.07 /08 /18 /325 /336, 954.082 /182 FRONT AXLE 730.101 in MODEL 950.08 /18, 952.07 /08 /18 /325, 954.082 /182 FRONT AXLE 730.102 in ...
Front axle
Number Designation Front axle Front axle

730.100/101 730.102
BF33.10-N-1001-01B Front axle Filling capacity l 5,0 5,0

Fluids
Sheet BB00.40-P-0235-06A BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A BB00.40-P-0235-08A
BF33.10-N-1002-01B Planetary hub reduction drive Filling capacity per side l 1.5 1.5

Fluids
Sheet BB00.40-P-0235-06A BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A BB00.40-P-0235-08A
Front axle
Number Designation Front axle Front axle

730.108/109, 730.114/115
front axle with code ZP0/
ZP1
730.114/115
without code
ZP0/ZP1
BF33.10-N-1001-01B Front axle Filling capacity l 7 7

Fluids
Sheet BB00.40-P-0235-06A -
Sheet BB00.40-P-0235-08A -
BF33.10-N-1002-01B Planetary hub reduction drive Filling capacity per side l 1.5 1.5

Fluids
Sheet BB00.40-P-0235-06A -
Sheet BB00.40-P-0235-08A -
Front axle
Number Designation Front axle

730.110/116
BF33.10-N-1001-01B Front axle Filling capacity l 7

Fluids
Sheet BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A
BF33.10-N-1002-01B Planetary hub reduction drive Filling capacity per side l 1.5

Fluids
Sheet BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A
BF33.10-N-1003-01B Through-drive Filling capacity l 1.0

Fluids
Sheet BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A
363 589 04 63 00
Filling reservoir
AP35.00-W-3501A Rear axle - oil change 5.4.11
REAR AXLE 748.2 in MODEL 374.5 /6
REAR AXLE 748.2 in MODEL 375.3
REAR AXLE 748.2 in MODEL 940, 942, 943, 944
REAR AXLE 748.2 in MODEL 930, 932, 933, 934, 950, 952, 953, 954
REAR AXLE 748.2 in MODEL 957.3 /5 /6
N35.00-0272-01 N35.00-0273-01
Drain
1 Turn wheels until oil drain screws (4) of Only drain the transmission oil when the
planetary hub reduction drive are at bottom transmission is warm.
2 Clean area around oil filler screws (1, 3) and
oil drain screws (2, 4).
3 Remove oil filler screws (1, 3) and oil drain Do not allow the transmission oil from
screws (2, 4); drain transmission oil the planetary hub reduction drive to run over
the tires. Use drainage channels.
4 Screw in oil drain screw (2) *BA35.10-N-1001-03B
Filling
5 Pour in transmission oil up to bottom edge *BF35.10-N-1001-01B
of oil filler opening in rear axle housing
6 Screw in oil filler screw (1) *BA35.10-N-1002-03B
7 Turn wheels until the drain holes in the
planetary hub reduction drive are at the top.
8 Install the filling reservoir at the oil filler Filling reservoir *363589046300
openings of the planetary hub reduction
drive, pour in specified transmission oil filling
quantity
*BF35.10-N-1002-01B
9 Remove filling reservoir, check oil level. The oil level must be at the bottom edge
of the oil filler opening of the outer planetary
gear.
Filling reservoir *363589046300
10 Coat thread of oil filler screw (3) with Only planetary hub reduction drive with sheet *BR00.45-Z-1012-01A
sealant. metal cover.
11 Screw in oil filler screw (3) and oil drain *BA35.10-N-1001-03B
screw (4)
*BA35.10-N-1002-03B
12 Carry out oil change at rear axle through- Only with through-drive rear axles AP35.00-W-3502A
drive housing 748.2 in model 374.5 /6,
748.2 in model 375.3,
748.2 in model 930, 932, 933, 934,
748.2 in model 940, 942, 943, 944,
748.2 in model 950, 952, 953, 954,
748.2 in model 957.3 /6,
748.7 in model 374.6
Rear axle
Number Designation Rear axle 748.2

except 748.282
BA35.10-N-1001-03B Oil drain screw Nm 120
© Daimler AG, 7/1/13, G/03/13, ap35.00-w-3501a, Rear axle - oil change Page 1 of 4
REAR AXLE 748.2 in MODEL 374.5 /6 REAR AXLE 748.2 in MODEL 375.3 REAR AXLE 748.2 in MODEL 375.4 REAR AXLE 748.2 in MODEL 940, 942, 943, 944 REAR AXLE 748.2 in MODEL ...
BA35.10-N-1002-03B Oil filler plug M24 Nm 120
for cast cover M45 Nm 350
for sheet metal cover with sealant M45 Nm 150
Rear axle
Number Designation Rear axle

748.21/23/24
Ring gear dia. 233
mm
BF35.10-N-1001-01B Rear axle Filling capacity l 8

Fluids
Sheet BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A
Sheet BB00.40-P-0235-20A
BF35.10-N-1002-01B Planetary hub reduction Filling capacity per side l 3,25

drive
with Trilex wheel rim l 2.5

Fluids
Sheet BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A
Sheet BB00.40-P-0235-20A
Rear axle
Number Designation Rear axle Rear axle

748.26/27/7 748.26/27/7
Ring gear dia. 233 mm Ring gear dia. 233
except in model mm
374.5/602/651/655/ in model
682/685 374.5/602/651/655/
682/685
BF35.10-N-1001-01B Rear axle Filling capacity l 8 8
Specifications for Operating Sheet BB00.40-P-0235-00A -

Fluids
Sheet BB00.40-P-0235-06A -
Sheet BB00.40-P-0235-08A -
Sheet BB00.40-P-0235-20A BB00.40-P-0235-20A
BF35.10-N-1002-01B Planetary hub reduction Filling capacity per side l 3,25 3,25
drive
with Trilex wheel rim l 2.5 2.5

Fluids
Sheet BB00.40-P-0235-06A -
Sheet BB00.40-P-0235-08A -
Sheet BB00.40-P-0235-20A BB00.40-P-0235-20A
Rear axle

748.21/23/24 748.26/27
Ring gear dia. 300 mm except HD7
ring gear- dia. 300
mm
in model 934, SLT-
heavy-duty truck, rear
axle
748.26/27/7
except code ZP0/ZP1
ring gear - dia. 300
mm except in model
374.5/602/651/655/
682/685

Fluids
Sheet BB00.40-P-0235-06A BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A BB00.40-P-0235-08A
Sheet BB00.40-P-0235-20A BB00.40-P-0235-20A
drive

Fluids
Sheet BB00.40-P-0235-06A BB00.40-P-0235-06A
Sheet BB00.40-P-0235-08A BB00.40-P-0235-08A
Sheet BB00.40-P-0235-20A BB00.40-P-0235-20A
Rear axle
Number Designation Rear axle Rear axle (HD7)

748.26/27/7 748.263/273/275
mm
in model
374.5/602/651/655/ in model 934, SLT -
682/685 heavy-duty truck

Fluids
Sheet - -
Sheet - BB00.40-P-0235-08A
Sheet BB00.40-P-0235-20A -
drive

Fluids
Sheet - -
Sheet - BB00.40-P-0235-08A
Sheet BB00.40-P-0235-20A -
Rear axle
Number Designation Rear axle

748.272/273/274/275
ring gear Ø 300 mm
in model 930.182/183,
932.18, 934.182
with code ZP0/ZP1
BF35.10-N-1001-01B Rear axle Filling capacity l 12

Fluids
Sheet -
Sheet -
Sheet -
BF35.10-N-1002-01B Planetary hub reduction Filling capacity per side l 3,25

drive
with Trilex wheel rim l 2.5

Fluids
Sheet -
Sheet -
Sheet -
363 589 04 63 00
Filling reservoir
Repair materials

BR00.45-Z-1012-01A Sealant, Omnifit FD 3041 A 002 989 47 20 10
AP35.00-W-3502A Rear axle through-drive housing - oil change 22.6.11
N35.00-0311-01
Lowering
1 Clean area around oil filler plug (1) and oil
drain screw (2)
2 Unscrew oil filler screw (1) and oil drain Only drain the transmission oil when the
screw (2), drain transmission oil transmission is warm.
3 Screw in oil drain screw (2) *BA35.10-N-1001-03B
Filling
4 Pour in transmission oil up to the bottom *BF35.10-N-1003-01B
edge of the oil filler opening of the through-
drive housing
5 Screw in oil filler screw (1) *BA35.10-N-1002-03B
6 Carry out oil change at the rear axle AP35.00-W-3501A
Rear axle
Number Designation Rear axle 748.2 Rear axle

except 748.282 748.7
BA35.10-N-1001-03B Oil drain screw Nm 120 120
BA35.10-N-1002-03B Oil filler plug M24 Nm 120 120
for cast cover M45 Nm 350 350
for sheet metal cover with M45 Nm 150 150

sealant
Rear axle

748.26/27 748.272/273/274/275
except HD7 ring gear Ø 300 mm
in model 930.182/183,
ring gear- dia. 300 mm 932.18, 934.182
in model 934, SLT- with code ZP0/ZP1
heavy-duty truck, rear
axle
748.26/27/7
except code ZP0/ZP1
ring gear - dia. 300
mm except in model
374.5/602/651/655/
682/685
© Daimler AG, 7/1/13, G/03/13, ap35.00-w-3502a, Rear axle through-drive housing - oil change Page 1 of 2
REAR AXLE 748.2 in MODEL 374.5 /6 REAR AXLE 748.2 in MODEL 375.3 REAR AXLE 748.2 in MODEL 930, 932, 933, 934 REAR AXLE 748.2 in MODEL 940, 942, 943, 944 REAR AXLE 748.2 ...
BF35.10-N-1003-01B Through-drive Filling capacity l 1.0 1.0

Fluids
Sheet BB00.40-P-0235-06A -
Sheet BB00.40-P-0235-08A -
Sheet BB00.40-P-0235-20A -
Rear axle

748.26/27/7 748.26/27/7
in model mm
374.5/602/651/655/ in model
374.5/602/651/655/
682/685
682/685

Fluids
Sheet - -
Sheet - -
Sheet BB00.40-P-0235-20A BB00.40-P-0235-20A
Rear axle
Number Designation Rear axle Rear axle (HD7)

748.26/27/7 748.263/273/275
mm
except in model
in model 934, SLT -
374.5/602/651/655/
heavy-duty truck
682/685

Fluids
Sheet BB00.40-P-0235-06A -
Sheet BB00.40-P-0235-08A BB00.40-P-0235-08A
Sheet BB00.40-P-0235-20A -
© Daimler AG, 7/1/13, G/03/13, ap35.00-w-3502a, Rear axle through-drive housing - oil change Page 2 of 2
REAR AXLE 748.2 in MODEL 374.5 /6 REAR AXLE 748.2 in MODEL 375.3 REAR AXLE 748.2 in MODEL 930, 932, 933, 934 REAR AXLE 748.2 in MODEL 940, 942, 943, 944 REAR AXLE 748.2 ...
AP05.30-W-0560A Set valve clearance 1.10.08
ENGINES 541.9
ENGINES 542.9
N05.30-2095-09
1 Screw Up to engine end no. 394441 As of engine end no. 394442

2 Sealing ring S10 Start engine button S10.1 Engine start/stop button
3 Cylinder head cover S11 Stop engine button
4 Gasket
5 Cranking device
6 Jam nut
7 Adjustment screw
Modification notes
17.7.08 Value changed: Test tolerance for valve clearance *BE05.30-N-1008-01C

12.8.08 Remove/install cover for rapid exhaust valve added Steps 2 and 8
1 Remove cylinder head covers (3) Model 930, 932, 933, 934 AR01.20-W-5014G
Model 950, 952, 953, 954 AR01.20-W-5014B
2 Remove cover for rapid exhaust valve Clean cover for rapid exhaust valve and AR01.50-W-0190-01A
area around quick-release valve.
*BA01.50-N-1004-01A
3 Select method for adjusting valve clearance Adjusting as per injection sequence
= Method 1.
Adjusting in two crankshaft positions
= method 2.
General information on adjusting valve Method 1 AH05.30-N-1000-01A
clearance
General information on adjusting valve Method 2 AH05.30-N-1000-01B
clearance
4.1 Remove end cover and cranking device (5) Only when cranking the engine with the
install at inspection hole in timing case and cranking device (5).
move engine into the crankshaft position of
the adjusting method selected For vehicles with code (N55)
Transmission oil cooling, detach transmission
cooler line and place to one side.
*BA01.60-N-1001-01B
*904589046300
© Daimler AG, 7/1/13, G/03/13, ap05.30-w-0560a, Set valve clearance Page 1 of 3

ENGINES 541.9 ENGINES 542.9
4.2 Press stop engine button (S11), then also Only when cranking engine up to engine end
press start engine button (S10) and bring no.: 394441 using the starter.
engine into the crankshaft position of the
selected adjustment method Engine fails to start when the start
engine pushbutton switch (S11) and stop
engine pushbutton switch (S10) are pressed
simultaneously.
4.3 Using STAR DIAGNOSIS switch off the Only when cranking engine as of engine end
actuation of the unit pumps and by pressing no.: 394442 using the starter.
the engine start/stop button or pushbutton,
engine start/stop (S10.1) bring the engine The engine does not start when
into the crankshaft position of the selected switching off the actuation of the unit pumps
adjustment method via STAR DIAGNOSIS. After switching off
the ignition or in the meantime disconnecting
STAR DIAGNOSIS the actuation of the unit
pumps is active again and the engine can
start.
5 Adjust valve bridges Only required on engine 541.92, 542.92 with
adjustable valve bridges after working on the
cylinder head or rocker arm mechanism.
Adjust valve bridges AR05.00-W-5521-02A
*BA05.00-N-1002-01B
6 Inspect valve clearance (arrow) and adjust Inspect or adjust valve play when engine AP05.30-W-0560-01A
is cold.
At the earliest 30 minutes after stopping the
engine, also during brief operation in order
to guarantee even heating through.
Valve clearance *BE05.30-N-1007-01C
Inspection tolerance *BE05.30-N-1008-01C
The inspection tolerance of the valve
clearance applies only to the inspection, not
to the setting.
*BA05.00-N-1001-01B
*000589109900
7 Remove cranking device (5) and install end Only when cranking the engine with the
cover for inspection hole in timing case cranking device (5).
For vehicles with code (N55) Fasten

transmission oil cooling, transmission cooling
line into place.
*BA01.60-N-1001-01B
*904589046300
8 Mount cover for rapid exhaust valve into AR01.50-W-0190-01A
place
*BA01.30-N-1003-01D
*BA01.50-N-1004-01A
9 Install cylinder head covers (3) Model 930, 932, 933, 934 AR01.20-W-5014G
Model 950, 952, 953, 954 AR01.20-W-5014B
Test values for valves

542.9
BE05.30-N-1007-01C Valve clearance Intake mm 0.40
Exhaust mm 0.60
BE05.30-N-1008-01C Test tolerance for valve clearance mm 0,05
Cylinder head

542.9

BA01.30-N-1003-01D Air line of constant throttle to Nm 45
cylinder head
Constant throttle

