Technical Data 2020 PDF

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UL O UL O
UL O UL O E O
ENGiNES
M0510: technical data documents Revision No: 0 Date: 2020-02-01

Technical Data ULPOWE UL260,UL350,UL390,UL520
Preface
Thank you for considering / choosing ULPower Aero engines.
The document will provide you with basic information on engine dimensions, weight …
If any passages of the Manual are not completely understood or in case of questions, please contact
the manufacturer or an authorised dealer.
We hope you will have much pleasure and satisfaction flying your aircraft powered by a ULPower
engine.
Remarks
The figures in this Technical Data document show the typical construction. They may not represent
in full detail or the exact shape of the parts which have the same or similar function.
Specifications are given in the SI metric system with the USA equivalent in parenthesis. Where
precise accuracy is not required, some conversions are rounded off for easier use.
In addition to this Technical Data document, please refer to the following:
Installation Manual
Operating Manual
Maintenance Manual
Illustrated Parts Catalogue
Modifications
The information and components/system descriptions contained in this Technical Document are
correct at the time of publication. ULPower, however, maintains a policy of continuous
improvement of its products without imposing upon itself any obligation to install them on its
products previously manufactured.
ULPower reserves the right at any time to discontinue or change specifications, designs, features,
models or equipment without incurring obligation.
Please contact your dealer or check the manufacturers website (http://www.ULPower.com) for any
updates or changes concerning the engine and its manuals.
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Table of contents
Preface ..................................................................................................................2
Remarks ............................................................................................................... 2
Modifications ......................................................................................................... 2
Table of contents .....................................................................................................3
UL260....................................................................................................................5
Engine description ....................................................................................................6
General Description ................................................................................................ 6
Specifications ........................................................................................................ 6
Description of basic standard engine and accessories ........................................................ 7
Engine views ......................................................................................................... 8
Centre of gravity of basic standard engine ..................................................................... 9
Engine views “Forced Cooling” ................................................................................. 12
Technical data ....................................................................................................... 16
Dimensions of basic engine with standard propeller flange l=55 ......................................... 16
Weight of basic standard engine and accessories ........................................................... 16
Engine mounting position ......................................................................................... 17
Exhaust system: dimensions...................................................................................... 19
With muffler ....................................................................................................... 19
With 4 in 1 collector .............................................................................................. 21
UL350.................................................................................................................. 22
Engine description .................................................................................................. 23
General Description .............................................................................................. 23
Specifications ...................................................................................................... 23
Note: ................................................................................................................ 23
Description of basic standard engine and accessories ...................................................... 24
Engine views ....................................................................................................... 25
Centre of gravity of basic standard engine ................................................................... 25
Technical data ....................................................................................................... 33
Dimensions of basic standard engine .......................................................................... 33
Exhaust system : dimensions ..................................................................................... 36
With muffler ....................................................................................................... 36
With 4 in 1 collector: ........................................................................................... 38
UL390.................................................................................................................. 39
Specifications ...................................................................................................... 40
Engine views ....................................................................................................... 42
Technical data ....................................................................................................... 50
Dimensions of basic standard engine ( With standard propeller flange L = 55 ) ....................... 50


With muffler ....................................................................................................... 53
UL520.................................................................................................................. 56
Specifications ...................................................................................................... 57
Engine views ....................................................................................................... 59
Technical data ....................................................................................................... 67
Dimensions of basic standard engine ( With standard propeller flange L = 55 ) ....................... 67
With muffler ....................................................................................................... 70
All engines : Propeller drive...................................................................................... 73
Annex A : Fuel header tank ...................................................................................... 77
Revision ............................................................................................................... 78

