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Hindawi Publishing Corporation

Advances in Mechanical Engineering


Volume 2014, Article ID 251594, 13 pages
http://dx.doi.org/10.1155/2014/251594

Research Article
Stability Analysis of a Linear Friction-Induced Vibration Model
and Its Prevention Using Active Force Control

S. M. Hashemi-Dehkordi,1 A. R. Abu-Bakar,2 and M. Mailah1


1
Department of Applied Mechanics, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia,
81310 Johor, Skudai, Malaysia
2
Department of Automotive Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia,
81310 Johor, Skudai, Malaysia

Correspondence should be addressed to S. M. Hashemi-Dehkordi; s.mahdi.hashemi.d@gmail.com

Received 1 June 2013; Revised 26 January 2014; Accepted 10 February 2014; Published 2 April 2014

Academic Editor: Jiin Y. Jang

Copyright © 2014 S. M. Hashemi-Dehkordi et al. This is an open access article distributed under the Creative Commons
Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is
properly cited.

This paper presents friction-induced vibration (FIV) caused by combined mode-coupling and negative damping effects in a simple
FIV model. In doing so, a new four-degree-of-freedom linear model which consists of a slider and a block is proposed and then
simulated using MATLAB/Simulink. Stability or instability of the FIV model is defined by the convergence or divergence of
time domain responses of the slider and the block. Having found critical slope of friction-velocity characteristics that generate
instabilities in the model, a conventional closed loop proportional-integral-derivative (PID) controller is first introduced into the
main model in order to attenuate the vibration level and subsequently to suppress it. Later, the model is integrated with the active
force control (AFC) element to effectively reject the disturbance and reduce the vibrations. It is found that the integrated PID-AFC
scheme is effective in reducing vibration compared to the pure PID controller alone. Thus, the proposed control scheme can be one
of the potential solutions to suppress vibration in a friction-induced vibration system.

1. Introduction coupling [5, 6]. Apart from these mechanisms, moving load
[15–17] is another mechanism that leads to friction-induced
Friction-induced vibration (FIV) exists in almost all mech- vibration. A detailed explanation of these mechanisms can be
anisms that are utilizing solid components that are rubbing found in [18].
against each other, such as hard disks, disk brake system,
There are typically two different analysis methodologies
chain saw, and position control robots. The studies of friction-
available to predict stability or instability of the FIV assembly,
induced vibration have been carried out over decades by
analytical [1–5], numerical [6–8], and experimental method namely, complex eigenvalue analysis and dynamic transient
[9–12] but there is still no method available to completely analysis. Both methodologies have their pros and cons
suppress the friction-induced vibration issue. Furthermore, discussed by Mahajan et al. [19] and Ouyang et al. [20].
a complete understanding of the problem has still not been It is common that complex eigenvalue analysis is used to
achieved. Papinniemi et al. [13] suggested that these are predict squeal conditions and squeal frequencies [6, 7, 20].
mainly due to the complexity of the mechanisms themselves The positive real parts of the complex eigenvalues indicate a
and competitive nature of automotive industry which limits potential unstable vibration mode of the linear model of a
the amount of cooperative research that is published in the disc brake and are thought to show the likelihood of squeal
open literature or public domain. It is well accepted that occurrence or the noise intensity [6]. On the other hand,
there are three major mechanisms that contribute to the instability in the friction-induced vibration system can be
generation of friction-induced vibration, namely, negative associated with an initially divergent vibration response using
damping [1, 2, 10], sprag/stick slip [3, 4, 14], and mode dynamic transient analysis.