542.9
BA01.50-N-1004-01A Bolt, cover to quick vent valve Nm 6
Timing case
Number Designation Engine

541.9, 542.9
BA01.60-N-1001-01B Bolt of end cover of TDC inspection hole to Nm 25

timing case
Engine timing - general

542.9
BA05.00-N-1001-01B Jam nut on rocker arm adjustment Nm 50

screw
BA05.00-N-1002-01B Jam nut on valve bridge adjustment Nm 25

screw
904 589 04 63 00 000 589 10 99 00

Cranking device Tool kit

AP47.20-W-0730A Clean filter element of fuel prefilter 29.4.97
ENGINE 541
ENGINE 542
1 Filter bowl
2 Filter element
3 Sealing ring
4 Filter housing
N07.57-0206-01 N07.57-0220-01
Cleaning
1 Clean outside of soiled fuel prefilter
2 Unscrew filter bowl (1) with filter element (2)
3 Clean filter bowl (1) and filter element (2) Replace filter element if severely soiled
or damaged.
4 Inspect seal (3), replace according to Lightly grease or oil new seal (3).
condition
5 Insert filter element (2) into filter bowl (1) *BA47.20-N-1003-02C
and screw together onto filter housing (4)
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving. AS00.00-Z-0005-01A
off by itself when engine is running. Risk of Wear closed and snug-fitting work clothes.
injury caused by contusions and burns when Do not grasp hot or rotating parts.
working in engine during starting procedure
6 Start engine and bleed fuel system Run engine for about 1 minute. The fuel
system is bled automatically.
If the engine stops or does not start
bleed fuel system manually AP47.00-W-1720-01A
7 Inspect prefilter for leaks
Fuel filter
BA47.20-N-1003-02C Filter bowl to filter housing of fuel prefilter Nm 10 10
© Daimler AG, 7/1/13, G/03/13, ap47.20-w-0730a, Clean filter element of fuel prefilter Page 1 of 1
ENGINE 541 ENGINE 542
AP47.20-W-0783A Fuel prefilter with water separator - replacing filter element 9.6.11
MODEL 374.5 /6 with CODE (K81) Fuel prefilter with heated water separator
MODEL 375.1, 970, 972, 974 with CODE (K81) Fuel prefilter with heated water separator
MODEL 375.3 with CODE (K81) Fuel prefilter with heated water separator
MODEL 375.4, 940, 942, 943, 944 with CODE (K81) Fuel prefilter with heated water separator
MODEL 930, 932, 933, 934 with CODE (K81) Fuel prefilter with heated water separator
MODEL 950, 952, 953, 954 with CODE (K81) Fuel prefilter with heated water separator
MODEL 957 with CODE (K81) Fuel prefilter with heated water separator
1 Filter head
2 Filter element
3 Separating vessel
4 Sealing ring
5 Shutoff valve
6 Bleed screw
7 Fuel priming pump
8 Sealing ring
9 Electrical connector for heater (only
with heater in separator (3))
10 Drain valve
N47.20-2032-05
Removing
Danger! Risk of explosion caused by fuel igniting, No fire, sparks, open flames or smoking. AS47.00-Z-0001-01A
risk of poisoning caused by inhaling and Pour fuels only into suitable and
swallowing fuel and risk of injury to eyes appropriately marked containers.
and skin caused by contact with fuel Wear protective clothing when handling fuel.
1 Place receptacle under fuel prefilter
2 Open drain valve (10) and bleed screw (6) Allow filter element (2) to drain.
Dispose off the water-fuel mixture in an
environmentally acceptable manner.
3 Disconnect electrical connector for heater (9) Only if a heater is fitted in the separator (3).
4 Unscrew filter element (2)
5 Unscrew separating vessel (3) from filter Replace the damaged separator (3).
element (2)
6 Clean separating vessel (3) Make sure that the groove for the seal
ring (8) is clean.
Install
7 Screw separator (3) with new seal ring (8) Coat the seal ring (8) with engine oil.
finger-tight onto filter element (2) Do not use a tool for tightening.
8 Screw filter element (2) with new seal ring Coat the seal ring (4) with engine oil.
(4) finger-tight onto filter head (1) Do not use a tool for tightening.
9 Close the drain valve (10)
10 Connect electrical connector for heater (9) Only if a heater is fitted in the separator (3).
11 Operate fuel priming pump (7) until fuel is
discharged free of bubbles at bleed screw
(6)
12 Close bleed screw (6)
13 Start the engine and bleed the fuel system Run the engine for approx. 1 minute. The
fuel system is bled automatically.
14 Check fuel prefilter for leaks with engine
running
© Daimler AG, 7/1/13, G/03/13, ap47.20-w-0783a, Fuel prefilter with water separator - replacing filter element Page 1 of 1
MODEL 374.5 /6 with CODE (K81) Fuel prefilter with heated water separator MODEL 375.1, 970, 972, 974 with CODE (K81) Fuel prefilter with heated water separator MODEL 375.3 with CODE ...
AP47.20-W-0780A Replace fuel filter 5.4.11
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944
ENGINE 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954
ENGINE 542.9 in MODEL 930, 932, 934, 950, 952, 954
Engine 457.9
Engine 541.9, 542.9
N47.20-2072-01 N07.57-0207-01
Remove
Danger! Risk of explosion caused by fuel igniting, No fire, sparks, open flames or smoking. AS47.00-Z-0001-01A
risk of poisoning caused by inhaling and Pour fuels only into suitable and
swallowing fuel and risk of injury to eyes appropriately marked containers.
and skin caused by contact with fuel Wear protective clothing when handling fuel.
1 Open lid on fuel tank To release excess pressure in fuel tank.
2 Remove threaded cap (1) from fuel filter Do not remove screw cap (1) with filter
housing element (3) until after the fuel has flowed
out of the fuel filter housing.
Wrench socket
gotis://G_58.3_06.0
3 Remove threaded cap (1) with filter element Ensure that no foreign bodies get into
(3) and unclip filter element (3) by applying the fuel filter housing.
pressure to one side On no account wipe out fuel filter housing.
Install
4 Replace seal (2) Grease sealing ring (2) slightly.
5 Insert new filter element (3) into the screw
cap (1)
6 Screw on screw cap (1) with filter element Engine 457.9 *BA47.20-N-1004-02N
(3) and tighten
Engine 541.9, 542.9 *BA47.20-N-1002-02C
Wrench socket
gotis://G_58.3_06.0
7 Close cap on fuel tank
8 Start the engine and bleed the fuel system Run the engine for approx. 1 minute. The
fuel system is bled automatically.
If the engine stops or does not start:
Bleed fuel system AP47.00-W-1720-01A
9 Run engine and inspect fuel filter housing for
leaks
Fuel filter

457.9
BA47.20-N-1004-02N Bolt, cover to fuel filter housing Nm 25
Fuel filter

© Daimler AG, 7/1/13, G/03/13, ap47.20-w-0780a, Replace fuel filter Page 1 of 2
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944 ENGINE 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 ENGINE 542.9 in MODEL 930, 932, 934, 950, 952, 954
BA47.20-N-1002-02C Cap on fuel filter housing Nm 25 25
© Daimler AG, 7/1/13, G/03/13, ap47.20-w-0780a, Replace fuel filter Page 2 of 2

ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944 ENGINE 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 ENGINE 542.9 in MODEL 930, 932, 934, 950, 952, 954
AP09.10-W-0931A Air filter with dust extraction valve - empty dust 28.11.11
ENGINE 457.9 in MODEL 374.6 with CODE (M49) Tandem air filter
ENGINE 457.9 in MODEL 940 with CODE (M67) Prefilter cyclone
ENGINE 457.9 in MODEL 942, 943, 944 with CODE (M49) Tandem air filter
ENGINE 457.9 in MODEL 942, 943, 944 with CODE (M67) Prefilter cyclone
ENGINE 541.9 in MODEL 930, 932, 933, 934 with CODE (M49) Tandem air filter
ENGINE 541.9 in MODEL 930, 932, 933, 934 with CODE (M67) Prefilter cyclone
ENGINE 541.9 in MODEL 930, 932, 933, 934 with CODE (MJ1) Cyclone plate filter behind cab
ENGINE 542.9 in MODEL 930, 932, 934 with CODE (MJ1) Cyclone plate filter behind cab
ENGINE 541.9 in MODEL 930, 934 with CODE (M62) Round filter under cab with rear air intake
ENGINE 541.9 in MODEL 950, 952, 953, 954 with CODE (M49) Tandem air filter
ENGINE 541.9 in MODEL 950, 952, 953, 954 with CODE (M67) Prefilter cyclone
ENGINE 542.9 in MODEL 950, 952, 954 with CODE (MJ1) Cyclone plate filter behind cab
ENGINE 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (M67) Prefilter cyclone
ENGINE 906.9 in MODEL 374.5, 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5, 957 with CODE (M67) Prefilter cyclone
ENGINE 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5, 957 with CODE (M67) Prefilter cyclone
Shown on model 950 with code (MJ1) Cyclone plate filter behind cab
N09.10-2025-01
Checking
1 Compress rubber bellows (arrow) by hand, With severe fouling, remove, install and
allow dust to escape and check for clean the dust extraction valve as necessary -
continuity using a finger subject to separate repair order.
© Daimler AG, 7/1/13, G/03/13, ap09.10-w-0931a, Air filter with dust extraction valve - empty dust Page 1 of 1
ENGINE 457.9 in MODEL 374.6 with CODE (M49) Tandem air filter ENGINE 457.9 in MODEL 940 with CODE (M67) Prefilter cyclone ENGINE 457.9 in MODEL 942, 943, 944 with CODE (M49) ...
AP25.20-W-2580A Clutch actuator - replace fine-mesh filter 3.4.12
MODEL 930, 932, 933, 934 with TRANSMISSION 715.5 with CODE (GE2) Electronic drive control
MODEL 930932933, 934 with TRANSMISSION 715.3 /with CODE (GE7) Mercedes PowerShift2
N25.20-2066-09
1 Clutch actuator 3 O-ring 5 Banjo bolt

2 Fine-mesh filter 4 Compressed-air line 6 Compressed-air line
Remove/install
1 Depressurize compressed-air system
2 Detach compressed-air line (6)
3 Unscrew banjo bolt (5) and remove Installation: install new O-rings (3).
compressed-air line (4)
4 Remove fine-mesh filter (2) Using needle nose pliers, unscrew the
fine-mesh filter from the clutch
actuator (1).
Installation: Replace fine-mesh filter.
© Daimler AG, 7/1/13, G/03/13, ap25.20-w-2580a, Clutch actuator - replace fine-mesh filter Page 1 of 1
MODEL 930, 932, 933, 934 with TRANSMISSION 715.5 with CODE (GE2) Electronic drive control MODEL 930932933, 934 with TRANSMISSION 715.3 /with CODE (GE7) Mercedes PowerShift2
AP00.20-W-0073E Tightening bolts and nuts. Observe official torque specifications! Chassis and 7.9.11
body
MODEL 930, 932, 933, 934
Spring U-bolt
Front axle (examples)
N33.10-0242-01 N33.10-0295-01
Spring U-bolt
Rear axle (example)
N35.10-0282-01
Air bellows support
Front axle (example)
N33.10-2001-01
Wishbone control arm, rear axle/trailing axle
Rear axle (example)
N35.15-2008-01
Stabilizer bar link, front axle air suspension
Front axle (example)
N32.35-2009-01
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0073e, Tightening bolts and nuts. Observe official torque specifications! Chassis and body Page 1 of 5
MODEL 930, 932, 933, 934
Stabilizer bar link, rear axle/trailing axle
Rear axle (example)
N32.35-2003-01
Rear cab mounting on cab (Actros)
N60.80-2140-02
N60.80-2184-01
Tensioning straps for fuel tank
N31.30-2098-01
1 Tighten bolts or nuts (arrows) to prescribed Spring U-bolt for front axle (VA)
tightening torque
Model 930, 932, 934 with front axle 730, *BA32.20-N-1001-01B
Model 930, 932, 933, 934 with front axle 739
Air suspension support of front axle
Model 930, 932, 933, 934 with FA 739.5 *BA32.22-N-1002-02A
Air bellows support for leading/trailing axle
Model 930, 932, 933, 934 with FA 739.5 *BA32.22-N-1003-02A
Rear axle triangular control arm
MODEL 930, 932, 933, 934
Rear axle 746.21, 748 *BA35.15-N-1008-03A
Rear axle 746.21, 748 *BA35.15-N-1009-03A
Rear axle 749.108/109/110 *BA35.15-N-1001-03A
Rear axle 749.108/109/110 *BA35.15-N-1002-03A
Stabilizer bar link, front axle
Model 930, 934 *BA32.35-N-1006-02A
Stabilizer bar link, rear axle
Model 930, 932, 933, 934 without code *BA32.35-N-1010-03D
(AN9) Hydraulically steered trailing axle
Cab mounting, front
Body 943.899 in model 930, 932, 933, *BA60.80-N-1003-01B
934 with code (FL2) Comfort cab mounting,
air-sprung or with code (FL4) Comfort cab
mounting, front (1.8 HZ),
Body 943.899 in model 930, 932, 933, 934
with code (FL6) Rough road cab mounting (6
HZ)
Rear cab mounting
mounting, front (1.8 HZ)
mounting, front (1.8 HZ),
Body 943.899 in model 930, 932, 933, 934
with code (FL6) Rough road cab mounting (6
HZ)
mounting, front (1.8 HZ), body 943.899 in
model 930, 932, 933, 934 with code (FL6)
Rough road cab mounting (6 HZ)
Tensioning straps for fuel tank, right
Model 930, 932, 933, 934, 940, 942, 943, *BA47.10-N-1001-01C
944, 950, 952, 953, 954, 957
Tensioning straps for fuel tank, left
Model 930, 932, 933, 934, 940, 942, 943, *BA47.10-N-1002-01C
944, 950, 952, 953, 954, 957
Front axle steel suspension
Number Designation Model Model

930, 932, 934 930, 932, 933,
with front axle 934 with front
730 axle 739
BA32.20-N-1001-01B Nut to spring shackle of front axle M20 1.5 Nm - 500
M22 1.5 Nm 540 -
Air bellows support

375.3, 930,
932, 933, 934,
944, 950, 952,
953, 954, 957
with front
axle 739.5
BA32.22-N-1002-02A Air bellows support to front axle M22 1.5 Nm 850
MODEL 930, 932, 933, 934
BA32.22-N-1003-02A Air bellows support to steered M22 1.5 Nm 850
leading/trailing axle
BA32.22-N-1004-02A Air bellows support on rear axle, M24 2 Nm -
for maintenance only
Control arm

749.108/731/ 749.109/110
732/733
BA35.15-N-1001-03A Bolt, wishbone control arm to bearing M24 Nm 690 690

bracket on rear axle
BA35.15-N-1002-03A Bolt, wishbone control arm to bearing M18 Nm 330 330

bracket in frame
M20 Nm 460 460
Control arm

746.21 748
BA35.15-N-1008-03A Bolt, triangular control arm to bearing M24 Nm 780 780

bracket on rear axle, retightening during
maintenance
BA35.15-N-1009-03A Bolt, triangular control arm to bearing M18 Nm 380 380

bracket in frame, retightening during
maintenance
Front axle anti-sway bar

930, 934,
940.20,
950.5/6
BA32.35-N-1006-02A Bolt, stabilizer bar links to front spring bracket Nm 330
Rear axle stabilizer bar

930, 932,
933, 934,
without
code AN9
BA32.35-N-1010-03D Bolt, stabilizer bar bearing cover to Nm 690

air bellows support during
maintenance
MODEL 930, 932, 933, 934
Cab mounting
Number Designation Body 943.899 Body

in model 930, 943.899 in
932, 933, 934, model 930, 932,
with code FL2 933, 934 with
or FL4 code FL6
BA60.80-N-1003-01B Bolt, bearing bracket to frame M16 1.5 Nm 225 225
M22 1.5 Nm - -
BA60.80-N-1009-01B Nut for air bellows on rear cab mount M14 1.5 Nm 180 -
BA60.80-N-1010-01B Nut for spring strut on rear cab mount M14 1.5 Nm 150 150
BA60.80-N-1024-01B Bolt, cab lock mounting console to cab M10 1.5 Nm 51 51
M12 1.5 Nm 92 92
Fuel tank

930, 932,
933, 934
BA47.10-N-1001-01C Nut, tensioning strap on fuel tank on Nm 45

the right
BA47.10-N-1002-01C Nut, tensioning strap on the Nm 33

additional fuel tank on the left
MODEL 930, 932, 933, 934
AP14.40-W-1481A Replace AdBlue filter 22.3.11
ENGINES 457.9 in MODEL 375.4, 940, 942, 943, 944
with CODE (MS4) BlueTec 4
ENGINES 541.9 in MODEL 930, 932, 933, 934
ENGINES 542.9 in MODEL 930, 932, 934
ENGINES 900.9 in MODEL 375.1, 970, 972, 975, 976
ENGINES 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5, 957.5 /6
ENGINES 902.9 in MODEL 375.15, 970, 972, 974, 975, 976
ENGINES 924.9 in MODEL 970, 972, 974, 975, 976
ENGINES 925.9 in MODEL 970, 972, 974
ENGINES 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5, 957.38 /5 /6
Illustrated on model 930
1 Filter element
2 Pump filter unit
N14.40-2005-11
Remove/install
Danger! Risk of burn injuries and scalding when Pour AdBlue into suitable containers only. AS14.40-Z-0001-01A
working at AdBlue lines and the components Wait until the pressure is released before
attached to them. Risk of injury to skin and starting any work on the exhaust
eyes when handling AdBlue. Risk of aftertreatment system.
poisoning caused by swallowing AdBlue
Notes on use, material properties and AH14.40-N-0001-01A
handling of AdBlue®
1 Detach feed and return line on pump-filter *000589543700
unit (2)
2 Place suitable receptacle for escaping
AdBlue fluid under pump filter unit (2)
3 Remove air filter element (1) Installation: Apply light coating of MB *BR00.45-Z-1019-06A
silicon grease to O-ring on filter element (1)
and filter cup before fitting. It is not
necessary to bleed the system, it is self-
bleeding.
The lubricant to be used must be the
specified MB silicon grease and, when using
it, make sure that it is applied extremely
sparingly, as otherwise it may damage the
exhaust aftertreatment system.
© Daimler AG, 7/1/13, G/03/13, ap14.40-w-1481a, Replace AdBlue filter Page 1 of 2

ENGINES 457.9 in MODEL 375.4, 940, 942, 943, 944 with CODE (MS4) BlueTec 4 with CODE (MS5) BlueTec 5 ENGINES 541.9 in MODEL 930, 932, 933, 934 with CODE (MS4) BlueTec 4 with ...
Engine 457.9 *BA14.40-N-1001-02B
Engine 541.9, 542.9 *BA14.40-N-1001-02A
Engines 900.9, 902.9, 924.9, 925.9, *BA14.40-N-1001-02C
926.9
Exhaust aftertreatment

457.9
with code
MS4
or code
MS5
BA14.40-N-1001-02B Filter cup on pump module Nm 32

541.9 542.9
with code with code
MS4 MS4
or code or code
MS5 MS5
BA14.40-N-1001-02A Filter cup on pump module Nm 32 32

900.9, 902.9, 924.9,
925.9, 926.9 with
code MS4 or code
MS5
BA14.40-N-1001-02C Filter cup on pump module Nm 32
000 589 54 37 00
Clamping device
Repair materials
BR00.45-Z-1019-06A ABS sensor grease A 000 989 62 51 10
© Daimler AG, 7/1/13, G/03/13, ap14.40-w-1481a, Replace AdBlue filter Page 2 of 2