UL260

Engine description
General Description
4 stroke, 4 cylinder, horizontally opposed
Electronic spark ignition (variable timing)
Electronic multipoint fuel injection (pressure and temperature compensated)
Electronic RPM limiter
Direct propeller drive
6 bearing crankshaft with large thrust bearing (ball bearing type)
Single central camshaft
Push rods, Tappets and Over head valves
Wet sump forced lubrication with integrated pressure regulator
Ram air cooled cylinders and cylinder heads
Integrated AC generator, external rectifier-regulator
Electric starter
Electric fuel pump and pressure regulator
Specifications
UL260i UL260iF UL260iS(K) UL260iSA
Displacement: 2592 cc
Bore: 105.6 mm
Stroke: 74 mm
Compression Ratio: 8,16 : 1 9,1:1
Firing order: 1–3–2–4
Direction of Rotation: Clockwise – Pilot's view – Tractor configuration
Torque (ISA conditions): 217 Nm @ 2500 rpm 237Nm @ 2800 rpm
97 hp @ 3300 rpm 100 hp @ 3100 rpm 107 hp @ 3300 rpm (93 hp
Power rating (ISA conditions): (85 hp @ 2800 rpm) (92 hp @ 2800 rpm) @ 2800 rpm)
Basic standard engine weight: 60,1 kg 61 kg
DC output: 30 Amp
4 L(Min: 3,5L –
3 L (Min: 2,5L – Max3,5L)
Oil capacity: Max 4,5L)
MOGAS min. 95
octane rating MOGAS min. 98 octane rating
AVGAS (100LL) AVGAS (100LL)
Fuel: UL 91 UL91
( 95 octa = 87MON =
91AKI ) ( 98 Oct = 90MON = 94 AKI )

Description of basic standard engine and accessories

The basic standard engine consists of the following:
Engine assembly
Injectors and spark plugs
Intake manifold, throttle and air filter
Electric starter motor
Integrated AC generator
CPU, ignition coils and electrical wiring
Fuel pump, pressure regulator and fuel lines
Exhaust system
Cooling ducts for cylinders and cylinder heads
External rectifier-regulator
Standard propeller flange l=55
In addition to the basic standard engine, following items are necessary accessories:
Oil cooler and connections (depend on type of installation)
Tacho, temperature and pressure sensors, wiring (and gauges)
Only valid for the UL260iSa engine: engines of this type are delivered with an inverted oil system,
containing:
Gravity valve,
Gravity oil pickup tube in the sump
Gravity oil – air separator
Breather adaptor on top of the engine
Extra weight: 3,2 kg

Engine views
Figure 1
* dimensions for standard prop flange l=55, different prop flanges are available (see page 54)

Centre of gravity of basic standard engine
centre of gravity in x-axis -166 mm (-6,53 inch)

centre of gravity in y-axis -5 mm (-0,2 inch)
centre of gravity in z-axis -27,5 mm (-1,08 inch)
Figure 2

Figure 3

Figure 4
Figure 5 (engine with exhaust reverse installed)

Engine views “Forced Cooling”
Optional we offer a “Forced Cooling” for all type UL260 engines.

Dimensions: see below
Extra weight: 11Kg
An oil cooler is integrated in the system.
Front Engine Mount plate is installed. Engine fixing points are the 4 lower points.
A muffler or 4 in one exhaust can be installed.
Figure 6 (Optional “Forced Cooling”)




Technical data
Dimensions of basic engine with standard propeller flange l=55
pos. (+) neg. (-) total Σ

max. dimension in x-axis 83 mm (3,26 inch) 470 mm (18,50 inch) 553 mm (21,77 inch)
max. dimension in y-axis 327,5 mm (12,87 inch) 327,5 mm (12,87 inch) 655 mm (25,75 inch)
max. dimension in z-axis 182 mm (7,16 inch) 290 mm (11,42 inch) 472 mm (18,58 inch)
Weight of basic standard engine and accessories

Dry weight of the basic standard engine from serial production: ........................ 60,1 kg (132,5 lb)
The total operational weight depends on the accessories installed. Typical accessories provided by
ULPower have the following weight:
Ignition Coils & leads: ..............................................................................3,0 kg (6,6 lb)
ECU & wiring loom: .................................................................................1,6 kg (3,5 lb)
Exhaust, bolts, springs & seals: ..................................................................... 3,6 kg (8 lb)
Electric fuel pump: .................................................................................0,7 kg (1,6 lb)
Fuel filters (pre-filter & fine filter): .............................................................0.2 kg (0,4 lb)
Oil/Air Separator & hoses: .........................................................................0,7 kg (1,5 lb)
Rectifier Regulator: .................................................................................0,1 kg (0.2 lb)
Rubber engine mounts: .............................................................................0,3 kg (0,7 lb)
3,0 L engine lubricating oil: .......................................................................2,6 kg (5,7 lb)
Possible fully operational engine weight: UL260i; UL260iS; UL260iF ....................... 72,9 kg (161 lb)
* Optional Acro: ....................................................................................... 3,2 kg (7,01 lb
* Extra 1L Oil: ...................................................................................... 0,866 kg (1,89 lb
* Possible fully operational engine weight UL2,6iSA: .................................... 76,966 kg (167.9 lb