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2 Advances in Mechanical Engineering

In analytical approach using a minimal model of a FIV differential equations and predicting the critical value of the
system assembly, North [5] was the first researcher who stud- parameter generating the asymmetry in the stiffness matrix,
ied brake noise and vibration using a 2-degree-of-freedom based on the reacceptance of the corresponding symmetric
disk brake model with mode coupling effect and analysed systems. Chatterjee and Mahata [24] employed an active
them using eigenvalue analysis. The friction coefficient was absorber based on the time-delayed displacement difference
assumed to be constant. The instabilities of the model were feedback in controlling friction-driven vibrations. The local
indicated by the positive real parts of the eigenvalues. Yang stability analysis shows that the static equilibrium can be
et al. [3] proposed a new theory of brake noise caused by FIV locally stabilized by suitably selecting the control gain and
called sprag slip, and the mathematical model consisted of a the time delay. The regions of stability are delineated in the
pined bar whose end is on a horizontal plane; the bar makes plane of the control parameters. Numerical simulations of the
an angle less than 90∘ with the plane. As the plane moves system show that proper selection of the control parameters
forward the bar sprag to it and then due to the flexibility can also achieve the global stability of the system.
(stiffness) within the system it allowed the bar to free itself There is also a control method known as dither technique
from the spragging condition. Once the spragging has been [25–29] that has been introduced to prevent brake noise. The
relieved, the original contact situation is reestablished. This dither technique makes use of high frequency disturbance
process continued and could lead to a sprag-slip limit cycle. signal for the suppression of the automotive disc brake squeal
The unstable oscillation in the system could also occur even caused by FIV. In this scheme, the dither signal stabilizes
with constant friction coefficient. Shin et al. [2] developed friction-induced self-oscillations in the disc brake using a
two simple 2-degree-of-freedom models of a FIV system that harmonic vibration, with a frequency higher than the squeal
represented the mechanism of negative damping. In-plane frequency generated from a stack of piezoelectric elements
and out-of-plane vibration were described. They showed placed on the piston. The resulting control vibration was not
that from complex eigenvalue analysis, the damping is the heard from the brake system if an ultrasonic control signal
most important parameter for in-plane vibration, whereas was activated. This system is based on an open loop control
the stiffness is the most important parameter for the out-of- mode in which there is no requirement to detect the presence
plane vibration. Hoffmann et al. [4] employed FIV model that of squeal.
had 2-degree-of-freedom and it was based on the pad/block It is found that a very few FIV models [1–30] include
with considering the mechanism of modal coupling. In their the effects of mode coupling and negative damping together.
work, through eigenvalue analysis, friction was considered as There are also not many FIV models for investigating the
a significant factor that caused instability on both in-plane vibration response of the disk/slider. Therefore, the present
and out-of-plane vibration. work attempts to combine these two mechanisms together
Currently, there are many techniques or methods that into a new minimal four-degree-of-freedom friction-induced
have been put forward to reduce or eliminate FIV noise vibration linear model. Stability or instability of the FIV
and vibration. In a recent review, Chen et al. [21] pro- model is defined by the convergence or divergence of time
posed guidelines to reduce and eliminate squeal events. domain response of the slider and the block, respectively. In
This included optimization of the damping, minimizing the order to prevent instability to the system, a control method
impulsive excitation, and reducing the modal coupling. These which is a closed loop control employing PID element with
three guidelines have been adopted by many researchers and without active force control (AFC) is proposed and
and thought to be essential for squeal reduction methods. integrated into the new FIV model. The main advantage of
Different techniques such as structural modifications and the AFC technique is its ability to reject disturbance that is
control methods have also been employed by previous applied to the system through appropriate manipulation of
researchers to reduce the effect of friction-induced vibra- the selected parameters. Additionally, the technique requires
tion. Nakano and Maegawa [22] introduced safety-design much less computational burden and has been successfully
criteria to reduce friction-induced vibration by conducting established to be readily implemented in real time.
dimensionless analysis and numerical simulation for a single-
degree-of-freedom system with friction. The model consid-
ered a discontinuity between static and kinetic friction and 2. A Simple 4-DOF Friction-Induced
the dependence of the kinetic friction coefficient on the Vibration Linear Model
relative velocity. Due to dimensionless description the num-
ber of parameters reduced from nine to five, where four of In this paper a simple 4-DOF FIV linear model is proposed
the five dimensionless parameters controlled the occurrence that consists of a block and a slider as shown in Figure 1.
limit of friction-induced vibration. The occurrence-limit The model considers a combined effect of mode coupling and
equation was derived on the basis of a previous study on stick negative damping. In the model, 𝑚1 and 𝑚2 represent mass of
slip in the Coulomb friction model, and the discriminant the block and the slider, respectively. Each mass is capable of
inequalities were constructed with the four parameters in moving in the in-plane (𝑥1 , 𝑥2 ) and out-of-plane directions
which they are sufficient conditions for preventing friction- (𝑦1 , 𝑦2 ). Two diagonal springs are attached to the masses in
induced vibration. Ouyang et al. [23] presented structural order to couple the equations of motion and hence they will
modification approach in order to reduce vibration using affect each other in the vibration response in both directions.
complex eigenvalue analysis, by determining the latent roots There is one spring 𝑘𝑐 that attaches between two masses to
of asymmetric systems represented by second order matrix represent contact stiffness. The friction force is generated due