ENGINES 457.9 in MODEL 375.4, 940, 942, 943, 944 with CODE (MS4) BlueTec 4 with CODE (MS5) BlueTec 5 ENGINES 541.9 in MODEL 930, 932, 933, 934 with CODE (MS4) BlueTec 4 with ...
AP55.20-W-5501A Dumper system - oil change 9.8.06
MODEL 375.303 /323 /373 /374
MODEL 932, 942, 952
MODEL 972
N55.20-0217-01 N55.20-0218-01
N55.20-0219-01 N55.20-0220-01
The following work instructions apply to

Meiller dumper systems installed in the
Mercedes-Benz plant. In the case of other
dumper systems, the operating and
maintenance procedures of the relevant
manufacturer must be observed. These
alternative procedures may deviate from
those described below.
Danger! Risk of injury to skin or eyes caused by Depressurize the hydraulic system AS00.00-Z-0013-01A
hydraulic fluid spraying out under high completely before starting any work on the
pressure. Risk of poisoning caused by system. Wear protective clothing and safety
swallowing hydraulic fluid. glasses.
Danger! Risk of death. There is a risk of death to All persons must remain outside the dumping AS55.20-Z-0001-01A
persons located within the dumping area or area of the dumping platform during its
underneath the raised dumping platform operation. Always secure the dumping
during operation. Risk of injury There is a platform with platform supports before
risk of body parts being crushed or pinched starting any work underneath it.
when the dumping platform is lowered.
1 Detach high-pressure hose (1) from the
pressure line (arrow)
2 Start engine and run at idling speed
3 Switch on tipper pump, drain hydraulic fluid As soon as hydraulic fluid stops flowing
and collect using a suitable container out of the high-pressure hose, shutdown the
dumper pump immediately and switch off the
engine.
4 Attach high-pressure hose (1) to the
pressure line (arrow)
5.1 Detach fine-mesh filter from auxiliary frame Only for code (P70 or P79) Bordmatik.
6.1 Remove screen insert from fine-mesh filter Only for code (P70 or P79) Bordmatik.
and clean
*BA55.30-N-1002-01B
7.1 Install fine-mesh filter Only for code (P70 or P79) Bordmatik.
*BA55.30-N-1001-01B
8 Clean the cap (3) and the area around it
© Daimler AG, 7/1/13, G/03/13, ap55.20-w-5501a, Dumper system - oil change Page 1 of 2
MODEL 375.303 /323 /373 /374 MODEL 932, 942, 952 MODEL 972
9 Remove cap (3) and check air equalization Do not remove the fine-mesh filter (4) in
ducts for continuity the filler neck.
Reservoir with oil filter in oil return and air
filter for equalization air: Clean filter
elements and check condition.
Replace damaged filter elements
- against a separate order.
10 Fill oil reservoir with hydraulic fluid up to the If it is not possible to fill the reservoir
middle fine-mesh filter (4) or to the when the dumping platform is lowered, the
uppermost mark (arrow) on the oil dipstick dumping platform must be raised slightly and
(5) supported before draining the hydraulic fluid.
Tipper and hydraulic fluids Sheet 341.0 BB00.40-P-0341-00A
11 Close cap (3)
Checking
12 Start engine and switch on tipper pump
13 Operate control valve (2) and raise the
dumping platform fully to the back
14 Support the dumping platform
15 Switch off the tipper pump and turn off the
engine
16 Check fluid level in oil container Oil reservoir without dipstick (5):
Remove fine-mesh filter (4). An oil level (A)
of approx. 40 to 50 mm must be given, top
up if necessary.
Oil reservoir with oil dipstick (5):
Oil may not drop below the lower marking
(arrow) on the oil dipstick (5), if necessary,
top up hydraulic fluid.
Tipper and hydraulic fluids Sheet 341.0 BB00.40-P-0341-00A
17.1 Insert fine-mesh filter (4) and seal oil Oil reservoir without oil dipstick (5).
reservoir
17.2 Insert oil dipstick (5) and fasten Oil reservoir with oil dipstick (5).
When the dumping platform is lowered
the oil level must not exceed the upper mark
(arrow) on the oil dipstick (5).
18 Lower the dumping platform
Hydraulic lines
Number Designation Model 932, 942,

952, with code
P70, P79
BA55.30-N-1001-01B Union nut forming bolted connection with M26 1.5 Nm 180
hydraulic hose
M36 1.5 Nm 250
BA55.30-N-1002-01B Screw-in fitting to filter housing Nm 300
© Daimler AG, 7/1/13, G/03/13, ap55.20-w-5501a, Dumper system - oil change Page 2 of 2
AP00.20-W-0020A Lubrication points 5.4.11
MODEL 374.5/ 6
MODEL 375.1
MODEL 375.3
MODEL 375.4
MODEL 940, 942, 943, 944
MODEL 930, 932, 933, 934
MODEL 950, 952, 953, 954
MODEL 957.382 /5 /6
MODEL 970, 972, 974, 975, 976
Steering knuckle
Front axle
second front axle
steerable leading, trailing axle
N33.25-0238-01
Brake shaft (drum brakes)

Front axle
N42.15-0202-01

Rear axle
N42.15-2059-01 N42.15-0200-01
Linkage adjuster (drum brake)
N42.15-2058-01
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0020a, Lubrication points Page 1 of 5

MODEL 374.5/ 6 MODEL 375.1 MODEL 375.3 MODEL 375.4 MODEL 940, 942, 943, 944 MODEL 930, 932, 933, 934 MODEL 950, 952, 953, 954 MODEL 957.382 /5 /6 MODEL 970, 972, 974, ...
Spare tire spindle
(example)
N40.00-2019-01
Sensor ring for auxiliary steering (ECONIC with DB system)

Leading axle
Trailing axle
N46.80-2001-01
Universal joints of propeller shafts

Drive train and power take-offs
N41.10-2020-01
Axle load compensation

(example)
N32.20-2050-06

Trailing axle 749.011 (Nummek)
4 Breather
N35.50-2094-06
Trailing axle 749.733

Lifting device
N35.50-2096-01 N35.50-2097-01
Cab mounting, front

Convenience mounting
N31.00-2056-01
Trailer coupling
N31.10-0257-01 N31.10-2086-01

Rear spring model 375.3, 940.365
Wheel configuration 6 2, 8 2
Figure on left:
Rear spring pin
Fig. on right
Spring compensation, pendulum spring
N32.00-2029-01 B00.20-0010-01
N55.20-0211-09
Tipping system
1 Lubrication point for grease gun 1.1 Lubrication point for grease gun (if 2 Lubrication point for loose grease
available) 3 Lubrication point for oil
Tipper system
2 Lubrication point for loose grease
3 Lubrication point for oil
N55.20-2018-10
1 Lubricate lubrication points on the special Only on vehicles with special bodies and
bodies as well as the associated major additional assemblies.
assemblies and propshafts according to the Lubrication of special bodies and auxiliary
information in the maintenance instructions
assemblies - against a separate order.
from the manufacturer.
2 Detach front end paneling where required
3 Clean lubricating nipples with a cleaning cloth
4 Open trailer hitch Observe the manufacturer's maintenance
instructions in order to avoid overlubrication.
5 Lubricate dumper system Only on model 374.607/691/695,
375.303/323//373/374,
932, 942, 952, 972
Follow the manufacturer's maintenance
instructions.
6 Lubricate lubrication points A lubrication pressure of 180 bar must
not be exceeded when using high pressure
grease guns.
Lubricate trailing axle 749.011 on the left and
right until multipurpose grease escapes at
the breather (4).
Multipurpose grease (NLGI Class 2) Sheet 267.0 BB00.40-P-0267-00A
7 Lubricate rear axle springs Only on model 375.3 with body 940.365,
944.890
8 Remove multipurpose grease which has
escaped at the lubrication points
9 Mount front end paneling where required

AP54.00-W-5451A Signals and indicator lamps - Checking operation 20.9.07
MODEL 930, 932, 933, 934
MODEL 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
Dashboard (example)
1 STOP-lamp
2 Warning indicator
(red view box)
3 Operating information
(green view box)
4 Main beam
5 Cab lock
6 Parking brake
7 Continuous brake
8 Flame starting system
9 EPS gear indicator (Actros)
10 Turn signal indicator lamp, vehicle
11 Dimmer (Instrument illumination)
N54.00-0977-05
1 Operate parking brake

2 Turn key in steering lock to the driving
position.
Checking
3 Check indicator lamps. AP54.00-W-5451-01A
4 Check horn by pressing the pressure switch
on the combination switch.
5 Check function of instrument illumination and
brightness control (11)
6 Check operation of the interior lamps by
switching them on and off.
7 Turn key in steering lock to Stop position
© Daimler AG, 7/1/13, G/03/13, ap54.00-w-5451a, Signals and indicator lamps - Checking operation Page 1 of 1
MODEL 930, 932, 933, 934 MODEL 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
AP82.30-W-8252A Windshield wipers, windshield washer system and headlamp cleaning system - 24.1.12
function check
MODEL 374.5/ 6
MODEL 375.1
MODEL 375.3
MODEL 375.4
MODEL 930, 932, 933, 934
MODEL 940, 942, 943, 944
MODEL 950, 952, 953, 954
MODEL 957
MODEL 970, 972, 974, 975, 976
A Wiper blade
B Rubber wiper blade
N82.30-2128-04
0 = Windshield wiper, off

I = Windshield wiper, slow
II = Windshield wiper, fast
INT = Windshield wiper, intermittent
N82.30-0271-01
Check windshield wiper

1 Check windshield wiper blade (A) and Replace damaged parts if necessary
windshield wiper rubber (B) - subject to separate repair order.
2 Switch on ignition
3 Check windshield wiper in all switch If any damage or defects are found:
positions for proper operation (arrow 1)
Rectify damage or defects
- subject to separate repair order.
Check windshield washer system
4 Press windshield washer system (arrow 2) The windshield washer fluid pump and
windshield wiper must switch on at the same
time.
If defects are found:
Correct defects
5 Check operation of windshield washer If defects are found:
nozzles
Correct defects
Check headlamp cleaning system
6 Switch on low beam
7 Press windshield washer system (arrow 2) The windshield washer system and
headlamp cleaning system are switched on
simultaneously for the duration of the
actuation.
8 Check operation of headlamp washer If any damage or defects are found:
nozzles
Rectify damage or defects
9 Switch off all electrical consumers and the
ignition
© Daimler AG, 7/1/13, G/03/13, ap82.30-w-8252a, Windshield wipers, windshield washer system and headlamp cleaning system - function check Page 1 of 2
MODEL 374.5/ 6 MODEL 375.1 MODEL 375.3 MODEL 375.4 MODEL 930, 932, 933, 934 MODEL 940, 942, 943, 944 MODEL 950, 952, 953, 954 MODEL 957 MODEL 970, 972, 974, 975, 976
10 Check fluid level in washer fluid reservoir of AP82.35-W-8210A
windshield washer system and adjust to
correct level if necessary.
© Daimler AG, 7/1/13, G/03/13, ap82.30-w-8252a, Windshield wipers, windshield washer system and headlamp cleaning system - function check Page 2 of 2
AP00.20-W-0050A Major assemblies - check tightness and condition 5.4.11
MODEL 374.5/ 6
MODEL 375.1
MODEL 375.3
MODEL 375.4
MODEL 940, 942, 943, 944
MODEL 930, 932, 933, 934
MODEL 950, 952, 953, 954
MODEL 957.382 /5 /6
MODEL 970, 972, 974, 975, 976
Checking
1 Check engine, transmission, power take-off, Sealing points which weep slightly are
retarder, transfer case, front axle, rear axle, safe.
leading axle/trailing axle with auxiliary If the leaks are severe with constant oil loss:
steering, steering, power steering pump ,
hydrostatic fan drive and cab tilt system for Rectify leakages immediately
leaks by means of visual inspection - subject to separate repair order.
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0050a, Major assemblies - check tightness and condition Page 1 of 1
AP00.20-W-0051A All lines and hoses, sensor cables - checking tightness and condition 5.4.11
MODEL 374.5/ 6
MODEL 375.1
MODEL 375.3
MODEL 375.4
MODEL 940, 942, 943, 944
MODEL 930, 932, 933, 934
MODEL 950, 952, 953, 954
MODEL 957
MODEL 970, 972, 974, 975, 976
Checking
1 Visually check all lines and hoses of the Attention should be paid to leaktightness
brake system, and all other lines and hoses of the lines and hoses as well as damage or
for oil, brake fluid, fuel, Ad Blue, coolant, other conditions (e.g. corrosion, porosity,
retarder and compressed air chafing marks etc.) which rule out further
use.
If damage/defects are found:
rectify any damage/defects

2 Check that all lines and hoses as well as If damage/defects are found:
sensor cables for ABS and brake lining wear
indicators are installed and secured properly rectify any damage/defects
and free of chafing. - subject to separate repair order.
3 Secure vehicle to prevent it rolling away and
release parking brake
4 Check compressed air system for pressure Reservoir pressure must be at least *BE42.10-N-1002-10B
loss by means of visual inspection 8 bar.
In the event of a higher pressure loss:
Identify and eliminate cause of pressure loss.

Due to the technical equipment on the

vehicle, a pressure drop can occur after
switching off the engine, caused by ancillary
consumers (e.g. due to the after-blowing
process of the BlueTec exhaust
aftertreatment system).
In order not to evaluate this pressure drop
at the same time, the waiting time of 5
minutes must be maintained.
Getting in or out during the test should be
avoided.
Test and adjustment values for service brake

374, 940 with 374, 940
code BC3 without code
BC3
BE42.10-N-1002-10B Permissible pressure loss without operation of the bar 0.1 0.1
brake system (measurement period 10 min.)
Number Designation Model MODEL

375.1/3/ 375.1/3/4
4 without code with Code BC3
BC3
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0051a, All lines and hoses, sensor cables - checking tightness and condition Page 1 of 2

930, 932, 933, 942, 943
934, 944, 950,
952, 953, 954,
957

970, 972, 974, 970, 972, 974,
975, 976 975, 976
without code with code BC3
BC3
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0051a, All lines and hoses, sensor cables - checking tightness and condition Page 2 of 2
AP00.20-W-0052A Check all reservoirs, equipment, shock absorbers, covers, boots, protective 5.4.11
caps for leaks and condition
MODEL 374.5/ 6
MODEL 375.1
MODEL 375.3
MODEL 375.4
MODEL 940, 942, 943, 944
MODEL 930, 932, 933, 934
MODEL 950, 952, 953, 954
MODEL 957
MODEL 970, 972, 974, 975, 976
Checking
1 Check containers for compressed air, fuel, If defects are found (e.g. leaky reservoir
Ad Blue, coolant, oil, grease and brake fluid for compressed air, fuel, coolant or hydraulic
for leaks and damage fluid):
Seal or replace reservoir

2 Check pneumatic and hydraulic equipment, If defects are found:
such as for example: brake system valves,
brake cylinders, air suspension, hydraulic Seal or replace component
pumps and hydraulic cylinders (clutch - subject to separate repair order.
operator, auxiliary steering, dumper system,
cargo lift gate, etc.) as well as shock
absorbers for leaks
3 Check all covers and paneling for condition If defects are found:
and proper attachment
Fasten covers and paneling, replace if
necessary
4 Check boots and protective caps for damage If defects are found:
and firm seating
Replace boots or protective caps
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0052a, Check all reservoirs, equipment, shock absorbers, covers, boots, protective caps for leaks and condition Page 1 of 1
AP09.00-W-0953A Inspect intake line between air filter and engine for leaks and proper condition 28.11.11
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944
ENGINE 541.9 in MODEL 930, 932, 933, 934, 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
ENGINE 542.9 in MODEL 930, 932, 934, 950.0 /1 /2, 952.0 /1 /2 /3, 954.0 /1 /2
ENGINE 900.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 902.9 in MODEL 957.5 /6
ENGINE 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 902.9 in MODEL 375.15, 970, 972, 974, 975, 976
ENGINE 904.9 in MODEL 673, 674, 676
ENGINE 904.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 906.9 in MODEL 374.5, 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 906.9 in MODEL 970, 972, 974, 975, 976
ENGINE 924.9 in MODEL 970, 972, 974, 975, 976
ENGINE 925.9 in MODEL 970, 972, 974
ENGINE 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 926.9 in MODEL 957.38 /5 /6
Engine 457.9
Example:
N09.00-2024-10
Engine 457.9
Example:
N09.00-2025-01
Engine 541.9, 542.9

(example)
N09.00-0253-10
Engine 541.9, 542.9

(Examples)
N09.00-0270-01 N09.00-0269-01
© Daimler AG, 7/1/13, G/03/13, ap09.00-w-0953a, Inspect intake line between air filter and engine for leaks and proper condition Page 1 of 2
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944 ENGINE 541.9 in MODEL 930, 932, 933, 934, 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2 ENGINE 542.9 in MODEL 930, 932, ...
Engine 900.9, 902.9, 904.9, 906.9, 924.9,
925.9, 926.9
(Examples)
N09.00-2003-01 N09.00-2004-01
N09.00-0274-01 N09.00-0275-01 N09.00-0276-01
Checking
1 Check intake duct (1) and boots (2) from air Check for leaks and damage or any
filter, charge air cooler to engine for other defects (e.g. porosity, chafe marks)
undamaged condition and for any leaks at which rule out reusing the parts.
the connections If damage or defects are found:
Eliminate damage or defects

2 Check that lines and hoses of air Check for leaks and damage or any
compressor supply (4) and crankcase other defects (e.g. porosity, chafe marks)
ventilation (3) are undamaged and that which rule out reusing the parts.
connecting points are not leaking If damage or defects are found:
Eliminate damage or defects

