Caterpillar Cat M322D MH WHEELED EXCAVATOR (Prefix D3X) Service Repair Manual (D3X00001 and Up) PDF

Service Repair Manual
Models
M322D MH WHEELED
EXCAVATOR
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Product: WHEELED EXCAVATOR

Model: M322D MH WHEELED EXCAVATOR D3X
Configuration: M322D Material Handler D3X00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly

M316D, M318D and M322D Wheeled Excavators Power Train
Media Number -UENR0121-04 Publication Date -01/03/2018 Date Updated -16/03/2018
i02371736
Final Drive Carriers, Hubs and Brakes - Disassemble - Front

Axle
SMCS - 4054-015; 4092-015; 4253-015; 4255-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1863 Retaining Ring Pliers 1
6V-9508 Face Seal Plug 1
6V-9829 Cap As 1
B
1P-0510 Driver Gp 2
5F-7345 Screw 1
C 267-6564 Spanner 1
D 1U-5832 Pry Bar 1
E 1U-6410 Three Jaw Puller 1
F 1P-0510 Driver Gp 1
G 5P-4197 Spacer 1
H 1A-1935 Full Nut 1
3H-0465 Push-Puller Plate 4
5F-7342 Adapter 2
5F-7343 Bearing Puller Gp 1
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/3/21
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5F-7366 Forcing Screw 1

5P-8248 Hard Washer 2
6B-6684 Full Nut 2
6V-8237 Washer 1
8B-7549 Puller Leg 2
9S-7338 Crossblock 1
Start By:
a. Remove the front tires and rims. Refer to Disassembly and Assembly, "Tire and Rim -
Remove".
b. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the oil from the front final drives into a suitable container.
Illustration 1 g00894123
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2. Attach a suitable lifting device to carrier housing (2).
3. Remove bolts (1).
4. Remove carrier housing (2). The weight of carrier housing (2) is approximately 31 kg
(68 lb).
5. Disconnect hose assembly (3).
6. Use Tooling (A) in order to remove retaining rings (4).
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7. Use Tooling (B) in order to remove planetary gears (5) from carrier housing (2).
8. Remove thrust washer (6).
9. Remove retaining ring (7), washer (8), and roller bearing (9).
10. Use Tooling (A) in order to remove retaining ring (10). Remove thrust washers (11) and
(12).
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11. Remove bolt (13). Use Tooling (C) in order to remove nut (14).
12. Remove O-ring seal (15). Remove ring gear housing (16).
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Personal injury can result from being struck by parts propelled by a

released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to

release the spring force.
13. Remove bolts (17), the springs, and the retainers. Remove piston (18).
14. Remove O-ring seal (19), ring (20), O-ring seal (21), and ring (22).
15. Remove clutch discs (23).
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16. Remove O-ring seal (24). Use Tooling (D) in order to remove carrier gear (25).
17. Remove O-ring seal (26).
18. Use a suitable lifting device, Tooling (E), Tooling (F), and Tooling (G) in order to remove
bearing cone (27) and flange (28).
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19. Attach a suitable lifting device to flange (28) and remove flange (28). The weight of flange
(28) is approximately 38 kg (83 lb).
20. Remove seal (29). Remove bearing cups (30).
21. Remove spacer (31).
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22. Use Tooling (F), Tooling (G), and Tooling (H) in order to remove bearing cone (32).
Copyright 1993 - 2020 Caterpillar Inc. Sat Mar 21 19:06:28 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.
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i02374051
Final Drive Carriers, Hubs and Brakes - Disassemble - Rear

Axle
SMCS - 4054-015; 4092-015; 4253-015; 4255-015
Disassembly Procedure
Table 1
Required Tools
1P-0510 Driver Gp 2
B
5F-7345 Screw 1
D 1U-5832 Pry Bar 1
E 1U-6410 Three Jaw Puller 1
F 1P-0510 Driver Gp 1
G 1A-1935 Full Nut 1
3H-0465 Push-Puller Plate 4
5F-7342 Adapter 2
5F-7343 Bearing Puller Gp 1
5F-7366 Forcing Screw 1
5P-8248 Hard Washer 2
6B-6684 Full Nut 2
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6V-8237 Washer 1
8B-7549 Puller Leg 2
9S-7338 Crossblock 1
Start By:
a. Remove the rear tires and rims. Refer to Disassembly and Assembly, "Tire and Rim -
Remove".
b. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
NOTICE

containing fluids.