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Advances in Mechanical Engineering 3

The stiffness of the spring, 𝑘, the normal force, 𝑁, and the


𝜃 k2 N0 c2 friction force, 𝐹, are defined as follows:
k3
𝑁 = 𝑘𝑐 × (𝑦1 − 𝑦2 ) ,
k1 y1

m1 Vrel = (V𝑏 + 𝑥2̇ ) − 𝑥1̇ ,


x1
c1
𝑘11 = 𝑘3 cos2 𝜃 + 𝑘1 ,
kc
𝑘12 = 𝑘21 = −𝑘3 cos 𝜃 sin 𝜃,
b
k5 Ff y2 𝑘34 = 𝑘43 = 𝑘6 cos 𝜃 sin 𝜃, (3)
N
2
m2
𝑘22 = 𝑘3 sin 𝜃 + 𝑘2 ,
c3 x2

k6 c4
𝑘33 = 𝑘6 cos2 𝜃 + 𝑘5 ,
k4
𝜃 𝑘44 = 𝑘6 sin2 𝜃 + 𝑘4 ,

Figure 1: A simple 4-DOF FIV linear model. 𝐹𝑓 = 𝜇𝑘 × 𝑁,

where 𝜇𝑘 and 𝜇𝑠 are the dynamic and static friction coeffi-


𝜇k cients, respectively, Vrel is the relative velocity between the
𝜇s slider and the block, and 𝛼 is the negative slope of the linear
function of friction-velocity curve. The 𝜀 in (1) is a very small
positive number, and it is there to prevent the sign function
from becoming zero for a situation that the relative velocity is
o zero. Thus if the relative velocity is zero the friction coefficient
rel would be equal to the static friction coefficient (𝜇𝑠 ). It can be
seen from the model that by describing the dynamic friction
−𝜇s
coefficient as mentioned in (1) the effect of negative damping
is considered in the model, and with contact stiffness, 𝐾𝑐 , the
stiffness matrix in (2) becomes asymmetric and hence it leads
−𝜇k
to the effect of mode coupling.
Figure 2: Linear dynamic friction coefficient over relative speed.
3. Control Strategy
to the horizontal movement of the masses, through the slider After obtaining the mathematical model that represents the
and the contact spring that are connected to the masses. The effect of negative damping and mode coupling as shown in
slider that is connected to the mass 𝑚2 has an initial and Figure 1, it is necessary to control the vibration in all four
constant velocity of 𝑉𝑏 . 𝑁0 and 𝑁 are the preload force and the directions 𝑥1 , 𝑦1 , 𝑥2 , and 𝑦2 byusing actuators which can
normal reaction force of the surface, respectively. The preload apply forces that are parallel to the given axes. Thus the
force is necessary to excite the system. equations of motion having introduced the actuators can be
The definition of the dynamic friction coefficient is shown given as follows:
in Figure 2 and is given in ..
󵄨 󵄨 𝑚1 0 0 0 𝑥1 𝑐1 0 0 0 𝑥1̇
𝜇𝑘 = ((−𝛼 × 󵄨󵄨󵄨Vrel 󵄨󵄨󵄨) + 𝜇𝑠 ) × sgn (Vrel + 𝜀) . (1) [0 𝑚1 0 0]
..
𝑦̇
[ 𝑦
] ( ..1 ) + ( 0 𝑐2 0 0
) ( 1)
[0 0 𝑚2 0 ] 𝑥2 0 0 𝑐3 0 𝑥2̇
The equations of motion of the 4-DOF FIV model are ..
given as follows: [0 0 0 𝑚2 ] 𝑦2 0 0 0 𝑐4 𝑦2̇
..
𝑚1 0 0 0 𝑥1 𝑐1 0 0 0 𝑥1̇ 𝑘11 𝑘12 0 0 𝑥1
[0 𝑚1 0 0]
..
𝑦̇ [𝑘21 𝑘22 0 0 ] 𝑦1
[ 𝑦
] ( .. ) + ( 0
1 𝑐2 0 0
) ( 1) +[ ]
[ 0 0 𝑘33 𝑘34 ] (𝑥2 )
[0 0 𝑚2 0 ] 𝑥2 0 0 𝑐3 0 𝑥2̇
..
[0 0 0 𝑚2 ] 𝑦2 0 0 0 𝑐4 𝑦2̇ [ 0 0 𝑘34 𝑘44 ] 𝑦2