3 Check all hose clamps are correctly and If necessary, mount hose clamps
firmly seated correctly, tighten or replace loose hose
clamps
4 Check all holders for intake lines, charge air If damage or defects are found:
cooler and air filter for signs of damage and
for firm seating Eliminate damage or defects
© Daimler AG, 7/1/13, G/03/13, ap09.00-w-0953a, Inspect intake line between air filter and engine for leaks and proper condition Page 2 of 2
AP20.00-W-2050A Cooling and heating system - Check condition of radiator, lines and hoses 5.4.11
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944
ENGINE 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954
ENGINE 542.9 in MODEL 930, 932, 934, 950, 952, 954
ENGINE 900.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 902.9 in MODEL 375.15, 970, 972, 974, 975, 976
ENGINE 904.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 906.9 in MODEL 374.5, 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 906.9 in MODEL 970, 972, 974, 975, 976
ENGINE 924.9 in MODEL 970, 972, 974, 975, 976
ENGINE 925.9 in MODEL 970, 972, 974
ENGINE 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 926.9 in MODEL 957.38 /5 /6
Checking
1 Inspect radiator for leaks and undamaged If damage or defects are found:
condition Repair or replace radiator
2 Inspect radiator and charge air cooler for The lamella and the space between the
external soiling radiator and charge air cooler must not be
clogged with dirt.
If they are very dirty:
Clean radiator and charge air cooler from
outside
3 Inspect all lines and hoses of the cooling and If damage or defects are found:
heating system for undamaged condition, Replace lines or hoses; if necessary, install
routing free of chafing points and proper lines and hoses correctly and ensure that
attachment as well as for leaks at the they are fitted securely
connection points - subject to separate repair order.
© Daimler AG, 7/1/13, G/03/13, ap20.00-w-2050a, Cooling and heating system - Check condition of radiator, lines and hoses Page 1 of 1
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944 ENGINE 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 ENGINE 542.9 in MODEL 930, 932, 934, 950, 952, 954 ENGINE ...
AP20.00-W-2010A Engine cooling system - check fluid level, adjust to correct level. Inspect 13.12.11
anticorrosion/antifreeze protection, adjust to correct concentration
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944
ENGINE 541.9 in MODEL 930, 932, 933, 934, 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
ENGINE 542.9 in MODEL 930, 932, 934, 950.0 /1 /2, 952.0 /1 /2 /3, 954.0 /1 /2
ENGINE 900.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 902.9 in MODEL 375.15, 970, 972, 974, 975, 976
ENGINE 904.9 in MODEL 375.1
ENGINE 904.9 in MODEL 970, 972, 975, 976
ENGINE 906.9 in MODEL 374.5, 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 906.9 in MODEL 970, 972, 974, 975, 976
ENGINE 924.9 in MODEL 970, 972, 974, 975, 976
ENGINE 925.9 in MODEL 970, 972, 974
ENGINE 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 926.9 in MODEL 957.38 /5 /6
Model 375.4, 940, 942,

943, 944, 958.4
Model 374.5
Model 375.3,
Model 930, 932, 933,
934,
Model 950, 952, 953,
954,
Model 958.2
N20.30-2029-01 N20.30-0234-01
Model 957
Model 375.1, 958.0, 970,

972, 974, 975, 976
N20.30-2004-01 N20.30-0265-01
Model 374.6
A20.30-0004-01
Modification notes
6.7.11 Value changed: Coolant drain plug to cooler *BA20.20-N-1001-01C
Value changed: Coolant drain plug to cooler Engine 900.9 *BA20.20-N-1001-01D
Engine 902.9
Engine 904.9, 906.9
Engine 924.9
Engine 925.9
Value changed: Coolant drain plug to cooler *BA20.20-N-1003-01E
Check
© Daimler AG, 7/1/13, G/03/13, ap20.00-w-2010a, Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration
Page 1 of 6
Danger! Risk of injury to skin and eyes caused by Do not open cooling system unless coolant AS20.00-Z-0001-01A
scalding from contact with hot coolant spray. temperature is below 90°C. Open cap slowly
Risk of poisoning caused by swallowing and release the pressure. Do not pour
coolant. coolant into beverage containers.
Wear protective gloves, protective clothing
and safety glasses.
1 Unscrew cap (1) on filler neck (2) of cooling
system
2 Check coolant level Check coolant level and adjust to correct
level only if coolant temperature is below 50
°C.
The cooling system is correctly filled if
coolant is visible in the filler neck (2).
Before adjusting coolant to correct level,
inspect anticorrosion/antifreeze protection.
3 Inspect anticorrosion/antifreeze protection To do this, drain coolant from radiator
coolant drain plug if required.
Antifreeze tester
Very little anticorrosion/antifreeze protection:
Correcting anticorrosion/antifreeze AP20.00-W-2010-01A

concentration
Engine 457 *BA20.20-N-1003-01E
Engine 541, 542 *BA20.20-N-1001-01C
Engine 900, 902, 904, 906, 924, 925, 926 *BA20.20-N-1001-01D
Engine 457, 541, 542 *BF20.00-N-1001-01B
Engine 900, 902, 904, 906, 924, 925, 926 *BF20.00-N-1001-01C
4 Adjust coolant level to correct level; fill in Use only the specified composition of
coolant up to edge of filler neck (2) for this coolant.
purpose
Notes on coolant AH20.00-N-2080-01A
5 Screw cap (1) onto filler neck (2) of cooling
system
Radiator, coolant hoses

457.9
BA20.20-N-1003-01E Coolant drain plug to radiator Nm 4

542.9
BA20.20-N-1001-01C Coolant drain plug to radiator Nm 4
Number Designation Engine Engine Engine

900.9 902.9 904.9, 906.9
BA20.20-N-1001-01D Coolant drain plug to radiator Nm 4 4 4
Page 2 of 6
924.9 925.9 926.9
Engine cooling system

457.9 457.9 457.9
without with code BA1 with code BA9
code BA1
or BA9
BF20.00-N-1001-01B Coolant Total filling capacity Liters 33.5 37.0 40.0
Anticorrosion/antifreeze agent Liters 17,0 18.5 20,0

down to -37 °C
Anticorrosion/antifreeze agent Liters 18.5 20.5 22,0

down to -45°C

Fluids

541.9 541.9 541.9
without code with code BA1 with code BA9
BA1 or BA9
BF20.00-N-1001-01B Coolant Total filling capacity Liters 41.0 53,0 56,0
Anticorrosion/antifreeze agent Liters 20.5 26.5 28.0

down to -37 °C
Anticorrosion/antifreeze agent Liters 22,5 29,0 31,0

down to -45°C

Fluids

542.9 542.9 542.9
BA1, BA9,
KMKL
BF20.00-N-1001-01B Coolant Total filling capacity Liters 45,0 57,0 60.0

Page 3 of 6
down to -37 °C
Anticorrosion/antifreeze agent Liters 25.0 31,5 33,0

down to -45°C

Fluids
Number Designation Engine 900.9 in Engine 902.9 in Engine 902.9 in

model 375.1, model 375.3, model 950, 952,
970, 972, 975, 950, 952, 953, 953, 954 with
976 954 without code BA1
code BA1
BF20.00-N-1001-01C Coolant Total filling capacity l 19 22 37.0
Anticorrosion/antifreeze agent L 9.5 11 18.5

down to -37°C
Anticorrosion/antifreeze agent L 10.5 12.0 20.5

down to -45°C

Fluids
Number Designation Engine 902.9, in Engine

model 375.1, 902.9, 906.9
970, 972, 974,
975, 976 in model 957
BF20.00-N-1001-01C Coolant Total filling capacity l 23 48
Anticorrosion/antifreeze agent L 11.5 24

down to -37°C
Anticorrosion/antifreeze agent L 13.0 26.5

down to -45°C

Fluids
Sheet BB00.40-P-0325-02A BB00.40-P-0325-02A
Sheet BB00.40-P-0325-05A –

model 374.4, model 374.4, model 374.5,
375.1, 958.0, 958.0, 970, 972, 375.3, 950, 952,
970, 972, 975, 974, 975, 976 953, 954, 958.2
976 without code
BA1 or BA9
Page 4 of 6
BF20.00-N-1001-01C Coolant Total filling capacity l 19 23.0 22
Anticorrosion/antifreeze agent L 9.5 11.5 11

down to -37°C

down to -45°C

Fluids

model 950, 952, model 950, 952, models 958.0,
953, 954, 958.2 953, 954 970, 972, 974,
with code BA1 with code BA9 975, 976
BF20.00-N-1001-01C Coolant Total filling capacity l 37 40 19

down to -37°C

down to -45°C

Fluids

models 970, models 950, models 950,
972, 974 952, 953, 954, 952, 953, 954,
958.2 without 958.2
code BA1 or with code BA9
BA9
BF20.00-N-1001-01C Coolant Total filling capacity l 23.0 22 40
Anticorrosion/antifreeze agent L 11.5 11 20

down to -37°C

down to -45°C
Fluids
Page 5 of 6
Number Designation Engine 926.9 in Engine 926.9 in
model 957 models 950,
952, 953, 954,
958.2 with code
BA1
BF20.00-N-1001-01C Coolant Total filling capacity l 48 37
Anticorrosion/antifreeze agent L 24 18.5

down to -37°C
Anticorrosion/antifreeze agent L 26.5 20.5

down to -45°C
Fluids
Sheet BB00.40-P-0325-02A BB00.40-P-0325-02A
Sheet – BB00.40-P-0325-05A
Page 6 of 6
AP54.10-W-5410A Batteries - checking and correcting fluid level 14.2.12
MODEL 374.5/ 6
MODEL 375.1
MODEL 375.3
MODEL 375.4
MODEL 940, 942, 943, 944
MODEL 930, 932, 933, 934
MODEL 950, 952, 953, 954
MODEL 957
MODEL 970, 972, 974, 975, 976
N54.10-2039-01
N54.10-2190-03
Checking
Danger! Risk of explosion caused by escaping No fire, sparks, open flames or smoking. AS54.10-Z-0001-01A
oxyhydrogen gas. Risk of injury caused by Wear acid-resistant gloves and clothing and
caustic burns to eyes, skin and mucous safety glasses with side guards.
membranes from battery electrolyte (contains Do not place any conductive objects on the
diluted sulfuric acid) or metal spatter due to battery and avoid any short circuit from
short circuit. Risk of burn injuries caused battery positive to ground.
by short circuit. Risk of poisoning caused Only fill liquid battery electrolyte (diluted
by swallowing battery electrolyte (contains sulfuric acid) into suitable and appropriately
diluted sulfuric acid) or absorption of lead marked containers.
over the skin or orifices
1 Check fluid level of individual battery cells The battery cells are properly filled when
the fluid level is at the "MAX" mark on the
battery housing.
In batteries without markings on the battery
housing or in those in which the fluid level is
not visible from outside, the fluid should be
approx. 15 mm above the lead plates.
2 Correct the fluid level Only use distilled water for topping up
the battery.
Do not overfill batteries.
© Daimler AG, 7/1/13, G/03/13, ap54.10-w-5410a, Batteries - checking and correcting fluid level Page 1 of 1
AP13.22-W-1351A Check poly-V belt for wear and damage 28.11.11
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944
ENGINE 541.9 in MODEL 930, 932, 933, 934, 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
ENGINE 542.9 in MODEL 930, 932, 934, 950.0 /1 /2, 952.0 /1 /2 /3, 954.0 /1 /2
ENGINE 900.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 902.9 in MODEL 375.15, 970, 972, 974, 975, 976
ENGINE 904.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 906.9 in MODEL 374.5, 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5, 957.5 /6
ENGINE 906.9 in MODEL 970, 972, 974, 975, 976
ENGINE 924.9 in MODEL 970, 972, 974, 975, 976
ENGINE 925.9 in MODEL 970, 972, 974
ENGINE 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5, 957.38 /5 /6
N13.22-2083-09
Engine 457.9 shown in area A Engine 541.9, 542.9 shown in area B Engine 900.9, 902.9, 904.9, 906.9, 924.9,
925.9, 926.9 shown in area C
1 Poly-V-belt 1 Poly-V-belt
3 Poly-V-belt (only with high-speed fan 3 Poly-V-belt (only with high-speed fan 1 Poly-V-belt
drive) drive)
N13.22-0279-01 N01.00-2508-01 N15.00-2163-01
2 C ranking device Engine 457.9 up to engine end no. Engine 457.9 as of engine end no.
065486 065487
4 Engine start switch 6 Engine start/stop switch
5 Engine stop switch
© Daimler AG, 7/1/13, G/03/13, ap13.22-w-1351a, Check poly-V belt for wear and damage Page 1 of 4
N15.00-2164-01 N15.00-2165-01 N15.00-2166-01
Engine 541.9, 542.9 Engine 541.9, 542.9 Engine 900.9, 902.9, 904.9, 906.9, 924.9,
up to engine end no. 394441 as of engine end no. 394442 925.9, 925.9
4 Engine start switch 6 Engine start/stop switch 4 Engine start switch
5 Engine stop switch 5 Engine stop switch
Check
1 Tilt and lock cab Assembly support
gotis://G_68-80_04.0
2 Remove the cap for the inspection hole in Only when cranking the engine using
the timing case and install turning cranking device (2).
mechanism (2)
Turning device *904589046300
3.1 Crank the engine using cranking device (2) Only when cranking the engine using
while checking entire length of poly-V belt (1 cranking device (2).
and 3) in sections for wear and damage
Refer to:
Damage profiles for a poly-V belt AP13.22-D-1351-01A

Install new poly-V belts (1 and / or 3) if there
is any wear or damage
3.2 Press engine stop switch (5), then press Only when cranking engine 457.9 up to
engine start switch (4) and check entire engine end no.: 065486, engine 541.9, 542.9
length of poly-V belt (1 or 3) in sections for up to engine end no.: 394441 or engine
wear and damage 900.9, 902.9, 904.9, 906.9, 924.9, 925.9,
926.9 using the starter.
The engine does not start when the

engine stop switch (5) and engine start
switch (4) are pressed.
Refer to:

3.3 Using STAR DIAGNOSIS, switch off Only when cranking engine 457.9 as of
actuation of unit pumps and by pressing engine end no.: 065487 or engine 541.9,
engine start/stop switch (6) check entire 542.9 as of engine end no.: 394442 using
length of poly-V belt (1 and 3) in sections for the starter.
wear and damage
The engine does not start when
switching off the actuation of the unit pumps
via STAR DIAGNOSIS.
After switching off the ignition or in the
meantime disconnecting Star Diagnosis the
actuation of the unit pumps is active again
and the engine can start.
Refer to:

4 Remove cranking device (2) and install end Only when cranking the engine using
cover for inspection hole in timing case cranking device (2).
Engine 457.9 *BA01.60-N-1001-01M
Engine 541.9, 542.9 *BA01.60-N-1001-01B
Engine 900.9, 902.9, 904.9, 906.9, 924.9, *BA01.60-N-1002-01A
925.9, 926.9
Timing case

457.9
BA01.60-N-1001-01M Bolt, inspection hole cap to timing Nm 25

case
Timing case

541.9. 542.9
BA01.60-N-1001-01B Bolt, cap of TDC inspection hole to timing case Nm 25
Timing case
Number Designation Engines Engine

900.9, 902.9, 924.9, 925.9,
904.9, 906.9 926.9
BA01.60-N-1002-01A Inspection hole closure cover to Nm 25 25

timing case
904 589 04 63 00
Cranking device
AP14.40-W-1490A Fill AdBlue pressure reservoir 30.11.11
ENGINE 457.9 in MODEL 375.4, 940, 942, 943, 944
ENGINE 541.9 in MODEL 930, 932, 933, 934
ENGINE 542.9 in MODEL 930, 932, 934
ENGINE 900.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5, 957.5 /6
ENGINE 902.9 in MODEL 375.15, 970, 972, 974, 975, 976
ENGINE 924.9 in MODEL 970, 972, 974, 975, 976
ENGINE 925.9 in MODEL 970, 972, 974, 975, 976 with CODE (MS5) BlueTec 5
ENGINE 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5, 957.38 /5 /6
1 Pump module
2 Filler connection (on pressure
reservoir)
3 Drain button
4 Pump
a Old version
5 Valve element
6 Valve cap
7 Protective cap
B New version
8 Valve element
9 Valve cap (with seal)
W14.40-1527-06
Modification notes
5.4.11 Method changed through new special tool
Removing
Pressure reservoir for pump module BT14.40-W-0003-01A
changed
1.1 Remove protective cap (7) from filler Old version.
connection (2), unscrew valve cap (6)
1.2 Unscrew valve cap (9) from filler connection New version.
(2)
2 Completely drain pressure reservoir by
operating the valve element (5 or 8)
3 Unscrew valve element (5 or 8) from filler Use assembly tool for valve element tire
connection (2) valves.
4 Screw new valve element (8) into filler Use assembly tool for valve element tire
connection (2) valves.
© Daimler AG, 7/1/13, G/03/13, ap14.40-w-1490a, Fill AdBlue pressure reservoir Page 1 of 4
ENGINE 457.9 in MODEL 375.4, 940, 942, 943, 944 with CODE (MS4) BlueTec 4 with CODE (MS5) BlueTec 5 ENGINE 541.9 in MODEL 930, 932, 933, 934 with CODE (MS4) BlueTec 4 with ...
Fill
5 Screw pump (4) onto filler connection (2) Pump *001589007100
6 Inflate pressure accumulator bladder to If this pressure is too high, then this can
specified pressure be corrected by pressing the drain button (3)
on the pump (4).
Set the specified pressure roughly 0.2 bar
higher, because when detaching the filling
hose of the pump (4) from the filler
connection (2) a slight pressure loss of this
magnitude is unavoidable because of
technical reasons.
Engine 541.9, 542.9 *BE14.40-N-1001-02A
Engine 457.9 *BE14.40-N-1001-02B
Engine 900.9, 902.9, 924,.9 925.9, 926.9 *BE14.40-N-1001-02C
7 Unscrew filling hose of pump (4) from filler Note down set pressure (minus 0.2 bar).
connection (2)
Checking
8 After a waiting period of 5 minutes, screw Observe waiting time. Otherwise the test
filling hose of pump (4) onto filler connection result may be faulty.
(2)
Pump *001589007100
9 Check pressure in pressure reservoir (2) Engine 457.9 *BE14.40-N-1001-02B
Engine 541.9, 542.9 *BE14.40-N-1001-02A
Engine 900.9, 902.9, 924.9, 925.9, 926.9 *BE14.40-N-1001-02C
If the current pressure matches the noted
pressure:
Proceed with operation step 10