Cat products.
1. Drain the oil from the front final drives into a suitable container.
2. Attach a suitable lifting device to carrier housing (2).
3. Remove bolts (3).
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4. Remove carrier housing (2). The weight of carrier housing (2) is approximately 31 kg
(68 lb).
5. Disconnect hose assembly (1).
6. Use Tooling (A) in order to remove retaining rings (4).
7. Use Tooling (B) in order to remove planetary gears (5) from carrier housing (2).
8. Remove thrust washer (6).
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9. Remove retaining ring (7), washer (8), and roller bearing (9).
10. Remove bolt (10). Use Tooling (C) in order to remove nut (11).
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11. Remove O-ring seal (12). Remove stub shaft (13).
Note: Note the location of the alignment marks on ring gear housing (14) and the hub for
assembly purposes.
12. Use Tooling (D) to remove ring gear housing (14).
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13. Remove the bolts, the springs, and retainers (15). Remove piston (16).
14. Remove O-ring seal (17), ring (18), O-ring seal (19), and ring (20).
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15. Remove brake discs (21).
16. Remove O-ring seal (23). Use Tooling (D) in order to remove carrier gear (22).
17. Remove O-ring seal (24).
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18. Use a suitable lifting device, Tooling (E), and Tooling (F) in order to remove bearing cone
(25).
19. Use two people in order to remove flange (26). The weight of flange (26) is approximately
38 kg (83 lb).
20. Remove lip seal (27). Remove bearing cups (28).
21. Remove spacer (29).
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22. Use Tooling (F) and Tooling (G) in order to remove bearing cone (30).
23. Attach a suitable lifting device to hub (31). The weight of hub (31) is approximately 29 kg
(65 lb). Remove bolts (32) and hub (31).
Copyright 1993 - 2020 Caterpillar Inc. Sat Mar 21 19:07:24 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.
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i04893425
Final Drive Carriers, Hubs and Brakes - Assemble - Front

Axle
SMCS - 4054-016; 4092-016; 4253-016; 4255-016
Assembly Procedure
Table 1
Required Tools
J 4C-5593 Anti-Seize Compound 1
K 6V-6080 Torque Multiplier Gp 1
L 269-7627 Seal Installer 1
NOTICE

containing fluids.

Cat products.
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1. Raise the temperature of bearing cone (32) and install bearing cone (32) .
2. Lower the temperature of bearing cups (30) and install bearing cups (30) .
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3. Use Tooling (L) and a suitable press in order to install seal (29) .
4. Attach a suitable lifting device to flange (28) and install flange (28). The weight of flange
(28) is approximately 38 kg (83 lb). Raise the temperature of bearing cone (27) and install
bearing cone (27) .
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5. Install O-ring seal (19), ring (20), O-ring seal (21), and ring (22) .


6. Position piston (18). Install bolts (17), the springs, and the retainers. Tighten bolts (17) to a
torque of 11 N·m (8 lb ft).
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7. Install ring gear housing (16) .
8. Apply Tooling (J) to nut (14) and install nut (14). Use Tooling (C) and Tooling (K) in order
to tighten nut (14). Tighten nut (14) to a torque of 1400 ± 600 N·m (1033 ± 443 lb ft).
9. Rotate flange (28) in both directions several times in order to seat the bearings. Remove nut
(14) and remove ring gear housing (16) .
10. Install O-ring seal (26) .
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11. Install carrier gear (25) and O-ring seal (24) .
12. Install clutch discs (23). Alternate the friction discs and the drive plates during installation.
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13. Install ring gear housing (16). Install O-ring seal (15) onto ring gear housing (16) .
14. Apply Tooling (J) to nut (14) and install nut (14). Use Tooling (C) and Tooling (K) in order
to tighten nut (14). Tighten nut (14) to a torque of 1400 ± 200 N·m (1032 ± 147 lb ft).
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15. Apply 9997 kPa (1450 psi) of pressure to the brakes. Measure the distance from the surface
of ring gear housing (16) to the surface of piston (18). Record the dimension as Dimension
(A) .
16. Release the pressure from the brakes. Measure the distance from the surface of ring gear
housing (16) to the surface of piston (18). Record the dimension as Dimension (B). Subtract
Dimension (B) from Dimension (A) in order to determine Clearance (X) for the discs.
Clearance (X) for the discs should measure 1.2 mm (0.05 inch) to 1.8 mm (0.07 inch). Use
different discs until this clearance is reached.

Caterpillar Cat M322D MH WHEELED EXCAVATOR (Prefix D3X) Service Repair Manual (D3X00001 and Up) PDF

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Service Repair Manual

Product: WHEELED EXCAVATOR

Disassembly and Assembly

Final Drive Carriers, Hubs and Brakes - Disassemble - Front

5F-7366 Forcing Screw 1

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

2. Attach a suitable lifting device to carrier housing (2).

3. Remove bolts (1).

5. Disconnect hose assembly (3).

6. Use Tooling (A) in order to remove retaining rings (4).

8. Remove thrust washer (6).

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

15. Remove clutch discs (23).

17. Remove O-ring seal (26).

20. Remove seal (29). Remove bearing cups (30).

21. Remove spacer (31).

Product: WHEELED EXCAVATOR

Disassembly and Assembly

Final Drive Carriers, Hubs and Brakes - Disassemble - Rear

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

2. Attach a suitable lifting device to carrier housing (2).

3. Remove bolts (3).

5. Disconnect hose assembly (1).

6. Use Tooling (A) in order to remove retaining rings (4).

8. Remove thrust washer (6).

11. Remove O-ring seal (12). Remove stub shaft (13).

12. Use Tooling (D) to remove ring gear housing (14).

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

15. Remove brake discs (21).

17. Remove O-ring seal (24).

20. Remove lip seal (27). Remove bearing cups (28).

21. Remove spacer (29).

Product: WHEELED EXCAVATOR

Disassembly and Assembly

Final Drive Carriers, Hubs and Brakes - Assemble - Front

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

Personal injury can result from being struck by parts propelled by a

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

7. Install ring gear housing (16) .

10. Install O-ring seal (26) .

11. Install carrier gear (25) and O-ring seal (24) .

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