𝑘11 𝑘12 0 0 𝑥1 −𝐹𝑓 − (𝜇𝑘 × 𝑁0 ) −𝐹𝑓 − (𝜇𝑘 × 𝑁0 ) + 𝐴


[𝑘21 𝑘22 0 0 ] 𝑦1 [ − (𝑁 + 𝑁0 ) ] [ − (𝑁 + 𝑁0 ) + 𝐵 ]
+[ ] [ ]. =[ ],
[ 0 0 𝑘33 𝑘34 ] (𝑥2 ) = [ +𝐹𝑓 ] [ +𝐹𝑓 + 𝐶 ]
0 0 𝑘 𝑘 𝑦 +𝑁 [ +𝑁 + 𝐷 ]
[ 34 44 ] 2 [ ]
(2) (4)

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4 Advances in Mechanical Engineering

𝜃 k2 B N0 y1
c2
k3
k1 x1

m1 A
c1

kc y2
D b
k5 Ff x2
N
m2
c3 C
k6 c4
k4
𝜃

Figure 3: Actuator forces applied to the model.

Disturbance

+
+ + +
PID ẍ ẋ x
Reference Integrator Integrator Actual
Actuator Dynamic
input controller output
model (1/s) (1/s)
− +

Accelerometer
Force sensor

Estimated
mass
+ −

1/F Active force control

Displacement
transducer

Figure 4: Schematic diagram of AFC scheme.

where forces 𝐴, 𝐵, 𝐶, and 𝐷 are the actuator forces that are 𝑥2̈ = (−𝑐3 𝑥2̇ − (𝑘6 cos2 𝜃 + 𝑘5 ) 𝑥2
applied to the model as shown in Figure 3. Equation (4) is
−1
then derived into state space as follows: − (𝑘6 cos 𝜃 sin 𝜃) 𝑦2 + 𝐹𝑓 + 𝐶) × (𝑚2 ) ,

𝑥1̈ = (−𝑐1 𝑥1̇ − (𝑘3 cos2 𝜃 − 𝑘1 ) 𝑥1 𝑦2̈ = ( − 𝑐4 𝑦2̇ − (𝑘6 cos 𝜃 sin 𝜃) 𝑥2
−1
+ (𝑘3 cos 𝜃 sin 𝜃) 𝑦1 − 𝐹𝑓 − (𝜇𝑘 − 𝑁0 ) + 𝐴) × (𝑚1 ) ,
−1 − (𝑘6 sin2 𝜃 + 𝑘4 ) 𝑦2 + 𝑁 + 𝐷) × (𝑚2 ) .
(5)
𝑦1̈ = (−𝑐2 𝑦̇̈ 1 + (𝑘3 cos 𝜃 sin 𝜃) 𝑥1
The control strategy that is proposed here employs
−1
− (𝑘3 sin2 𝜃 + 𝑘2 ) 𝑦1 − (𝑁 + 𝑁0 ) + 𝐵) × (𝑚1 ) , an AFC-based scheme that is used in conjunction with

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Advances in Mechanical Engineering 5