Engine mounting position
Figure 5: Mounting points
Y-axis Z-axis
attachment point 1 -125 mm 95 mm
attachment point 2 125 mm 95 mm

As an option we can also provide a front engine mount plate.

Exhaust system: dimensions

Unless otherwise agreed, the motor will be delivered with the UL power exhaust system. The system
is designed to reduce the noise to an acceptable level without loosing power.
With muffler

The final exhaust tube (2) (ULP partn° BE093506) is delivered with separate 2 brackets (3) to fix the
spring. The tube can be installed one way or the other in the muffler (1). Even the tube (2) can be
cut according wishes. This way, customer has the freedom to change the distance between
centreline engine and centreline outlet tube from 80mm to 250mm. After installation, custom has
to weld himself the brackets (3) to the tube.

With 4 in 1 collector

UL350
Thank you for deciding to use a ULPower engine.
Before starting with the engine installation, read this Installation Manual carefully. The Manual will
provide you with basic information on correct engine installation, a requirement for safe engine
operation.
If any passages of the Manual are not completely understood or in case of questions, please contact
the manufacturer or an authorised dealer.
We hope you will have much pleasure and satisfaction flying your aircraft powered by a ULPower
engine.

Engine description
General Description
Electric starter
Specifications
UL350i UL350iS UL350iSA UL350iHPS
Displacement: 3503 cc
Bore: 105.6 mm
Stroke: 100 mm
Compression
Ratio: 8:1 8,7:1
Firing order: 1–3–2–4
Direction of
Rotation: Clockwise – Pilot's view – Tractor configuration
Torque (ISA
conditions): 305Nm @ 2200rpm 320Nm @ 2400 rpm
Power rating (ISA 120 hp @ 3300 rpm 145hp @ 3500 rpm
130hp @ 3300 rpm (123 hp @ 2800 rpm)
conditions): (116hp@ 2800rpm) (131 hp @ 3000 rpm)
70.2Kg 78kg
Basic standard 67 Kg (incl starter motor (incl starter motor
engine weight: (including starter motor and alternator and alternator) and alternator
DC output: 30 Amp
4L (Min: 3,5L – 3 L(Min: 2,5L –
3 L (Min: 2,5L – Max3,5L)
Oil capacity: Max4,5L) Max3,5L)
MOGAS min. 95
octane rating MOGAS min. 98 octane rating
AVGAS (100LL) AVGAS (100LL)
Fuel: UL 91 UL91
( 95 octa = 87MON
= 91AKI ) ( 98 Oct = 90MON = 94 AKI )
Note:
The UL350iHPS is developed for helicopter applications. This engine is standard with forced air
cooling and run at a high Rpm level (3000-3500 rpm).


Engine assembly
Exhaust system
Propeller flange
Only valid for the UL350iSa engine: engines of this type are delivered with an inverted oil system,
containing:
Gravity valve,

Engine views
Figure 6
* dimensions for standard prop flange l = 55, different prop flanges are available (see page 54)
centre of gravity in x-axis -165 mm (-6,49” inch)

centre of gravity in y-axis 1 mm (-0,03” inch)
centre of gravity in z-axis -26.5 mm (-1,04” inch)

Figure 7

Figure 8

Figure 9


Extra weight: 11Kg




Technical data
Dimensions of basic standard engine

max. dimension in x-axis 83 mm (3,27 inch) 470 mm (18,50 inch) 553 mm (21,77 inch)
max. dimension in y-axis 367,8 mm (14,48 inch) 367,8 mm (14,48 inch) 735,6 mm (28,96 inch)

