Академический Документы
Профессиональный Документы
Культура Документы
224-230
Newport News Shipbuilding (NNS) has been preparing for a reentry into the commercial shipbuild-
ing market for several years. Those preparations resulted in the signing of a contract in October of
1994 with Eletson Corporation for the construction of two (with an option for an additional two)
46 500 dwt product carriers. This is the first contract for a U.S. shipyard to build commercial ships
for a foreign owner in 37 years. In developing the hull form for the standard product carrier Double
Eagle, NNS performed studies to determine the economic and hydrodynamic effects of alternative
bow configurations on a representative modern, high-block tanker. The objectives of the study were
to update the NNS commercial ship speed-power database, investigate the application of state of
the art computer software, and create a bow design which strikes a balance between hydrodynamic
performance and producibility. To achieve these goals, NNS worked with SAIC to use the compu-
tational fluid dynamics (CFD) SLAW software to mathematically analyze several candidate bows.
These designs were then model tested at the Swedish State Model Basin in Gothenburg to validate
the results of the CFD codes. Construction costs were then estimated for each design and finally,
the bow forms were compared on an overall economic basis.
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Fig. 1 Bow lines, bow #l--elliptical bow Fig. 3 Bow lines, bow #a--spoon bow
basis of comparison for this study was overall economic fea- bulb provides very good hydrodynamic performance, signifi-
sibility, and the leading driver in the economics of a ship is cantly reducing the wave profile of the ship.
cargo deadweight, it was decided that the traditional ap- Once these two limiting cases had been selected, the next
proach would not be ideal. Additional volume gained in the step was to select additional bow configurations in the design
bulb, minus the small increase in lightship, increases the range between the two extremes. It was decided to analyze
cargo carrying capacity of the ship. Therefore, it was decided two additional hulls, both of which would be designed with a
that each ship design would have identical displacements. compromise between performance and ease of construction.
The afterbody of the ship through the parallel middlebody Bow # 3 - - S p o o n Bow: The third bow configuration exam-
would be held the same, and the fullness of the lines would ined was another bulbless bow (Fig. 3). The basic form of this
vary forward of this point. The bows with larger bulbs would bow is similar to the first elliptical bow. However, to improve
have finer forward hull lines in order to hold the overall the flow around the bow, the hull form is significantly mod-
volume constant. ified. The bow profile is much smoother and the forefoot, in-
In addition, although the fullness would be allowed to vary stead of being a small tight quarter circle, is of a much larger
slightly, the basic form of the forward hull would be kept the elliptical form. In addition, the bilge radius is also much
same. The hull would be allowed to vary to correct for volume larger towards the stem of the ship. This type of bow, with a
differences and to integrate with the bow designs, but the large open forefoot, is usually referred to as a "spoon" bow.
general characteristics would remain the same, so that any Bow #4--Producible Bulb: Typically, spoon bows perform
changes in the powering of the hull could be attributed to the better hydrodynamically than elliptical bows. But, they do
changes in bow design and not to a change in the shape of the not match the performance of most ships with traditional
hull lines. conical bulbs. The inherent advantages of the bulbous bow
are very strong and are not limited to the reduction of wave
drag. Bulbous bows offer improved seakeeping performance
Descriptions and in large-block ships can significantly reduce wave break-
The first phase of this project was to select two initial bow ing at the bow. Therefore, it was decided t h a t the fourth bow
configurations that would represent the limits of the design tested would also be a bulbous form. In this case a bulb would
range. One end of the design range would be a bow that be selected that would be of a more simple form in order to
offered maximum producibility, the other end would be a de- reduce the complexity and construction costs.
sign that had the best hydrodynamic performance. These two In the past few years, long thin bulbs that are better inte-
bows were to be traditional forms that have been incorpo- grated with the waterlines of the ship have been seen on a
rated in past ship designs. number of tanker designs. The intention of these bulbs has
Bow # l - - E l l i p t i c a l Bow: A bulbless bow with elliptical been to improve the performance at not only the full load
waterline endings and a small circular forefoot was selected draft, but also at the ballast draft (a limitation on traditional
as the bow design with maximum producibility (Fig. 1). This bulbs), by lengthening the ballast waterline.