0
+ PID ++ .5

Reference x1
input (X1 ) PID1 Actuator
X1 X1

X1 out x1
-K- +
− X1 in
Switch1 1/Q x1 Memory1 .4
X1 ddot out x2
EM x1 X2
0 + PID ++ .5

Reference PID2 Actuator X2 out
input (X2 ) X2
x2
X2 in
+
-K- −
X2 ddot out
Switch2 -K-
1/Q x2 Memory4
EM x2
0 + PID ++ .5 Y1 out y1

Reference PID3 Actuator Y1 in Y1
input (Y1 ) Y1
Y1 ddot out
-K- + y1

Switch3
1/Q y1 Memory3 -K- Y2 out
EM y1 Y2 in
y2
0 + .5 Y2 ddot out
− PID ++ Y2
Reference PID4 Actuator
input (Y2 ) Y2
Passive FIV
system
+ y2
-K- −
Switch4
1/Q y2 Memory2 .5
EM y2

Figure 5: Simulink diagram of the proposed AFC model.

the conventional PID controller. AFC as first proposed by related to the computation of the estimated disturbance force,
Hewit and Burdess [30] is robust and effective in controlling 𝐹𝑑 , as follows:
a robot arm. Mailah and fellow researchers [31–36] demon-
𝐹𝑑 = 𝐹 − (EM) (𝑎) , (6)
strated the application of the technique to include many
other dynamical systems with the incorporation of artificial where 𝐹 is the measured actuating force, EM is the esti-
intelligence (AI) methods. The PID controller was first tuned mated mass, and 𝑎 is the measured linear acceleration. This
with Ziegler-Nichol’s method and then manipulated for fine parameter is then fed back through a suitable inverse transfer
performance. Afterwards, the AFC part is included into the function of the actuator to be summed up with the PID
system to supply the compensation of the disturbance that is control signal. The theoretical analysis with the stability of
inherent in the FIV system. Figure 4 shows the AFC scheme the proposed AFC method has been described in [39]. A
applied to a dynamic translation system of the adopted number of methods to estimate the mass have been proposed
models. AFC scheme is shown to be effective in providing in the previous studies such as artificial intelligence (AI)
the actuated force and body acceleration that are precisely and crude approximation techniques [37, 39]. In this study,
measured and at the same time the estimated mass suitably the use of crude approximation method to approximate the
approximated [37, 38]. The essential AFC equation can be estimated mass is seen sufficient. The main challenge of

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6 Advances in Mechanical Engineering

×10−5 ×10−4
12 0

10

8
−1
6

y1 (m)
x1 (m)

2 −2
0

−2
−3
−4

−6
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(a) In-plane vibration of 𝑚1 (b) Out-of-plane vibration of 𝑚1
−4 −5
×10
2 4 ×10

2
1.5
0

1 −2

−4
x2 (m)

y2 (m)

0.5
−6

0 −8

−10
−0.5
−12

−1 −14
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(c) In-plane vibration of 𝑚2 (d) Out-of-plane vibration of 𝑚2

Figure 6: Vibration response of the passive FIV system with 𝛼 = 0.01 and 𝜃 = 60∘ .

the AFC method is to acquire suitable estimation of the mass the necessary external energy to suppress vibration in the
required to compute the disturbance 𝐹𝑑 in the feedback loop. model. The parameters used in this study were mostly taken
A conventional PID that is used with the AFC scheme can be from the previous researchers [40–43]. However, it needs to
typically represented by the following equation: be manipulated to suit the application in the simulation and
within MATLAB capabilities. The detailed parameters are
𝐾𝑖 given as follows.
𝐺𝑐 (𝑠) = 𝐾𝑝 + + 𝐾𝑑 𝑠, (7)
𝑠 Mathematical model parameters:

