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We recommend only sheaves made of steel or cast steel. Generally, we recommend grooved drums only. The rope is spooled
The following are recommended values: properly and positively. Depending on the drum/rope diameter
relationship helix-grooved drums can be used for up to 3 layers without
Groove radius (r): excessive rope wear. For applications with more than 3 layers (e.g.
Minimum 0.53 to 0.535 x d Mobile cranes) we recommend 'Lebus' grooving.
Maximum 0.55 x d
Recommended: ≈ 1% over the actual wire rope diameter. It has to be remembered, however, that rope service life on multiple
layer drum systems will always only be a fraction of that compared with
Groove depth (h): single layer helix-grooved drums.
Recommended: ≈ 1.5 x d or d x √2
Important: For standard applications the drum grooving should be left
Sheave throat angle: hand to accomodate standard right hand lay ropes!
For normal applications use 35° to 45° opening. Applications
with deflection angles of more than 1.5° use 60° opening. Groove radius (r):
Opening angles below 35° must be avoided. Minimum 0.53 to 0.535 x d
Maximum 0.55 x d
Sheave hardness:
As the hardness of the single wires in a rope can be Pitch diameter (p):
approximated to be 50-55 RC, the hardness on the sheave The pitch dia. has to be chosen in accordance with the groove radius.
surface must be min. 35 RC, better is 40-45 RC. Under no circumstance should the pitch dia. be smaller than:
• Minimum 2.065 x groove radius
D/d ratios: • Maximum 2.18 x groove radius
Depending on the actual equipment and usage of wire rope
in hoisting- or pulling applications the following D/d ratios If these values are applied to single layer grooved drums the
are suggested: maximum permissible rope-deflection angle for regular wire rope
constructions is 4°. For non rotating /rotation-resistant ropes the
maximum permissible deflection angle is 1.5° only.
Suggested
CONSTRUCTION Min. D/d ratio
6x19 S IWRC 34
6x26 WS IWRC 30
6x25 FW IWRC 26
6x36 WS IWRC 23
Python® Multi 20
Python® Super 8 20
Python® Power 9 26
Python® Ultra 26
8x36 18
19x7 / 18x7 34
19x19 20
Python® Compac 18 20
Python® Lift 20
Python® Hoist 20
Python® Compac 35 20