Dry weight of the basic standard engine from serial production: ....................... 66,1 kg (145,73 lb)
Rectifier Regulator: .................................................................................0.1 kg (0.2 lb)
Rubber engine mounts: .............................................................................0.3 kg (0,7 lb)
3,0 L engine lubricating oil: .......................................................................2.6 kg (5,7 lb)
Possible fully operational engine weight UL3,5i / UL3,5iS: .................................. 78,9 kg (173 lb)
* Extra 1L Oil: ...................................................................................... 0,866 kg (1,89 lb
* Possible fully operational engine weight UL3,5iSA: .......................................... 83 kg (181.9 lb

Y-axis Z-axis


Exhaust system : dimensions

With muffler

The final exhaust tube (2) (ULP partn° BE093506) is delivered with separate 2 brackets (3) to fix the

With 4 in 1 collector:

UL390

Engine description
General Description
Electric starter
Specifications
UL390i UL390iS UL390iSA
Displacement: 3888cc
Bore: 105.6 mm
Stroke: 74 mm
Compression Ratio: 8,16 : 1 9,1:1
Firing order: 1–4–5–2–3–6
Torque (ISA conditions): 320Nm @ 2800rpm 370Nm @ 2800 rpm
140 hp @ 3300 rpm 160hp @ 3300 rpm 160hp @ 3200 rpm
Power rating (ISA conditions): (130 hp @ 2800 rpm) (145Hp @ 2800 rpm) (145 hp @ 2800 rpm)
Basic standard engine weight: 100kg

DC output: 50 Amp
5 L (Min: 4,5L –
4 L (Min: 3,5L – Max: 4,5L)
Oil capacity: Max: 5,5L)
MOGAS min. 95 octane
rating MOGAS min. 98 octane rating
Fuel: AVGAS (100LL) AVGAS (100LL)
UL 91 UL91
( 95 octa = 87MON =
91AKI ) ( 98 Oct = 90MON = 94 AKI )


Engine assembly
Exhaust system
Propeller flange L = 55 (Standard)
Only valid for the UL 390 iSA engine : engines of this type are delivered with an inverted oil system,
containing :
Gravity valve,

Engine views
Figure 11
centre of gravity in x-axis -245.0 mm (-9,645” inch)

centre of gravity in z-axis -21 mm (-0.826” inch)

Figure 12

Figure 13

Figure 14


Extra weight: 12Kg




Technical data
Dimensions of basic standard engine ( With standard propeller flange L = 55 )

max. dimension in x-axis 92.5 mm (3,641 inch) 630 mm (24,803 inch) 722.5 mm (28,444 inch)
max. dimension in y-axis 327 mm (14,488 inch) 327 mm (14,488 inch) 654 mm (28,976 inch)

Dry weight of the basic standard engine from serial production: ........................... 85.3 kg (188 lb)
4 L engine lubricating oil:..........................................................................3.5 kg (7,7 lb)
Possible fully operational engine weight: ..................................................... 100 kg (220.4 lb)
* Extra 1L Oil: ...................................................................................... 0,866 kg (1,89 lb
* Possible fully operational engine weight UL3,9iSA: ................................ 104.066 kg (227.072 lb

Y-axis Z-axis



With muffler

The final exhaust tube (2) (ULP partn° SE093505) is delivered with separate 2 brackets (3) to fix the


UL520

Engine description
General Description
Electric starter
Specifications
UL520i UL520iS UL520iSA
Displacement: 5254cc
Bore: 105.6 mm
Stroke: 100 mm
Compression Ratio: 8:1 8,7:1
Firing order: 1–4–5–2–3–6
Torque (ISA conditions): 425Nm @ 2600rpm 465Nm @ 2800 rpm
180 hp @ 3300 rpm 200hp @ 3300 rpm 200hp @ 3300 rpm
Power rating (ISA conditions): (170 hp @ 2800 rpm) (180Hp @ 2800 rpm) (180 hp @ 2800 rpm)
Basic standard engine weight: 108 kg 108 kg

DC output: 50 Amp
5 L (Min: 4,5L –
Oil capacity: 4 L (Min: 3,5L – Max 4,5L) Max 5,5L)
MOGAS min. 95 octane
rating MOGAS min. 98 octane rating
Fuel: AVGAS (100LL) AVGAS (100LL)
UL 91 UL91
( 95 octa = 87MON =
91AKI ) ( 98 Oct = 90MON = 94 AKI )