If a significant pressure loss is
recognizable, the pressure reservoir has to
be replaced:
Remove/install pressure reservoir at pump
module of exhaust aftertreatment system
Engine 457.9 AR14.40-W-2008B
Engine 541.9, 542.9 AR14.40-W-2008A
Engine 900.9, 902.9, 924.9, 925.9, 926.9 AR14.40-W-2008C
10 Unscrew filling hose of pump (4) from filler Pump *001589007100
connection (2)
Install
11 Screw valve cap (9) onto filler connection Engine 457.9 *BA14.40-N-1055-02B
(2)
Engine 541.9, 542.9 *BA14.40-N-1056-02A
Engines 900.9, 902.9, 924.9, 925.9, *BA14.40-N-1055-02C
926.9
Check values for exhaust aftertreatment, Blue Tec
Number Designation Engines

541.9,
542.9
with code MS4
or MS5
BE14.40-N-1001-02A Specified value for operating pressure of bar 3.2 ( 0.2)

pressure reservoir

457.9
with code
MS4 or MS5
BE14.40-N-1001-02B Specified value for operating pressure of bar 3.2 ( 0.2)
pressure reservoir
Number Designation Engines

900.9, 902.9,
924.9, 925.9,
926.9 with code
MS4 or MS5
BE14.40-N-1001-02C Specified value for operating pressure of bar 3.2 ( 0.2)

pressure reservoir

457.9
with code
MS4
or code
MS5
BA14.40-N-1055-02B Valve cap on pressure reservoir Nm 2

541.9 542.9
with code with code
MS4 MS4
or code or code
MS5 MS5
BA14.40-N-1056-02A Valve cap on pressure reservoir Nm 2 2

900.9, 902.9, 924.9,
925.9, 926.9 with
code MS4 or code
MS5
BA14.40-N-1055-02C Valve cap on pressure reservoir Nm 2
001 589 00 71 00
Pump
AP83.00-W-8381A Replace dust filter for heating/air conditioning 26.7.11
MODEL 930, 932, 933, 934
1 Retaining rubber
2 Filter
N83.00-0338-01
Removing
1 Unhook retaining rubber (1). Check condition of retaining rubber (1),
replace if necessary.
2 Remove filter (2)
Install
3 Install new filter (2). Ensure correct seating.
4 Hook in retaining rubber (1)
5 Confirm filter (2) replacement in
maintenance booklet
© Daimler AG, 7/1/13, G/03/13, ap83.00-w-8381a, Replace dust filter for heating/air conditioning Page 1 of 1
MODEL 930, 932, 933, 934
AP40.15-W-4060A Correct tire inflation pressures, including spare tire 5.4.11
MODEL 374.5/ 6
MODEL 375
MODEL 930, 932, 933, 934
MODEL 940, 942, 943, 944
MODEL 949.0
MODEL 950, 952, 953, 954, 957
MODEL 970, 972, 974, 975, 976
A Tire inflation pressure correct
B Tire inflation pressure too low
C Tire pressure too high
N40.15-2038-03
Tires - General information AH40.10-N-1020-01A

1 Check the tire pressures and correct, if Also inspect the inner tire of twin tires. If
necessary necessary, install valve extension.
On model 930, 934 with code (RS1) rim for AP40.15-W-4060-02A
super-wide tire
Tire inflation pressure table:
Model 970.0/2/3, 972.0/3, 975.0, 976.0 with AP40.15-W-4060-01C
17.5" rim
Model 375.1, 970.0/2/6, 972.0, 974.2, 976.0 AP40.15-W-4060-01D
with 19.5 " rim
Model 374.5/6, 375.3, 940.1, 942.3, 943.1/3, AP40.15-W-4060-01E
944.0/1, 949.0, 970.3, 976.3 with 20" rim
Model 374.5/6, 375.1/3/4, 930.0/1/2/3, AP40.15-W-4060-01F
932.0/1/2/3, 933.1/3, 934.0/1/2, 940.1/2/3,
942.1/3, 943.1/3, 944.0/1/2, 950.0/1/2/3/5/6,
952.0/1/2/3/5/6, 953.1/3/6, 954.0/1/2/5,
957.3/5/6, 970.0/2/3, 972.0/3, 975.2, 976.0/3
with 22.5" rim
Model 374.6, 940.1, 942.1/3, 943.1, 944.0/1, AP40.15-W-4060-01G
with 24" rim
2 Check tire inflation pressure of spare tire Adjust the spare tire corresponding to
and correct if necessary the maximum tire inflation pressure required
for the vehicle.
3 Calibrating tire pressure monitor Only on model 930, 934 with code (RY1) AP40.15-W-4060-03A
Tire pressure monitor for rear axle or on
model 930, 932, 933, 934 with code (RY2)
Tire pressure monitor for front and rear
axles
© Daimler AG, 7/1/13, G/03/13, ap40.15-w-4060a, Correct tire inflation pressures, including spare tire Page 1 of 1
MODEL 374.5/ 6 MODEL 375 MODEL 930, 932, 933, 934 MODEL 940, 942, 943, 944 MODEL 949.0 MODEL 950, 952, 953, 954, 957 MODEL 970, 972, 974, 975, 976
AP97.20-W-9750A Check chassis preservation 12.3.12
MODEL 930, 932, 933, 934, 940, 942, 943, 944, 949, 950.5 /6, 952.5 /6, 953.6, 954.5, 957.38 /5 /6 with CODE (YA5)
Mercedes-Benz chassis protection seal
MODEL 970, 972, 974, 975, 976 with CODE (YA5) Mercedes-Benz chassis protection seal
Check
1 Check corrosion protection on inside and In the event of any lack of coating or
outside of frame for insufficient application insufficient or damaged coating, apply
and visible damage preservation agent to this surface again -
Install
Danger! Risk of explosion- and risk of poisoning Never spray anticorrosion agents on flames AS97.00-Z-0001-01A
due to solvent vapors and gases or glowing hot objects and keep them well
Risk of injury to skin and eyes when away from all potential sources of ignition.
working with anticorrosion agents Use them only in well-ventilated rooms;
wear respiratory protection.
2 Apply corrosion protection using brush or by The surface to be treated with *BR00.45-Z-1021-05A
spraying on preservation agent must be free of oil, dirt
and dust and be dry.
Repair materials
BR00.45-Z-1021-05A Carlofon 81 corrosion protective wax, 20 l (can), or 60 l (barrel) or 208 l Carlofon GmbH
(barrel) www.carlofon.de
© Daimler AG, 7/1/13, G/03/13, ap97.20-w-9750a, Check chassis preservation Page 1 of 1

MODEL 930, 932, 933, 934, 940, 942, 943, 944, 949, 950.5 /6, 952.5 /6, 953.6, 954.5, 957.38 /5 /6 with CODE (YA5) Mercedes-Benz chassis protection seal MODEL 970, 972, 974, 975, 976 with ...
AP42.60-W-4381A Compressed air drier - replacing granulate cartridges 24.1.12
MODEL 374.5 /6 with CODE (B65) Heated compressed air drier (single-chamber system)
MODEL 375.1
with CODE (B65) Heated compressed air drier (single-chamber system)
with CODE (B66) Compressed air drier (single-chamber system)
MODEL 375.3 with CODE (B65) Heated compressed air drier (single-chamber system)
MODEL 375.4 with CODE (B65) Heated compressed air drier (single-chamber system)
MODEL 930, 932, 933, 934
with CODE (B62) Heated compressed air drier (dual-chamber system)
MODEL 940, 942, 943 with CODE (B62) Heated compressed air drier (dual-chamber system)
MODEL 940, 942, 943, 944 with CODE (B65) Heated compressed air drier (single-chamber system)
MODEL 950, 952, 953, 954
with CODE (B62) Heated compressed air drier (dual-chamber system)
MODEL 957
MODEL 970, 972, 974, 975, 976
1 Granulate cartridge
2 Sealing ring
3 Cartridge wrench
W42.10-0042-05
Removing
1 Fill compressed-air system until pressure The compressed air drier is bled through
governor cuts off filling the compressed-air system.
2 Unscrew granulate cartridge (1). For code (B62) Heated compressed air
drier (dual-chamber system) replace both
granulate cartridges (1).
Removed granulate cartridges (1) fall into
the category of special waste due to the oil
residues they contain, and must be treated
the same as oil filters.
Cartridge wrench *655589006100
3 Take off seal (2)
Install
4 Apply thin coating of grease to new sealing *BR00.45-Z-1014-06A
ring (2) and then pull on sealing ring
5 Slightly grease thread and seal (arrow) of the *BR00.45-Z-1014-06A
new granulate cartridge (1)
6 Screw on granulate cartridge (1) by hand *BA42.60-N-1001-01A
until the seal (arrow) contacts the housing.
Then tighten with a further half turn.
Checking
7 Ventilate compressed air drier To ventilate the compressed air drier, the
compressed air must be vented until just
below the cut-in pressure for the pressure
regulator.
© Daimler AG, 7/1/13, G/03/13, ap42.60-w-4381a, Compressed air drier - replacing granulate cartridges Page 1 of 2
MODEL 374.5 /6 with CODE (B65) Heated compressed air drier (single-chamber system) MODEL 375.1 with CODE (B65) Heated compressed air drier (single-chamber system) with CODE (B66) ...
For model 970, 972, 974, 975, 976
Reset "condensed water in compressed air
reservoir" fault code if necessary.
8 Start the engine and fill the compressed-air
system at idle speed
9 Check compressed air drier for leaks Wait for any regeneration process to be
completed.
10 Turn off engine
11 Confirm replacement of granulate cartridge
(1) in maintenance booklet.
Air drier
Number Designation Model Model Model Model Model

375.1/3 374.6, 374.5, 957 970, 972,
375.4, 930, 932, 974, 975,
940, 942, 933, 934, 976
943, 944 950, 952,
953, 954
BA42.60-N-1001-01A Granulate cartridge to air drier Nm 15 15 15 15 15
655 589 00 61 00
Cartridge wrench
Repair materials
BR00.45-Z-1014-06A ATE grease -
© Daimler AG, 7/1/13, G/03/13, ap42.60-w-4381a, Compressed air drier - replacing granulate cartridges Page 2 of 2
MODEL 374.5 /6 with CODE (B65) Heated compressed air drier (single-chamber system) MODEL 375.1 with CODE (B65) Heated compressed air drier (single-chamber system) with CODE (B66) ...
AP26.60-W-2685A Hydraulic gearshift system - replace brake fluid 25.11.09
TRANSMISSION 712.63 in MODEL 950.5, 952.5, 954.5
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.320 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
TRANSMISSION 715.500 in MODEL 930, 932, 933, 934, 940, 942, 943, 950, 952, 953, 954
TRANSMISSION 715.507 in MODEL 930, 932, 934
TRANSMISSION 715.510 in MODEL 375.4, 930, 934, 940, 944, 950, 952, 953, 954
TRANSMISSION 715.513 in MODEL 930, 934, 950, 954
TRANSMISSION 715.520 in MODEL 375.4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954
TRANSMISSION 715.540 in MODEL 930, 932, 934, 950, 952, 954
W26.60-1002-08
Transmission 712.63, 715.060 Transmission 715.320 Transmission 715.5
W26.60-1003-01 W26.60-1004-01
Modification notes
17.11.09 Gotis reference to brake fluid changer and assembly Operation step 4, 5, 10, 15
support added
Clean vent nipple
© Daimler AG, 7/1/13, G/03/13, ap26.60-w-2685a, Hydraulic gearshift system - replace brake fluid Page 1 of 3
TRANSMISSION 712.63 in MODEL 950.5, 952.5, 954.5 with CODE (GS3) "Hydraulic" gearshift except CODE (IY2) Hydraulic fluid as per sheet 345.0 TRANSMISSION 715.060 in MODEL 950.5 ...
Danger! Risk of poisoning caused by swallowing Only pour brake fluid into suitable and AS42.50-Z-0001-01A
brake fluid. Risk of injury caused by brake appropriately marked containers. Wear
fluid coming into contact with skin and eyes. protective clothing and eye protection when
handling brake fluid.
Brake fluid notes AH42.50-P-0001-01A
1 Open bleed screw (1) and operate gearshift Connect hose to vent nipple (2) and
lever in gear direction 3 times route into a receptacle.
With this process any contaminants on the
vent nipple (2) are flushed away outwards.
This precludes damage to the inner sealing
elements in the hydraulic system.
2 Open bleed screw (3) and operate gearshift Connect hose to vent nipple (4) and
lever in gate direction 3 times route into a collecting vessel.
With this process any contaminants on the
vent nipple (4) are flushed away outwards.
This precludes damage to the inner sealing
elements in the hydraulic system.
3 Place transmission in neutral The transmission should remain in
neutral for the entire duration of the bleeding
operation.
4 Connect transparent bleeder hose from For bleeding purposes, a bleeder unit
brake fluid change/bleeder unit to vent (9) with a head pressure of min. 2.5 bar to max.
behind front flap. 3.0 bar is required. The flow rate must be 20
to 30 l/h on the vehicle (this corresponds to
approx. 1 l in 2 to 3 min.). If an incorrect
bleeder unit is used faults in the hydraulic
system or damage to the expansion
reservoir (8) can occur.
Brake fluid change unit
gotis://B_42/43.2_01.1
Replace brake fluid in gear hydraulic
circuit.
5 Connect brake fluid changing and bleeding Observe operating instructions from
device to the bleed fitting (2) on the 6th gear equipment manufacturer.
shift cylinder and switch it on.
gotis://B_42/43.2_01.1
6 Open the bleed screw (1) and vent nipple (2)
of the gear shift cylinder (6) one revolution
7 Slowly move the gearshift lever in the Flush the hydraulic circuit until new brake
3rd/4th gear gate up to the mechanical stop fluid escapes free of bubbles.
several times (at least 8-times) slowly
forwards and backwards
8 Place shift lever in neutral
9 Close the bleed screw (1) and vent nipple *BA26.60-N-1014-01D
(2) of the shift cylinder Gang (6) and switch
off the brake fluid change/bleeder unit
Replace brake fluid in gate hydraulic
circuit.
10 Connect brake fluid changing and bleeding Brake fluid change unit
device to the bleed fitting (4) on the gate gotis://B_42/43.2_01.1
shift cylinder (7) and switch it on.
11 Open bleed screw (3) and bleed fitting (4) on
gate shift cylinder (7) by one turn
12 Move the gearshift lever slowly in neutral Flush the hydraulic circuit until new brake
(min. 8-times) from right to left up to the fluid escapes free of bubbles.
mechanical stop
13 Place shift lever in neutral
14 Close bleed screw (3) and bleed fitting (4) *BA26.60-N-1014-01D
on gate shift cylinder (7) and switch off the
brake fluid changing and bleeding device.
15 Tilt and lock cab Assembly support
gotis://G_68-80_04.0
16 Correct brake fluid level in expansion
reservoir (8) (arrow)
18 Disconnect the transparent bleed hose from
the brake fluid change/bleeder unit at the
bleeding system (9) behind the front flap
19 Shift through gears several times Gears: Move the gearshift lever in quick
succession backwards and forwards a
minimum of 10 times.
Gate: Move the shift lever to the left and
right at least 10 times.
This allows the shift mechanism to center
itself.
If the shift lever travel is still imprecise (travel
detents too soft) then the shift mechanism
must be bled again.
20 Inspect hydraulic system for leaks
Shift mechanism

712.63, 715.320 with
715.060 code GS3
with code GS3
BA26.60-N-1014-01D Bleeder valve on shift cylinder Nm 8 8
Shift mechanism

715.500/507/510
/513/520/540
with code GS3
without code
IY2
BA26.60-N-1014-01D Bleeder valve on shift cylinder Nm 8
AP25.20-W-2981A Clutch actuation - replace brake fluid 5.4.11
TRANSMISSION 715.5 in MODEL 375.4 except CODE (IY2) Hydraulic fluid as per Sheet 345.0
TRANSMISSION 715.5 in MODEL 930, 932, 933, 934
except CODE (GE2) Electronic drive control II
except CODE (IY2) Hydraulic fluid as per Sheet 345.0
TRANSMISSION 715.5 in MODEL 940, 942, 943, 944 except CODE (IY2) Hydraulic fluid as per Sheet 345.0
TRANSMISSION 715.5 in MODEL 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2 except CODE (GE1) Electronic drive
control
TRANSMISSION 715.5 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5 except CODE (IY2) Hydraulic fluid as per Sheet
345.0
TRANSMISSION 715.5 in MODEL 957
except CODE (IY2) Hydraulic fluid as per Sheet 345.0
with CODE (GS2) Gear control
Shown on Actros
1 Connector for brake fluid changer