where 𝐾𝑝 , 𝐾𝑖 , and 𝐾𝑑 are the proportional, integral, and (i) body masses: 𝑚1 = 0.3 kg and 𝑚2 = 2 kg;
derivative gains, respectively. (ii) spring stiffness: 𝑘1 = 260000 N/m, 𝑘5 = 665000 N/m,
𝑘3 = 270000 N/m, 𝑘6 = 400000 N/m, 𝑘2 =
4. Simulation 115000 N/m, 𝑘4 = 950000 N/m, and 𝑘𝑐 = 85000 N/m;
(iii) damping coefficient: 𝑐1 = 1.5 Ns/m, 𝑐2 = 1.5 Ns/m,
In order to simulate the four-DOF FIV model with the con- 𝑐3 = 0.1 Ns/m, and 𝑐4 = 0.1 Ns/m;
trollers, MATLAB, Simulink, and Control System Toolbox
(CST) software are utilized. The actuators are assumed to be (iv) static friction coefficient: 𝜇𝑠 = 0.6;
of a linear type with a suitable constant gain. They provide (v) normal preload: 𝑁0 = 100 N;

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Advances in Mechanical Engineering 7

−4 −4
2.5 ×10 0 ×10

−0.5
2
−1
1.5
−1.5
x1 (m)

y1 (m)
1 −2

−2.5
0.5
−3
0
−3.5

−0.5 −4
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(a) In-plane vibration of 𝑚1 (b) Out-of-plane vibration of 𝑚1
−4 −4
5 ×10 1.5 ×10
4
1
3
2
0.5
1
x2 (m)

y2 (m)

0 0
−1
−0.5
−2
−3
−1
−4
−5 −1.5
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(c) In-plane vibration of 𝑚2 (d) Out-of-plane vibration of 𝑚2

Figure 7: Vibration response of the passive FIV system, 𝛼 = 0.03 and 𝜃 = 60∘ .

(vi) angle: (𝜃) = 60∘ , 45∘ ; the AFC is the mass acceleration and the output is summed
(vii) initial constant velocity of the disk: 𝑉𝑏 = 20 km/h; with the PID controller output and then multiplied with
the actuator gain which subsequently generates the actuator
(viii) actuators gain: 𝑄 = 0.5 and actuators power: 𝑃 = 7 force. To obtain the effective results, it is required to acquire a
Watt; suitable estimated mass combined with appropriate tuning of
(ix) reference input = 0.00 m (i.e., no vibration). the PID controller gains. Figure 5 shows an AFC scheme used
In the simulation process, several types of operating in the study to suppress vibration and it can be seen that each
conditions are deliberately introduced to the mathematical PID controller is added to the AFC loop. It can be noticed that
model to evaluate the effectiveness of the control system. four AFC loops are added to the four PID controllers.
Four actuator forces for compensating the disturbance In order to tune the PID controllers, Ziegler-Nichol’s
that is actually inherent in the 4-DOF model are required. method is used with manipulation to suit the system perfor-
The actuator forces are controlled by four individual PID mance and the results are tabulated as shown in Table 1. Also,
controllers involving four negative feedback loops. it shows the values of the estimated mass in which they were
For better vibration prevention, AFC is integrated into the mainly obtained by trial and error or crude approximation
pure PID controller. The AFC Simulink diagram includes the method. It should be mentioned that the percentage of the
estimated mass, EM, and the parameter, 1/𝑄. The input to AFC used is 100% (switch is set to ON).

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8 Advances in Mechanical Engineering

×10−5 −4
10 0 ×10

−0.5
8
−1
6
−1.5
4 −2

y1 (m)
x1 (m)

2 −2.5

−3
0
−3.5
−2
−4

−4 −4.5
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(a) In-plane vibration of 𝑚1 (b) Out-of-plane vibration of 𝑚1
−4 −4
2 ×10 1 ×10

1.5 0.5

1
0
0.5
x2 (m)

y2 (m)

−0.5
0
−1
−0.5

−1 −1.5

−1.5 −2
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(c) In-plane vibration of 𝑚2 (d) Out-of-plane vibration of 𝑚2

Figure 8: Vibration response of the passive FIV system with 𝛼 = 0.03 and 𝜃 = 45∘ .