Engine assembly
Exhaust system
Propeller flange L = 55 (Standard)
Only valid for the UL 520 iSA engine : engines of this type are delivered with an inverted oil system,
containing :
Gravity valve,

Engine views
Figure 16
centre of gravity in x-axis -241.2 mm (-9,496” inch)

centre of gravity in z-axis -25.4 mm (-1,0” inch)

Figure 17

Figure 18

Figure 19


Extra weight: 12Kg




Technical data
Dimensions of basic standard engine ( With standard propeller flange L = 55 )

max. dimension in x-axis 92.5 mm (3,641 inch) 630 mm (24,803 inch) 722.5 mm (28,444 inch)
max. dimension in y-axis 368 mm (14,488 inch) 368 mm (14,488 inch) 736 mm (28,976 inch)

Dry weight of the basic standard engine from serial production: ........................... 93.3 kg (205 lb)
4 L engine lubricating oil:..........................................................................3.5 kg (7,7 lb)
Possible fully operational engine weight: ........................................................ 108 kg (238 lb)
* Extra 1L Oil: ...................................................................................... 0,866 kg (1,89 lb
* Possible fully operational engine weight UL5,2iSA: ................................. 112.066 kg (244.52 lb

Y-axis Z-axis



With muffler

The final exhaust tube (2) (ULP partn° SE093505) is delivered with separate 2 brackets (3) to fix the


All engines : Propeller drive

The ULPower Aero engine is a direct drive engine. The propeller is mounted on the propeller flange
which is directly connected to the crankshaft; no gearbox or belt reduction is used. The propeller
flange is fixed to crankshaft with a splined connection to take the torque loads and is held in
position by a single central bolt. The bolt is locked with a special locking washer. A large ball
bearing is used as thrust bearing which is held in position by two disc springs and a spacer ring. This
assembly allows engine to be used in either tractor or pusher configuration. Engine turns clockwise
when seen from cockpit in tractor configuration.
The propeller must be carefully selected to match the airframe and the engine characteristics. The
hub of the propeller must be drilled with holes to match the flange. 6 propeller drive lugs are
provided with the engine. These are made to have a tight fit in the propeller flange holes.
ULPower offers different types of propeller flanges.
1. Standard Flange

Attention : When not using the ULP standard flange, please make sure to install propeller
reduction and propeller flange (See Picture)
1. SAE I - F – Flange : E022550 L055 / E022550 L090 / E022550 L110 = assembly

2. SAE VI - B – Flange : E022551 L055 / E022551 L090 / E022551 L110 = assembly
3. SAE V - C – Flange : E022552 L055 / E022552 L090 / E022552 L110 = assembly

4. D – Flange : E022553 L055 / E022553 L090 / E022553 L110 / E022553 L035 = assembly

Annex A : Fuel header tank
ULP Partnr: E066030

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Engine mounting position ......................................................................................... 51

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Description of basic standard engine and accessories

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Centre of gravity of basic standard engine

centre of gravity in x-axis -166 mm (-6,53 inch)

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Figure 5 (engine with exhaust reverse installed)

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Engine views “Forced Cooling”

Optional we offer a “Forced Cooling” for all type UL260 engines.

Figure 6 (Optional “Forced Cooling”)

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Figure 7 (Optional “Forced Cooling”)

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Figure 8 (Optional “Forced Cooling”)

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Figure 9 (Optional “Forced Cooling”)

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pos. (+) neg. (-) total Σ

Weight of basic standard engine and accessories

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Engine mounting position

Figure 5: Mounting points

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As an option we can also provide a front engine mount plate.

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Exhaust system: dimensions

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Description of basic standard engine and accessories

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Centre of gravity of basic standard engine

centre of gravity in x-axis -165 mm (-6,49” inch)

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Figure 5 (engine with exhaust reverse installed)

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Engine views “Forced Cooling”

Optional we offer a “Forced Cooling” for all type UL350 engines.

Figure 6 (Optional “Forced Cooling”)

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Figure 7 (Optional “Forced Cooling”)

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Figure 8 (Optional “Forced Cooling”)

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Figure 9 (Optional “Forced Cooling”)

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pos. (+) neg. (-) total Σ

Weight of basic standard engine and accessories

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