bow has vertical section walls t h a t stretch from the parallel Because the intent behind these bulbs is to have a smooth
midbody all the way forward to the vertical stem. The bilge ballast waterline, they have the advantage t h a t they are
radius is very small all the way through the bow and the more integrated with the hull of the ship. By t a k i n g a bulb of
forefoot is a very small, tight quarter circle. All waterlines this type and running the vertical sidewalls of the hull
above the bilge, up to the knuckle line, are identical and have through the bulb, the construction complexity can be signif-
elliptical endings at the stem. icantly reduced over a traditional bulb. This type of bulb was
Bow # 2 - - C o n i c a l Bulb: A bow with a large faired conical selected as the fourth bow configuration to be tested (Fig. 4).
bulb was selected to represent the upper end of the design Construction
range (Fig. 2). The bulb has the form of a large conic section,
capped by a hemisphere, extending forward of the stem of the Each of the bows was analyzed in order to determine the
ship below the design waterline. Traditionally, this type of complexity and the effect on construction costs. In terms of
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Fig. 2 Bow lines, bow #2--conical bulb Fig. 4 Bow lines, bow #4---produciblebulb
Fig, 5 Bow plating, bow #3~elliptical bow Table 2 Bow section construction costs
ITotalConstruction CostlJ
~_mpared to B o w . l ~ l
maximizing producibility and reducing shipyard manufac- Bow #1 - Elliptical Bow | ~ II
turing costs, there are several factors that must be consid- Bow #2 - Conical Bulb | 121.2% |1
Bow #3 - Spoon Bow | 112.5% |
ered in the bow design. The most critical is the amount of
Bow#4- Producible Bulb j 114.1% |[
steel that must be formed (box-molded) versus the amount of
steel that can be simply rolled in one direction. Additionally,
the complexity of the framing can affect the construction
costs significantly. The complex shape of a traditional bulb
design typically requires a number of extra stiffeners and
frames in order to support the large overhanging shape.
These factors are taken into account in predicting the con-
struction cost for each bow.
While conical bulbs usually have good powering perfor- When compared to the elliptical bow, the construction com-
mance, this type of bulb can be expensive to produce. There is plexity of the spoon bow is also increased considerably. The
a large amount of plate with curvature in two directions. In large forward bilge and elliptical forefoot create a large area
this case, because of the large bulb that is faired into the hull, of plating forward that has compound curvature (Fig. 7). To
the amount of molded shell plating in the forebody is much construct this large forward bilge area, the amount of plate
greater (Fig. 6), an increase of 175% compared to the ellipti- that must be box molded is increased by 142% (Table 1) com-
cal bow (Table 1). All of this plate must be carefully formed pared to the elliptical bow and the framing has become more
with box molds. The framing required to provide adequate complex. While the construction is nowhere near as compli-
strength to the conical bulb is quite complex. In order to cated as for the conical bulb, the construction cost has risen
support a bulb of this size, the number of stiffeners and other by 12.5% when compared to the elliptical bow (Table 2).
structural components is increased significantly. The con-
struction cost of this bow is increased by 21.2% over the cost Bow #4~Producible Bulb
of building the elliptical bow (Table 2).
Because this type of bulb is more integrated with the bull
of the ship the construction is naturally less complicated
than for a traditional bulb. By taking a bulb of this type and
/ maximizing the amount of shell plating that can be simply
rolled instead of having to be box molded, the construction
costs can be significantly reduced compared to a normal
faired bulb (Fig. 8). By running the vertical sidewalls of the
hull through the bulb, and keeping the forward bilge area
fairly small, the amount of additional plating that must be
box molded is limited to the very top portion of the bulbous
bow. The amount of molded plating is only 112% greater than
on the elliptical bow, 30% less than the spoon bow, and 63%
less than the conical bulb (Table 1). In addition, because the
bulb is of a simple form and is more integrated with the hull,
Fig. 6 Bow plating, bow #4--conical bulb the framing system remains relatively simple. The result of
C F D Analysis
Each bow was analyzed u s i n g C o m p u t a t i o n a l F l u i d Dy-
namics (CFD), in order to e x a m i n e the h y d r o d y n a m i c prop-
erties of the hulls. A potential flow code was used to predict
the fluid p r e s s u r e s on the hull and the direction and velocity
of the fluid flow over t h e bow. The code was also used to
predict the wave profile t h a t would be produced by each hull
at the 15.5 knot design speed (Fn = 0.185) t h a t was used for
all t e s t i n g and analysis. F i g u r e s 9-12 show maps, produced
by the CFD code, of h y d r o d y n a m i c pressure and fluid flow for r
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7 , .. ...- . - . . . . . . . ~ - ~ . . . : : ~ . . "
VELOCITYVECTORS
VELOCITY VECTORS Fig. 11 Dynamic pressures and velocity vectors, bow #:?---spoon bow
Fig. 10 Dynamic pressures and velocity vectors, bow #2--conical bulb
Bow #l--Elliptical Bow
smooth, and the bulb is c r e a t i n g good downward flow at the
The model test results for the elliptical bow confirmed the
stem t h a t will reduce the h e i g h t of t h e bow wave. While the indication from the CFD a n a l y s i s t h a t t h e r e a r e some hydro-
flow is not as smooth, and t h e downward flow at the stem not
d y n a m i c problems with this hull. The p a i n t flow tests a r o u n d
as strong, as on t h e conical bulb, t h e overall resistance was
the bow show the v e r y strong downward flow at t h e forefoot.