2 Bleed valve
3 Venting hose
W25.20-0001-06
Danger! Risk of poisoning caused by swallowing Only pour brake fluid into suitable and AS42.50-Z-0001-01A
brake fluid. Risk of injury caused by brake appropriately marked containers. Wear
fluid coming into contact with skin and eyes. protective clothing and eye protection when
handling brake fluid.
Brake fluid notes AH42.50-P-0001-01A
1 Unscrew cap from expansion reservoir and The run-on opening in the expansion
extract old brake fluid. reservoir must still be covered with brake
fluid.
2 Connect brake fluid changer connector (1) Pay attention to manufacturer's operating
and switch on the brake fluid changer instructions.
gotis://B_42/43.2_01.1
Brake fluids (DOT 4 plus) Sheet 331.0 BB00.40-P-0331-00A
3 Remove protective cap and connect bleed
hose (3) of brake fluid receptacle to bleed
valve (2)
4 Open bleed valve (2) on clutch booster until
new brake fluid escapes free of bubbles at
the bleed hose (3)
5 Close bleed valve (2), remove bleed hose (3)
and press on dust cap
6 Switch off brake fluid changer and detach Pay attention to manufacturer's operating
connector for brake fluid changer (1) instructions.
7 Correct the fluid level in the expansion
reservoir and screw on cap
Brake fluids (DOT 4 plus) Sheet 331.0 BB00.40-P-0331-00A
8 Check tightness of breather valve (2)
9 Carry out minor teach-in process on the with code (GS2) Gear control AR54.21-W-0007-01A
control unit
with code (GS7) Gear control II AR54.21-W-0007-01C
© Daimler AG, 7/1/13, G/03/13, ap25.20-w-2981a, Clutch actuation - replace brake fluid Page 1 of 1
TRANSMISSION 715.5 in MODEL 375.4 except CODE (IY2) Hydraulic fluid as per Sheet 345.0 TRANSMISSION 715.5 in MODEL 930, 932, 933, 934 except CODE (GE2) Electronic drive control ...
AP09.10-W-0980A Replace air filter element 1.12.09
ENGINES 457.9
in MODEL 374.607 /691 /695,
375.4## ## up to 030539,
944.### ## up to 823576
with standard air filter
ENGINES 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954
ENGINES 542.9 in MODEL 930, 932, 934, 950, 952, 954
Example
1 Wing nut
2 Air filter cover
3 Filter element
4 Nut
N09.10-0264-06
Removing
1 Undo locking clamps (arrow)
2 Unscrew wing nut (1) and take off air filter Clean air filter cover (2) where
cover (2) necessary.
3 Remove air filter element (3) Replace filter element (3). Clean inside
of filter housing, to the extent necessary.
Install
4 Insert new air filter element (3) and tighten Ensure it is correctly seated on the
nut (4) sealing surfaces.
*BA09.10-N-1001-01A
5 Insert air filter cover (2) and tighten wing nut Insert marking on air filter cover (2) into
(1) cutout on air filter housing.
*BA09.10-N-1004-01A
6 Close locking clamps (arrow) Ensure locking clamps (arrow) are
adequately tensioned
7 Confirm the replacement of the filter
element (3) in the maintenance booklet
Air filter

457 457 541
in model in model in model
375 374, 940, 942, 930, 932, 933,
943, 944, 958 934, 950, 952,
953, 954
© Daimler AG, 7/1/13, G/03/13, ap09.10-w-0980a, Replace air filter element Page 1 of 2
ENGINES 457.9 in MODEL 374.607 /691 /695, 375.4## ## up to 030539, 944.### ## up to 823576 with standard air filter ENGINES 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 with ...
BA09.10-N-1001-01A Nut, air filter element to air filter housing Nm 23 23 23
(standard filter)
BA09.10-N-1004-01A Nut, air filter cover to air filter housing Nm 5 5 5
Air filter

542 542
in model in model
950, 952, 954 930, 932, 934
BA09.10-N-1001-01A Nut, air filter element to air filter housing Nm 23 23

(standard filter)
BA09.10-N-1004-01A Nut, air filter cover to air filter housing Nm 5 5
© Daimler AG, 7/1/13, G/03/13, ap09.10-w-0980a, Replace air filter element Page 2 of 2
ENGINES 457.9 in MODEL 374.607 /691 /695, 375.4## ## up to 030539, 944.### ## up to 823576 with standard air filter ENGINES 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 with ...
AP09.10-W-0980C Replace air filter element 5.4.11
ENGINE 457.9 in MODEL 375.4## ## as of 030540
ENGINE 457.9
in MODEL 374.6, 940, 942, 943,
944.### ## as of 823577
ENGINE 541.9 in MODEL 950, 952, 953, 954, 930, 932, 933, 934
ENGINE 900.9 in MODEL 375.1, 970, 972, 975, 976
with air filter volume reduced
ENGINE 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 902.9 in MODEL 375.15, 970, 972, 974, 975, 976
ENGINE 904.9 in MODEL 970, 972, 975, 976
ENGINE 906.9 in MODEL 374.5, 950.5 /6, 952.5 /6, 953.6, 954.5
ENGINE 906.9 in MODEL 970, 972, 974, 975, 976
ENGINE 924.9 in MODEL 970, 972, 974, 975, 976
ENGINE 925.9 in MODEL 970, 972, 974
ENGINE 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
N09.10-2065-01 N09.10-2005-01 N09.10-0304-01
Model 374.6, 375.4, 940, 942, 943, 944 Model 374.5, 375.3, 950, 952, 953, 954, Model 375.1, 958.0, 970, 972, 974, 975,
(example) 958.2/4 976
(example) (example)
Removing
1 Open locking clamps Swivel locking clamps outwards.
2 Pull air filter element out of the air filter Install new air filter element. Clean the
housing air filter housing from inside to the extent
required.
Install
3 Insert new air filter element into the air filter Ensure it is correctly seated on the
housing sealing surfaces.
4 Close locking clamps Ensure that the locking clamps are
tensioned adequately.
5 Confirm replacement of air filter element in
maintenance booklet
© Daimler AG, 7/1/13, G/03/13, ap09.10-w-0980c, Replace air filter element Page 1 of 1
ENGINE 457.9 in MODEL 375.4## ## as of 030540 ENGINE 457.9 in MODEL 374.6, 940, 942, 943, 944.### ## as of 823577 ENGINE 541.9 in MODEL 950, 952, 953, 954, 930, 932, 933, 934 ...
AP09.10-W-0980B Replace air filter element 25.11.09
ENGINE 541 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE (M97) Front air intake
low-profile air filter
ENGINE 541 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE (MJ1) Cyclone plate filter behind cab
N09.10-2024-01 N09.10-0294-01 N09.10-0295-01
Shown on vehicle with code (MJ1) Shown on vehicle with code (M97) air
Cyclone plate filter behind cab intake front box-shaped air filter
1 Plug connection 1 Plug connection 5 Filter element
2 Bolts 2 Bolts
3 Hose clamp 3 Hose clamp
4 Top part of air filter housing 4 Top part of air filter housing
Removing
1 Separate connector (1)
2 Loosen hose clamp (3)
3 Unscrew screws (2) and remove air filter Clean inside of top section of air filter
housing top section (4) housing (4), to the extent necessary.
4 Take out air filter element (5) at the Always replace filter element (5). Clean
brackets (arrows) inside of bottom section of air filter housing,
to the extent necessary.
Install
5 Insert new filter element (5) Lift filter insert (5) only at the tabs
(arrows) Pay attention to proper seating in
bottom section of air filter housing.
6 Insert air filter housing upper section (4) Ensure it is correctly seated on the
onto intake duct, place onto housing lower sealing surfaces.
section and tighten with screws (2)
Engine 541 *BA09.10-N-1007-01A
Engine 902, 906, 926 *BA09.10-N-1003-01B
7 Make sure the hose clamp (3) is screwed on Ensure correct seating of intake line.
tightly
8 Plug in connector (1)
9 Confirm replacement of filter element (5) in
maintenance booklet
Air filter

541
in model
930, 932, 933,
934, 950, 952,
953, 954
BA09.10-N-1007-01A Bolt, plate-type air filter housing at top to Nm 10

bottom of housing
© Daimler AG, 7/1/13, G/03/13, ap09.10-w-0980b, Replace air filter element Page 1 of 2
ENGINE 541 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE (M97) Front air intake low-profile air filter ENGINE 541 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE ...
Air filter

902.9 in model 906.9 in Model 926.9 in model
950, 952, 953, 950, 952, 953, 950, 952, 953,
954 954
954
BA09.10-N-1003-01B Bolt, plate-type air filter housing at Nm 10 10 10

top to bottom of housing
© Daimler AG, 7/1/13, G/03/13, ap09.10-w-0980b, Replace air filter element Page 2 of 2
ENGINE 541 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE (M97) Front air intake low-profile air filter ENGINE 541 in MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE ...
AP09.10-W-0980E Replace air filter element 25.11.10
ENGINES 457.9 in MODEL 942, 943, 944.23 with CODE (M49) Tandem air filter
ENGINES 541.9 in MODEL 930, 932, 933, 934 with CODE (M49) Tandem air filter
ENGINES 542.9 in MODEL 930, 932, 934 with CODE (M49) Tandem air filter
ENGINES 542.9 in MODEL 950.0 /1 /2, 952.0 /1 /2 /3, 954.0 /1 /2 with CODE (M49) Tandem air filter
ENGINES 902.9, 906.9, 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (M49) Tandem air filter
Model 950.0/1/2, 952.0/1/2/3, 954.0/1/2

Model 930, 932, 934 up to vehicle
identification end no. 871496
N09.10-2022-01 N09.10-2023-01
Model 930, 932, 933, 934 as of vehicle

Model 942, 943, 944.23
Model 950.5/6, 952.5/6, 953.6, 954.5
N09.10-2063-01 N09.10-2064-01
Removing
1 Remove nuts (1) or bolts (5) and remove air Clean air filter cover (2) where
filter cover (2) necessary.
2 Remove air filter elements (3) Remove the top air filter element (3)
first. Clean the air filter housing from inside
to the extent required. Replace air filter
elements (3).
Install
3 Insert new air filter housing (3) Ensure it is correctly seated on the
sealing surfaces.
4 Tighten nuts (4) On model 950.0/1/2, 952.0/1/2/3, 954.0/1/2
and model 930, 932, 934 up to vehicle ident
end no. 871496
*BA09.10-N-1002-01A
5 Install air filter cover (2) Model 950.0/1/2, 952.0/1/2/3, 954.0/1/2 *BA09.10-N-1004-01A
and model 930, 932, 934 up to vehicle
Model 930, 932, 933, 934 as of vehicle *BA09.10-N-1010-01A
identification end no. 871497,
model 942, 943, 944.23
Model 950.5/6, 952.5/6, 953.6, 954.5 *BA09.10-N-1004-01B
6 Confirm replacement of air filter elements
(3) in maintenance booklet
Air filter

541 542 542
in model in model in model
930, 932, 933, 950, 952, 954 930, 932, 934
934, 950, 952,
953, 954
© Daimler AG, 7/1/13, G/03/13, ap09.10-w-0980e, Replace air filter element Page 1 of 2
ENGINES 457.9 in MODEL 942, 943, 944.23 with CODE (M49) Tandem air filter ENGINES 541.9 in MODEL 930, 932, 933, 934 with CODE (M49) Tandem air filter ENGINES 542.9 in MODEL ...
BA09.10-N-1002-01A Nut, air filter element to air filter housing, Nm 23 23 23
tandem filter
BA09.10-N-1004-01A Nut, air filter cover to air filter housing Nm 5 5 5
BA09.10-N-1010-01A Bolt, air filter housing cover to tandem air Nm 7 - 7

filter
Air filter

457
in model
374, 940, 942,
943, 944, 958
BA09.10-N-1002-01A Nut, air filter element to air filter housing, Nm -

tandem filter
BA09.10-N-1004-01A Nut, air filter cover to air filter housing Nm 5
BA09.10-N-1010-01A Bolt, air filter housing cover to tandem air Nm 7

filter
Air filter

906.9 in model 926.9 in model
950, 952, 953, 950, 952, 953,
954 954
BA09.10-N-1004-01B Bolt, cover to air filter housing Nm 7 7

(tandem air filter)
© Daimler AG, 7/1/13, G/03/13, ap09.10-w-0980e, Replace air filter element Page 2 of 2
ENGINES 457.9 in MODEL 942, 943, 944.23 with CODE (M49) Tandem air filter ENGINES 541.9 in MODEL 930, 932, 933, 934 with CODE (M49) Tandem air filter ENGINES 542.9 in MODEL ...
AP20.00-W-2080A Replace coolant 13.12.11
ENGINE 457.9 in MODEL 374.6, 375.4, 940, 942, 943, 944
ENGINE 541.9 in MODEL 930, 932, 933, 934, 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
ENGINE 542.9 in MODEL 930, 932, 934 except CODE (KMKL) Engine additional cooling in rear cooling system
ENGINE 542.9 in MODEL 950.0 /1 /2, 952.0 /1 /2 /3, 954.0 /1 /2
ENGINE 900.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 902.9 in MODEL 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5, 957.5 /6
ENGINE 902.9 in MODEL 375.15, 970, 972, 974, 975, 976
ENGINE 904.9 in MODEL 375.1, 970, 972, 975, 976
ENGINE 906.9 in MODEL 374.5, 375.3, 950.5 /6, 952.5 /6, 953.6, 954.5, 957
ENGINE 906.9 in MODEL 970, 972, 974, 975, 976
ENGINE 924.9 in MODEL 970, 972, 974, 975, 976
ENGINE 925.9 in MODEL 970, 972, 974, 975, 976
ENGINE 926.9 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5, 957.38 /5 /6
Modification notes
6.7.11 Value modified: Coolant drain plug to radiator *BA20.20-N-1001-01C
Value modified: Coolant drain plug to radiator Engine 900.9 *BA20.20-N-1001-01D
Engine 902.9
Engine 904.9, 906.9
Engine 924.9
Engine 925.9
Value modified: Coolant drain plug to radiator *BA20.20-N-1003-01E
Danger! Risk of injury to skin and eyes caused by Do not open cooling system unless coolant AS20.00-Z-0001-01A
scalding from contact with hot coolant spray.temperature is below 90°C. Open cap slowly
Risk of poisoning caused by swallowing and release the pressure. Do not pour
coolant. coolant into beverage containers.
Wear protective gloves, protective clothing
and safety glasses.
1 Inspect cooling and heating system for leaks AP20.00-W-2050A
and proper condition before replacing the
coolant
2 Unscrew cap on filler neck of cooling system
3 Set temperature selector at the heater
operating unit, the heater-air conditioning
system or the automatic climate control to
full heat output
4 Drain/fill in coolant
Notes on coolant AH20.00-N-2080-01A
The old coolant and the corrosion
residues must be completely flushed out.
If they are very dirty:
Clean the cooling system
Model 374, 375, 930, 932, 933, 934, 940, AP20.00-W-2080-01A
942, 943, 944, 950, 952, 953, 954, 970, 972,
974, 975, 976 except code (BA9) Voith
secondary retarder R 115 and except code
(BA1) Performance-optimized Voith retarder
Engine 457.9 *BA01.40-N-1005-01U
Engine 457.9 *BA20.20-N-1003-01E
Engine 541.9, 542.9 *BA01.40-N-1001-01D
Engine 541.9, 542.9 *BA20.20-N-1001-01C
Engine 900.9, 902.9, 904.9, 906.9, 924.9, *BA01.40-N-1004-01C
925.9, 926.9
Engine 900.9, 902.9, 904.9, 906.9, 924.9, *BA20.20-N-1001-01D
925.9, 926.9
Engine 457.9 *BF20.00-N-1001-01B
Engine 541.9 *BF20.00-N-1001-01B
Engine 900.9, 902.9, 904.9, 906.9, 924.9, *BF20.00-N-1001-01C
925.9, 926.9
Model 930, 932, 934 except code (BA9) AP20.00-W-2080-01A
Voith secondary retarder R 115, except code
(BA1) Performance-optimized Voith retarder
and except code (KMKL) Additional engine
cooling in rear cooling system
Engine 542.9 *BF20.00-N-1001-01B
Model 375.4, 930, 932, 933, 934, 944, 950, AP20.00-W-2080-01B
952, 953, 954 with code (BA9) Voith
secondary retarder R 115
© Daimler AG, 7/1/13, G/03/13, ap20.00-w-2080a, Replace coolant Page 1 of 6
Engine 457.9 *BA01.40-N-1005-01U
Engine 457.9 *BA20.20-N-1003-01E
Engine 457.9 *BA20.20-N-1004-01E
Engine 541.9, 542.9 *BA01.40-N-1001-01D
Engine 541.9, 542.9 *BA20.20-N-1001-01C
Engine 902.9, 906.9, 926.9 *BA01.40-N-1004-01C
Engine 902.9, 906.9, 926.9 *BA20.20-N-1001-01D
Engine 457.9, 541.9, 542.9 *BF20.00-N-1001-01B
Engine 902.9, 906.9, 926.9 *BF20.00-N-1001-01C
Model 375.4, 930, 932, 933, 934, 940, 942, AP20.00-W-2080-01C
943, 944, 950, 952, 953, 954 with code (BA1)
Performance-optimized Voith retarder
Engine 457.9 *BA01.40-N-1005-01U
Engine 457.9 *BA20.20-N-1003-01E
Engine 541.9, 542.9 *BA01.40-N-1001-01D
Engine 541.9, 542.9 *BA20.20-N-1001-01C
Engine 902.9, 906.9, 926.9 *BA01.40-N-1004-01C
Engine 902.9, 906.9, 926.9 *BA20.20-N-1001-01D
Model 375, 930, 932, 933, 934, 940, 942, *BA43.30-N-1015-01E
943, 944, 950, 952, 953, 954
Engine 457.9, 541.9, 542.9 *BF20.00-N-1001-01B
Engine 902.9, 906.9, 926.9 *BF20.00-N-1001-01C
Model 957 AP20.00-W-2080-01D
Engine 902.9, 906.9, 926.9 *BA01.40-N-1004-01C
Engine 902.9, 906.9, 926.9 *BA20.20-N-1001-01D
Engine 902.9, 906.9, 926.9 *BA20.20-N-1002-01D
Engine 902.9, 906.9, 926.9 *BF20.00-N-1001-01C
5 Start engine and bleed cooling and heating Run engine for about 1 minute at varying
system rotational speeds. When the engine is
running the coolant level must be checked
constantly, if necessary top up with coolant.
6 Turn off engine
7 Screw cap onto filler neck of cooling system
Crankcase, timing case cover, end cover