5. Results and Discussion Table 1: The values for the estimated mass and the PID parameters.

In this section the results of the four-degree-of-freedom PID parameters 𝐾𝑝 𝐾𝑖 𝐾𝑑


model of friction-induced vibration, which represents both PID 𝑥1 4 1.5 13.5
effects of negative damping and modal coupling. At first in PID 𝑦1 5 2 11.2
Section 5.1 in order to approve the correctness and appro-
PID 𝑥2 5 1.8 15
priate operation of the model some simulation tests were
executed from the model when it did not have any controllers PID 𝑦2 7 3 18
applied to it (i.e., the passive model). Then in Section 5.2 Estimated mass (kg)
simulation tests were carried out from the 4-DOF model that EM 𝑥1 0.4
was equipped with PID and AFC controllers. EM 𝑦1 0.45
EM 𝑥2 0.6
5.1. Passive 4-DOF Model. By giving different values of the EM 𝑦2 0.5
slope and considering the angle (𝜃) to be 60∘ [41], a number
of simulations were performed using the passive FIV system,
that is, without any controller attached to it. These simulation
tests are executed by giving different values of the slope (𝛼) are shown in Figure 6. It can be seen that the response of the
in (1). First, a value of 𝛼 = 0.01 was given and the results block (𝑚1 ) and the slider (𝑚2 ) in both in-plane (𝑥1 and 𝑥2 )

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Advances in Mechanical Engineering 9

×10−5 ×10−4
16 0.5
14
0
12
10 −0.5

8 PID PID + AFC


−1
x1 (m)

y1 (m)
6
PID + AFC PID
4 −1.5

2 −2
0
−2.5
−2
−4 −3
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(a) In-plane vibration of 𝑚1 (b) Out-of-plane vibration of 𝑚1

×10−4 −5
2 ×10

0
2
−2
1.5
PID −4
PID + AFC
x2 (m)

y2 (m)

1 −6
PID + AFC
−8 PID
0.5
−10
0
−12

−0.5 −14
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 1 2 3 4 5
Time (s) Time (s)
(c) In-plane vibration of 𝑚2 (d) Out-of-plane vibration of 𝑚2

Figure 9: Vibration response of the FIV model with 𝛼 = 0.03 and 𝜃 = 60∘ .

and out-of-plane (𝑦1 and 𝑦2 ) directions under the given value amount with the increase of relative velocity, and thus the
of the slope is converging and it is indicated that the system is response of the system goes toward instability.
under stable condition. Due to the reason that the value of the One more simulation was performed by considering the
negative damping slope is considerably low, the changes of the angle 𝜃 to be 45∘ in order to examine its influence on the
friction coefficient with the increase of the relative velocity are system stability. The slope was set to 0.03 and the results of
superficial and thus the system is stabilizing with time. The this simulation are shown in Figure 8. It can be seen that when
offset that can be seen in the out-of-plane results is mainly the angle 𝜃 is set to 45∘ both 𝑚1 and 𝑚2 are less diverging,
due to the natural behavior of the system. The preload 𝑁𝑜 will compared to the case where the angle was set to 60∘ . It is also
initially press the block and slider down until they reach the found that when the angle 𝜃 is decreased from 60∘ to 45∘ ,
equilibrium condition. the value of the slope that is required to make the FIV model
Later the slope (𝛼) was increased to 0.03 and time domain unstable is higher.
results are shown in Figure 7. It can be seen that the block
(𝑚1 ) and the slider (𝑚2 ) are clearly under unstable condition 5.2. Reducing the Vibrations of the 4-DOF Model with AFC.
in the out-of-plane direction and in-plane direction. Because After studying behavior of the four-DOF passive FIV model,
the slope of negative damping is higher than the previous case it is necessary to reduce and eliminate the vibration in it. At
it causes the friction coefficient to decrease with a noticeable first the simulation is performed at the angle 𝜃 of 60∘ with

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10 Advances in Mechanical Engineering

×10−4 ×10−4
5 1

PID
4 0

3 −1
PID + AFC
x1 (m)

y1 (m)
2 −2

PID + AFC
1 −3

0 −4 PID

−1 −5
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(a) In-plane vibration of 𝑚1 (b) Out-of-plane vibration of 𝑚1
−3 −4
1 ×10 2 ×10
0.8 1.5
PID + AFC PID + AFC
0.6
1
0.4
0.2 0.5
x2 (m)

y2 (m)