predicted to be lower t h a n for both the elliptical and spoon
The low pressure at the forefoot was s l i g h t l y less t h a n h a d
bows.
been predicted by the CFD code, r e s u l t i n g in a d y n a m i c t r i m
Model Test Results of 0.52 m down by the bow (Table 4).
After the designs h a d been completed for the a l t e r n a t e bow Bow #2--Conical Bulb
forms, all four configurations were t h e n model tested in order
Adding a large conical bulb to the bow did have a signifi-
to obtain accurate powering information and to verify the
cant impact on the powering results. U s i n g the simple ellip-
predictions m a d e using the CFD codes. All the model t e s t i n g
tical bow as a base, the bow w i t h the conical bulb shows a
work was done a t the Swedish State Model Basin (SSPA) in
power reduction of 3.4% (Table 3). The bow wave h e i g h t of
Gbteborg, Sweden. Bow models were constructed for each of
the hull is reduced from 3.90 m for the elliptical bow to 2.70
the a l t e r n a t e designs. Each bow was tested in conjunction
m with the conical bulb, and the d y n a m i c t r i m has been
with a s t a n d a r d stern model.
reduced from 0.52 m to 0.37 m (Table 4).
The powering results obtained from t h e model t e s t i n g con-
firmed t h a t t h e i n i t i a l predictions m a d e using the CFD codes Bow #3--Spoon Bow
were correct. As expected, the two i n i t i a l designs, represent-
ing the e x t r e m e s of t h e design r a n g e h a d the h i g h e s t and The model t e s t i n g shows t h a t t h e spoon bow also h a s a
lowest powers. The two bows which were designed with a significant i m p r o v e m e n t in powering over the elliptical bow.
compromise in construction complexity have required powers The effective power at 15.5 knots was reduced by 1.4% (Table
which fall between the two extremes, as shown in Table 3. 3). Because t h e r e was no bulb in this case, the h e i g h t of the
DYNAMZC PRESSURES
Results
The results of the model t e s t i n g and the b u i l d i n g cost anal-
ysis showed t h a t t h e r e are bow designs t h a t can reduce con-
struction complexity without s u b s t a n t i a l l y sacrificing perfor-
mance. The final step in this project was to combine the
b u i l d i n g cost d a t a with the powering results in order to quan-
tify the total economic impact of each bow design. In this
analysis, the elliptical bow is used as the b a s e l i n e for all
comparisons. The differences in power and costs are t a k e n as
percentile differences as compared to bow #1.
The critical factor to most shipowners, w h e n considering
m a k i n g modifications to a ship in order to reduce fuel costs,
is the period of time in which t h e i r capital i n v e s t m e n t can be
recouped. Because of the volatility of the p e t r o l e u m business
and the cost of fuel oil, this period of time is r e l a t i v e l y short.
Most owners will only have changes made if t h e cost can be
:/ m a d e back in 3 - 5 years.
The model test d a t a was t a k e n and used to calculate an
average y e a r l y fuel oil consumption for each of the four ship
designs. U s i n g a typical fuel oil cost, these consumptions
were then used to predict a y e a r l y fuel oil savings for bows 2,
3, and 4, as compared to the elliptical bow.