457.9
BA01.40-N-1005-01U Coolant drain plug to crankcase M18 1.5 Nm 60
Cylinder crankcase, timing case cover, end cover

541.9. 542.9
BA01.40-N-1001-01D Coolant drain plug to crankcase M14 1.5 Nm 50
Crankcase, timing case cover, end cover
Number Designation Engine 900.9, Engine 924.9,

902.9, 904.9, 925.9, 926.9
906.9

BA01.40-N-1004-01C Coolant drain plug to crankcase Nm 30 30

457.9
BA20.20-N-1003-01E Coolant drain plug to radiator Nm 4
BA20.20-N-1004-01E Coolant drain plug to connection of retarder Nm 25

542.9
BA20.20-N-1001-01C Coolant drain plug to radiator Nm 4

900.9 902.9 904.9, 906.9
BA20.20-N-1002-01D Banjo bolt to radiator Nm - 2 2

924.9 925.9 926.9
BA20.20-N-1002-01D Banjo bolt to radiator Nm - 2 2
Retarder

374, 375, 930,
932, 933, 934,
940, 942, 943,
944, 950, 952,
953, 954, 958
with Code BA1

BA43.30-N-1015-01E Coolant drain plug to heat exchanger Nm 25

457.9 457.9 457.9
without with code BA1 with code BA9
code BA1
or BA9
BF20.00-N-1001-01B Coolant Total filling capacity Liters 33.5 37.0 40.0
Anticorrosion/antifreeze agent Liters 17,0 18.5 20,0

down to -37 °C

down to -45°C

Fluids

541.9 541.9 541.9
BA1 or BA9
BF20.00-N-1001-01B Coolant Total filling capacity Liters 41.0 53,0 56,0

down to -37 °C

down to -45°C

Fluids

542.9 542.9 542.9
BA1, BA9,
KMKL
BF20.00-N-1001-01B Coolant Total filling capacity Liters 45,0 57,0 60.0

down to -37 °C

down to -45°C

Fluids

970, 972, 975, 950, 952, 953, 953, 954 with
976 954 without code BA1
code BA1
BF20.00-N-1001-01C Coolant Total filling capacity L 19 22 37.0

down to -37°C

down to -45°C

Fluids
Number Designation Engine 902.9, in Engine Engine 904.9 in

model 375.1, 902.9, 906.9 model 374.4,
970, 972, 974, 375.1, 958.0,
in model 957
975, 976 970, 972, 975,
976
BF20.00-N-1001-01C Coolant Total filling capacity L 23 48 19

down to -37°C

down to -45°C

Fluids
Sheet BB00.40-P-0325-05A – BB00.40-P-0325-05A

958.0, 970, 972, 375.3, 950, 952, 953, 954, 958.2
974, 975, 976 953, 954, 958.2 with code BA1
without code
BA1 or BA9

BF20.00-N-1001-01C Coolant Total filling capacity L 23.0 22 37

down to -37°C

down to -45°C

Fluids

models 958.0, models 970, models 950,
970, 972, 974, 972, 974 952, 953, 954,
975, 976 958.2 without
code BA1 or
BA9
BF20.00-N-1001-01C Coolant Total filling capacity L 19 23.0 22

down to -37°C

down to -45°C

Fluids

models 950, models 950, model 957
952, 953, 954, 952, 953, 954,
958.2 with code 958.2
BA1 with code BA9
BF20.00-N-1001-01C Coolant Total filling capacity L 37 40 48
Anticorrosion/antifreeze agent L 18.5 20 24

down to -37°C

down to -45°C

Fluids
Sheet BB00.40-P-0325-05A BB00.40-P-0325-05A –

AP97.20-W-9780A Perform cavity preservation 19.7.12
MODEL 970, 972, 974, 975, 976

with CODE XK8 (10-year anti-corrosion warranty)
MODEL 930, 932, 933, 934, 940, 942, 943, 944, 949, 950.5/6, 952.5/6, 953.6, 954.5
with CODE XK8 (10-year anti-corrosion warranty)
Shown on Actros standard cab
A Front End
B Entrance
C rear panel
N97.20-2065-05
Shown on Actros medium-long cab
A Front End
B Entrance
C rear panel
N97.20-2064-05
Shown on Actros long cab
A Front End
B Entrance
C rear panel
N97.20-2066-05
© Daimler AG, 7/1/13, G/03/13, ap97.20-w-9780a, Perform cavity preservation Page 1 of 3

MODEL 970, 972, 974, 975, 976 with CODE XK8 (10-year anti-corrosion warranty) MODEL 930, 932, 933, 934, 940, 942, 943, 944, 949, 950.5/6, 952.5/6, 953.6, 954.5 with CODE XK8 (10-year ...
Shown on Actros long cab with high roof
A Front End
B Entrance
C rear panel
N97.20-2063-05
Shown on Actros Megaspace cab
A Front End
B Entrance
C rear panel
N97.20-2062-05
Danger ! Risk of explosion and poisoning caused by Never spray corrosion protection agents into AS97.00-Z-0001-01A
solvent vapors and gasses. Risk of injury to flames or onto hot objects; keep well away
skin and eyes when working with from all potential sources of ignition. Work in
anticorrosion agents well-ventilated areas; wear respiratory
protection.
Notes on cavity preservation AH97.20-N-0001-01A
1 Perform cavity preservation in front end area Perform cavity preservation on cab AP97.20-W-9780-01A
(A)
When cab is not tilted.
Preservation agent (cavity wax), 3 liters *BR00.45-Z-1013-05A
2 Perform cavity preservation in entrance area Perform cavity preservation on cab AP97.20-W-9780-01A
(B)
When cab is not tilted.
Preservation agent (cavity wax), 3 liters BR00.45-Z-1013-05A
Danger ! Risk of injury caused by body parts being Ensure that no one is within the tilting range AS60.80-Z-0001-01A
3 Tilt cab
4 Perform cavity preservation in rear panel area Perform cavity preservation on cab AP97.20-W-9780-01A
(C)
Preservation agent (cavity wax), 3 liters BR00.45-Z-1013-05A
5 Lower cab
Repair materials

BR00.45-Z-1013-05A Preservation agent (cavity wax), 3 liters A 000 986 37 70 10

AP42.00-W-4293C Read out brake wear at display 18.7.02
MODELS 930, 932, 933, 934
N54.30-8274-11
1 Move steering wheel lock to driving position

2 Call the "Settings" menu by repeatedly
pressing key
(3 or 4)
3 Move the column cursor to the
"Configuration" menu by repeatedly pressing
key
(1 or 2)
4 Press key (5 or 6) repeatedly until the
"Enable Diagnosis Menu" menu is displayed
and enable the diagnosis menu by pressing
key (1).
5 Call the "Diagnosis" menu by pressing key
(4)
6 Select the "Diagnosis" submenu by pressing

key (1 or 2) and confirm by pressing key (5)
7 Select the "Front Module" control module
from the list of control modules displayed by
pressing key (1 or 2) and confirm by pressing
key (5)
8 Select the "Measured Values" menu by
repeatedly pressing
9 Do not operate the service brake while
Read out measured values MW2 to MW5 on reading out the measured values.
the multifunction display (7) by repeatedly
pressing key (1 or 2)
10 Enter the read out values on the
maintenance sheet
Axle assignment of brake lining sensors AH42.10-N-1007-01B
11 Release parking brake Secure vehicle to prevent it rolling.
12 Press key (6) several times until the list of
control modules is displayed.
13
Select the "Rear Module" control module by
repeatedly pressing key (1 or 2) and confirm
by pressing key (5)
14 Select the "Measured Values" menu by
repeatedly pressing
15 Do not operate the service brake or
Read out measured values MW2 to MW5 on parking brake while reading out the
the multifunction display (7) by repeatedly measured values.
pressing key (1 or 2)
16 Enter the read out values on the
maintenance sheet
Axle assignment of brake lining sensors AH42.10-N-1007-01B
© Daimler AG, 7/1/13, G/03/13, ap42.00-w-4293c, Read out brake wear at display Page 1 of 2
MODELS 930, 932, 933, 934
17 Return to the main menu by repeatedly
pressing key
(3 or 4).
© Daimler AG, 7/1/13, G/03/13, ap42.00-w-4293c, Read out brake wear at display Page 2 of 2
MODELS 930, 932, 933, 934
AP42.10-W-4291A Automatic brake adjusters - Checking wheel cylinder release travel 5.4.11
MODEL 374.5 /6
with drum brake
MODEL 375.3
with drum brake
MODEL 930, 932, 933, 934
with drum brake
MODEL 940.1, 942, 943, 944.1
with drum brake
MODEL 950, 952, 953, 954
with drum brake
1 Move brake force regulator of automatic

load-dependent brake system to full-load
position
2 Start engine
3 Fill compressed air system until operating Keep the compressed air system at
pressure is reached operating pressure while testing the
individual linkage adjusters.
4 Secure vehicle against rolling
5 Release parking brake
6 Apply service brake and measure release The measured value must be within the *BE42.10-N-1003-12A
travel of wheel brake cylinders between specified check values.
released position and full braking position Repair or replace automatic linkage
adjusters if necessary
7 Reset brake force regulator to partial load
position (original position)
8 Turn off engine
Test values for drum brake

374, 375, 958 930, 932, 933,
934, 940, 942,
943, 944, 950,
952, 953, 954
BE42.10-N-1003-12A Release travel of wheel brake mm 30...40 30...40

cylinder
© Daimler AG, 7/1/13, G/03/13, ap42.10-w-4291a, Automatic brake adjusters - Checking wheel cylinder release travel Page 1 of 1
MODEL 374.5 /6 with drum brake MODEL 375.3 with drum brake MODEL 930, 932, 933, 934 with drum brake MODEL 940.1, 942, 943, 944.1 with drum brake MODEL 950, 952, 953, 954 with drum ...
AP46.00-W-4650A Checking condition of steering mechanism 3.4.12
MODEL 374.5/ 6
MODEL 375.1
MODEL 375.3
MODEL 375.4
MODEL 930, 932, 933, 934
MODEL 940, 942, 943, 944
MODEL 950, 952, 953, 954
MODEL 957
MODEL 970, 972, 974, 975, 976
a Steering play
W46.10-1034-01
1 Tie rod
2 Drag link
3 Steering gear pitman arm
4 Pitman arm
5 Knuckle arm
6 Boot
W46.40-1017-05
2 Drag link
6 Boot
7 Steering idler arm
W46.40-1018-05
© Daimler AG, 7/1/13, G/03/13, ap46.00-w-4650a, Checking condition of steering mechanism Page 1 of 3
2 Drag links
3 Steering gear pitman arm
6 Boots
W46.40-1019-02
Checking play in steering

1 Start the engine, move the front wheels into
the straight-ahead position and switch off
engine
2 Check steering play (A) at the steering When the permissible steering play (A) at *BE46.00-N-1001-01B
wheel; to do this turn the steering wheel the steering wheel is exceeded:
alternately to the left and right until the front
wheels move Check steering gear and steering linkage for
unacceptable play
Check steering linkage
3 Check boots (6) of tie rods (1) and drag Check the boots (6) carefully over the
links (2) of all steered axles entire circumference and in the folds
resulting from the installation position for
damage.
Check the firm seating of the boots (6) at
the contact surface.
In the event of a damaged or leaky boot (6)
check the appropriate ball head and replace
the complete tie rod (1) or drag link (2) if
necessary
4 Check the tie rod ends and drag link ends of Hold each tie rod end and drag link end *BE46.00-N-1002-01B
all steered axles individually for play with the thumb and index finger whilst the
steering wheel is moved alternately to the
left and right.
If play is noticeable in the ball heads:
Replace corresponding tie rod ends or drag

link ends
5 Check tie rods (1), drag links (2), steering If damage or defects are found:
arm (4), knuckle arm (5), pitman arm (3) and
steering idler arm (7) of all steered axles for Eliminate damage or defects
signs of damage and check for correct - subject to separate repair order.
mounting
Test values for steering
Number Designation Steering system Steering 765.83 Steering 765.84

765.82
BE46.00-N-1001-01B Permissible play at steering wheel in center mm 30 30 30

position
BE46.00-N-1002-01B Permissible axial play of ball joints mm 0 0 0
Number Designation Steering 765.86 Steering 765.88 Steering 765.89
BE46.00-N-1001-01B Permissible play at steering wheel in center mm 30 30 30

position
BE46.00-N-1002-01B Permissible axial play of ball joints mm 0 0 0
Number Designation Steering

ZF 8098
BE46.00-N-1001-01B Permissible play at steering wheel in center mm 30

position
BE46.00-N-1002-01B Permissible axial play of ball joints mm 0
AP32.20-W-3255A Leaf springs/air bellows - visual inspection for damage 5.4.11
MODEL 375.1
MODEL 375.3
MODEL 374.5/ 6
MODEL 375.4, 940, 942, 943, 944
MODEL 930, 932, 933, 934
MODEL 950, 952, 953, 954
MODEL 957
MODEL 970, 972, 974, 975, 976
Checking
1 Check that spring leaves are not twisted, Align twisted spring leaf or replace
check for cracks and other damage. broken spring leaf
2 Check air spring bellows for signs of visible Replace damaged air bellows (e.g.
damage cracks, cuts, chafing marks etc.)
© Daimler AG, 7/1/13, G/03/13, ap32.20-w-3255a, Leaf springs/air bellows - visual inspection for damage Page 1 of 1
MODEL 375.1 MODEL 375.3 MODEL 374.5/ 6 MODEL 375.4, 940, 942, 943, 944 MODEL 930, 932, 933, 934 MODEL 950, 952, 953, 954 MODEL 957 MODEL 970, 972, 974, 975, 976
AP55.20-W-5550A Dumper system - check function, play and attachment 21.4.97
MODEL 375.303 /323 /373 /374
MODEL 932, 942, 952
MODEL 972
N55.20-2038-09
1 Control valve 6 Rocker arm 11 Stop

2 Auxiliary frame 7 Roller 12 Cam
3 Safety rope 8 Cam
4 Support 9 Stop I Gate with claw-type lock
5 Linkage rod 10 Claw II Gate with cam lock
Check
The following work instructions apply to
Meiller dumper systems installed in the
Mercedes-Benz plant. In the case of other
dumper systems, the operating and
maintenance procedures of the relevant
manufacturer must be observed. These
alternative procedures may deviate from
those described below.
during operation. Risk of injury. There is a platform with platform supports before
risk of body parts being crushed or jammed starting any work underneath it.
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving. AS00.00-Z-0005-01A
off by itself when engine is running. Risk of Wear closed and snug-fitting work clothes.
injury caused by contusions and burns Do not grasp hot or rotating parts.
during starting procedure or when working
near engine
1 Start engine and switch on tipper pump. The power take-off indicator lamp must
come on.
2 Actuate control valve (1) and raise dumping The "dumping platform" indicator lamp
platform. must light up before the dumping platform is
raised.
3 Check the operation and setting of the When the platform is raised backwards or
shutoff valve; to do this, the dumping to the side, the shutoff valve must open
platform will have to be raised as far as the before the safety ropes (3) tighten; this also
cutoff. applies at increased engine speed and
maximum pump delivery rate.
If damage or defects are found:

© Daimler AG, 7/1/13, G/03/13, ap55.20-w-5550a, Dumper system - check function, play and attachment Page 1 of 2
4 Check condition and attachment of frame If damage or defects are found:
(2) and safety ropes (3).
5 Check whether dumping platform support (4) If damage or defects are found:
is still serviceable.
6 Lower the dumping platform
7.1 Check setting of automatic claw-type lock. Gate with claw-type lock
The roller (7) of the rocker arm (6) must
rest on the cam (8) free of play. There must
be a gap (A) of approx. 6 mm between the
claw (10) and stop (9).