0 0
−0.2 −0.5
−0.4
0.4
−1
−0.6 PID PID
−1.5
−0.8
−1 −2
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(c) In-plane vibration of 𝑚2 (d) Out-of-plane vibration of 𝑚2

Figure 10: Vibration response of the FIV model with 𝛼 = 0.08 and 𝜃 = 60∘ .

the slope of 0.03 and results of this simulation are shown Another simulation was executed with considering a non-
in Figure 9. It can be seen that when AFC is applied to the linear relation between the friction coefficient and relative
model, in-plane and out-of-plane vibration of the block (𝑚1 ) velocity [44]; in this case the friction coefficient is considered
and the slider (𝑚2 ) are better reduced compared to the case to be in a sinusoidal format. The results of this simulation
that the model has only PID controllers. are represented in Figure 12 and they show that after AFC
By increasing the slope to 0.08 the results show that the is engaged into the system the noise or vibration reduces to
PID controllers are not effective in reducing the vibrations a suitable manner. The out-of-plane vibrations showed the
and the FIV model is diverging, but by engaging the AFC loop same behavior.
into the PID controllers the vibrations are very effectively
reduced to nearly zero as shown in Figure 10. This shows
that a PID plus AFC controller is very effective in preventing
6. Conclusion
vibration for a quite large range of the slope. A four-degree-of-freedom linear model of a friction-induced
In order to evaluate the robustness of the system the vibration system has been developed, in which both mech-
simulation was executed with having the mass 𝑚1 reduced anisms of negative damping and mode coupling which are
by 10%. The results of this simulation are shown in Figure 11, two of the most important mechanisms that cause friction-
and it can be seen that AFC is still capable of reducing the induced vibration are represented. An active force control-
vibrations to a noticeable amount. based method has been developed and implemented to

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Advances in Mechanical Engineering 11

×10−3 3 ×10
−3
2
PID + AFC
1.5
2
1 PID + AFC
1
0.5
x1 (m)

x2 (m)
0 0

−0.5
−1
−1 PID
−2
−1.5 PID
−2 −3
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(a) In-plane vibration of 𝑚1 (b) In- plane vibration of 𝑚2

Figure 11: Vibration response of the FIV model with 𝛼 = 0.08 and 𝜃 = 60∘ and the mass 𝑚1 reduced by 10%.

−4 −5
0.5 ×10 2 ×10

0
0
−0.5
PID + AFC −2
−1 PID + AFC
−1.5 −4
x2 (m)
x1 (m)

−2 −6
−2.5 PID
−8 PID
−3
−10
−3.5

−4 −12
0 1 2 3 4 5 0 1 2 3 4 5
Time (s) Time (s)
(a) In-plane vibration of 𝑚1 (b) In-plane vibration of 𝑚2

Figure 12: Vibration response of the FIV model with 𝛼 = 0.08 and 𝜃 = 60∘ , with a nonlinear sinusoidal friction coefficient.

significantly reduce the vibration caused due to the effects of reduced, thereby rendering the system very effective. It is
negative damping and mode coupling. The AFC component worth to see whether the AFC mode is capable of suppressing
is readily incorporated into a PID controller and the resulting vibration if nonlinear aspects of the surface contact and of
four-DOF scheme has been shown to be very effective in mu-velocity slope are considered. This is the authors’ recent
suppressing the vibration in the 4-DOF FIV model for a work. Due to the equipment and the required hardware that
number of different operating conditions. It was observed are used for the AFC system, the cost of this method at the
that, in some cases, a pure PID controller alone is able to moment is expected to be expensive and thus it can be used
reduce the vibration but more often than not it is much less as a luxury option or in sensitive cases.
effective compared to the PID plus AFC scheme.
With the increase in the slope of the linear friction
coefficient in negative damping, a pure PID controller was Conflict of Interests
unable to stabilize the system and the vibration was shown
to gradually increase in amplitude with time. However, when The authors declare that there is no conflict of interests
the AFC mode is activated, the vibration was very much regarding the publication of this paper.

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12 Advances in Mechanical Engineering

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