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Quick guide towards a risk analysis according to DIN EN ISO 12100 and DIN 13849

Poster · March 2019

DOI: 10.13140/RG.2.2.12425.90724

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Tino Hermann
University of Auckland
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 Risk Analysis DIN EN ISO 12100

EC‐Guideline
Validation concept

DIN EN ISO 13849

DIN  EN ISO 12100
Determining system boundaries Specification

Identifying hazardous situation 
Risk analysis

Risk assessment System FMEA

Yes
Risk evaluation  Determine required PLReq 

No
Other risks occurred?

Machine safe? Documentation

Yes
No
Finish

Risk reduction of  Yes
Risk reduction through inherent design Required risk reduction achieved?
constructional safety measures
Yes

No No

Risk reduction through safety function
Risk assessment of 
constructional safety measures – 
DIN EN ISO 12100 (former EN ISO 14121‐1)

risk reduction possible?
Yes Define safety feature, Compare PLReq  to  Risk graph
current PLCurr
No

Implement safety feature

DIN 13849
Yes
Change of boundary conditions?
Validation of the performance level (PL)

Identify relevant parts, develop basic  Control architecture, 
circuit diagram, prepare functional and  classification (B,1,2,3,4)
test channel, generate drawing 

No

Safety related block diagramm
Risk reduction through organisational 
measures (operator instructions etc.)

Transfer the safety related block 
diagram into SISTEMA

Characteristic values 
Input: MTTFd, B10d, DC, CCF,...  documentation

Required risk reduction achieved?
No
Validation of the environmental 
requirements
Yes

Validation of the maintenance 
requirements
Yes
Required risk reduction achieved?

No

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