VELOCITY VECTORS
The n u m b e r of y e a r s t h a t it would t a k e to recoup the added
Fig. 12 Dynamic pressures and velocity vectors, bow #4---producible bulb construction costs was then calculated. These r e s u l t s are pre-
sented in Table 5. The producible bulb had the shortest pay-
back period at 3.9 years. The conical bulb h a d t h e next short-
bow wave was reduced only to 3.70 m (Table 4). However, the est at 5.1 years. The spoon bow had the longest p a y - b a c k
d y n a m i c t r i m of t h e hull is reduced to 0.40 m, indicating t h a t period at 6.8 years.
the low pressure a r e a u n d e r the hull had been relieved. The impact of these results is t h a t , for a n owner who is
interested in reducing his fuel cost, b u t w a n t s his i n v e s t m e n t
Bow #4--Producible Bulb m a d e back in a m i n i m u m period of time, the producible bulb
is the most attractive. By using this bulb a n owner can obtain
As expected t h e producible bulb fell between the spoon bow a power reduction of around 2% and can recoup his invest-
and the conical bulb with a reduction in effective power of m e n t in less t h a n four years.
1.9% at 15.5 knots (Table 3). The wave profile is reduced to It m u s t be noted however, t h a t because of the g r e a t e r re-
2.90 m (Table 4), showing t h a t the bulb was effective in cre- duction of power, over a longer period of time, t h e conical
a t i n g a downward flow to reduce the bow wave. The produc- bulb becomes more economically attractive. If a n owner is
ible bulb did not perform quite as well as the conical bulb, willing to invest his money longer, he can obtain a total
due to its lesser volume, b u t did perform significantly b e t t e r power reduction of almost 4%.
t h a n the spoon bow. However, for a s h i p y a r d t h a t is developing a generic ship
design t h a t has both high q u a l i t y and a low i n i t i a l cost, the
Table 3 Shaft powers at 15.5 knots from model tests producible bulb is the most attractive. U s i n g this bulb, the
y a r d can offer a ship t h a t has good powering performance, as
Required Shaft Power well as the improved s e a k e e p i n g provided by a bulbous ship.
at 15.5 Knots The y a r d can offer this high q u a l i t y ship at a price t h a t is still
(compared to Bow #1) very competitive.
Bow #1 - Elliptical Bow i 100.0%
t
BOW #2 " Conical Bulb 1 96"6%
Bibliography
Bow #3 - Spoon Bow 98.6%
Bow #4 - Producible Bulb 98.1% Ashby, D. L. and Iguchi, S. K., "Potential Flow Theory and Opera-
tion Guide for the Panel Code PMARC-12," 1992.
This p r o j e c t is the f o u r t h of a c o n t i n u i n g s e r i e s of S h i p
Structure Committee projects directed towards developing
probabilistic design strategies for ship structures. These
m e t h o d s p r o v i d e a m o r e r a t i o n a l b a s i s for d e s i g n t h a n the c u r r e n t
d e t e r m i n i s t i c methods. In o r d e r to d e v e l o p t h e s e r e l i a b i l i t y
b a s e d m e t h o d s the u n c e r t a i n t i e s in e a c h p o r t i o n of the d e s i g n
e q u a t i o n m u s t be q u a n t i f i e d . This p r o j e c t d e v e l o p s a m e t h o d to
q u a n t i f y the u n c e r t a i n t i e s in s t r e n g t h c a p a c i t i e s of structures.
It c l o s e l y c o m p l e m e n t s the e a r l i e r w o r k in S S C - 3 6 3 " U n c e r t a i n t i e s
in S t r e s s A n a l y s i s on M a r i n e S t r u c t u r e s " and S S C - 3 7 3 " P r o b a b i l i t y
B a s e d S h i p Design, Loads and Load C o m b i n a t i o n s " .
For S S C - 3 7 5 U n c e r t a i n t y of S t r e n g t h M o d e l s for M a r i n e
S t r u c t u r e s ask for a c c e s s i o n number PB95-126819.
T h e S h i p S t r u c t u r e C o m m i t t e e (SSC) is an i n t e r a g e n c y
c o m m i t t e e that s p o n s o r s ship s t r u c t u r e r e s e a r c h projects. It's
m e m b e r s h i p is m a d e up e q u a l l y from the A m e r i c a n B u r e a u of
Shipping, D e f e n c e R e s e a r c h E s t a b l i s h m e n t A t l a n t i c ( C a n a d i a n
N a t i o n a l Defence), M a r i t i m e A d m i n i s t r a t i o n , M i l i t a r y S e a l i f t
Command, N a v a l Sea S y s t e m s Command, T r a n s p o r t Canada, and the
U.S. C o a s t Guard.