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Shutdown SIS
Previous Screen
i00914441
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-2157 Link Bracket 2
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
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Check the coolant level only after the engine has been stopped and the
fill cap is cool enough to touch with your bare hand.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
Illustration 1 g00489663
1. Apply suitable lifting chains to the lifting points on the engine. Apply enough tension on the
chains in order to support the weight of the engine.
2. Lower the engine and pumps into position in the engine compartment. The weight of the
engine and pumps is 125 kg (275 lb) .
Illustration 2 g00489665
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3. Install six bolts and washers (44) . The other three bolts are located on the rear of the
engine.
Illustration 3 g00489661
Illustration 4 g00489579
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Illustration 5 g00489577
Illustration 6 g00489569
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Illustration 7 g00489511
Illustration 8 g00489455
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Illustration 9 g00489449
17. Install the wires. Install two bolts and washers (30) .
Illustration 10 g00489391
Illustration 11 g00489387
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Illustration 12 g00489386
Illustration 13 g00489385
27. Place the engine throttle cable in position and tighten nut (21) .
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Illustration 14 g00489383
Illustration 15 g00489382
Illustration 16 g00489381
31. Install two hoses (14) and tighten two hose clamps (13) .
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Illustration 17 g00489258
Illustration 18 g00489256
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Illustration 19 g00489254
Illustration 20 g00489253
38. Remove fuel tank cap (4) and install side panel (7) .
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Illustration 21 g00465682
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End By:
Copyright 1993 - 2020 Caterpillar Inc. Sun Apr 19 18:58:12 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.
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Shutdown SIS
Previous Screen
i01783524
Removal Procedure
NOTICE
NOTICE
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Illustration 1 g00767792
Typical example
1. Remove fuel filter (5) from the fuel filter base, as follows:
a. Remove the collar and cap (1) from the top of fuel filter base (2). This will help
prevent spillage of fuel from the fuel filter.
b. Hold fuel filter (5) while locking collar (4) is turned in the counterclockwise
direction.
c. Pull fuel filter (5) from fuel filter base (2) and remove locking collar (4) .
2. Disconnect fuel line (3) from fuel filter base (2). Plug all openings or cap all openings
immediately in order to help prevent contamination.
Illustration 2 g00767793
Typical example
3. Remove two bolts (6) that fasten fuel filter base (2) to the mounting bracket.
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Note: Some engines may have a hand priming pump on the fuel filter base. Refer to the
Disassembly and Assembly, "Fuel Filter Base - Disassemble" topic for information on
removing the hand priming pump.
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Shutdown SIS
Previous Screen
i01783533
Disassembly Procedure
Hand Priming Pump (if equipped)
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Illustration 1 g00732631
(3) Diaphragm
(5) Spring
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2. Remove priming button (2) and diaphragm (3) from spring cap (4). Inspect the rubber
diaphragm (3) for cracks or for wear. If the diaphragm is worn or damaged, use a new part
for replacement.
3. Remove spring cap (4) and spring (5) from valve plate (6) .
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Shutdown SIS
Previous Screen
i01783534
Assembly Procedure
Hand Priming Pump (if equipped)
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Illustration 1 g00732631
(3) Diaphragm
(5) Spring
1. Apply a thin film of clean engine oil to O-ring seal (7) and to valve plate (6) .
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2. Insert valve plate (6) into fuel filter base (8). The valve plate must be installed with the O-
ring (7) first. Ensure that the rubber valve extends through the center hole of fuel filter base
(8). Push valve plate (6) firmly into the correct position.
Improper assembly of parts that are spring loaded can cause bodily
injury.
3. Install spring (5) into valve plate (6) and place spring cap (4) on top of the spring.
4. Install rubber diaphragm (3) into priming button (2). Ensure that diaphragm (3) fits firmly
into the correct position. Place the assembly over spring cap (4) .
5. Install cap ring (1) over priming button (2). Depress priming button (2) until diaphragm (3)
is seated firmly onto fuel filter base (8). Tighten cap ring (1) hand tight while the priming
button (2) is depressed.
6. Prime the fuel system. Refer to Testing and Adjusting, "Fuel System - Prime" for more
information.
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Shutdown SIS
Previous Screen
i01783535
Installation Procedure
NOTICE
Illustration 1 g00767793
Typical example
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
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2. Install two bolts (6) that fasten the fuel filter base to the mounting bracket.
Illustration 2 g00767792
Typical example
3. Remove the cap or the plug and connect fuel line (3) to fuel filter base (2) .
c. Install collar (4) on the fuel filter and turn the collar in the clockwise direction in
order to lock fuel filter (5) on the fuel filter base. The locking collar is hand tightened
only.
d. Insert cap (1) into the top of fuel filter base (2). Install the collar that holds the cap
into position.
Note: Some engines may have a hand priming pump on the fuel filter base. Refer to the
Disassembly and Assembly Module, "Fuel Filter Base - Assemble" topic for information on
installing the hand priming pump.
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Shutdown SIS
Previous Screen
i01590349
Removal Procedure
NOTICE
NOTICE
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Illustration 1 g00824616
1. Loosen hose clamps and remove the two fuel lines from fuel transfer pump (1) .
2. Remove two bolts (4) that fasten fuel transfer pump (1) to the cylinder block.
Note: Before removing the fuel transfer pump (1) from the cylinder block, note the position
of the flange (2) of the fuel transfer pump (1) for assembly.
3. Remove fuel transfer pump (1) and O-ring (3). Replace the O-ring when you install the fuel
transfer pump.
Note: In order to remove the fuel transfer pump from the engine, it may be necessary to
rotate the crankshaft until the rocker arm of the fuel transfer pump is not under pressure.
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All Rights Reserved.
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