7.2 Check setting of automatic cam lock. Gate with cam lock
The roller (7) of the rocker arm (6) must
rest on the cam (8) free of play. There must
be a gap (A) of approx. 1 to 3 mm between
the cam (12) and stop (11). There must be a
gap (C) of approx. 3 mm between the
dumper floor and rear wall.

8 Check that the lock functions correctly by The claw (10) or cam (12) must release
slowly raising the dumping platform. the stop (9 or 11) at a tilt angle of
approx. 6 °.

9 Lower dumping platform and switch dumper The power take-off indicator lamp must
pump off go out.
10 Turn off engine
© Daimler AG, 7/1/13, G/03/13, ap55.20-w-5550a, Dumper system - check function, play and attachment Page 2 of 2
AP31.10-W-3151A Trailer hitch - check function, play and attachment 5.4.11
MODEL 374.602 /655 /682 /685
with trailer hitch
MODEL 375.1
with trailer hitch
MODEL 375.3
with trailer hitch
MODEL 930, 932, 933
with trailer hitch
MODEL 940, 942, 943
with trailer hitch
MODEL 950, 952, 953
with trailer hitch
MODEL 957.5 /6
with trailer hitch
MODEL 970, 972, 975, 976
with trailer hitch
N31.10-0254-01 N31.10-0255-01 N31.10-0256-01
B31.10-0002-01 N31.10-0325-01 N31.10-0326-01
N31.10-2026-01
Checking
If the version differs, observe the
manufacturer's specifications.
1 Close trailer hitch Use a suitable tool, which will vary
according to the version, to close the hitch.
For comfort trailer hitch:
Perform further maintenance scope
according to manufacturer's specifications
2 Turn the rotating coupling jaw (3) to the left The rotating coupling jaw (3) must swivel
and right as far as it will go, releasing it at back automatically into the center position.
each end position
© Daimler AG, 7/1/13, G/03/13, ap31.10-w-3151a, Trailer hitch - check function, play and attachment Page 1 of 3
MODEL 374.602 /655 /682 /685 with trailer hitch MODEL 375.1 with trailer hitch MODEL 375.3 with trailer hitch MODEL 930, 932, 933 with trailer hitch MODEL 940, 942, 943 with trailer hitch ...
3 Pull out safety knob (1) and rotate through Version with safety knob (1).
approx. 45° to lock in place
4 Lift coupling bolt (4) using handlever (2) The coupling bolt (4) must lock
automatically in the raised position and the
coupling jaw (3) should be secured in the
center position.
5 Push coupling bolt (4) up using a suitable This action must release the coupling bolt
tool or operate release lever (7) (4) from its catch and latch it into the lower
bearing bore.
When the coupling bolt (4) has reached the
bottom position, the automatic safety
mechanism must be operational.
Depending on the type of coupling, the
safety knob (1) must fit completely in the
retaining sleeve or the check pin (6) must
not project beyond its pilot bushing.
6 Check pivot bearing of clutch body (5) for Longitudinal clearance is not permissible. *BE31.10-N-1002-01B
longitudinal and vertical clearance The permissible vertical clearance must not
be exceeded.
7 With trailer hitch closed, push coupling bolts The permissible vertical clearance must *BE31.10-N-1001-01B
(4) up using a suitable tool not be exceeded.
8 Measure coupling bolts (4) on crowned part The measurement must not be below the *BE31.10-N-1001-01B
longitudinally and transversely using sliding minimum; the gauge must not be able to
calipers or a gauge slide over.
Gauges are available from the manufacturer
of the trailer hitch.
9 Measure inside diameter (A) of lower pilot The maximum dimension must not be *BE31.10-N-1003-01B
bushing (8) exceeded.
10 Check condition and wear of wear plate (9) The towing lug must not touch the lower
or supporting ring pilot bushing.
11 Check that bolts securing trailer hitch to end
crossmember and end crossmember to
frame are fitted securely
Inspection data of trailer hitch, trailer coupling, fifth wheel coupling

374.6, 375.4, 940, 942, 374.6, 375.4, 940, 942,
943, 944 with trailer 943, 944 with trailer
hitch for 40 mm hitch for 50 mm
towing lug towing lug
BE31.10-N-1001-01B Coupling bolt Vertical clearance mm 4,0 4,0
dia. mm 36,5 46,5
BE31.10-N-1002-01B Bearing of clutch body Vertical clearance mm 2,0 2,0
Longitudinal mm 0,0 0,0

clearance
BE31.10-N-1003-01B Pilot bushing Inside dia. mm 31,2 34,2
Number Designation Model 375.3, Models 375.3,

930, 932, 933, 934, 930, 932, 933, 934,
950, 952, 953, 954 950, 952, 953, 954
with trailer hitch for with trailer hitch for
40 mm towing lug 50 mm towing lug
dia. mm 36,5 46,5
clearance
Number Designation Model 957 with trailer Model 957 with trailer
hitch for 40 mm hitch for 50 mm
towing lug towing lug
dia. mm 36,5 46,5

clearance
Number Designation Model 375.1, 970, 972, Model 375.1, 970, 972,
974, 975, 976 with 974, 975, 976 with
trailer hitch for 40 mm trailer hitch for 50
towing lug mm towing lug
dia. mm 36,5 46,5

clearance
AP82.10-W-8260A Check and correct the adjustment of the headlamps 30.11.11
MODEL 374.5/ 6
MODEL 375.1, 970, 972, 974, 975, 976
MODEL 375.3
MODEL 375.4
MODEL 930, 932, 933, 934
MODEL 940, 942, 943, 944
MODEL 950, 952, 953, 954
MODEL 957
N82.10-0894-01 N82.10-2218-01 N82.10-0464-01
Model 375.1/3, 970, 972, 974, 975, 976 Model 375.4 with body 375.840, Model 374.5
1 Adjustment screw Model 944 with body 944.899 Model 375.3
1 Setting screws Model 950, 952, 953, 954 except model
3 Additional headlights 954.062
7 Turn signals 1 Setting screws
2 Foglights
3 Additional headlights
N82.10-2504-01 N82.10-2304-01 N82.10-2140-01
Model 374.6 Model 930, 932, 933, 934 Model 954.062

Model 375.4 with body 375.860, 1 Adjustment screw 1 Setting screws
model 940, 942, 943, 944 with body 2 Foglights
944.890
1 Setting screws
2 Foglights
N82.10-2021-01 N82.10-0467-01 N82.10-2815-01
Model 957 Headlamp range controller (example) Headlamp range controller changed
1 Adjustment screw A Basic position (unloaded) version (example)
B Loaded 0 Basic position (unloaded)
3 Loaded
Modification notes
15.11.11 AS7 BE table deleted, new reference inserted deleted AP82.10-W-8260-01A

AS8 BE table deleted, new reference inserted deleted AP82.10-W-8260-02A
© Daimler AG, 7/1/13, G/03/13, ap82.10-w-8260a, Check and correct the adjustment of the headlamps Page 1 of 2
MODEL 374.5/ 6 MODEL 375.1, 970, 972, 974, 975, 976 MODEL 375.3 MODEL 375.4 MODEL 930, 932, 933, 934 MODEL 940, 942, 943, 944 MODEL 950, 952, 953, 954 MODEL 957
AS3 new reference inserted AH82.10-N-1005-01A
Check
1 Check tire pressure, correct if necessary AP40.15-W-4060A
2 Drive vehicle to level surface Vehicle must be in ready-to-drive
condition (unladen, full fuel tank or
corresponding additional weight). On vehicles
with air suspension, set chassis to "drive
position". Operating pressure min. 9 bar.
3 Align headlamp aimer to vehicle Adjust specified headlamp inclination on
scale of headlamp aimer. The headlamp
aimer operating instructions should be
followed exactly.
Notes on determining headlamp aiming AH82.10-N-1005-01A
values
Headlamp aimer
gotis://E_82_01.0
4 Switch on low beam
5 Check headlamp range control for proper Only vehicles with leaf spring
function suspension. The light beams from both
headlamps should adjust uniformly.
6 Set headlamp range adjustment to unladen The basic position may also be at "0"
basic position (A) depending on the vehicle equipment.
7 Check setting of low beam and correct if Depending on the vehicle equipment, the AP82.10-W-8260-01A
necessary at the adjusting screws (1) stone impact guard and covering around the
headlamp must be removed before setting
the low beam.
Headlamp aimer
gotis://E_82_01.0
8 Switch on high beam and check the setting AP82.10-W-8260-02A
of the high beam (main headlamps)
Headlamp aimer
gotis://E_82_01.0
9 Switch on additional headlamp (3) and check AP82.10-W-8260-03A
setting, correct if necessary
Headlamp aimer
gotis://E_82_01.0
10 Switch on front fog lamp (2) and check AP82.10-W-8260-04A
setting; correct if necessary
Headlamp aimer
gotis://E_82_01.0
11 Switch off lamps
© Daimler AG, 7/1/13, G/03/13, ap82.10-w-8260a, Check and correct the adjustment of the headlamps Page 2 of 2
MODEL 374.5/ 6 MODEL 375.1, 970, 972, 974, 975, 976 MODEL 375.3 MODEL 375.4 MODEL 930, 932, 933, 934 MODEL 940, 942, 943, 944 MODEL 950, 952, 953, 954 MODEL 957
AP00.20-W-0020A Lubrication points 5.4.11
MODEL 374.5/ 6
MODEL 375.1
MODEL 375.3
MODEL 375.4
MODEL 940, 942, 943, 944
MODEL 930, 932, 933, 934
MODEL 950, 952, 953, 954
MODEL 957.382 /5 /6
MODEL 970, 972, 974, 975, 976
Steering knuckle
Front axle
second front axle
steerable leading, trailing axle
N33.25-0238-01

Front axle
N42.15-0202-01

Rear axle
N42.15-2059-01 N42.15-0200-01
Linkage adjuster (drum brake)
N42.15-2058-01

Spare tire spindle
(example)
N40.00-2019-01
Sensor ring for auxiliary steering (ECONIC with DB system)

Leading axle
Trailing axle
N46.80-2001-01
Universal joints of propeller shafts

Drive train and power take-offs
N41.10-2020-01
Axle load compensation

(example)
N32.20-2050-06

Trailing axle 749.011 (Nummek)
4 Breather
N35.50-2094-06
Trailing axle 749.733

Lifting device
N35.50-2096-01 N35.50-2097-01
Cab mounting, front

Convenience mounting
N31.00-2056-01
Trailer coupling
N31.10-0257-01 N31.10-2086-01

Rear spring model 375.3, 940.365
Wheel configuration 6 2, 8 2
Figure on left:
Rear spring pin
Fig. on right
Spring compensation, pendulum spring
N32.00-2029-01 B00.20-0010-01
N55.20-0211-09
Tipping system
1 Lubrication point for grease gun 1.1 Lubrication point for grease gun (if 2 Lubrication point for loose grease
available) 3 Lubrication point for oil
Tipper system
2 Lubrication point for loose grease
3 Lubrication point for oil
N55.20-2018-10
1 Lubricate lubrication points on the special Only on vehicles with special bodies and
bodies as well as the associated major additional assemblies.
assemblies and propshafts according to the Lubrication of special bodies and auxiliary
information in the maintenance instructions
assemblies - against a separate order.
from the manufacturer.
2 Detach front end paneling where required
3 Clean lubricating nipples with a cleaning cloth
4 Open trailer hitch Observe the manufacturer's maintenance
instructions in order to avoid overlubrication.
5 Lubricate dumper system Only on model 374.607/691/695,
375.303/323//373/374,
932, 942, 952, 972
Follow the manufacturer's maintenance
instructions.
6 Lubricate lubrication points A lubrication pressure of 180 bar must
not be exceeded when using high pressure
grease guns.
Lubricate trailing axle 749.011 on the left and
right until multipurpose grease escapes at
the breather (4).
7 Lubricate rear axle springs Only on model 375.3 with body 940.365,
944.890
8 Remove multipurpose grease which has
escaped at the lubrication points
9 Mount front end paneling where required

AP00.20-W-0041A Process service data in display 5.4.11
MODEL 374.502 /523 /551 /554 /557 /584
MODEL 374.607 /691 /695 with CODE (JW5) Telligent maintenance system
MODEL 375.3 with BODY 375.820 with CODE (JW5) Telligent maintenance system
MODEL 375.4 with CODE (JW5) Telligent maintenance system
MODEL 930, 932, 933, 934
MODEL 940, 942, 943, 944 with CODE (JW5) Telligent maintenance system
MODEL 950.0 /1 /2 /3, 952.0 /1 /2 /3, 953.1 /3, 954.0 /1 /2
MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (JW5) Telligent maintenance system
MODEL 957
MODEL 375.3 up to 31.8.02 with BODY 375.810 up to 31.8.02 with CODE (Y88) Maintenance system (FSS)
1 Telligent® maintenance system - process Confirm work performed (reset intervals);

service data in display check oil grades and SAE category and
revise if necessary.
Model 930, 932, 933, 934 AP00.20-W-0000-12C
Model 950.5/6, 952.5/6, 953.6, 954.5 AP00.20-W-0000-12A
Up to vehicle identification end no. 586366
Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3,
954.0/1/2 up to vehicle identification end no.
471229 with code (JW5) Telligent®
maintenance system
Model 957.5/6 up to vehicle identification end
no. 931232 with code (JW5) Telligent®
maintenance system
Model 375.3 with body 375.810 and code
(Y88) Maintenance system (FSS)
Model 375.4 with body 375.840 AP00.20-W-0000-12B
with code (JW5) Telligent® maintenance
system
Model 944 with body 944.899
system
Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3,
954.0/1/2 as of vehicle ident. end no. 471230
Model 950.5/6, 952.5/6, 953.6, 954.5
with body 940.899 as of vehicle identification
end no. 586367
Model 957 as of vehicle identification end no.
934233
Model 374.5, 940, 942, 943 AP00.20-W-0000-12D
system and code (JK3) Instrument cluster
with graphics-capable display and ecometer
Model 375.3 with body 375.820
Model 950.5/6, 952.5/6, 953.6, 954.5 with
body 940.890
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0041a, Process service data in display Page 1 of 2
MODEL 374.502 /523 /551 /554 /557 /584 MODEL 374.607 /691 /695 with CODE (JW5) Telligent maintenance system MODEL 375.3 with BODY 375.820 with CODE (JW5) Telligent maintenance ...
Model 374.5, 374.607/691/695, 940, 942, 943 AP00.20-W-0000-12E
standard version
standard version
standard version
standard version
Model 950.5/6, 952.5/6, 953.6, 954.5 with
body 940.890
standard version
© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0041a, Process service data in display Page 2 of 2
MODEL 374.502 /523 /551 /554 /557 /584 MODEL 374.607 /691 /695 with CODE (JW5) Telligent maintenance system MODEL 375.3 with BODY 375.820 with CODE (JW5) Telligent maintenance ...

00 Maintenance

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00 Maintenance

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00 - Maintenance

AP00.20-W-0011AB Maintenance service 13.5.11

V3 Adjust valve clearance

at 1st, 4th, 7th, 10th etc. general maintenance

Z1 Additional operations once for 1st. Telligent ® maintenance

Z2 Additional operations for every 2nd Telligent® maintenance N00.10-3142-01

J1 Work relevant to safety once a year

J1 Maintenance operations once a year

J2 Maintenance operations every 2 years

J3 Maintenance work every 3 years

J6 Maintenance operations every 6 years

Rear cooling system (heavy load transporter)

Customer: Order number: Registration number:

Check by customer service

Seat belts: Check condition and function

Date of tachograph inspection

© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0011ab, Maintenance service Page 1 of 5

(including heat exchanger) Voith R 115HV AP43.30-W-4301B

Fuel prefilter: AP47.20-W-0730A

Chassis and body

Additional operations once

Retighten bolts and nuts,

Additional operations for

© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0011ab, Maintenance service Page 2 of 5

General maintenance job

Check fluid level, correct if necessary

Chassis and body

Chassis and body

Chassis and body

J6 Cavity preservation Only with code (XK8) 10 year AP97.20-W-9780A

Automatic brake adjustment - checking AP42.10-W-4291A

J1 Leaf spring/air bellows: AP32.20-W-3255A

Rear cooling system

© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0011ab, Maintenance service Page 4 of 5

© Daimler AG, 7/1/13, G/03/13, ap00.20-w-0011ab, Maintenance service Page 5 of 5

Number Designation Engine 541.9 Engine 542.9

Thermoset M20 1.5 65 65

Number Designation Engine Engine

BA18.20-N-1001-01C Oil filter cover to oil filter housing Nm 40 40

Number Designation Engine Engine

BF18.00-N-1001-01B Engine oil Filling capacity with oil filter l 34 34

Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A

Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A

Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A

See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A

Number Designation Engine Engine

BF18.00-N-1001-01B Engine oil Filling capacity with oil filter l 40 40

Specifications for Operating Sheet BB00.40-P-0228-05A BB00.40-P-0228-05A

Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A

Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A

Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A

See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A

Number Designation Engine Engine

BF18.00-N-1001-01B Engine oil Filling capacity with oil filter l 27 27

Specifications for Operating Sheet BB00.40-P-0228-05A BB00.40-P-0228-05A

Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A

Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A

Sheet BB00.40-P-0228-51A BB00.40-P-0228-51A

See fig. AH01.45-W-0002-01A AH01.45-W-0002-01A

Number Designation Engine Engine

Specifications for Operating Sheet BB00.40-P-0228-05A BB00.40-P-0228-05A

Sheet BB00.40-P-0228-03A BB00.40-P-0228-03A

Sheet BB00.40-P-0228-31A BB00.40-P-0228-31A